9-5
dummyhead
dummyhead
CYLINDER/PISTON
STUD BOLT REPLACEMENT
Thread two 8 mm nuts onto the stud bolt [1] and tighten
them together, and use a wrench on them to turn the
stud bolt out.
Install new stud bolts into the crankcase and tighten
them
After installing the stud bolts, measure the stud height
from the crankcase surface.
Adjust the height if necessary.
PISTON
REMOVAL
Place a clean shop towel over the crankcase to prevent
the possibility of the clip falling into the crankcase.
Remove the piston pin clip [1] using the pair of pliers.
Push the piston pin [2] out of the piston and connecting
rod, and remove the piston.
Do not damage the
piston ring by
spreading the ends
too far.
Spread each piston ring [1] and remove it by lifting it up
at a point just opposite the gap.
TORQUE: 11 N·m (1.1 kgf·m, 8 lbf·ft)
STANDARD: 113.4 – 115.4 mm (4.46 – 4.54 in)
113.4 – 115.4 mm
(4.46 – 4.54 in)
[1]
[1]
[2]
[1]
Summary of Contents for XL125LK
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