Yamaha YZ250(V), Owner'S Service Manual

Page: 408 / 596

5-20
CHAS
FRONT BRAKE AND REAR BRAKE
4. Install:
[Front]
9 Master cylinder kit
1
9 Plain washer
2
9 Circlip
3
9 Master cylinder boot
4
To master cylinder
5
.
[Rear]
9 Master cylinder kit
1
9 Push rod
2
9 Circlip
3
9 Master cylinder boot
4
To master cylinder
5
.
NOTE:
9 Apply the brake fluid on the master cylinder
kit.
9
Apply the lithium soap base grease on the tip
of the push rod.
9 When installing the circlip, use a long nose
circlip pliers.
A
Front
B
Rear
EC5A5310
Front master cylinder
1. Install:
9
Master cylinder
1
9 Master cylinder bracket
2
9 Bolt (master cylinder bracket)
3
NOTE:
9 Install the bracket so that the arrow mark
a
face upward.
9
First tighten the bolts on the upper side of the
master cylinder bracket, and then tighten the
bolts on the lower side.
9 Nm (0.9 m•kg, 6.5 ft•lb)
2. Install:
9 Brake lever
1
9
Bolt (brake lever)
2
9 Nut (brake lever)
3
NOTE:
Apply the lithium soap base grease on the
brake lever sliding surface, bolt and contacting
surface of the master cylinder piston.
6 Nm (0.6 m•kg, 4.3 ft•lb)
6 Nm (0.6 m•kg, 4.3 ft•lb)
1C3-9-31-5A 4/22/05 1:13 PM Page 40