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3.3 Keypad and Terminal Cover Installation

It  is  not  necessary to  remove  the  keypad  before  wiring. You  just  need to  loosen  the terminal
cover screw and remove the terminal cover.
440V  1  to  40HP  model  enclosure  are  non-metal.  Loosen  terminal  cover  screw  and  remove
terminal cover for wiring. After wiring, affix the terminal cover back in position and tighten the
screw. For wiring instructions and screw tightening torque please refer to Chapter 4.

Step1: Loosen front screw Step2: take out the keypad Step3: Remove the terminal cover

Step4: Loosen screws of the wiring cover and

remove the wiring cover

Step5: locking screw, replace the

controller and wiring cover

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Summary of Contents for EVO 6800 Series

Page 1: ...MANUAL Compact Vector Drive EVO 6800 Series...

Page 2: ...R 2 PRODUCT 13 2 1 COMPONENT NAMES 13 2 1 1 Installation in an IP20 Enclosure 13 2 1 2 NEMA Type 1 Enclosure 14 2 2 RECEIVING CHECKLIST 15 2 3 NAMEPLATE 15 2 4 MODEL NUMBER DEFINITION 16 2 5 POWER RAT...

Page 3: ...and Tightening Torque 49 4 3 3 Ferrule Type Terminals 50 4 4 I O CONNECTIONS 51 4 4 1 NPN and PNP Mode Selection 51 4 4 2 Terminal A2 Voltage Current Input Selection 52 4 4 3 Terminal AM Voltage Curre...

Page 4: ...DIGITAL OUTPUT 138 E2 00 TO E2 02 RELAY 1 RELAY 2 AND D1 DC FUNCTION SELECTION 138 E4 Multi Function Analog Output 157 E5 PULSE TRAIN INPUT OUTPUT 159 E6 OPTIONAL COMMUNICATION CARD SETTINGS 164 6 7...

Page 5: ...Boards Connectors 226 9 2 11 Cooling Fans 226 9 2 12 Cooling Air Duct 227 9 3 DRIVE COOLING FANS 227 9 3 1 Cooling Fan Replacement 227 CHAPTER 10 DRIVE DERATING 229 10 1 TEMPERATURE DERATING 229 10 2...

Page 6: ...5 4 Function Code 236 11 5 5 Data 236 11 5 6 Error Check 236 11 5 7 Command Data 236 11 5 8 Response Message 237 11 6 EXAMPLE OF READING RESPONDING DATA 238 11 7 MODBUS DATA 242 11 8 COMMUNICATION ERR...

Page 7: ...e or serious injury by fire 2 The drive must not be used in any medical equipment in which human life may involve 3 The drive is manufactured according to strict quality control standard However bypas...

Page 8: ...hen the cable connecting between the drive and motor is over 100 meters Failure to comply could result in drive damage with overcurrent caused by over distributed capacitance 3 Never connect the outpu...

Page 9: ...mum settings for most of applications Editing parameters indiscriminately could cause equipment abnormal operation 6 Interlock the electricity supply with AC drive supply when both are available to a...

Page 10: ...5 minutes before servicing Hot surface Risk of burn 1 3 AC Drive Application Precautions 1 3 1 AC Drive Selection 1 3 1 1 Drive Capacity Before driving motors ensure the motor rated current is lower t...

Page 11: ...Upper Limit parameter The default setting of the rated output frequency is 60Hz 1 3 2 2 DC Braking Excessive DC braking current and duration could cause motor overheat 1 3 2 3 Acceleration Decelerati...

Page 12: ...tage to keep the drive terminals live even when the drive power is off Wait until the motor is fully stopped before drive maintenance Failure to comply could cause electrical shocks to personnel 1 3 3...

Page 13: ...each components of the drive 2 1 1 Installation in an IP20 Enclosure A Heatsink B Cooling fan C Cooling fan guard D Conduit bracket E Rubber bushing F Terminal cover screw G Front cover H USB port I T...

Page 14: ...osure A Top protective cover B Heatsink C Cooling fan D Cooling fan guard E Conduit bracket F Rubber bushing G Terminal cover screw H Front cover I USB port J Terminal cover K Front cover screw L Term...

Page 15: ...entative 3 After opening the box is there any damp mark inside the box Any damage or crack on the drive enclosure If so contact the distributor or local Lite On representative 4 Does the drive namepla...

Page 16: ...Frequency Hz three phase 380 480 V 15 10 50 60Hz Rated Output Current ND 5 4 6 10 8 14 25 31 38 45 60 75 92 115 150 180 215 260 Current HD 1 5 2 5 4 2 5 5 9 5 12 6 18 5 25 32 38 45 60 75 92 115 150 18...

Page 17: ...Vector Control Speed Control Accuracy 1 0 2 Sensorless Voltage Vector Control Speed Response Over 5Hz Sensorless Voltage Vector Control Acc Dec Time 0 0 to 6000 0 Braking Torque Approx 20 Filter Optio...

Page 18: ...put PI 1 point Pulse Output PO N A Number of I O 7 5kW models Analog Input AI 2 points AI1 10V 10V 0 10V AI2 0V 10V 0 4 20mA Digital Input DI 7 points 1 DI support PI 50kHz Analog Output AO 2 points A...

Page 19: ...9 2 7 Product Dimensions Frame 1 EVO680043S1D5E20 EVO680043S2D2E20 Series Frame W W1 H H1 D D1 S1 1 2 EVO6800 1 113 4 45 93 3 66 143 5 63 131 5 16 158 4 6 24 151 5 89 5 5 0 22 5 5 0 22 22 0 87 22 0 87...

Page 20: ...20 Frame 2 EVO680043S3D7E20 EVO680043S5D5E20 Series Frame W W1 H H1 D D1 S1 1 2 EVO6800 2 145 5 71 128 5 04 184 7 25 172 6 77 168 6 56 161 6 34 5 5 0 22 5 5 0 22 22 0 87 28 1 10...

Page 21: ...21 Frame 3 EVO680043S7D5E20 EVO680043S011E20 Series Frame W W1 H H1 D D1 EVO6800 3 225 8 79 202 7 89 260 10 16 242 9 46 198 7 74 190 7 42 S1 1 2 3 6 5 0 25 6 5 0 25 22 0 86 35 1 36 44 1 73...

Page 22: ...22 Frame 4 EVO680043S015E20 EVO680043S018E20 Series Frame W W1 H H1 D D1 EVO6800 4 235 9 25 212 8 35 340 13 38 322 12 68 218 2 8 59 210 8 27 S1 1 2 3 6 5 0 26 6 5 0 26 22 0 87 28 1 10 35 1 38...

Page 23: ...23 Frame 6 EVO680043S037E20 EVO680043S045E20 EVO680043S055E20 Series Frame W W1 H H1 D S1 EVO6800 6 304 11 88 270 10 55 550 21 48 530 20 70 315 12 30 11 0 43 11 0 43...

Page 24: ...ze When drives are installed side by side in a cabinet follow the instruction illustrated in Figure 3 2 to ensure the air flow Humidity Under 90 RH Free of condensation Storage Temperature 20 C to 60...

Page 25: ...Single Drive Installation Install the AC drive as illustrated below to ensure the required space for airflow and wiring Note Same amount of space is required for IP00 and NEMA 1 enclosure OK NG NG a U...

Page 26: ...nsure the required space for airflow and wiring Note When installing drives of different sizes align the tops of the drives for easier cooling fan replacement A Minimum 50 mm B Minimum 30 mm C Minimum...

Page 27: ...sen terminal cover screw and remove terminal cover for wiring After wiring affix the terminal cover back in position and tighten the screw For wiring instructions and screw tightening torque please re...

Page 28: ...are properly selected according to the drive rated current the drive itself is fully capable of protecting the motor and output cables in case of short circuit situations Note If a single drive runs...

Page 29: ...rive using an extension cable to facilitate operation when the drive is installed in a location where it cannot be easily accessed It can also be permanently mounted remote locations such as panel doo...

Page 30: ...30 3 5 1 2 Remote Operation 7 5kW models 3 5 1 3 Keypad Dimensions 5 5kW models Invertor Cable Connector Keypad Minimum 50mm M4 X P0 7 pan head machine screw x 4...

Page 31: ...5kW models 3 5 2 External Face Mount 3 5 2 1 External Face Mount 5 5kW models 3 5 2 2 External Face Mount 7 5kW models Minimum 50mm M4 X P0 7 pan head machine screw x 4 Keypad M4 X P0 7 pan head mach...

Page 32: ...32 3 5 2 4 Panel Cut Out Dimensions 5 5kW models 3 5 2 3 Panel Cut Out Dimensions 7 5kW models M4 X P0 7 pan head machine screw x 4 Enclosure panel Keypad 20 7...

Page 33: ...33 34 2 36 0 2 8 93 0...

Page 34: ...power supply before applying power Perform all wiring as specified in the wiring diagrams provided when installing braking options Failure to comply could result in drive braking components damage or...

Page 35: ...35 4 2 Main Circuit...

Page 36: ...5E20 R L 1 S L 2 T L 3 U T 1 V T 2 W T 3 E B2 IM MCCB MC Fast Acting Fuse R S T B1 DC Reactor option Frmae 3 EVO680043S7D5E20 EVO680043S011E20 R L 1 S L 2 T L 3 U T 1 V T 2 W T 3 E 1 2 B1 B2 DC IM DC...

Page 37: ...on functions Install a R C varistor on both ends of the MC Ensure main circuit terminal screws are tightened to avoid vibration loosening the screws which could cause electric sparks 4 2 2 2 Power Out...

Page 38: ...al potential at the terminal distant from grounding terminal Do not use share the same grounding cable with welding machines or any device requiring large current Failure to comply could cause drive o...

Page 39: ...10 AWG bare recommend using W size must be less than 10 5 mm d2 size must be greater than 5 0 Ring terminal shall be insulated cover of the terminal block wiring which can form a reference KST RVBS8 5...

Page 40: ...e size when the voltage drop exceeds 2 of the motor rated voltage The amount of voltage drop can be calculated using the following formula Line drop voltage V 3 cable resistance km cable length m curr...

Page 41: ...41 4 3 Control Circuit...

Page 42: ...erminal 1 forward stop Photocoupler 24 V 8 mA Use Sink Source switch to select multi function digital input type The default is Sink mode S2 Digital input terminal 2 reverse stop S3 Digital input term...

Page 43: ...hielded cables only AC Common terminal for analog signals COM Digital control signal common terminal 24V 24V auxiliary power terminal for analog input Digital control signal power 24V 50mA Table 4 3 1...

Page 44: ...13 short circuit PIN S1 S3 COM 24V 24V S1 S3 COM 24V 24V Ext PNPmodels S1 S3 Internal power supply External power supply Remove the J13 short circuit PIN S1 S3 COM 24V 24V S1 S3 COM 24V 24V Ext Due to...

Page 45: ...pply External power supply Remove the J13 short circuit PIN S4 COM 24V 24V S4C S4 COM 24V 24V Ext S4C PNPmodels S4 Internal power supply External power supply Remove the J13 short circuit PIN S4 COM 2...

Page 46: ...mA Use NPN PNP switch to select multi function digital input type The default is NPN mode S2 Digital input terminal 2 reverse stop S3 Digital input terminal 3 external fault 1 S4 Digital input termin...

Page 47: ...ables only 24V 24V auxiliary power terminal for analog input Digital control signal power 24V INT port selection by short circuiting INT short circuit internal offer 24V 200mA open externally supplied...

Page 48: ...utput output frequency 32KHz Max 1 Do not assign frequent switching functions such as ON OFF to terminals R1 and R2 which may shorten the relay terminal life 4 3 1 4 7 5kW models NPN and PNP wiring In...

Page 49: ...ing Torque 5 5kW models Terminal Screw Size Tightening Torque Nm lb in Bare Cable Ferrule Type Terminal Cable Type Applicable Size mm2 AWG Suggeste d Size mm2 AWG Applicable Size mm2 AWG Suggeste d Si...

Page 50: ...Shielded cable etc R1A R1B R1C R2A R2C M2 5 0 59 5 2 0 2 3 31 24 12 0 2 24 0 2 0 33 24 22 0 2 24 Shielded cable etc 4 3 3 Ferrule Type Terminals Always use ferrule type terminals with insulated sleeve...

Page 51: ...Connections 4 4 1 NPN and PNP Mode Selection Use Sink Source DIP switch on the control board to set NPN PNP mode for multi function digital inputs S1 to S7 Default NPN mode Figure 4 4 1 Sink Source D...

Page 52: ...switch A2 to V and set parameter E3 06 to 2 0 to 10 V or 3 0 to 5 V Figure 4 4 2 DIP Switch A2 Table 4 4 1 DIP Switch A2 Settings Terminal A2 Setting Description V Voltage input 0 to 10 V or 0 to 5 V...

Page 53: ...P switch AM to I and set parameter E4 04 to 1 0 to 20 mA or 2 4 to 20 mA Figure 4 4 3 DIP Switch AM Table 4 4 3 DIP Switch AM Setting Terminal AM Setting Description V Voltage output 0 to 10 V I Curre...

Page 54: ...switch RS485 illustrated in Figure 4 4 4 Figure 4 4 4 DIP Switch RS 485 Termination Resistor 4 5 Connection to PC The drive is equipped with a USB port The drive can connect to a PC through USB cable...

Page 55: ...roperly grounded 9 Drive terminal screws of the main circuit and ground are tightened 10 An MC is installed for each motor if a single drive runs more than on motor Note Set MC1 to MCn OFF before oper...

Page 56: ...56 Chapter 5 Keypad 5 1 Keypad Use the keypad to enter RUN and STOP commands display data fault alarm and set parameters 5 1 1 Keys and Displays Figure 5 3 1 Keypad 1 2 3 4 5 6 7 8 9 10 11 12 13 14...

Page 57: ...Forward reverse selection 3 RESET Key Moves the cursor to the right Resets the drive to clear a fault situation 4 RUN Key Runs the drive 5 MENU Key Enters or exits the parameter group Switches the di...

Page 58: ...LOCAL REMOTE 11 Non Slip Setting Dial ENTER Key Enters parameter value parameter and setting Enters parameter setting menu Dial Increases or decreases parameter numbers setting value and frequency 12...

Page 59: ...isplay Table 5 1 2 1 LED Display Number Letter LED Display Number Letter LED Display Number Letter LED Display Number Letter LED Display 0 9 i r 1 A J S 2 b K Nil t 3 c L U 4 d M Nil v 5 E n W Nil 6 F...

Page 60: ...5 3 2 2 LED Indication Indicator Light Lit Blinking Off Drive in operation Drive in deceleration Output frequency below the minimum frequency Drive not in operation Displaying output speed Nil Nil Dis...

Page 61: ...tored and use the up and down keys to switch parameters want to monitor C Quick setting mode User must assign the function to the FN1 key in advance so as to quickly set the parameter by pressing FN1...

Page 62: ...nd A2 00 to A2 31 2 All Parameter Access All parameters can be edited and viewed Note Once the password is set to A1 05 user cannot edit A1 01 A1 03 A1 06 A2 01 to A2 32 before entering the correct pa...

Page 63: ...Setting Range Default A1 03 Reset 0 to 9999 0 0 N A 2538 Resets 2 Wire Sequence 50Hz 380V 2541 Resets 2 Wire Sequence 50Hz 415V 2544 Resets 2 Wire Sequence 50Hz 440V 2546 Resets 2 Wire Sequence 50Hz...

Page 64: ...Setting Once the password other than 0000 is set to A1 05 user cannot edit A1 01 to A1 03 A1 06 A2 01 to A2 32 Enter the correct password in A1 04 to unlock parameter access A1 04 will display nULL if...

Page 65: ...parameters are unlocked A1 06 ND HD Selection The drive has two duty modes for the load characteristics heavy duty HD mode and normal duty ND mode The drive rated current and overload tolerance will...

Page 66: ...that the drive can run defaults of d2 and parameters related to the motor rating A2 User Defined Parameters A2 00 to A2 31 User Defined Parameters 1 to 32 Selects up to 32 parameters and assigns them...

Page 67: ...ommand source to LOCAL even if b1 00 is not set to 0 Keypad No Name Setting Range Default b1 00 Frequency Command Selection 1 0 to 4 1 0 Keypad Allows two ways to input the frequency command Switching...

Page 68: ...Main frequency command voltage input Main frequency command voltage current input Analog input common 10V 20mA power supply Figure 6 1 Setting Frequency Command as a Voltage Signal at Terminal A1 Wire...

Page 69: ...step 1 will follow analog input frequency command for more detail please refer to table 6 12 Multi Step Speed Command and Multi Function Terminal Combinations 2 Terminal UP DOWN Use digital input ter...

Page 70: ...ree inputs forward stop forward reverse Set A1 03 3330 to reset the drive and automatically assign the 3 wire sequence control function to terminals S1 S2 and S5 2 Modbus Communication Allows Run comm...

Page 71: ...Ramp to Stop Note If the b2 00 value is smaller than the d1 08 value DC Braking is enabled when the output frequency falls below the d1 08 value For Closed Loop Vector Control PM Closed Loop Vector C...

Page 72: ...l the minimum baseblock time set to P2 01 Do not enter Run command until the motor has completely stopped To restart the motor before the complete stop use DC braking at start Refer to b2 02 or Speed...

Page 73: ...e b2 03 10 Output frequency d1 02 Maximum output frequency DC Braking time b2 03 10 b2 03 10 100 Max output frequency Output frequency at the time a Stop command is given Figure 6 7 DC Braking Time De...

Page 74: ...Determines whether reverse rotation is enabled For some applications such as fans and pumps reverse rotation could cause problems No Name Setting Range Default b1 03 Reverse Rotation Selection 0 1 0 0...

Page 75: ...he electrical connections and the running machinery prior to switching command sources Failure to comply could cause serious injury b1 05 1 b1 05 0 REMOTE LOCAL RE RUN RE STOP OUTPUT b1 05 0 If a Run...

Page 76: ...parameter is only enabled while E1 00 to 07 is set to 4 and the DIP switch is set to OFF No Name Setting Range Default b1 07 Frequency Command Selection 2 0 to 4 0 0 Keypad 1 Control Circuit Terminal...

Page 77: ...n Command at Power up Determines to accept or ignore an active Run command from Remote during power up No Name Setting Range Default b1 10 Run Command at Power up 0 1 0 0 Ignore Drive ignores an activ...

Page 78: ...Zero Speed Holding DC braking Enabled when b1 02 Stopping Method Selection is set to 0 Ramp to Stop No Name Setting Range Default b2 00 Zero Speed Holding DC Braking Start Frequency 0 0 to 10 0 Hz 0...

Page 79: ...t level affects the magnetic field strength to hold the motor shaft The higher the current level is set the higher amount of heat will be generated by the motor Therefore do not set this value higher...

Page 80: ...the current level as a percentage of the drive rated current below which Speed Search is deactivated This parameter normally does not require any change Lower this current level if the drive cannot re...

Page 81: ...ontrol outputs the proportion of P gain and the deviation linearly With only P control the deviation will not fall to 0 I Control I control outputs the integral of the deviation This minimizes the dev...

Page 82: ...sensor Temperature Control Feeds back temperature data to maintain a constant temperature by control the fan speed Thermistor thermocoupler PID Target Input Methods The PID target can be input accord...

Page 83: ...edback Sources Priorty PID Feedback Source Setting Higher Terminal A1 Set E3 01 to 8 PID feedback Terminal A2 Set E3 07 to 8 PID feedback Lower Terminal RP Set E5 00 to 1 PID feedback Note A1 A2 if th...

Page 84: ...04 2 or 4 1 or 3 PID control selection b5 00 PID Soft Starter b5 16 ON OFF PID SFS Cancel DI E1 _ _ 50 PID disable when 1 b5 00 0 2 a JOG Command is Input 3 PID Disable by Digital Input Enabled Disabl...

Page 85: ...Frequency Command PID Output 2 PID control is enabled D Derivative control the feedback signal U4 05 PID Feedback 2 and add the frequency command as output frequency b5 01 Proportional Gain Setting P...

Page 86: ...03 Integral Time I Limit Setting 0 0 to 100 0 100 0 Note During rapid load fluctuations PID output may show vibration Set a limit to suppress the vibration so as to prevent the equipment damage or mo...

Page 87: ...Delay Time 0 00 to 10 00 s 0 00 s Note This parameter is effective to avoid the vibration when abrasion is high and rigidity is low Increasing this delay time could reduce the response of the drive b5...

Page 88: ...5 11 this function during PID control so as to avoid machinery accelerating to the maximum frequency and cause by PID feedback low high Or the pump shut down applications cause by feedback overthe det...

Page 89: ...arm and a multi function output set for E2 40 PID feedback low will be triggered if the PID feedback value is lower than the detection level set to b5 12 for longer than the detection time set to b5 1...

Page 90: ...s detection level for the time set in parameter b5 23 PID feedback loss detection time E2 41 terminal set is closed The invertor continues to operate When the feedback value is not lost within the det...

Page 91: ...ut or frequency command falls below the level set to b5 14 for the time longer than the time set to b5 15 The drive will resume operation when the PID output or frequency command exceeds the level set...

Page 92: ...t Selection Enables or disables b5 18 for PID target No Name Setting Range Default b5 17 PID Target Selection 0 1 0 0 PID Target Disabled The value set to b5 18 is disabled 1 PID Target Enabled The va...

Page 93: ...for PID feedback high detection as a percentage of the maximum output frequency PID feedback high will be detected when the feedback exceeds the level set in b5 22 for longer than the time set in b5...

Page 94: ...b5 04 and reduce the integral time set to b5 02 Long Cycle Oscillation Suppression If the oscillation cycle is longer than the integral time set to b5 02 increase the time as the integral operation is...

Page 95: ...nabled Negative PID output will cause the drive to run in the opposite direction b5 28 PID Disconnection Output Frequency When a PID feedback disconnection alarm occurs FbL the drive will run at the f...

Page 96: ...e upper limit is determined by the values set to d1 02 Maximum Output Frequency d1 13 Motor 2 Maximum Output Frequency and L2 00 Frequency Command Upper Limit b6 02 b6 03 Dwell Frequency and time at S...

Page 97: ...cceleration Time 2 C1 03 Deceleration Time 2 C1 04 Acceleration Time 3 Acceleration Time 1 for Motor 2 C1 05 Deceleration Time 3 Deceleration Time 1 for Motor 2 C1 06 Acceleration Time 4 Acceleration...

Page 98: ...hing Acceleration and Deceleration Times by Motor Selection When setting E1 51 via a multi function input the motor can be switched between 1 and 2 by setting the input terminal On and Off This functi...

Page 99: ...2 for Motor 2 When motor 2 is selected via a multi function input and the frequency is above the C1 10 level the drive accelerates and decelerates according to C1 04 and C1 05 Acc Dec Time 1 for Moto...

Page 100: ...ways set an appropriate time to this parameter C1 09 Acc Dec Time Unit Selection Set the time scaling for C1 00 to C1 08 No Name Setting Range Default C1 09 Acc Dec Time Unit Selection 0 1 1 0 0 01s S...

Page 101: ...the C1 09 setting When C1 09 0 Units of 0 01s the range will be 0 00s to 600 00s C2 S Curve Characteristics Sets the S curve characteristics to reduce the shock to the machinery at start and stop Set...

Page 102: ...d the V F pattern are set correctly before setting the torque compensation C3 00 Torque Compensation Gain Sets the gain for the motor 1 Torque compensation No Name Setting Range Default C3 00 Torque C...

Page 103: ...Time 0 to 10000 ms Determined by A1 02 Adjustment Normally there is no need to change this parameter setting However adjust this setting by in the following situations Increase the setting when the m...

Page 104: ...ng if the motor speed is unstable No Name Setting Range Default C5 01 Slip Compensation Primary Delay Time 0 to 10000 ms Determined by A1 02 Note When A1 02 0 Open Loop V F Control the default setting...

Page 105: ...1 to C6 03 6 6 kHz 12 12kHz 1 Retain 7 7 kHz 13 13 kHz 2 2 kHz 8 8 kHz 14 14kHz 3 3 kHz 9 9 kHz 15 15kHz 4 4 kHz 10 10 kHz 16 16kHz 5 5 kHz 11 11 kHz Setting Carrier Frequency Situation Solution Speed...

Page 106: ...setting is only enabled when C6 00 0 Setting a Fixed Carrier Frequency C6 01 can be adjusted within the setting range when C6 00 is set to 0 Set the same value in C6 01 and C6 02 in control methods o...

Page 107: ...14 L1 15 L1 16 Frequency Command 4 3 2 1 0 4 3 2 1 0 Multi Function Input E1 00 4 0 1 Remote Local Multi Step Speed 1 Auxiliary Frequency Command Frequency Command 4 16 Job Command Multi Step Speed 2...

Page 108: ...00 to L1 15 will be automatically set to the upper limit determined in L2 00 Setting Multi Step Speed To assign a multi step speed command to a multi function input set E1 5 6 7 8 Multi Step Speed 1 2...

Page 109: ...OFF ON OFF Frequency Command 10 L1 09 ON OFF OFF ON OFF Frequency Command 11 L1 10 OFF ON OFF ON OFF Frequency Command 12 L1 11 ON ON OFF ON OFF Frequency Command 13 L1 12 OFF OFF ON ON OFF Frequency...

Page 110: ...et to prevent resonance or machinery damage L2 00 Frequency Command Upper Limit Sets the upper limit as a percentage of the maximum output frequency Even if a frequency command higher than this level...

Page 111: ...ncy command rises above that upper limit Sets L3 00 to L3 02 to 0 0 Hz to disable Jump frequency No Name Setting Range Default L3 00 Jump Frequency 1 0 0 Hz to 1 0 0 Hz 2 L3 01 Jump Frequency 2 L3 02...

Page 112: ...deceleration times C1 00 and C1 01 2 When setting more than one Jump frequency make sure L3 00 L3 01 L3 02 L4 Up Down 1 Up Down 2 and Frequency Command Hold L4 00 Up Down Frequency Command Hold This...

Page 113: ...ia multi function input terminals are enabled to adjust the speed even when the drive is not running The frequency command will be saved to L4 03 when the Stop command is entered The drive will follow...

Page 114: ...an 2 seconds the bias is increased or decreased using the acceleration and deceleration times defined by L4 01 Frequency Command Bias If the Up 2 or Down 2 command is closed for more than 2 seconds th...

Page 115: ...Up Down 2 No Name Setting Range Default L4 02 Frequency Command Acc Dec Setting Up2 Down 2 0 1 0 0 Current Acc Dec Time The drive uses the currently active acceleration or deceleration time 1 Acc Dec...

Page 116: ...quency Command Hold This parameter is enabled when any multi function terminal is assigned to E1 18 Acc Dec Ramp Hold Determines whether or not to save the frequency command when the Stop command is e...

Page 117: ...or DOWN before entering a Run command L6 Offset Frequency L6 00 to L6 02 Offset Frequency 1 to 3 Sets the offset value as a percentage of the maximum output frequency to add to or subtract from the f...

Page 118: ...art Frequency command L6 01 Offset Frequency 1 Signed L6 02 Offset Frequency 2 Signed L6 03 Offset Frequency 3 Signed Multi function input E1 53 ON Multi function input E1 54 ON Multi function input E...

Page 119: ...Voltage The following detection levels are determined by the drive input voltage Voltage d1 00 setting Approximate Values ov Detection Level P7 13 DC Braking Level 1 P2 03 Detection Level P2 08 Volta...

Page 120: ...egardless of the speed 1 60 Hz 2 60 Hz with 50 Hz base 3 72 Hz with 60 Hz base 4 50 Hz cube of derate Derated Torque For applications such as fans pumps and other derated loads 5 50 Hz square of derat...

Page 121: ...230 Hz V 0 1 5 30 60 9 50 230 Hz V Table 6 16 High Starting Torque Characteristics Setting 8 to B Setting 8 50 Hz Setting 9 50 Hz Setting A 60 Hz Setting B 60 Hz 0 1 3 2 5 50 9 18 230 Hz V 0 1 3 2 5...

Page 122: ...0 V 3 1 2 d1 08 Minimum Output Frequency 0 0 to d1 02 1 d1 09 Minimum Output Frequency Voltage 0 0 to 255 0 V 3 1 2 d1 10 Middle Output Frequency 2 0 0 to d1 02 0 0 Hz 4 d1 11 Middle Output Frequency...

Page 123: ...e and will be set automatically during Auto Tuning No Name Setting Range Default d2 00 Motor Rated Current 10 to 200 of drive rated current Determined by o2 03 A1 06 Note 1 If the maximum motor capaci...

Page 124: ...nce Sets the line to line resistance This will be set automatically during Auto Tuning Do not mix motor line to line resistance with resistance for PM motors If Auto Tuning cannot be performed contact...

Page 125: ...f the maximum motor capacity the drive can run is less than 300kW it will be displayed in units of 0 01kW If the maximum motor capacity the drive can run is more than 300kW it will be displayed in uni...

Page 126: ...anufacturer for the test report Use the line to line resistance listed in the rest report to calculate the line to line resistance by the following formula E type insulation the resistance value liste...

Page 127: ...mmand 1 E1 05 Terminal S6 Function Selection 0 74 100 174 6 Multi Step Speed Command 2 E1 06 Terminal S7 Function Selection 0 74 100 174 9 Jog Frequency Note1 Digital input terminals if necessary reve...

Page 128: ...lock Command 60 Program Lockout 20 Retain 61 Analog Frequency Command Hold 21 Fast Stop 62 Retain 22 Retain 63 External Speed Search Command 23 External Fault 1 64 Retain 24 External Fault 2 65 DC Bra...

Page 129: ...op Switch Normal Closed S1 S2 S5 SC Table 6 44 3 Wire Sequence Wiring Diagram Run command Forward reverse command Motor speed 2 ms minimum Stop Command Either ON or OFF Stop Forward Reverse Stop Forwa...

Page 130: ...Refer to b1 05 for the run command action after switch 4 Command Source 1 2 Selection Switches the command source by opening closing the terminal as per the following table Terminal Description Open b...

Page 131: ...equency Command Hold Enabled the drive will save the frequency command set by Up Down command When the drive stops the frequency command will be saved To reset the saved command to 0 remove the Run co...

Page 132: ...do not require a Run command And the acceleration and deceleration time will be the values set to C1 11 and C1 12 If the input terminal assigned to FJOG command is closed the drive runs in forward di...

Page 133: ...Ramp Hold When the terminal is closed the drive holds the output frequency When the terminal is reopened the drive resumes the acceleration or deceleration Refer to L4 00 Frequency Command Hold for d...

Page 134: ...lt is triggered EF will be displayed on the keypad where is the number of the terminal assigned to the external fault signal For example if an external fault signal is input to terminal S3 then EF3 wi...

Page 135: ...d or set 39 Fault Reset to any terminal input in E1 00 to E1 07 and close the terminal input Note A fault reset signal will be ignored during run Remove the Run command to perform fault reset 40 oH2 A...

Page 136: ...n Refer to Fig 6 16 50 PID Input Characteristics Switch Switches the PID input characteristics Refer to Fig 6 16 51 Retain 52 Timer Input Use this setting combination with E2 15 Timer Output Refer to...

Page 137: ...hen the power is cut off the held frequency command will be cleared and the frequency command will be reset to 0 Time Frequency command Frequency Command Hold OFF ON 100 ms 100 ms Analog input Figure...

Page 138: ...ll not run until the Run command is cycled If the terminal is open during run the drive will stop according to b1 02 Stopping Method Selection Refer to b1 02 for details 70 to 73 Retain 74 S7 is set t...

Page 139: ...and Source 39 During Speed Search 11 Fault 40 PID Feedback Low 12 Communication Mode 41 PID Feedback High 13 Alarm 42 During KEB Operation 14 Fault Restart 43 Retain 15 Timer Output 44 During Fast Sto...

Page 140: ...d1 08 or b2 00 setting Note In IM PM Closed Loop Vector Control the terminal closes when the output frequency falls below the b2 00 setting In all other control method the terminal closes when the ou...

Page 141: ...ription Open Output frequency or frequency command is outside of the range of P4 00 P4 01 Closed Output frequency and frequency command are both within the range of P4 00 P4 01 Note 1 The detection an...

Page 142: ...nal Description Open The main circuit voltage is higher than the P2 03 level Closed The main circuit voltage is lower than the P2 03 level 6 During Baseblock During baselock the output terminal closes...

Page 143: ...control circuit terminals via serial communications the assigned output terminal closes 15 Timer Output Sets a output terminal as the output for the timer function Refer to b4 Timer Function 16 Freque...

Page 144: ...P4 00 Figure 6 58 Frequency FOUT Detection 2 Operation 18 20 Overvoltage Undervoltage Detection 1 2 Outputs the overvoltage or undervoltage situations to the external devices Set the torque detection...

Page 145: ...al opens If the number of restart attempt reaches the number set to P5 00 Number of Auto Restart Attempts without clearing a fault successfully the output terminal opens after the fault is triggered 2...

Page 146: ...When the input terminal E1 69 is closed the output terminal closes as well 37 Watt Hour Pulse Output Outputs a pulse to indicate the watt hours Refer to E2 05 Output Power Detection Scaling for detai...

Page 147: ...43 Retain 44 During Fast Stop The assigned output terminal closes during a fast stop Refer to setting 21 and 22 Fast Stop of multi function Digital Inputs 45 Retain When the internal cooling fan alarm...

Page 148: ...e output E2 04 Retain E2 05 Watt Hour Output Unit Selects the output unit for the terminal assigned to E2 00 or E2 03 37 for one pulse signal This output function provides a watt hour meter or a PLC i...

Page 149: ...ding to Table 6 21 E2 06 Relay 1 On Delay No Name Setting Range Default E2 06 Relay 1 On Delay 0 0 3600 0 s 0 0 s E2 07 Relay 1 Off Delay No Name Setting Range Default E2 07 Relay 1 Off Delay 0 0 3600...

Page 150: ...E2 08 Relay On Delay Run Command Relay OFF Example 3 Setting E2 07 E2 09 0 0 s ON OFF Run Command Relay ON OFF OFF ON E2 07 E2 09 Relay off Delay E3 Multi Function Analog Input E3 00 Terminal A1 Sign...

Page 151: ...rminal A1 input voltage bias as a percentage when inputting 0V Terminal A1 input characteristics are determined by E3 02 and E3 03 No Name Setting Range Default E3 02 Terminal A1 Input Gain 999 9 to 9...

Page 152: ...Gain 100 Gain 100 d1 02 Gain 150 Figure 6 63 Frequency Command Adjusted by Input Gain and Negative Bias E3 04 Retain E3 05 Terminal A1 Input Filter Time Sets the terminal A1 primary delay filter time...

Page 153: ...0 E3 10 Terminal A2 4 20mA disconnected selection No Name Setting Range Default E3 10 Terminal A2 4 20mA disconnected selection 0 3 0 0 no disconnected selection 1 By setting frequency P4 03 and displ...

Page 154: ...14 Retain 1 Frequency Gain 15 Retain 2 Output Frequency Lower Limit 16 Retain 3 Auxiliary Frequency Command 17 Retain 4 Output Voltage Bias 18 Communication Mode 1 5 Acc Dec Time Gain Decrease Only 1...

Page 155: ...ethod 5 Acc Dec Time Gain Decrease Only Adjusts the gain for acc dec time assigned to C1 00 to C1 07 When the acceleration time is assigned to C1 00 the drive acceleration time is calculated below Acc...

Page 156: ...A 10 V 20mA Stall prevention level during Run 30 3 V 8 8mA Figure 6 66 Stall Prevention Level Using Analog Input 8 PID Feedback Sets the PID feedback by the analog input value To use this function ena...

Page 157: ...al is assigned to 18 or 19 ther input signal can be used as an analog input from the upper controller via Modbus E4 Multi Function Analog Output These parameters assign functions to terminal FM and AM...

Page 158: ...or Gain Voltage Bias E4 02 E4 06 Sets the gain for terminal FM and AM as a percentage E4 03 E4 07 Sets the voltage bias for terminal FM and AM as a percentage 10 V equals 100 when setting E4 02 E4 03...

Page 159: ...re 6 69 Analog Output Gain and Bias Opeartion Example 1 When E4 02 80 the voltage output to terminal FM equals to 100 resulting 8 V Example 2 When E4 03 5 the voltage output to terminal FM equals to 0...

Page 160: ...om terminal RP 1 PID Feedback The PID feedback value is entered to terminal RP as a pulse signal Refer to b5 11 on page 79 for details 2 PID Target The PID target value is entered to terminal RP as a...

Page 161: ...ncy becomes the settitng for F1 04 No Name Setting Range Default E5 05 Pulse Train Input Minimum Frequency 0 1 to 1000 0 Hz 0 5 Hz E5 06 Pulse Train Monitor Selection Selects the pulse train monitor N...

Page 162: ...cy when the specified monitor item is at 100 Sets E5 06 to 1 Output Frequency and E5 07 to 0 to make the pulse train monitor output synchronous to the output frequency No Name Setting Range Default E5...

Page 163: ...uency When the input signal is high via terminal Setting To use PWM signal as the frequency command source set b1 00 or b1 07 to 4 Pulse Train Input E5 00 to 0 Frequency Command and E5 08 to 1 PWM Sig...

Page 164: ...s 1 to 100 1 E5 10 PWM Signal Cycle Sets the PWM signal cycle The tolerance is about 12 5 No Name Setting Range Default E5 10 PWM Signal Cycle 1 to 999 ms 100 ms E6 Optional Communication Card Setting...

Page 165: ...time to trigger the communication error This function is disabled when set to 0 No Name Setting Range Default E6 09 Communication Fault Detection time 0 0 to 10 0 s 0 0 s E6 10 Transmit Wait Time Sets...

Page 166: ...ction level the output terminal closes 2 When the drive is running a single motor set a value other than 0 to enable this function An external thermal relay is not required 0 Disabled Motor Overload P...

Page 167: ...rs an oL1 fault A fault is output and the motor will coast to stop 2 Drive Dedicated Motor Constant Torque Range 1 10 The motor is allowed to run with 100 load from 10 to 100 speed When the motor runs...

Page 168: ...P1 01 Motor Overload Protection Time 0 1 to 5 0 min 1 0 min The default is operation with 150 overload tolerance for one minute in a hot start The electrothermal protection operation time is illustrat...

Page 169: ...he keypad will display OH1 Motor Overheat and the drive will shut off the output and stop the motor using the stop method selected in P1 03 Connect the PTC according to the following figure V I DIP sw...

Page 170: ...B is enabled 2 KEB function if CPU Has Power When a momentary power loss occurs the drive decelearates using regenerative power from the motor If the power returns the drive accelearates to the freque...

Page 171: ...ire any change No Name Setting Range Default P2 03 Uv Undervoltage Detection Level 150 to 210 V 1 Determined by d1 00 and o2 03 2 1 This is the value for 200V Double this value for 400V 2 The default...

Page 172: ...ection time even if power recovers within this duration When KEB is enabled or the multi function input terminal assigned to KEB closes and the main circuit voltage falls below the P2 03 level the dri...

Page 173: ...operation in the P2 07 duration whether or not power is restored regardless the main circuit voltage Install a braking option as an ov Overvoltage might be triggered 2 KEB Operation Method 3 The driv...

Page 174: ...elow the P2 08 Voltage Target During KEB level and KEB ends if the voltage exceeds the P2 08 level 1 When P2 05 0 the drive will accelerate to the previously active frequency according to the active a...

Page 175: ...cannot accelerate to the frequency command even if the power is restored 2 Install a braking resistor option when P2 09 1 KEB Operation Method 2 P2 10 Automatic voltage regulation No Name Setting Rang...

Page 176: ...evention is enabled during acceleration The operation is determined by the selected control method V F Control Open Loop Vector Control Acceleration stops when the output current exceeds the value set...

Page 177: ...ut current level to activate the Stall Prevention function during acceleration No Name Setting Range Default P3 01 Stall Prevention Level during Acceleration 0 to 150 1 1 1 The value is determined by...

Page 178: ...lerates according to the set deceleration time With high intertia loads or rapid deceleration an ov Overvoltage fault could be triggered Therefore use braking options or set this parameter to 1 1 Enab...

Page 179: ...ent an oV Overvoltage fault Lower this value if the load is too heavy which causes a rapid regenerative power increase 1 This value is for a 200 V AC drive Double this value for a 400 V AC drive P3 05...

Page 180: ...all Prevention Level during Run 30 to 150 1 1 The default setting is determined by A1 06 ND HD Selection Using Analog Input to Change Stall Prevention Level during Run If E3 7 Stall Prevention Level d...

Page 181: ...Command Loss Detection Selection The drive can detection a frequency command loss from terminal A1 or A2 When the frequency command falls below 90 of the command within the time set in P4 04 the frequ...

Page 182: ...e detected No Name Setting Range Default P4 04 Frequency Command Loss Detection Time 20 to 400ms 20ms P4 05 Brake control release frequency No Name Setting Range Default P4 05 Brake control release fr...

Page 183: ...Attempts Sets the number of times to automatically attempt to restart the drive when detecting the fault listed above The drive will stop operation when the restart attemps reach the number set in thi...

Page 184: ...tuation before the fault is triggered Simimar situations also apply to undertorque Use undertorque detection to find out application problems such as torn belte a pump shutting off and etc E2 00 to E2...

Page 185: ...ame as the frequency command No detection during acceleration or deceleration The drive continues to run after an ot1 Overtorque Detection 1 alarm is triggered 2 Overtorque Alarm at Run Overtorque det...

Page 186: ...PM Open Loop Vector Control control methods Overtorque undertorque detection is set as a percentage of the motor rated torque in Open Loop Vector Control Closed Loop Vector Control and PM Closed Loop...

Page 187: ...el an UL Mechanical Weakening Undertorque Detection alarm will be triggered and the drive will continue operation 6 Continue Operation if the Speed Unsigned is below P6 07 When the speed unsigned is b...

Page 188: ...e Setting Range Default P7 00 Input Phase Loss Protection 0 1 0 0 Disabled 1 Enabled When a power supply voltage is imbalance or main circuit capacitor is weakening the input phase loss will be detect...

Page 189: ...P7 02 Output Ground Fault Detection 0 1 0 0 Disabled No gound fault detection 1 Enabled A GF Ground Fault fault is triggered when a ground short circuit or high leakage current occurs in one or two o...

Page 190: ...Determines whether to reduce the oL2 Drive Overload fault detection time at low speed below 6 Hz to prevent premature output transistor failures Note Contact Lite On for consultation before disabling...

Page 191: ...on Method Selection 0 to 2 0 0 IP20 Enclosure in a Cabinet Select this when the IP20 enclosure drive is installed in a cabinet with at least 30 mm room to the next drive or a cabinet wall 1 Side by Si...

Page 192: ...ntion Gain 0 00 to 2 50 1 00 Normally there is no need to change this setting However change the setting in the following situations If the motor oscillates during light load gradually increase this v...

Page 193: ...ting Range Default o1 02 User Defined Frequency Command Setting Display 1 60000 Setting as o1 00 o1 03 Frequency Command Setting Display Decimal Places Setting frequency command setting display decima...

Page 194: ...ble 6 22 Relationship between LO RE and b1 05 o2 00 b1 05 Switch from Local to Remote Switch from Remote to Local 0 0 Not possible to switch Not possible to switch 1 Not possible to switch Not possibl...

Page 195: ...ey Function During Frequency Command Setting Determines whether the ENTER key is required to be pressed after changing the frequency command using the keypad in Local mode No Name Setting Range Defaul...

Page 196: ...eypad No Name Setting Range Default o2 06 Operation Direction at Power Up when Using Keypad 0 1 0 0 Forward 1 Reverse o4 Maintenance Settings o4 00 Cumulative Operation Time Setting Sets the initial v...

Page 197: ...ng Resets the data for U2 Fault Information as this data will not be reset by A1 03 Reset No Name Setting Range Default o4 06 U2 Reset Setting 0 1 0 0 No Action The data for the U2 Fault Information m...

Page 198: ...ry Auto Tuning for Line to Line Resistance t1 02 Motor Output Power Sets the motor rated output power in kW units No Name Setting Range Default t1 02 Motor Output Power 0 00 to 650 00 kW Determined by...

Page 199: ...1 Note The setting range changes depending on the settings of o2 03 Drive Capacity Selection and A1 06 ND HD Selection t1 05 Motor Base Frequency Sets the motor base frequency according to the motor n...

Page 200: ...0 Disabled 1 Enabled Enables the motor Auto Tuning Set t1 12 to 1 and press the ENTER key to switch the display to the motor Auto Tuning preparation tUnxx The last two letters changes depending on th...

Page 201: ...rive output voltage command 0 1V U1 06 Main Circuit DC Voltage Displays the main circuit DC voltage 0 1V U1 07 Output Power Displays the internal output power calculated by the drive 0 001kW U1 09 Inp...

Page 202: ...ut Frequency after Soft Starter Displays output frequency with ramp time and S curves 0 01 Hz U1 15 Input Pulse Monitor Displays the frequency to pulse input 1Hz U1 16 Software Version Displays the so...

Page 203: ...Status at 1st Most Recent Fault Displays the operation status at the first most recent fault Same status display as U1 11 U2 17 Cumulative Operation Time at 1st Fault Displays the cumulative operatio...

Page 204: ...rst most recent alarm U2 35 2 nd Most Recent Alarm Displays the second most recent alarm U2 36 3 rd Most Recent Alarm Displays the third most recent alarm U2 37 4th Most Recent Alarm Displays the four...

Page 205: ...en reaching 100 1 U3 13 Frequency Command Source Selection Displays the source for the frequency command as XY nn X Command Used 1 Command 1 2 Command 2 Y nn Frequency Command Source 0 01 Keypad 1 01...

Page 206: ...n 10 is set to both E3 01 and E3 07 0 01 U4 05 PID Feedback 2 Displays the adjusted feedback value if differential feedback is used U4 00 to U4 04 The value in U4 00 and U4 05 will be the same if diff...

Page 207: ...nfirm if E1 23 to 38 is set to the unused terminals FbH PID Feedback High PID feedback input is greater than the detection level set to b5 22 for longer than the detection time set to b5 23 1 b5 22 an...

Page 208: ...emperature sensor via the terminal MT exceeded the overheat detection level of the drive 1 Incorrect motor temperature input terminal MT wiring 2 Fault on the machinery e g machinery is locked up 3 Mo...

Page 209: ...ll below the undervoltage detection level P2 03 2 200 V class 190 V 3 400 V class 380 V 1 Input power phase loss 2 Loose wiring terminals of drive input power 3 Problem with the voltage from the drive...

Page 210: ...input via a multi function input terminal S1 to S7 when E1 40 An overheat warning in the drive was triggered by an external device 1 Search the device which caused the overheat warning Remove the caus...

Page 211: ...he deceleration time is too short 2 The motor overshoot the speed reference because the acceleration time is too short 3 Excessive braking load 4 Surge voltage entering from the drive input power 5 Mo...

Page 212: ...and braking unit Correct the wiring 9 Tighten the terminal or replace the damaged cable 10 Correct the wiring 11 Separate the PG wiring from the source of the electrical signal interference drive out...

Page 213: ...ty 7 Install a sequence controller to ensure the MC does not open or close when the drive is outputting voltage 8 Check the ratios between the frequency and voltage set by V F 9 Adjust d1 02 to d1 11...

Page 214: ...Carrier Frequency Option 3 Replace the cooling fan oH1 Motor Overheat The temperature signal from motor temperature sensor via the terminal MT exceeded the overheat detection level of the drive 1 Inco...

Page 215: ...ncrease the speed Either increase the motor capacity or use a special purpose motor if the motor needs to operate at low speeds 4 Set P1 00 to 2 5 Adjust d1 02 to d1 11 settings V F Characteristics No...

Page 216: ...low speeds will be reduced 4 Use a larger drive 5 Reduce the load at low speed Use a larger drive Set a lower value to C6 00 Carrier Frequency 6 Check the torque compensation Set a lower value to C3...

Page 217: ...ive input power specifications b Check the main circuit magnetic contactor if there is no problem with the power supply 4 Turn on and turn off the power to see if any problem occurs a Replace either t...

Page 218: ...tance which located between motor lines If the winding is impaired replace the motor 3 Use tightening torque which showed in the manual in order to fasten the terminal 4 Check motor capacities and the...

Page 219: ...Input Selection Error 1 Either of Up command and Down command is not set E1 10 or 11 2 Either of Up command 2 and Down command 2 is not set E1 12 or 13 Properly assign both of the UP and Down command...

Page 220: ...ter setting 3 Correct the parameter setting 4 Correct the parameter setting oPE10 V F Data Setting Error Incorrect d1 02 d1 04 d1 06 d1 08 d1 10 or d1 13 d1 15 d1 17 d1 19 d1 21 settings V F parameter...

Page 221: ...e Solution oPE13 main and Alternative Frequency Command Error When b1 00 and b1 07 are setting the same supply source Correct the setting oPE14 Incorrect Jump Frequency Setting The setting does not fo...

Page 222: ...is too large during stationary Auto Tuning Make sure the data entered in t1 03 to t1 05 is the same as the information showed on the motor nameplate Check and correct motor wiring TnF03 Rotational Aut...

Page 223: ...Failure to comply could cause electrical shocks when touching the motor enclosure Do not touch any live components to avoid electrical shocks Do not tough the terminals Avoid output cables contacting...

Page 224: ...ive Action Inspection Cycle Daily 6 months 12 months Is the DC bus and control circuit voltge normal Correct the voltage or power supply to within nameplate specifications Verify all main circuit phas...

Page 225: ...heat Replace the entire drive if the board is impossible to be repared or replaced Any dust collection or stain Remove the foreign material and dust 9 2 6 Main Circuit Terminals Cables Inspection Poin...

Page 226: ...tolerance Replace the damaged MC relay or board Any damage at the connection 9 2 10 Control Circuit Control Boards Connectors Inspection Points Corrective Action Inspection Cycle Daily 6 months 12 mon...

Page 227: ...e drive Failure to comply could cause electrical shocks to personnel or damage to the drive Ensure the power supply is off when connecting Failure to comply could cause electrical shocks Shut off the...

Page 228: ...g operation Do not replace the cooling fan until 15 minutes after shutting off the drive power and making sure the heatsink is cooled down The cooling fan cannot operate properly when installed incorr...

Page 229: ...lowing figure 2kH z 8kH z 16kHz Normal Duty rating Heavy Duty rating 60 of Heavy Duty 380V 1 to 3HP Note The lower the rating EVO8000 series 3 7kW 5 5kW inverter overloaded 50 and the remaining models...

Page 230: ...g P7 14 0 IP00 P7 14 2 NEMA 1 10 2 Altitude Derating The most appropriate altitude to install the drive is below 1000m The drive rated voltage and the rated output current must be derated for 1 per 10...

Page 231: ...the drive terminal RJ45 for Modbus communication Note To prevent the interference separate the communications cables from the main circuit cables power cable and other wiring Always use shielded cabl...

Page 232: ...dance balance 11 2 4 When to Install Termination Resistor Install the termination resistor in the drive on the end of the network and the master device to suppress the interference signal in the follo...

Page 233: ...Default 3 Range 0 to 8 E6 08 RS 485 Communication Parity Selection Sets the Modbus communication type E6 08 RS 485 Communication Parity Selection Selects the communication parity for terminals SG and...

Page 234: ...s the provided functions and the related parameters 11 4 1 Actions by Modbus The following actions can be performed by a PLC regardless of the parameter settings except for E6 parameters Monitor drive...

Page 235: ...shows the configured message for both sending and receiving and the length of data packets is determined by the command function content 11 5 2 Message Configuration ASCII scheme STX Start 3AH Address...

Page 236: ...test 10H Write to multiple registers 11 5 5 Data By combining the Modbus register address test code in case of a loopback test and the register data the drive configures consecutive data The length of...

Page 237: ...operations are all performed 6 Repeat step 2 to 5 8 bit command data until all the command data are caculated The result of the last shift is the CRC checksum Send the low order byte before the high o...

Page 238: ...heme Command Message Respond Message STX STX Address 0 Address 0 1 1 Function 0 Function 0 3 3 Starting address 2 Number of data count by byte 0 4 4 2 Content of address 2422H 1 2 7 Number of data cou...

Page 239: ...CH Function code 06H Write one piece of data to register Example For the drive address 01H 1 01H will written to the drive internal parameter 0100H b1 00 ASCII Scheme Command Message Respond Message S...

Page 240: ...to register Max 20 pieces of consecutive data For example changing the drive address 01H multi step speed setting L1 00 60 00 0880H L1 01 50 00 8801H ASCII Scheme Command Message Respond Message STX S...

Page 241: ...gister 3CH CRC Check Low 40H Second 00H Storage Register 32H CRC Check High DDH CRC Check Low D6H during a communication error When a error occurs during communication with the drive the drive respond...

Page 242: ...Bit 1 Forward Reverse 0 Forward 1 Reverse Bit 2 External Fault EF0 Bit 3 Fault reset Bit 4 Retain Bit 5 Retain Bit 6 Retain Bit 7 Retain Bit 8 Multi Function Terminal 1 1 ON Bit 9 Multi Function Term...

Page 243: ...10 1 Zero Speed Holding Bit 11 to 15 Retain 2422H Frequency command 0 01Hz units 2423H Output frequency 0 01Hz units 2424H Output current 0 1A units 2425H Output voltage 0 1V units 2426H DC voltage 0...

Page 244: ...F6 External Fault 6 16 ot2 Overtorque Detection 2 1 dEv Speed Deviation 9 EF7 External Fault 7 17 Ov Overvoltage 2 EF0 Option Card External Fault 10 EF8 External Fault 8 18 Uv Undervoltage 3 EF1 Exter...

Page 245: ...verheat 59 Err EEPROM Write Error 8 EF 34 oH1 Motor Overheat 60 oS Overspeed 9 SC IGBT Fault or Output Short Circuit 35 oL Mechanical Weakening Overtorque Detection 61 PGo PG Open 10 Retain 36 oL1 Mot...

Page 246: ...MODBUS code corresponding invertor parameters parameter code parameter code parameter code A1 00 0x0000 A2 00 0x0080 A2 17 0x0091 A1 01 0x0001 A2 01 0x0081 A2 18 0x0092 A1 02 0x0002 A2 02 0x0082 A2 1...

Page 247: ...0107 B1 08 0x0108 B1 09 0x0109 B1 10 0x010A B1 11 0x010B B1 12 0x010C parameter code parameter code parameter code B5 00 0x0300 B5 21 0x0315 B6 00 0x0380 B5 01 0x0301 B5 22 0x0316 B6 01 0x0381 B5 02 0...

Page 248: ...04 0x0504 B8 05 0x0485 B8 06 0x0486 B8 07 0x0487 parameter code parameter code parameter code C1 00 0x0580 C2 00 0x0600 C3 00 0x0680 C1 01 0x0581 C2 01 0x0601 C3 01 0x0681 C1 02 0x0582 C2 02 0x0602 C...

Page 249: ...09 0x0709 C5 09 0x0789 C4 10 0x070A C5 10 0x078A C4 11 0x070B C4 12 0x070C C4 13 0x070D C4 14 0x070E C4 15 0x070F C4 16 0x0710 C4 17 0x0711 C4 18 0x0712 C4 19 0x0713 C4 20 0x0714 C4 21 0x0715 paramet...

Page 250: ...02 0x0C82 D1 03 0x0B83 D2 03 0x0C03 D3 03 0x0C83 D1 04 0x0B84 D2 04 0x0C04 D3 04 0x0C84 D1 05 0x0B85 D2 05 0x0C05 D3 05 0x0C85 D1 06 0x0B86 D2 06 0x0C06 D3 06 0x0C86 D1 07 0x0B87 D2 07 0x0C07 D3 07 0...

Page 251: ...08 0x0D88 E3 08 0x0E08 E2 09 0x0D89 E3 09 0x0E09 E3 10 0x0E0A E3 11 0x0E0B E3 12 0x0E0C parameter code parameter code parameter code E4 00 0x0E80 E5 00 0x0F00 E6 00 0x0F80 E4 01 0x0E81 E5 01 0x0F01 E...

Page 252: ...09 0x1089 P3 08 0x1108 P2 10 0x108A P3 09 0x1109 P2 11 0x108B P3 10 0x110A P3 11 0x110B P3 12 0x110C P3 13 0x110D P3 14 0x110E P3 15 0x110F parameter code parameter code parameter code P4 00 0x1180 P...

Page 253: ...07 0x1307 P7 09 0x1309 P7 10 0x130A P7 11 0x130B P7 12 0x130C P7 13 0x130D P7 14 0x130E parameter code parameter code parameter code N3 00 0x1480 N4 00 0x1500 N6 00 0x1600 N3 01 0x1481 N4 02 0x1502 N...

Page 254: ...1807 parameter code parameter code parameter code T1 00 0x1880 T2 00 0x1900 T3 00 0x1980 T1 01 0x1881 T2 02 0x1902 T3 01 0x1981 T1 02 0x1882 T2 03 0x1903 T3 02 0x1982 T1 03 0x1883 T2 04 0x1904 T3 03 0...

Page 255: ...0x1A09 U1 09 0x1D09 U2 09 0x1D89 F1 10 0x1A0A U1 10 0x1D0A U2 10 0x1D8A F1 11 0x1A0B U1 11 0x1D0B U2 11 0x1D8B F1 12 0x1A0C U1 12 0x1D0C U2 12 0x1D8C F1 13 0x1A0D U1 13 0x1D0D U2 13 0x1D8D F1 14 0x1A...

Page 256: ...16 0x1F10 U5 17 0x1F11 U5 18 0x1F12 U5 19 0x1F13 11 8 Communication Errors 11 8 1 Modbus Errors The Modbus error codes are listed in the following table When an error occurs remove the cause of the fa...

Page 257: ...overrun framing parity or CRC is detected in the command message The slave address in the command message do not match the slave address in the drive Set the slave address for the drive using E6 06 i...

Page 258: ...1 data continuously VB as Byte so a data occupies two VB 2422H frequency command 13 256 172 3500 2423H frequency output 13 256 172 3500 2424H current output 0 256 1 1 2425H voltage output 10 256 26 25...

Page 259: ...259 according to actual user unit conversion MODBUS with Mitsubishi FX 3G communication example as follows Input patameter of the communication Read 11 data starting H2421...

Page 260: ...260 Above panel display value excluding the decimal point units please according to actual user unit conversion...

Page 261: ...p Headquarters 22F 392 Ruey Kuang Road Neihu Taipei City 114 Taiwan Lite On IA Headquarters 11F 866 1 Chung Zheng Rd Chung Ho District New Taipei City 235 Taiwan Factory 7 Lane 3 San Ho Rd San Shi Vil...

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