5-5
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ELECTRIC STARTER
STARTER MOTOR
REMOVAL
Disconnect the negative (–) cable from the battery
(page 17-5).
Slide the rubber cap [1] off and remove the starter
motor terminal nut [2], and then disconnect the starter
motor cable [3].
Remove the mounting bolts [4], battery (–) cable [5] and
starter motor [6] from the crankcase.
Remove the O-ring from the starter motor.
DISASSEMBLY/ASSEMBLY
The coil may be
damaged if the
magnet pulls the
armature against
the motor case.
Disassemble and assemble the starter motor as
following illustration.
• When disassembling, record the location and
number of shims to ensure correct reassembly in
their original locations.
• Align the rear cover tab with the motor case groove.
[4]
[2]/[3]
[1]
[5]
[6]
MOTOR CASE
BOLT
O-RINGS
FRONT COVER
INSULATED PLATES
NUT
MOTOR CASE
SEAL RING
WASHER
ARMATURE
BRUSH HOLDER
REAR COVER
SEAL RING
O-RING
BRUSH/
TERMINAL
SHIMS
SHIMS
INSULATED
WASHER
LOCK WASHER
BRUSH SPRING
INSULATORS
10 N·m (1.0 kgf·m,
7 lbf·ft)
SCREWS
Summary of Contents for XL125LK
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