CV JH3 - 051
21
MECHANICAL GEARBOX
21 - 34
Replacement of the 5-th gear synchroniser
and pinion (on the vehicle
)
C.V. 31-01
Mount on the primary shaft, in the
following sequence:
- the support washer (with the larger side
towards the pinion )
- the bushing under the pinion;
- the free
5
th pinion equipped with its
synchroniser ring ;
- the fork together with the
5
-th gear sliding
collar;
- the primary shaft nut.
Engage the
1
-st gear with the gear lever
and the
5
-th gear by sliding the
5
-th gear fork
on its axle.
Tighten at the required moment:
- the primary shaft nut:
19 daNm
;
- the secondary shaft screw:
7 daNm
.
Mount the pin of the 5-th gear fork by
means the
CV 31 01
device.
The pin slot must be oriented towards the
back cap.
Bring the gearbox in the neutral position
and check the engagement of all speed gears.
Mount a new tore gasket to ensure the back
cap sealing.
Mount the back cap with the (
A)
groove in
the primary shaft, and the oiling collector in the
(
B)
oil collecting groove.
Tighten the back cap screws at the required
moment of
2,5 daNm
.
Mount the reverse driving contact connector.
Check the correct gears shifting.
Perform the filling with oil of the gearbox .
Check the gearbox sealing.
Mount the two cross-tie rods.
Mount the right front wheel.
Tighten the screws and the nuts at the required
moment.
vnx.su
Summary of Contents for Solenza 2004
Page 45: ...ENGINE E7J 262 10 ENGINE ASSEMBLY 10 20 CYLINDERHEAD Dismounting Remounting vnx su...
Page 51: ...ENGINE E7J 262 10 ENGINE ASSEMBLY 10 26 CYLINDERSBLOCK Dismounting Remounting vnx su...
Page 60: ...ENGINE E7J 262 10 ENGINE ASSEMBLY 10 35 DISTRIBUTION Dismounting Remounting vnx su...
Page 201: ...19 19 14 COOLING EXHAUST TANK Assembl exhaust vnx su...
Page 212: ...19 19 25 COOLING EXHAUST TANK Engine suspension TIGHTENINGMOMENTS daNm vnx su...
Page 221: ...CV JH3 051 21 MECHANICAL GEARBOX 21 1 Sectional view vnx su...
Page 272: ...GENERAL 30 3 30 Tightening moments in daNm FRONTHALF AXLE Front axle 10 5 6 2 2 7 2 7 vnx su...
Page 273: ...GENERAL 30 4 30 Tightening moments daNm REARAXLE Rear axle 8 5 3 5 7 5 12 22 vnx su...
Page 274: ...GENERAL 30 5 30 Tightening moments daNm REARAXLE Rear axle 7 5 2 12 1 45 vnx su...
Page 318: ...33 REAR AXLES ELEMENTS 33 4 Rear suspension LONGITUDINALSECTION vnx su...
Page 378: ...40 GENERAL 40 4 1 3 2 4 Openings clearance vnx su...
Page 379: ...40 GENERAL 40 5 9 7 6 5 10 12 11 8 Openings clearance vnx su...
Page 380: ...40 GENERAL 40 6 Openings clearance 19 16a 18 17 16c 21 16d 13 14 vnx su...
Page 381: ...40 GENERAL 40 7 Openings clearance 25 23 24 22 vnx su...
Page 382: ...40 GENERAL 40 8 26 32 36 31 35 26a 33 Openings clearance vnx su...
Page 478: ...62 AIR CONDITIONING 62 4 Air conditioning unit operating diagram vnx su...
Page 607: ...83 INSTRUMENT PANEL 83 1 Instrument panel without RPM meter vnx su...
Page 608: ...INSTRUMENT PANEL 83 83 2 Instrument panel with RPM meter vnx su...
Page 708: ...89 ELECTRIC DIAGRAMS 89 12 Electric components location on the vehicle vnx su...
Page 709: ...89 ELECTRIC DIAGRAMS 89 13 FUNCTIONAL ELECTRICDIAGRAMS Functional electric diagrams vnx su...
Page 719: ...89 ELECTRIC DIAGRAMS 89 23 Wires functions in connectors and couplings vnx su...
Page 721: ...89 ELECTRIC DIAGRAMS 89 25 Wires functions in connectors and couplings vnx su...
Page 805: ...89 ELECTRIC DIAGRAMS 89 12 Electric components location on the vehicle vnx su...
Page 806: ...89 ELECTRIC DIAGRAMS 89 13 FUNCTIONAL ELECTRICDIAGRAMS Functional electric diagrams vnx su...
Page 816: ...89 ELECTRIC DIAGRAMS 89 23 Wires functions in connectors and couplings vnx su...
Page 818: ...89 ELECTRIC DIAGRAMS 89 25 Wires functions in connectors and couplings vnx su...