with air conditioning ................................................... 19-9
Diagnostic – failures interpretation
at vehicles with air conditioning ............................... 19-10
Water pump ............................................................... 19-11
Exhaust Assembly......................................................
19-13
Fuel tank .................................................................... 19-15
Fuel pump ................................................................. 19-22
Fuel filter ................................................................... 19-24
Engine suspension ..................................................... 19-25
CLUTCH
Identification .............................................................
20-1
Diagnostic ..................................................................
20-2
Clutch disk – Mechanism .........................................
20-5
Pressure bearing – Clutch releasing fork
................
20-7
Engine flywheel ................................................. 20-8
MECHANICAL GEARBOX
Sectional view .................................................... 21-1
Identification ...................................................... 21-2
Tightening moments in daNm
.......................... 21-3
Particurarities .................................................... 21-4
Ratios .................................................................. 21-5
Ingredients .......................................................... 21-6
Capacity, lubricants
.......................................... 21-7
Parts that are replaced after
each dismonting ................................................. 21-8
Necessary special tools ...................................... 21-9
Gearbox dismounting ........................................ 21-10
Replacement of the planetary sealing
gasket (on the vehicle) ....................................... 21-30
Replacement of the 5-th gear synchroniser
and pinion (on the vehicle) .................................. 21-32
TRANSMISSION
Front transversal transmission
........................ 29-1
Bellows - Bearing assembly to
the gearbox (left) ............................................... 29-4
Bellows to wheel (left) ....................................... 29-7
Bellows to gearbox (right) ................................. 29-12
Bellows to wheel (right) .................................... 29-15
GENERAL
General principle schedule
of the brake circuit
............................................ 30-1
Tightening moments (in daNm)
....................... 30-2
Composition and dimensions
of the main braking system elements
............... 30-6
Braking system diagnostic
................................ 30-7
Brake connections and ducts
............................ 30-12
Brake fluid ......................................................... 30-13
Braking system purging
.................................... 30-14
The influence of angles ...................................... 30-16
Angles checking principle ................................. 30-17
Front axles checking and adjustment
............. 30-18
FRONT AXLES ELEMENTS
Characteristics ..................................................... 31-1
Suspension arm ................................................. 31-2
Elastic bushings of the suspension arm
........... 31-5
Suspension ball joint .......................................... 31-6
Brake lining (pads) ............................................ 31-7
Checking the brake pads wear
......................... 31-9
Brake caliper ...................................................... 31-10
Brake disk ........................................................... 31-12
Steering knuckle ................................................. 31-13
Steering knuckle bearing (35 x 65 x 35)
......... 31-15
Front suspension ................................................ 31-16
Shock absorber, Spring ...................................... 31-17
Spring – shock absorber assembly
................... 31-18
Anti roll bar ........................................................ 31-20
Power train support
.......................................... 31-21
REAR AXLES ELEMENTS
Characteristics ................................................... 33-1
Rear axle ............................................................. 33-2
Rear suspension ................................................. 33-4
Shock absorber ................................................... 33-5
Spring .................................................................
33-6
Brake drum ........................................................ 33-7
Brake cylinder .................................................... 33-8
Brake shoes ......................................................... 33-10
Bearing ................................................................ 33-13
WHEELS AND TIRES
Characteristics ................................................... 35-1
Wheels balancing ............................................... 35-4
STEERING ASSEMBLY
Steering connecting rods
.................................. 36-1
Manual steering box .......................................... 36-3
Steering box pusher ........................................... 36-4
Noise absorbant bushing
.................................. 36-5
Bellows................................................................ 36-6
General .............................................................. 36-7
Power steering box ............................................ 36-8
Power steering box pusher
............................... 36-11
Power steering pump ......................................... 36-12
Steering column ................................................. 36-14
THE MECHANICAL ELEMENTS CONTROLS
Brake pump........................................................
37-1
Servobrake ......................................................... 37-3
Air filter – servobrake retainer valve
.............. 37-6
Handbrake - adjustment
................................... 37-7
Handbrake control lever
................................... 37-8
Handbrake secondary cables
............................ 37-10
Brake flexible hoses ........................................... 37-11
Brake pressure controller .................................. 37-13
Gears control ..................................................... 37-15
Clutch and brake pedals
................................... 37-17
Clutch cable ........................................................ 37-18
Pedals support ................................................... 37-20
Acceleration control .......................................... 37-21
20
21
29
30
31
33
35
36
37
Transmission
2
Chasis
3
vnx.su
Summary of Contents for Solenza 2004
Page 45: ...ENGINE E7J 262 10 ENGINE ASSEMBLY 10 20 CYLINDERHEAD Dismounting Remounting vnx su...
Page 51: ...ENGINE E7J 262 10 ENGINE ASSEMBLY 10 26 CYLINDERSBLOCK Dismounting Remounting vnx su...
Page 60: ...ENGINE E7J 262 10 ENGINE ASSEMBLY 10 35 DISTRIBUTION Dismounting Remounting vnx su...
Page 201: ...19 19 14 COOLING EXHAUST TANK Assembl exhaust vnx su...
Page 212: ...19 19 25 COOLING EXHAUST TANK Engine suspension TIGHTENINGMOMENTS daNm vnx su...
Page 221: ...CV JH3 051 21 MECHANICAL GEARBOX 21 1 Sectional view vnx su...
Page 272: ...GENERAL 30 3 30 Tightening moments in daNm FRONTHALF AXLE Front axle 10 5 6 2 2 7 2 7 vnx su...
Page 273: ...GENERAL 30 4 30 Tightening moments daNm REARAXLE Rear axle 8 5 3 5 7 5 12 22 vnx su...
Page 274: ...GENERAL 30 5 30 Tightening moments daNm REARAXLE Rear axle 7 5 2 12 1 45 vnx su...
Page 318: ...33 REAR AXLES ELEMENTS 33 4 Rear suspension LONGITUDINALSECTION vnx su...
Page 378: ...40 GENERAL 40 4 1 3 2 4 Openings clearance vnx su...
Page 379: ...40 GENERAL 40 5 9 7 6 5 10 12 11 8 Openings clearance vnx su...
Page 380: ...40 GENERAL 40 6 Openings clearance 19 16a 18 17 16c 21 16d 13 14 vnx su...
Page 381: ...40 GENERAL 40 7 Openings clearance 25 23 24 22 vnx su...
Page 382: ...40 GENERAL 40 8 26 32 36 31 35 26a 33 Openings clearance vnx su...
Page 478: ...62 AIR CONDITIONING 62 4 Air conditioning unit operating diagram vnx su...
Page 607: ...83 INSTRUMENT PANEL 83 1 Instrument panel without RPM meter vnx su...
Page 608: ...INSTRUMENT PANEL 83 83 2 Instrument panel with RPM meter vnx su...
Page 708: ...89 ELECTRIC DIAGRAMS 89 12 Electric components location on the vehicle vnx su...
Page 709: ...89 ELECTRIC DIAGRAMS 89 13 FUNCTIONAL ELECTRICDIAGRAMS Functional electric diagrams vnx su...
Page 719: ...89 ELECTRIC DIAGRAMS 89 23 Wires functions in connectors and couplings vnx su...
Page 721: ...89 ELECTRIC DIAGRAMS 89 25 Wires functions in connectors and couplings vnx su...
Page 805: ...89 ELECTRIC DIAGRAMS 89 12 Electric components location on the vehicle vnx su...
Page 806: ...89 ELECTRIC DIAGRAMS 89 13 FUNCTIONAL ELECTRICDIAGRAMS Functional electric diagrams vnx su...
Page 816: ...89 ELECTRIC DIAGRAMS 89 23 Wires functions in connectors and couplings vnx su...
Page 818: ...89 ELECTRIC DIAGRAMS 89 25 Wires functions in connectors and couplings vnx su...