1-2
CFMOTO
14.Turn the inner and outer rings of ball bearing to make sure the bearing will turn smoothly.
z
Replace if the axial or radial play is too big.
z
If the surface is uneven, clean with oil and replace if the cleaning does not help.When
pressing the bearing into the machine or to the shaft
1
5. Install the one-side dust-proof bearing in the right direction. When assembling
the open type or double-side dustproof bearing, install with manufacturer¡¯s mark
outward.
16. Keep the bearing block still when blowing dry the bearing after washing clean.
Apply oil or lubricant before assembling.
17. Install the elastic circlip properly. Turn the circlip after assembling to make
sure is has been installed into the slot.
18. After assembling, check if all the tightened parts are properly tightened and
can move smoothly.
19. Brake fluid and coolant may damage coating, plastic and rubber parts. Flush
these parts with water if splashed.
20. Install oil seal with the side of manufacturer¡¯s mark outward.
z
Do not fold or scratch the oil seal lip.
z
Apply grease to the oil seal lip before assembling
21. When installing pipes, insert the pipe till the end of joint. Fit the pipe clip, if
any, into the groove. Replace the pipes or hoses that cannot be tightened.
22. Do not mix mud or dust into engine and/or the hydraulic brake system.
23. Clean the gaskets and washers of the engine casing before assembling. Re-
move the scratches on the joint faces by polishing evenly with an oilstone.
24. Do not twist or bend the cables too much. Distorted or damaged cables may
cause poor
25. When assembling the parts of protection caps, insert the caps to the grooves,
if any.
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...