Dacia Solenza 2004, Repair Manual

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CV JH3 - 051
21
MECHANICAL GEARBOX
21 - 18
Gearbox dismounting
The stopping rings are to be replaced after each dismounting.
For mounting and dismounting the stopping rings, a pair of safety pincers to keep the ends
apart, and, on the opposite side, a pair of flat tipped pincers to prevent the stopping ring
breaking, are to be used.
SECONDARY SHAFT REASSEMBLING
Before reassembling the secondary shaft, perform the parts checking, as follows:
- the pinions and claws tooth must not show chips or excessive wear;
- ensure that working surfaces of the shafts and the inner parts of the pinions do not show
traces of gripping or abnormal wear.
When reassembling, clean the oiling grooves made in the secondary shaft and all its component
parts are to be pre – oiled.
Take into consideration that synchroniser hubs are matched with the slidings.
It is recommended to mark the positions of the sliding compared to the hubs.
The stopping rings are to be replaced after every dismounting.
Reassembling of the secondary shaft shall be done by performing the dismounting operations
in the reverse order.
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