Holip HLP-C100 Series Operating Manual Download Page 1

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Operating Manual

2012-02

ZHEJIANG HOLIP ELECTRONIC TECHNOLOGY CO., LTD.

TEL: 0571-28891071

FAX: 0571-28891072

http: //www.holip.com

Summary of Contents for HLP-C100 Series

Page 1: ...Operating Manual 2012 02 ZHEJIANG HOLIP ELECTRONIC TECHNOLOGY CO LTD TEL 0571 28891071 FAX 0571 28891072 http www holip com...

Page 2: ...HLP C100 Series Operating Manual...

Page 3: ......

Page 4: ...3 3 Installation and Wiring 9 3 3 1 Electrical Installation in General 10 3 3 2 Fuse Specifications 10 3 3 3 Installation and Direction 11 3 3 4 Wiring terminal 13 3 3 5 Wiring 14 Chapter 4 Operation...

Page 5: ...12 Parameter group 16 data readouts 67 Chapter 8 Accessory Specification 72 8 1 Braking resistor 72 8 2 LCP Mounting Kit 72 8 2 1 External LCP Communication Cable 72 8 2 2 Mounting steps Chapter 9 EMC...

Page 6: ...to its use in the case of the start and stop more frequently places Do not install any switch component like circuit breaker or contactor at the output of the inverter If any of such components must b...

Page 7: ...any internal connecting cord wiring or component of the inverter by yourself Never remodel it or exchange control boards and components by yourself It may expose you to an electrical shock or explosi...

Page 8: ...e the signals on circuit boards while the inverter is running to avoid danger The drive has been optimized before sold Please make proper adjustments according to the desired functions Do consider the...

Page 9: ...hase AC 220V 43 Indicate 3 Phase AC 380V 15 17 P20 IP rating is 20 18 X Without AC choke A With AC choke 19 X Without Brake unit B With Brake unit 20 X Without DC choke B With DC choke 21 1 Control pa...

Page 10: ...2 2 0 75 0 75 0 84 3 440 480V50 60HZ 3 0 2 1 HLP C10001D543 3 380 440V50 60HZ 5 9 3 7 1 5 1 5 0 84 3 440 480V50 60HZ 5 1 3 4 HLP C10002D243 3 380 440V50 60HZ 8 5 5 3 2 2 2 2 0 84 3 440 480V50 60HZ 7 3...

Page 11: ...on Over current Protection Output Phase Loss Protection Output Short Circuit Protection Output Grounding Fault Protection Motor Thermal Protection CPU Fault EEPROM Faults Button f reeze Duplicate Fail...

Page 12: ...tude above sea level 1000m derating use when more than 1000 meters Motor cable length Shield cable 5 meters unshield cable 50 meters Attention Inverter under special environment derating Derating for...

Page 13: ...ler or the relevant people of our company Check if the inverter has got any damage or deformation during the transportation and handling Check if there is one piece of HLP C100 series inverter and one...

Page 14: ...7 1 5 0 75 2 2 74 85 130 140 127 5 Caution All cabling must comply with national and local regulations on cable cross sections and ambient temperature Copper conductors required and ambient temperatur...

Page 15: ...e that it is free from high moisture high temperature heavy dust metal fragments and high oil mist 3 3 2 Fuse Specifications Model Fuse size Rated current A HLP C1000D3721 10 HLP C1000D7521 25 HLP C10...

Page 16: ...on of main circuit terminals Symbol Function R S T Power input 220V class 1 phase 200 240V50 60Hz 3 phase 200 240V50 60Hz 380V class 3 phase 380 480V50 60Hz Single phase connected to R T U V W Power o...

Page 17: ...logic 0 DC14V logic 1 2 Voltage DC 0 24V GND Digital or Analog ground Isolated from internal COM 10V 10V power supply Max load 25 mA with over load and short circuit protection functions Analog input...

Page 18: ...ut terminals R S T If using RCD please choose B type Phase shif ting capacitors LC RC noise f ilters etc can never be connected to the output terminals of the inverter Please lower the inverter switch...

Page 19: ...o key Off Reset key Incremental potentiometer 4 2 1 Preset reference by LCP Example Set a reference to10 25 That is C03 10 0 20 5 Key press LCP Display Action Description C00 04 Press key to display t...

Page 20: ...ockwise to change the fractional part to 5 000 5 Press key to shift to integral part 020 5 Turn clockwise to change the integral part to 20 END Press to accept the change and save it as 20 5 4 2 2 FWD...

Page 21: ...xample 2 The fourth line of the table represents the current drive is reverse running and the reference setting is greater than or equal to 0 it means the drive at some time in the future will run for...

Page 22: ...1 DC Voltage Show the DC voltage C16 30 is 540 0V display accuracy 0 1 Inverter temperature Show the inverter temperature parC16 34 is 45 display accuracy 1 Feedback Value Show the feedback value C16...

Page 23: ...Press to show the first option of C15 30 Press to show the first fault record 1 Press to show the second fault record it can display up to ten recent fault records in turn 4 2 5 View state parameter...

Page 24: ...16 00 Turn clockwise to select Par group No C16 C16 00 Press to select parameter No C16 01 Press select C16 01 0 Turn clockwise to finish browse value of C16 01 C16 60 Press to select C16 60 0000 Pres...

Page 25: ...HLP C100 Series Operating Manual HLP C100 Series 20 4 2 6 LED Display...

Page 26: ...the frequency converter 5 3 Using digital in terminals to control the drive AUTO 1 Parameter initialization 2 Press AUTO key on LCP Digital control and communication control are only active in auto mo...

Page 27: ...lti speed 1 IO terminals connection as following 2 Parameter initialization 3 Set parameter as following C03 03 50 C05 10 8 C05 12 15 Bit0 C05 13 16 Bit1 C05 13 1 7 Bit2 C03 10 0 10 Speed1 5Hz C03 10...

Page 28: ...sable All 1 Enable All 2 Enable Reset Only 1 C00 42 AUTO key on LCP 0 Disabled 1 Enabled 1 C00 60 Menu Password 0 Disabled 1 Enabled 0 Parameter Group01 Load motor C01 00 Configuration Mode 0 Speed op...

Page 29: ...150 50 C02 01 DC Brake Current 0 150 50 C02 02 DC Braking Time 0 0 60 0 s 10 0 C02 04 DC Brake Cut In Frequency 0 0 400 0 Hz 0 0 C02 10 Brake Function 0 Off 1 Resistor brake 2 AC brake 0 C02 1 1 Brak...

Page 30: ...p Time 0 10 300 00 s C03 42 Ramp1Ramp Down Time 0 10 300 00 s C03 50 Ramp 2 Type 0 Linear 2 Sine ramp 0 C03 51 Ramp 2 Ramp up Time 0 10 300 00 s C03 52 Ramp 2 Ramp down Time 0 10 300 00 s C03 60 Ramp...

Page 31: ...00 00 s C03 93 Ramp 8 Type 0 Linear 2 Sine ramp 0 C03 94 Ramp 8 Ramp up Time 0 10 300 00 s C03 95 Ramp 8 Ramp down Time 0 10 300 00 s C03 96 Link preset reference and ramp time 0 No link 1 Link 0 Para...

Page 32: ...ref bit2 28 Catch up 29 Slow down 34 Ramp bit0 35 Ramp bit1 36 Ramp bit2 8 C05 1 1 Terminal REV Digital Input 10 C05 12 Terminal DI1 Dgital Input 15 C05 13 Terminal DI2 Digital Input 16 C05 14 Termin...

Page 33: ...dead band 0 00 20 00 V mA 0 00 C06 19 Terminal VI Mode 0 Votage mode 1 Current mode 0 C06 81 LCP Potmeter Low Ref 4999 000 4999 000 0 000 C06 82 LCP Potmeter High Ref 4999 000 4999 000 50 000 Paramete...

Page 34: ...Stop 3 Jogging 4 Max speed 5 Stop and trip 0 C08 06 Reset Control Word Timeout 0 No Function 1 Do Reset 0 C08 3 1 Address FC 1 126 MODBUS RTU 1 247 1 C08 32 Port Baud Rate 0 2400 1 4800 2 9600 3 19200...

Page 35: ...C14 22 Operation Mode 0 Normal Operation 2 Initialisation 3 Backup user settings 4 Recover user settings 0 C14 23 Trip Lock 0 Disable Trip lock fault reset do not need power off 1 enable Trip lock fau...

Page 36: ...up 15 Drive Information C15 46 Frequency converter ordering NO View frequency converter ordering NO C15 47 Power Card Ordering NO View power card ordering No of the drive C15 48 LCP ID NO View LCP ID...

Page 37: ...35 A C16 30 DC Link Voltage 0 65535 V C16 34 Heat sink Temp 0 255 C16 52 Feedback Unit 4999 000 4999 000 C16 60 Digital Input 0 65535 C16 62 Analog Input VI 0 000 20 000 V mA C16 71 Relay Output bin 0...

Page 38: ...eaning that motor is stopped after power up When select 2 frequency converter powers up in off state meaning that motor is stopped after power up Local reference is set to 0 Thus motor will not start...

Page 39: ...ed reset only reset only fault stop off function is disabled Description of the choice When OFF key is chosen the frequency converter stops with a normal stop ramp it can only be started by pressing e...

Page 40: ...s to the rated power of the motor Description of choice Factory settings depend on the inverter size there is one or two undersize or one oversize in comparison with factory setting Attention Changing...

Page 41: ...Description of the choice Set correct cable length can suppress noises resulted from the motor C01 4 Motor Cable Length C01 55 Function Description Range Unit Default Setting V F Characteristic V 0 99...

Page 42: ...Function 0 2 2 Option 0 DC Hold 2 Coast Function Select 0 Motor is energized with DC holding current par C02 00 C01 7 Start Adjustments Characteristic V Description of choice This parameter is only fu...

Page 43: ...the motor in the normal way If Both directions 2 C04 10 is selected and no rotating motor is found the drive will assume the motor is stationary or in low speed rotation and then start the motor in t...

Page 44: ...or holding torque or preheats the motor This parameter is active if DC Hold has been selected in either C01 72 start function or C01 80 Function at Stop Description of Choice Enter a value for holding...

Page 45: ...p due to over voltage in the intermediate circuit Attention Resistor brake is only f unctional when the frequency converter build in braking unit or external braking unit must be installed C02 11 Func...

Page 46: ...2 1 When using preset reference 1 N actual reference preset reference 1 N else actual reference preset reference 0 reference source1 2 C03 0 Reference Limits C03 10 Function Description Range Unit De...

Page 47: ...original value the actual reference For example Set C05 12 28 C05 13 29 C03 12 30 assuming the actual reference value is 20 Hz when only DI1 is on the output frequency is 26 Hz when only DI2 is connec...

Page 48: ...nce C03 03 Output Frequency Hz 0 0 10V 20 50 10 0 10 20 0 10 8V 20 50 10 1 8 19 0 20 5V 20 50 10 2 5 1 7 0 30 3V 20 50 10 3 3 16 0 40 0V 20 50 10 4 0 14 C03 15 Function Description Range Unit Default...

Page 49: ...0 No function No relative scaling ref resource is defined 1 Analog input VI select analog input VI as relative scaling ref source see C06 1 1 1 Local bus reference select local bus reference as relati...

Page 50: ...aching to the preset frequency to avoid exceeding it Attention It is possible to switch acceleration and deceleration via digital input terminals see parameterC05 1 choice The state of the digital inp...

Page 51: ...10 300 00 S Function Enter the ramp up time from 0 Hz to rated Motor speed in C01 25 Attention Choose a rame up time such that the output current does not exceed the current limit in C04 1 8 C03 42 Fu...

Page 52: ...8 C03 52 Function Description Range Unit Default Setting Ramp2 Ramp down Time 0 10 300 00 S Function Enter the deceleration time from the rated motor speed in C01 25 to 0Hz Attention Choose a ramp do...

Page 53: ...n Choose a ramp up time such that the output current does not exceed the current limit set in C04 1 8 C03 72 Function Description Range Unit Default Setting Ramp4 Ramp Down Time 0 10 300 00 S Function...

Page 54: ...1 choose 14 C03 87 Function Description Range Unit Default Setting Ramp6 Type 0 2 0 Option 0 Linear Motor ramp up to the preset frequency with a constant acceleration 2 S ramp Motor ramp to the preset...

Page 55: ...nter acceleration time from 0Hz to rated Motor speed in C01 25 Attention Choose a ramp up time such that the output current does not exceed the current limit set in C04 1 8 C03 92 Function Description...

Page 56: ...he generated current does not exceed the current limit set in C04 1 8 C03 96 Function Description Range Unit Default Setting Link preset reference and 0 10 300 00 S Option 0 No link 1 Link Function If...

Page 57: ...to default setting C04 19 Function Description Range Unit Default Setting Max Output Frequency 0 0 400 0 Hz 65 Function Enter value of the maximum output frequency C04 52 Function Description Range U...

Page 58: ...decrease This function may be disabled for special purpose e g small motor running pure U f mode However choosing 0 Off f unction disabled may lead to overheating Holip strongly recommends to make an...

Page 59: ...Alarm 2 Coast Inverse no output leaving the motor coasting to stop 5 DC brake Inverse see C02 01 this function is only active when value in C02 02 and C02 04 are different from 0 6 Stop Inverse the d...

Page 60: ...lower than value set in C04 52 1 7 Above frequency high Output frequency is higher than value set in C04 53 21 Thermal warning A thermal warning occurs 24 Ready Voltage OK Frequency converter is read...

Page 61: ...99 mA mA Function Enter VI High Current corresponding to Max reference feedback set in C06 15 C06 13 Function Description Range Unit Default Setting Terminal VI High Current 0 01 20 00 mA 20 00 Functi...

Page 62: ...be a set point that corresponding to an analogue value equals 0 In order to prevent the set point jitter at zero point due to analog interference this parameter should be set properly Description of...

Page 63: ...rence value corresponding to potentiometer turned fully counterwise C06 81 Function Description Range Unit Default Setting LCP Potmeter Low Ref 4999 000 4999 000 0 000 Function This reference value co...

Page 64: ...t Default Setting Process PI Integral Time 0 10 9999 00 s 9999 00 Function Feed Forward Factor acts an antidampening role to the PI action setting this parameter to optimize the PI controller C07 38 F...

Page 65: ...umes 2 Stop Stop with auto restart when communication resumes 3 Jogging Run motor at jog frequency until communication resumes 4 Max speed Run motor at max frequency until communication resumes 5 Stop...

Page 66: ...remove any timeout function C08 06 Function Description Range Unit Default Setting Reset Control Word Time Out 0 1 0 Function Select the address for the bus C08 31 Function Description Range Unit Defa...

Page 67: ...value to be used as bus feedback Hex value 4000H corresponds to100 feedback range is 200 C08 94 Function Description Range Unit Default Setting Bus Feedback 1 32768 32767 0 C08 9 Bus Jog Feedback 7 1...

Page 68: ...1 10 Auto reset1 10 can perform1 10 automatic resets after trips 1 1 Auto reset1 1 can perform15 automatic resets after trips 12 Auto reset12 can perform 20 automatic resets after trips 13 Infinite a...

Page 69: ...rs can set C14 22 3 to backup settings If the end user modif y parameters and can not be self recovery it can be recovered by setting C14 22 4 or pressing OFF key on LCP 5seconds C14 22 Function Descr...

Page 70: ...parameter can t be reset C15 03 Function Description Range Unit Default Setting Power Up s 0 2147483647 KW Option 0 Do not reset 1 Reset counter Counter is reset Attention This parameter can t be set...

Page 71: ...View the software version of the drive C15 43 Function Description Range Unit Default Setting Software version Description of Choice View the ordered type code of the drive C15 44 Function Description...

Page 72: ...card serial number C15 53 Function Description Range Unit Default Setting Power Card Serial Number Function View drive parameters that has been defined C15 92 Function Description Range Unit Default...

Page 73: ...feedback in HZ C16 52 Function Description Range Unit Default Setting Feedback 4999 000 4999 000 Function View the temperature of drive s heatsink C16 34 Function Description Range Unit Default Setti...

Page 74: ...ut status of the relay the corresponding bit is set to 1 when the relay output is active otherwise it will be set to 0 C16 71 Function Description Range Unit Default Setting Relay Output 0 65535 Binar...

Page 75: ...rque Limit Undefined Undefined Undefined 7 Undefined Undefined Undefined Undefined 8 Undefined Damaged part Undefined Damaged part 9 Inverter Overload Undefined Inverter Overload Undefined 10 DC Under...

Page 76: ...Undefined 29 Drive initialize Feedback error Undefined Feedback error 30 Undefined Undefined Undefined Undefined 3 1 Mech Brake low Undefined Undefined Undefined Function View the Alarm Word sent via...

Page 77: ...on Suitable Motor KW KW HLP C1000D3721 3 10 0 25 0 37 HLP C1000D7521 145 0 065 0 75 HLP C10001D521 65 0 25 1 5 HLP C1000D3723 3 10 0 25 0 37 HLP C1000D7523 145 0 065 0 75 HLP C10001D523 65 0 25 1 5 HL...

Page 78: ...f the frequency converter is supplied from IT or TN Grid If a drive with EMC filter is connected to the IT grid then the system may be grounded through the EMC filter capacitors this may cause damage...

Page 79: ...rror When a fault happens the drive shows a specific code to indicate it When a warning happens it means that the drive is close to its design limits for some reason but the drive still works If the d...

Page 80: ...Brake Detect Brake resistor is not connected or working E 30 Motor phase U missing Motor phase U is missing check the phase E 3 1 Motor phase V missing Motor phase V is missing check the phase E 32 Mo...

Page 81: ...her the screen display is normal If screen display is properly verify if warning or alarm information displays If any warning or alarm occurred please refer to corresponding troubleshooting section If...

Page 82: ...if no please contact Holip Company 5 Motor can t rotate and screen display is normal without fault message Press Enter on LCP Make sure whether the screen is active i e the screen display can t be sw...

Page 83: ...enomenon of water droplets is not allowed The inverter should be discarded as industrial waste It is forbidden to burn it 11 2 Storage and Transport The inverter must be kept in its original package b...

Page 84: ...03 Read Holding Registers 05 Force Single Coil 06 Preset Single Register 15 Force Multiple Coils 16 Preset Multiple Regs 3 DATA N 8bits 4 CRC CRC check Coil address R W Description 0 15 R W Frequency...

Page 85: ...Data invalid Data valid 1 1 Relay off Relay on 12 Reserved 13 Reserved 14 Reserved 15 No reversing Reversing Status word Coil address 0 1 32 Control not ready Control ready 33 Frequency converter not...

Page 86: ...address and parameter number is register address parameter number 10 1 12 3 Read Coil Status Example Detect inverter output frequency Transmit 010100 30 0010 3D C9 Hexadecimal Receive 010102 00 20 B8...

Page 87: ...20 Ouput frequency Swap high and low the data is 0x2000 so the output frequency is 50 of C03 03 Why does 0x2000 correspond to 50 please see12 6 B8 24 CRC check Transmit data Field Description 01 FC ad...

Page 88: ...escription 01 FC address 05 Function 00 40 0x0040 convert to decimal number is 64 The register address 64 is parameter write control FF 00 0000 Parameter changes are written to the RAM FF00 Parameter...

Page 89: ...swap high byte and low byte the value is 0x047C Note 0x047C convertes to binary is 0000 0100 01 1 11 100 are corresponding to the coil address 0 15 9A19 Frequency reference 9A19 swap high byte and lo...

Page 90: ...4 Hexadecimal 12 8 Read Write array Example write parameter 3 10 2 index 2 Transmit 0106 00 08 00 02 89 C9 Hexadecimal Receive 0106 00 08 00 02 89 C9 Hexadecimal Field Description 01 FC address 10 Fun...

Page 91: ...ter address of parameter index is 0x0008 00 02 The index is 2 0x0002 89 C9 CRC check Field Description 01 FC address 06 Function 00 08 Register address ADDRH ADDRL the register address of parameter in...

Page 92: ...iption 0x00 Parameter number does not exist 0x01 Defined parameters can not be written 0x02 The value exceeds the upper limit of the parameter 0x03 Index does not exist 0x04 The parameter is not array...

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