Hammerhead Charger 48V Operator'S Manual Download Page 1

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HAMMERHEAD
CHARGER 48V

Electric Vehicle Operator’s Manual

Summary of Contents for Charger 48V

Page 1: ...HAMMERHEAD CHARGER 48V Electric Vehicle Operator s Manual...

Page 2: ...SPLAY OF CONTROLS 7 BEFORE INITIAL USE 8 BATTERIES 9 ON BOARD CHARGER 9 CONTROLS AND INDICATORS 10 KEY LIGHT SWITCH 10 DIRECTION SELECTOR 11 STATE OF CHARGING METER 11 COMBINATION LEVER Turning Signal...

Page 3: ...RNING AND CARE 19 REPAIR 20 WHEELS AND TIRES 20 FUSE REPLACEMENT 20 SERVICE AND MAINTENANCE 22 Vehicle Identification Plate Location 22 Periodic Maintenance Schedule 23 Tire Inspection 24 Brakes 24 Re...

Page 4: ...ty can be accepted for omissions or inaccuracies Many vehicles are used for a variety of different tasks beyond the original intended use of the vehicle therefore it is impossible to warn against ever...

Page 5: ...insulate any tools used within the battery area in order to prevent sparks or battery explosion caused by shorting the battery terminals or associated wiring Remove the batteries or cover exposed term...

Page 6: ...s Manual Page 5 DISPLAY OF WARNING LABELS Following are the warning labels affixed to the vehicles read observe and follow all warning and operation instructions carefully Failure to follow these war...

Page 7: ...Hammerhead Charger Electric Vehicle Operator s Manual Page 6 DISPLAY OF WARNING LABELS 2...

Page 8: ...OF CONTROLS 1 Steering Wheel 2 Combination Lever 3 Digital Speedometer 4 Key Switch Light Switch 5 Directional Selector 6 State of Charging Meter 7 Hazard Switch 8 Radio optional 9 Glove Compartment...

Page 9: ...charge a battery in an area that is subject to flame or spark Pay particular attention to natural gas or propane gas water heaters and furnaces Before a new vehicle is put into operation the Initial...

Page 10: ...four batteries located underneath the bench seat See location image below ON BOARD CHARGER The 110 Volts Delta Q onboard charger is located under the seat on the driver s side of the vehicle see imag...

Page 11: ...ction selector z State of charge meter z Combination lever Lights Horn Turn Signals z Hazard light switch z Speedometer z Accelerator pedal z Brake pedal z Parking brake lever KEY LIGHT SWITCH Located...

Page 12: ...STATE OF CHARGING METER Located in the dash the state of charging meter indicates the amount of usable power remaining in the batteries See image below COMBINATION LEVER TURNING SIGNALS HIGH BEAM LIGH...

Page 13: ...l cluster Turn on this switch to activate hazardous lights SPEEDOMETER Digital speedometer is located in the middle of the console It displays current speed information in MPH as well as odometer in M...

Page 14: ...set of four brake discs one on each wheel To slow down the vehicle or to stop the vehicle depress the brake pedal Depressing the brake pedal further will increase the effectiveness of braking See Imag...

Page 15: ...ad bed warning label is affixed to the inside front of the bed This vehicle bed is rated at 250 Lbs This label must be understood and observed at all times for safety operation of the vehicle See the...

Page 16: ...ury could result if bed is released and traps finger or other body parts To lift the manual lift bed push down on the latch release handle behind the seat Raise the bed using handle on the side of the...

Page 17: ...E OPERATION There are two tailgate switches located on the top side of the bed To open the tailgate push the small tab forward on the switch and pull back the locking plate See image below To close th...

Page 18: ...ns Maintain a safe speed when driving down hill Use brake to control speed when traveling down an incline A sudden stop or change of direction may result in loss of control To prevent loss of control...

Page 19: ...position a warning signal will sound to indicate that the vehicle is ready to run in reverse STARING VEHICLE ON A HILL To reduce the possibility of roll back which could result in severe injury or ve...

Page 20: ...not use pressure in excess of 700 psi To reduce the possibility of cosmetic damage do not use any abrasive or reactive solvents to clean plastic parts Normal cleaning of vinyl seats and plastic or rub...

Page 21: ...ecommended tire inflation pressure For outdoor applications with major use on grassy areas the following should be considered On hard turf it is desirable to have a slightly higher inflation pressure...

Page 22: ...types of fuses used on this vehicle see wiring diagram for details Do not attempt any type of repairs beyond your technical skills contact your local authorized repair center for help Unauthorized rep...

Page 23: ...ng battery wires The electrolyte in a battery is an acid solution which can cause severe burns to the skin and eyes Treat all electrolyte spills to the body and eyes with extended flushing with clear...

Page 24: ...amage to axle and loose or missing hardware 9 Shock Absorbers Check front and rear shock absorbers for oil leakage and loose fasteners 9 Front Wheel Alignment Check for unusual tire wear align if requ...

Page 25: ...f severe injury or death always evaluate pedal travel before operating a vehicle to verify some braking function is present Check master cylinder fluid annually or if there is a decrease in braking ef...

Page 26: ...on the underside of the cap for batteries simply flip open the cap Check the electrolyte level z If the electrolyte level is well above the plates then it is not necessary to add more water z If the...

Page 27: ...rgo Bed Capacity Vehicle Payload 48 Volt 4000 Watts 5 5 HP Motor Power Coated Seamless Tube Curtis 500 AMP Controller Independent A Arm Independent Rear Suspension Rack and Pinion Steering All Wheels...

Page 28: ...Hammerhead Charger Electric Vehicle Operator s Manual Page 27...

Page 29: ...se contact your nearest authorized dealer for repairs Vehicle Warranty Terms Vehicle Frame 1 Year Electric Motor 1 Year Controller and Electricals 6 Months Battery Charger 6 Months Batteries are warra...

Page 30: ...the manufacturer of the world s most trusted deep cycle batteries The battery you purchased was engineered by Trojan to deliver superior power performance durability and reliability for use in a broad...

Page 31: ......

Page 32: ...nspection 3 1 9 Cleaning 3 2 9 Watering flooded wet batteries ONLY 3 3 10 11 Charging and Equalizing 3 4 12 Charging 3 4 1 12 13 Equalizing flooded wet batteries ONLY 3 4 2 14 Storage 4 14 15 Storage...

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Page 34: ...lable Battery charger Battery Installation 2 To ensure you install your batteries properly and safely please use the following guidelines Safety 2 1 Always wear protective clothing gloves and goggles...

Page 35: ...expected load Refer to Table 1 for the maximum current carrying capacity amps based on the cable wire gauge size Table 1 Wire Gauge Size AWG Ampacity amps 14 25 12 30 10 40 8 55 6 75 4 95 2 130 1 150...

Page 36: ...rubber handle when making battery connections Terminal Protection 2 2 3 Corrosion can build up on terminals if they are not kept clean and dry To prevent corrosion apply a thin coat of petroleum jell...

Page 37: ...onnections Diagram 1 Parallel Connections 2 4 2 To increase capacity connect batteries in parallel This will not increase the system voltage Refer to Diagram 2 for parallel connections Diagram 2 Examp...

Page 38: ...tery Orientation 2 5 Flooded wet batteries must be placed upright at all times Fluid in the battery will spill if the battery is placed on its side or at an angle Gel or AGM batteries are spill proof...

Page 39: ...vercharged and the performance and life will be reduced Check battery cables and connections Replace any damaged cables Tighten any loose connections Refer to Torque Values section 2 2 2 Cleaning 3 2...

Page 40: ...nd then charge the batteries and continue with the watering procedure below Remove the vent caps and place them upside down so that dirt does not get on the underside of the cap or for Plus Series bat...

Page 41: ...harge can form poisonous gas at negative Calcium 40 0 Increase of positive shedding Chloride 5 0 Loss of capacity in both plates greater loss in positive Copper 5 0 Increased self discharge lower on c...

Page 42: ...ld be fully charged after each use Lead acid batteries flooded wet gel and AGM do not have a memory effect and therefore do not need to be fully discharged before recharging Charge only in well ventil...

Page 43: ...size charger output and depth of discharge Total Charge Input is 105 to 109 of Amp Hours of Capacity Removed Approximately C20 200 Will increase with age Diagram 6 2 35 to 2 45V 25 oC 77 0F Charge Cu...

Page 44: ...equalizing mode The batteries will gas bubble during the equalization process Measure the specific gravity every hour Discontinue the equalization charge when the gravity no longer rises WARNING Do no...

Page 45: ...olt 12 Volt 100 1 277 2 122 6 37 8 49 12 73 90 1 258 2 103 6 31 8 41 12 62 80 1 238 2 083 6 25 8 33 12 50 70 1 217 2 062 6 19 8 25 12 37 60 1 195 2 04 6 12 8 16 12 24 50 1 172 2 017 6 05 8 07 12 10 40...

Page 46: ...safety factor will eliminate the chance of over discharging and damaging your battery If you have any questions or concerns about battery care please contact Trojan Battery Company s technical support...

Page 47: ...level and add water if necessary Refer to Watering section 3 3 Fully charge batteries On Charge Voltage Testing 7 2 Disconnect and reconnect DC plug to restart charger While the batteries are on charg...

Page 48: ...ty variation of more than 0 050 between cells equalize the set If there is still a variation there may be a failed battery Open Circuit Voltage Testing 7 4 This is the least preferred method of evalua...

Page 49: ...n 50 of the batteries rated capacity then all the batteries are operational Reconnect the discharger to record the individual battery voltage while still under load current being drawn If the discharg...

Page 50: ...te water permits New Battery New Grids and Lead Oxide New battery grids are manufactured from recycled lead Recovered lead oxide is also used in new battery manufacturing Crush the case and covers Pla...

Page 51: ...s that may result from any information provided in or omitted from this manual under any circumstances Trojan Battery Company reserves the right to make adjustments to this manual at any time without...

Page 52: ...Notes...

Page 53: ...TRJN0109 02 10 TRJN0109_TRJNUsersGuide For more information call 800 423 6569 or 1 562 236 3000 www trojanbattery com...

Page 54: ...eries Fournissez une ventilation ad quate du chargement Ne jamais charger une batterie gel e Prendre connaissance des mesures de pr caution sp cifi es par le fabricant de la batterie p ex v rifier s i...

Page 55: ...detachable cord 3 conductor 1 5mm minimum rated appropriately for industrial use The cord set must be terminated on one end with a grounding type input connector appropriate for use in the country of...

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