Honda XL125LK, Owner'S Manual

Page: 123 / 243

10-6
dummyhead dummyhead
CLUTCH/GEARSHIFT LINKAGE
Remove the kickstarter spindle dust seal [1].
Remove the clutch lifter arm [2] and dust seal [3].
Check the lifter piece and arm for wear or damage.
Check the return spring for fatigue or damage.
Replace them if necessary.
ASSEMBLY
Apply grease to lip of a new kickstarter spindle dust
seal and install it into the right crankcase cover as
specified.
Apply grease to lip of a new clutch lifter arm dust seal
and install it into the right crankcase cover as specified.
Apply engine oil to the clutch lifter arm sliding surface
and install it into the right crankcase cover.
Install the return spring [1] onto the lifter arm end.
From the opposite side, drive the spring pin [2] until it
projects as specified, using the pin driver.
Install the lifter piece [1] into the lifter arm groove while
turning the lifter arm [2] clockwise slightly.
Install the right crankcase cover (page 10-4).
[3]
[2]
[1]
CLUTCH LIFTER ARM
DUST SEAL: KICKSTARTER
SPINDLE DUST SEAL:
0.5 mm (0.02 in)
0.5 – 1.0 mm
(0.02 – 0.04 in)
Hook the return
spring ends to the
right crankcase
cover and spring
pin.
TOOL:
[3] Pin driver
07744-0010200
3.0 – 4.0 mm
[1]
[2]
[3]
[1]
[2]