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dummyhead
dummyhead
GENERAL INFORMATION
ALTERNATOR/STARTER CLUTCH SPECIFICATION
Unit: mm (in)
CRANKCASE/CRANKSHAFT/TRANSMISSION SPECIFICATIONS
Unit: mm (in)
FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS (XR125LK/LEK)
Unit: mm (in)
ITEM
STANDARD
SERVICE LIMIT
Starter driven gear boss O.D.
45.660 – 45.673 (1.7976 – 1.7981)
45.60 (1.795)
ITEM
STANDARD
SERVICE LIMIT
Crankshaft
Connecting rod big end radial
clearance
0 – 0.008 (0 – 0.0003)
0.05 (0.002)
Connecting rod big end side
clearance
0.10 – 0.35 (0.004 – 0.014)
0.80 (0.032)
Runout
0.03 (0.001)
0.08 (0.003)
Transmission
Gear I.D.
M4
20.000 – 20.018 (0.7874 – 0.7881)
20.04 (0.789)
M5
17.000 – 17.018 (0.6693 – 0.6700)
17.04 (0.671)
C1
20.500 – 20.521 (0.8071 – 0.8079)
20.55 (0.809)
C2
23.020 – 23.041 (0.9063 – 0.9071)
23.07 (0.908)
C3
23.025 – 23.046 (0.9065 – 0.9073)
23.07 (0.908)
Bushing O.D.
C1
20.459 – 20.480 (0.8055 – 0.8063)
20.41 (0.804)
C2
22.984 – 23.005 (0.9049 – 0.9057)
22.95 (0.904)
C3
22.984 – 23.005 (0.9049 – 0.9057)
22.95 (0.904)
Bushing I.D.
C1
17.000 – 17.018 (0.6693 – 0.6700)
17.04 (0.671)
C2
20.020 – 20.041 (0.7882 – 0.7890)
20.07 (0.790)
C3
20.020 – 20.041 (0.7882 – 0.7890)
20.07 (0.790)
Gear-to-bushing
clearance
C1
0.020 – 0.062 (0.0008 – 0.0024)
0.10 (0.004)
C2
0.015 – 0.057 (0.0006 – 0.0022)
0.10 (0.004)
C3
0.020 – 0.062 (0.0008 – 0.0024)
0.10 (0.004)
Mainshaft O.D.
at M4
19.968 – 19.980 (0.7861 – 0.7866)
19.93 (0.785)
at M5
16.968 – 16.980 (0.6680 – 0.6685)
16.93 (0.667)
Countershaft O.D.
at C1
16.966 – 16.984 (0.6680 – 0.6687)
16.93 (0.667)
at C2
19.978 – 19.989 (0.7865 – 0.7870)
19.94 (0.785)
at C3
19.979 – 20.000 (0.7866 – 0.7874)
19.94 (0.785)
Gear-to-shaft
clearance
M4
0.020 – 0.050 (0.0008 – 0.0020)
0.10 (0.004)
M5
0.020 – 0.050 (0.0008 – 0.0020)
0.10 (0.004)
Bushing-to-shaft
clearance
C1
0.016 – 0.052 (0.0006 – 0.0020)
0.10 (0.004)
C2
0.031 – 0.063 (0.0012 – 0.0025)
0.10 (0.004)
C3
0.020 – 0.062 (0.0008 – 0.0024)
0.10 (0.004)
Shift fork, shift
fork shaft
Shift fork shaft O.D.
9.986 – 9.995 (0.3931 – 0.3944)
9.93 (0.391)
Shift fork I.D.
10.000 – 10.018 (0.3937 – 0.3944)
10.05 (0.396)
Shift fork claw thickness
4.93 – 5.00 (0.194 – 0.197)
4.50 (0.177)
ITEM
STANDARD
SERVICE LIMIT
Minimum tire thread depth
–
3.0 (0.12)
Cold tire pressure
Driver only
150 kPa (1.50 kgf/cm
2
, 22 psi)
–
Driver and passenger
150 kPa (1.50 kgf/cm
2
, 22 psi)
–
Axle runout
–
0.20 (0.008)
Wheel rim runout
Radial
–
2.0 (0.08)
Axial
–
2.0 (0.08)
Fork
Spring free length
594.5 (23.41)
582.6 (22.94)
Pipe runout
–
0.20 (0.008)
Recommended fluid
Honda ULTRA CUSHION OIL 10W or
equivalent
–
Fluid level
179 (7.0)
–
Fluid capacity
180 ± 2.5 cm
3
(6.1 ± 0.08 US oz, 6.3 ±
0.09 lmp oz)
–
Steering head bearing pre-load
11.8 – 17.7 N (1.2 – 1.8 kgf, 2.6 – 4.0 lbf)
–
Summary of Contents for XL125LK
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