3-3
3.Checks & Adjustment
3
3
3
3
3
Inspection & Maintenance
○
: Interval
Item Intervals
Part Item
Daily 1/2
Year
Annual
Standard
Handlebar
Operation agility
○
Damage
○
Installation condition of steering system
○
Steering
System
Steering
system
Sway of ball stud
○
Free play
○
○
Front: lever end 0mm
Rear : lever end 0mm
Brake lever
Brake
Efficiency
○
○
Connecting
rod, oil pipe
& Hose
Looseness,
Slack and damage
○
○
Front and rear brake fluid level
○
○
Brake fluid should be
above LOWER limit
Brake
System
Hydraulic
brake and
brake disc
Brake disc damage and wear
○
○
Replace when the
thickness of front brake
disc is less than 2.5mm,
rear brake less than
6.5mm.
Tire pressure
○
○
Front tire: 35kPa
(0.350kgf/
㎝
2
)
Rear tire:
30kP a
(0.30kgf/
㎝
2
)
Chap and damage
○
○
Groove depth and abnormal wear
○
○
No wear indication on the
surface of tire (the
remained depth of groove
should not be less than
1.6mm)
Loosened wheel nut and axle
○
○
Sway of front wheel bearing
○
○
Driving
System
Wheel
Sway of rear wheel bearing
○
○
Suspension
arm
Sway of Joint parts, rocker arm
damage
○
○
Shock
absorber
Oil leakage and damage
○
○
Buffer
System
Function
○
Front axle
Transmission, lubrication
○
○
Rear axle
Transmission, lubrication
○
○
Gear box
Transmission, lubrication
○
○
Remove filling bolt, add oil
till oil level reaches edge
of filling hole.
Looseness of joint parts
Drive
Train
Final shaft
(Drive shaft)
Sway of Spline
Summary of Contents for CF500-5
Page 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Page 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Page 24: ...1 20 CFMOTO...
Page 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Page 26: ...1 22 CFMOTO...
Page 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Page 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Page 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Page 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Page 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Page 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Page 230: ...12 8 CFMOTO Starting Motor...
Page 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Page 247: ...14 2 CFMOTO...
Page 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Page 249: ...14 4 CFMOTO...