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Dacia Solenza 2004, Repair Manual

The 2004 Dacia Solenza repair manual is now available for free download at manualshive.com. This comprehensive guide provides detailed instructions on maintaining and repairing your Solenza. Ensure your vehicle runs smoothly by accessing this essential manual. Download your copy today exclusively from manualshive.com.

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89

ELECTRIC DIAGRAMS

89 - 24

ENGINE WIRING

E7J262

X412

04

1

2,0

3CW

3

2,0

MH

4

0,6

3BB

8

0,6

3JN

9

0,35

31A

12

0,6

3BV

13

0,6

3C

15

0,35

3GN

16

0,35

3F

19

0,5

TB1

20

0,5

3S

24

0,6

3BL

26

0,35

HL

28

2,0

MH

29

0,35

AP29

30

0,6

BP37

32

2,0

3CV

33

2,0

MH

34

0,35

3FH

39

0,6

3GT

41

0,6

3BU

42

0,6

3BW

43

0,6

3AJ

44

0,6

3GL

45

0,6

3GK

49

0,6

3B

53

0,35

47F

54

0,6

3BG

56

0,35

HK

58

0,35

H17

59

1,0

3CR

60

1,0

3CT

63

1,0

3GF

65

1,0

3GG

66

1,0

3NR

68

0,6

3AC

70

0,35

H7

72

0,6

3BX

73

0,6

3JK

74

0,6

3AQ

75

0,6

3JL

76

0,6

3GJ

77

0,6

3JQ

78

0,35

3D

79

0,5

3DQ

80

0,6

3GH

85

0,6

3BA

89

1,0

3CU

90

1,0

3CS

Position Section

Destination

CONTROL - IGNITION COIL CYLINDERS 2-3
MASS
CANISTER PURGE VALVE CONTROL
CONTROL - COOLING FAN RELAY
CONTROL - 

WATER TEMPERATURE INDICA

TOR

CONTROL 2 IDLING REGULATOR
WATER TEMPERATURE SENSOR
ATMOSPHERIC PRESSURE SENSOR M

ASS

ATMOSPHERIC 

PRESSURE SENSOR SIGNAL

DETONATION SENSOR SCREENING
DETONATION SENSOR
SIGNAL – RPM ENGINE  > RPM SENSOR
DIAGNOSIS SIGNAL LINE L
MASS
+AFTER CONT

ACT PROTECTE

D>OUTLET FUSE F05 COCKPIT

+ BATTERY PROTECTED>OUTL

ET FUSE  F21 COCKPIT

CONTROL - IGNITION COIL CYLINDERS 1-4
MASS
CONTROL -  ANTI-POLLUTION 

FAILURE INDICATOR

CONTROL ACTUATORS RELAY
IDLING REGULATOR 1 CONTROL
IDLING REGULATOR 3 CONTROL
VALVE POSITION POTENTIOMETER
SIGNAL DOWNSTREAM OXYGEN SENSOR
SIGNAL UPSTREAM 

OXYGEN SENSOR

 AIR TEMPERATURE SENSOR
SIGNAL SPEED VEHICLE
SIGNAL RPM ENGINE> RPM SENSOR
SIGNAL DIAGNOSIS-LINE K
CODED SIGNAL

 INJECTION  > 

ANTI-STARTING

CONTROL-INJECTOR 

1

CONTROL-INJECTOR 

3

CONTROL-HEATING UPSTREAM OXYGEN SENSOR
CONTROL-HEATING DOWNSTREAM OXYGEN SENSOR
+INJECTORS>OUTLET

 ACTUATORS RELAY

CONTROL-FUEL PUMP RELAY
SIGNAL RPM > INJECTION COMPUTER
CONTROL 4 IDLING  REGULATOR
-WATER TEMPERATURE
POTENTIOMETER VALVE
- VALVE POTENTIOMETER
DOWNSTREAM OXYGEN SENSOR MASS
-AIR TEMPERATURE SENSOR
AIR PRESSURE SENSOR > SUPPL

Y +

- DETONATION SENSOR
UPSTREAM OXYGEN SENSOR MASS
SIGNAL - PRESSURE CONTROLLER POWER STEERING
CONTROL - INJECTOR 4
CONTROL - INJECTOR 2

Wires functions in connectors and couplings

vnx.su

Summary of Contents for Solenza 2004

Page 1: ...subject to technical specifications in force at the document issuing date These are subject to modifications brought by the manufacturer at the fabrication of different assemblies subassemblies or ac...

Page 2: ...pply pressure 13 4 ANTI POLLUTION Petrol vapors re aspiration 14 1 Oil vapors re aspiration 14 4 ALTERNATOR STAR TER Alternator 16 1 Starter 16 6 IGNITION AND INJECTION Ignition system 17 1 Spark plag...

Page 3: ...angles 30 16 Angles checking principle 30 17 Front axles checking and adjustment 30 18 FRONT AXLESELEMENTS Characteristics 31 1 Suspension arm 31 2 Elastic bushings of the suspension arm 31 5 Suspens...

Page 4: ...01 1 CHARACTERISTICS Engine Clutch Gearbox 01 VEHICLETYPE ENGINE TYPE CYLINDER CAP ACIT Y cm3 CLUTCH TYPE GEARBOX TYPE DACIASOLENZA E7J 262 1390 180 CPO 3300 JH3 051 vnx su...

Page 5: ...manufacturerseries 3 Maximumtechnicaladmissibleweight of theloadedcar 4 Totalmaximumadmissibleweight oftheassembly 5 Maximu mtechnicaladmissibleweighton frontaxle 6 Maximumtechnicaladmissibleweightonr...

Page 6: ...Hatchback two volumessedan restyledI 7 payloadlocation 7 5 places 2 front places 3 rear fix bench places 8 gearbox type 1 gearbox with 5 1 steps 9 enginecodeand vehicledrivingpostlocation 5 spark igni...

Page 7: ...01 4 Fig 2 1 01 CHARACTERISTICS Vehicle identification MANUFACTURER SPLATEDISPOSALTYPESELF ADHESIVE STARTINGWITHTHEDATEOF26 06 2003 vnx su...

Page 8: ...ATA A Manufacturer sname B Community reception number or homologation number C Identificationnumber D Total authorized weight of the loaded vehicle E Totalauthorizedrunningweight F Totalweight on fron...

Page 9: ...t vehiclefront or rear part the same supporting points provided for the vehicle jackare to be used This type of jack is using sockets supports Cha 408 01 or Cha 408 02 equipped with the supportCha280...

Page 10: ...g slidesshall be placedunder the floor closing plate atthe supportingpointslevel of the vehiclejack 2 PARTICULARLY SITUATION OF POWER TRAIN DISMOUNTING RE MOUNTING In this specificcase the vehicle car...

Page 11: ...PLAN ETARY SHAFTS Thetowingpoints front or rear aretobeusedonlyfor vehiclestowingon wheels Thesepoints cannot beanyhow usedfor drawingout the damaged vehicle froma trench hole or for directorindirect...

Page 12: ...ase ELFCARDREXARNT2 Grease MOLYKOTE33M Grease UM 185 Li2M Guidingtube clutchreleasefork RighttransmissionjointG I TransmissionjointG E Gearbox controlrod protectionbellows Attachmentbufferonanti rollb...

Page 13: ...Crankshafthalfcrankcase Gearbox crankcasesassembling Threadof thereversedrivingcontact Crankshaftno 1 bearingcap Enginelowercrankcase Exhaust SOLDERING LOCTITE 270 FRENBLOC LOCTITE243 FRENET ANCH Scre...

Page 14: ...05 1 DRAINING FILLING Draining plug 2 Filling plug 1 SPECIAL TOOLS wrench MOT 1018 05 Engine 2 1 vnx su...

Page 15: ...05 2 DRAINING FILLING Drain plug 2 Fill plug 1 05 Gearbox Special tools wrench MOT 1018 2 1 vnx su...

Page 16: ...withoil easy rotatethesteering wheelinboth directions so that steeringrackisperformingacompletestroke Checktheoillevelinthereservoirandadditionifthecase Starttheengine easy rotate the steering wheel i...

Page 17: ...lwidth G 1664 Totalheight empty H 1379 loaded authorizedmaximumtotalweight 1329 Wheelbase empty A 2476 loaded 2479 Frontwheeltrackwidth ground levelmeasurement empty E 1429 loaded 1428 Rearwheeltrackw...

Page 18: ...ssibleweightof the loadedvehicle Maximum technical admissible towing weight trailerwithoutbrakin g system Maximu mtechnicaladmissibletowing Weight trailerwithbraking system Maximumadmissibleweightof t...

Page 19: ...il DACIAOIL EXTRA SAE 10 W 40 API SJ 2 9 Gearbox oil SAE 75 W 80 W API GL5 3 5 DACIAOIL EXTRAGEAR Breaking fluid SAE J 1703 DOT 4 0 450 Cooling flui d 50 antigel GLACEOLRXtypeD 50 distilledwater 6 Ref...

Page 20: ...Mountthenewbelt Tightenthebelttillobtainingtheprescribedmounting tensioning Blockthetensioner Performthreeenginecrankshaftrotations Placethereading headof the MOT1505 devicein themeasurementarea andc...

Page 21: ...2 0 2 1 2 0 2 2 2 0 2 1 1 Maximumloaded wheelson theground tighteningmomentofthewheelsscrews 7 5 daNm wheelaxialrun out maximum1mm wheelradialrubout maximum1 mm Theincreaseof tiretemperatureduringdri...

Page 22: ...9 Normal 228 Minim 229 Front 0 04 Rear Brake disk width and drums diameter mm Front Rear Maxim disk axial run out Vehicle Normal 14 Minim 7 Normal 5 Minim 0 5 mm above the rivets SAE J 1703 DOT 4 Gask...

Page 23: ...UNDER CARRIAGEBODY CONDITIONING ADJUSTMENTOPERATIONSOFTHESTEERINGANGLES H1 H4 tobemeasuredinfrontwheelaxle consequentlyrearwheelaxle H2 tobe measuredbetweenthe lowersideof thepowertrain support H5 tob...

Page 24: ...2 85 H1 H2 78 H1 H2 71 H1 H2 64 H1 H2 105 H1 H2 98 H1 H2 91 H1 H2 85 H1 H2 78 H1 H2 71 H1 H2 64 Notloaded Notloaded VALUES 00 03 00 20 00 36 30 00 53 10 10 Right leftmaxim difference of 10 00 16 00 10...

Page 25: ...ew tohave sametype ofwheelsand tires on both axles dimensions inflating pressure weardegree A pronounced wearis not allowingthecorrecthorizontalposition ing 3 Suspension checkthe shockabsorbers spring...

Page 26: ...identificationcode E engineindex G codeforengineassemblingfactory F enginemanufacturing series Loctite 518 Waterpump thermostatsupport crankshaft closingcasing crankshaftno 1bearingcover Engineoil DA...

Page 27: ...aps markthemwithpaint for furtherchecking ifthesehavenot beendismounted b Customerdrivingtime Askthecustomertodrivefor about2000 kmor untiltheoilreachestheminimallevel c Refilling to the maximallevel...

Page 28: ...ressure measuring kit CHECKING Theoilpressureis tobecheckedwhentheengineis warm about80 C Oil pressure For the engine E7J components C E F from the oil pressure measuring kit MOT 836 05 are to be used...

Page 29: ...gineifnecessar y refrigerantfluidtoachargingstation vehicleswithAC oil from the power steering circuit vehicleswithpowersteering Oilfrom the powersteering circuit vehicleswithpowersteering Dismo unt e...

Page 30: ...engine compartment 5 6 collar 2 between the descending tube and expansion chamber remove the descendingtube anti rollconnectingrod Disconnect the reverse driving contact connector Disenga getherightp...

Page 31: ...trolconnecting rod hosesfromgasesevacuationvessel petrolvapors recyclingpipes fromthe carbon canand fromcanpurging valve fuelsupplypipes supp lyandreturn from injection rampby meansof the MOT 1311 06...

Page 32: ...powersteering Dismo unt hoses from oil reservoir for power steeringby meansof pliersMOT1202 01 high pressure pipe from the power steeringpump Dismounttherefrigerantfluidpipesfrom compressor vehicleswi...

Page 33: ...of theengineand gearbox fillingof the powersteeringcircuit seechapter 05 Draining Filling for vehicles equippedwithpowersteering fillingoftheairconditioning circuitwithrefrigerantfluidHFC134a seechapt...

Page 34: ...reversedrivingcontact Dismounttheenginewiring attachmen ton gearbox Dismountthescrewsandnutsfor assemblingengine gearbox Separation Gearbox REMOU NTIN G Performthedismountingoperationsinthereverseorde...

Page 35: ...quired moment Separation Unfitting Disconnect the electric connectors and dismounttheenginewiring Dismo untthen valvebody injectio n ramp clutchdiscandmechanism engineflywh eel intakemanifold thermals...

Page 36: ...ribedatpage 10 31 Intakemanifoldattachmen tscrews 2 5 Exhaustmanifoldattachmen tscrews 2 5 Spark plugs 2 5 3 Lowercrankcasescrews 1 Rockersadjustmentscrews 1 5 Oildrain ingplug 2 Connectingrod capscre...

Page 37: ...1131106 10 Pliers for valves oil seal ringdismounting MOT 1335 1001133500 11 Device for checking the belt tensioning MOT 1505 1001150500 12 Device for pi ston shaft mounti ng MOT 574 22 1001057422 13...

Page 38: ...rance Theadjustmentvaluesare for admission 0 10 mm for exhaust 0 25 mm Cylinderheadheight 113 0 05 mm Maximaldeformationon thegasketplane 0 05 mm Thecylinderhead is not to berectified Combustionchambe...

Page 39: ...1mm Externaldiameter D intake 38 5 mm exhaust 34 5 mm VALVESGUIDES Thevalvesfor bothintakeandexhaustareprovidedwithoil rings thatmustbereplacedat eachvalvesdismounting Characteristics Internaldiameter...

Page 40: ...mm 44 93 Lengthunderload mm at 27 daNm 37 65 daNm 27 6 Lengthofthestuckcoils mm 26 01 Coildiameter mm 4 Internaldiameter mm 21 5 CAMSHAFT Axialclearance mm 0 06 0 15 Numberof bearings 5 Distributiondi...

Page 41: ...classes with the jacket Markingsonpistons 1 arrowtowardsflywheel 2 pistonclass A B C 3 itemsusedby thesupplier Piston class Pistondiameter mm Jacketdiameter mm A 75 765 75 775 75 8 75 81 B 75 775 75...

Page 42: ...11 CYLINDERJACKETS Type wetremovable Thesealing gasketis Jrubberringtype Internaldiameter mm 75 8 Jacketheight mm H2 130 Centeringdiameter mm D 80 6 Jacketsover heightX without gasket mm 0 02 0 09 Jac...

Page 43: ...caseof rectifying rollingmustremainat least on 140 of the crankpins and bearings circumference TheseareasaredefinedinsectionsAand B as perjointdrawing Characteristics Thickness mm compressionring 1 5...

Page 44: ...belt and the accessories belt in order to avoid the water and cleaning materials splashing on them Characteristics OIL PUMP Theoilpumpisagearwheelstype Oilminimalpressureat80 C is at idling 1 bar at 4...

Page 45: ...ENGINE E7J 262 10 ENGINE ASSEMBLY 10 20 CYLINDERHEAD Dismounting Remounting vnx su...

Page 46: ...ingpump for vehiclesequippedwithairconditioning unitand orpowersteering compressor supportand orpowersteeringpumpsupport alternatoranditsbelt Dismounting Remounting Block theengineflywheelby meansofth...

Page 47: ...gearL withthe fixmark M themark L fromthe camshaftbeing inverticalposition asshown inthebellow drawing Dismountthenut 0 ofthetighteningroller thendismountthedistributionbelt REMARK 1 is representing t...

Page 48: ...484 Dismo unt rocker sramp camshaftsealin g ring camshaft gear to be blocked by meansof MOT799 01 device camshaft thermostatsupport spark plugs valvessprings valves valvesoilsealingrings by meansof th...

Page 49: ...to be rectified CYLINDERHEADASSEMBLING Allparts aretobelubricatedwithoil Mountthevalveoilsealingrings2 on the valve guides 3 by means of an 11 mm socketwrench Thefollowingsaretobemountedinorder washe...

Page 50: ...camshaft Dismounting Remounting Mount camshaftsealinggasketby meansof the MOT1127 01 device thermostatsupport Loctite518 isto beusedfor itssealing Thelayer H mustbe 0 6 till 1 mm thick andis tobeappli...

Page 51: ...ENGINE E7J 262 10 ENGINE ASSEMBLY 10 26 CYLINDERSBLOCK Dismounting Remounting vnx su...

Page 52: ...econnecting rod capscompared withtheconnectingrod body ATTENTION Do not use punches for marking in or der to avoid cracks occurring a perma nent marker is to be used Dismo unt connectingrods capsandth...

Page 53: ...Dismounting Remounting Removecompletelytheanti rustfoil REMARK Never scrape the parts Jackets over height Theseengines areequipped withrubber ringsforjacketssealing ensuringonlytheseal ing jacketsbein...

Page 54: ...and thebolts from 1 to4 no 1 towardsflywheel so thatthe corre spondencewiththecorrespondingconnecting rods maybeachieved Pistonsbolts mounting Thepistonsboltsarefixedinconnectingrods andfreeinpistons...

Page 55: ...llows introducethecenteringguideinthe piston position the connecting rod in the piston presstillendthepistonbold Checkifthepistonboltis remainingre tiredasagainstthepistonouterdiameterfor eachof theco...

Page 56: ...llows Mountconnectingrod bearings connecting rod bearings arethesame Lubricatethecranckpinandthebearings Mountthecrankshaftandtheaxialbearings Mount the bearings caps On the no 1 cap area K apply a la...

Page 57: ...ilpump checktheexistenceof the centeringbushings andtightenthescrewsto therequiredmomentof 2 5 daNm Dismounting Remounting MOT 550 the crankshaft closing casing the sealingisperformedusingLOCTITE518 t...

Page 58: ...heengineflywheel theflywheel attachingscrewsthreadmustbelubricateus ingLOCTITEFRENET ANCH Blocktheengineflywheelby meansofthe geared sector MOT 582 and tightentheat tachmentscrewstotherequiredmomentof...

Page 59: ...herequiredmoment of 2 daNm then to an angle of 97 2 observingtheorderindicated inthe bellow drawing Dismounting Remounting Waitfor3 minutes stabilizationtime 2 CYLINDERHEAD TIGHTENING Cylinderheadtigh...

Page 60: ...ENGINE E7J 262 10 ENGINE ASSEMBLY 10 35 DISTRIBUTION Dismounting Remounting vnx su...

Page 61: ...s tanceof 5 10mmagainstthebelt Anyof thetwocaptorsmaybeusedwith theconditionthatbothcaptorsarenotinthe sametimeinfrontof thebelt Makevibratingthebeltby meansof afinger themeasurementisvalidatedbyadevi...

Page 62: ...cylinder rocker 4 2 1 3 b Method called exhaust valve maximum opened Rotatetheengine clockwise asseenfromdistribution untiltheexhaustvalveof thecylinder 1 isreaching tothemaximumopening andthenadjustt...

Page 63: ...distribution casings crankshaftpulleyor pulleys tightenthepulleyhub screw totherequiredmomentof 2 daNm then to 68 6 ATTENTION If the screw is not properly tighten this may unloose which may lead to t...

Page 64: ...GMOMENTS daNm Lowercasing screws 1 Wheels screws 7 5 Tie rodattachmentnut 7 5 Tierod attachment screw 2 7 Anti rollconnectingrod attachmentscrew onframe 6 2 Anti rollconnecting rodattachmentscrew onge...

Page 65: ...1of about3 mmthick accordingtothebellow drawing Do not forgetthereplacement of thetwo half moon gaskets fromcasing ends A Performthedismountingoperationsinthereverseorder Tightenthescrewsandnutstother...

Page 66: ...ng Dismountthedrivechainfromtheoilpumpgear Dismounttheoilpumpcap Checkthegears clearance inthe oilpump seechapter10 Engineassembly REMOU NTIN G Performthedismountingoperationsinthereverseorder Fillupe...

Page 67: ...iclesequippedwithair conditioning unit powersteeringpump seechapter36 Powersteering pump for vehiclesequipped withpowersteering Dismoun tthesupportattachmentscrews 2 2 REMOU NTIN G Positionthesupporta...

Page 68: ...ontpart engine TIGH TENING MOMENTS daNm Wheels screws 7 5 Crankshaft pulleyscrew 2 680 60 Tensioning rollernut 5 Right supportscrews 6 2 Hydro elasticbuffernut 3 7 Dismo unt rightfrontwheel rightpendu...

Page 69: ...ormthedismountingoperationsinthereverseorder Tightentotherequiredmomentthescrews Remountthepulleyfor accessoriesbelt for vehiclesequippedwithair conditioningand or powersteering Obligatory tightenthes...

Page 70: ...screws see cylinderhead tightening method DISMOU NTIN G Placethevehicleon atwo columnseleva tor Disconnectthebattery Drainthe cooling circuit bythe radiator lowerparthose Dismountthedistributionbelt...

Page 71: ...con ditioning powersteeringpump seechapter36 Powersteeringpump alternator see chapter 16 Alterna tor oilgaugeguide thermalscreen multi purposesupport exhaustmanifold Dismo unt cylinder head screws exc...

Page 72: ...f thecyl inderhead Mountthecylinderheadwithanewgasket Performthedismounting operation sinthere verseorder Tightenthecylinderheadobservingthecyl inderheadtightening methoddescribedinchap ter10 Dismount...

Page 73: ...bemaximum0 3 For awatertemperatureof over 80 Candaftera steadyvalueof 2500 rpm during 30 sec afterthis return toidlerunningand performmeasurementof pollutingemissionslevel Thewaterandairtemperaturesen...

Page 74: ...nt thefueltank Replacement at every s cheduled checking For EURO 0 0 and EURO 96 Inside the fue l tank attache d on the fu el pumpassembly Do not repl ace it separately Feedingpump Immersed in the fu...

Page 75: ...oxygen sensor mounted upstream of the catalyst Generated voltage at 850 C rich mixture min 850 mV poor mixture max 100 mV Heating resistance at 23 C 6 W 1 For EURO 00 two oxygen sensors mounted one u...

Page 76: ...etweenthecylinderheadcoverand theairfilter Removetheairfilter Disconnect Dismountaccelerationcable disconnect thecableendfromthebody controlleverand extractitfromthesupportsleeve connectors I of thest...

Page 77: ...ricconnectors body positionpotentiometer 1 atmosphericpressuresensor 2 step by stepengine 3 airtemperaturesensor 4 Disconnectthefuelsupplyducts supplyandreturn Disconnectthepetrolvaporsre aspirationho...

Page 78: ...ountthemulti purposesupport seechapter10 Multi purposesupport Dismountthethermalscreen Dismountthedescendingpipeattachmen tnutsontheexhaustmanifold Dismounttheexhaustmanifoldattach mentnuts Removethem...

Page 79: ...nt clamps 2 Removethecoverandreplacethefilterelement 3 DISMOUNTING OFTHEAIRFIL TER Dismounttheairfilterinlethose Dismountthefour attachmentscrews 4 of theairfilteron thecylinderheadcoverand inletmanif...

Page 80: ...anaccident OPERATION Thehazard sensor 1 isplacedintheenginecompartment beingmountedontheleftshock absorbercolumn In caseof shock thesensor ballleavesits lodgement thus interruptingthe electriccircuit...

Page 81: ...EURO 96 the pressure controller and return pipe are placed in the fuel tank Dismounttheattachmentscrews 2 of the fuelramp Dismounttheramp In ordertodismountaninjector retrieve theclip 5 andthenextrac...

Page 82: ...seconnectedon theleveltransmitter pumpassembly Disconnectthefuelreturnpipe 1 Connecton thepipeahose oneextremity beingintroducedinacalibratedvessel from0 to 2000 ml VEHICLES WITHOUT FUEL RETURN Discon...

Page 83: ...gauze piece against petrol splashing due to residual pressure from the supply circuit Dismounttheairfilter Disconnectthefuelsupplyhose ConnecttheMOT1311 04deviceon the ramp and then reconnect the fue...

Page 84: ...etrol vapors re aspiration THECIRCUITOPERATINGDIAGRAM 1 INTAKEMANIFOLD 2 CANPURGINGVALVE 3 CARBONCAN 4 FUELTANK M COMMUNICATIONCONNECTIONWITHATMOSPHERE ATTENTION For a normal operation of the circuit...

Page 85: ...ineisrunning overacertainim posedcharge valvepotentiometerisnotintheposi tion acceleration pedalnot pressed By using the CLIP tester it is possible the readingof theRCOvalue opening cyclic ratio Thepu...

Page 86: ...valve frompointof viewcontinuity or short circuit TheRCOvalueof thesignalreceivedby thepurging valuefromthecomputer maybe redby means of theCLIP tester in PR023 Theminimalvalueis 0 7 corresponding tot...

Page 87: ...ctedupstreamof valvebody betweencylinder headcoverandairfiltercase thecircuitisusedfor middleandbigcharges 2 Hosefor oilvaporsre aspiration connecteddownstreamof valvebody betweencylinder headcoverand...

Page 88: ...hesevehiclesareequippedwithalternatorswithinternalventilation incorporatedvoltage regulator and chargingindicatoron theinstrumentpanel whichmustoperateasfollows whenthecontactis seton theindicatoris o...

Page 89: ...orrectlyoper ating If theadjustedvoltageis smallerthan13 5 V checkthealternator Thedefect maybecausedby worn diode brokenphase collector wearor coaldust VOLTAGECHECKING Connectavoltmetertothebattery p...

Page 90: ...urementof thebattery voltagewithcontacttakenoff measurementwithoutconsumersof theadjustedvoltageand generatedintensity measurement with maximumof consumers of theadjustedvoltageandgeneratedin tensity...

Page 91: ...er oilgaugepipe alternatorupperattachmentscrew alternator sbelt alternatortightening clamp Liftthevehicle Disconnec tthealternatorelectricconnectors Dismountthe alternatorlowerattachment screw Lowerth...

Page 92: ...x Disconnecttheelectricconnectorsof thealternator Dismountthealternatorlowerattachmentscrew Dismountthealternator sbelt Removethealternator laterallybytherightplanetarytransmission REMARK In order to...

Page 93: ...Battery failure largevoltagedropon starterduringenginestartingstage Blockedstarter theabsorbedcurrentis very high Solenoidfailure theabsorbedcurrentis verylow In ordertoperformthemeasurements itisnece...

Page 94: ...upportattachmentnutontheengineliftingsupport Dismountthecontrolbarattachmentscrewon thegearbox connectingcontrolrod recover thebushing Dismountthestarterattachmentscrews 1 Suspendthevehicle Disconnect...

Page 95: ...ationreceivedfromdifferentsensors butmainlysubjecttoengineRPM andcharge theelectroniccontrolunitwillestab lishtheadvanceatignition willidentifythecylinders beingatupperdeadpointandconsequently willcon...

Page 96: ...cing sparks at cylinders 1 and 4 whe n it is controlled by the pin 32 of the UCE injection and atcylinders 2 and 3 whe n it is controlled by the pin 1 of the UCE injection Ignition system ELECTRICCONN...

Page 97: ...IGNITION AND INJECTION 17 17 3 ENGI NE BRAND TYPE E7J 262 SAGEM RFC 52 LZ Distance between electrodes 0 9 mm Tighteningmoment 2 5 3 daNm Flat seat with gasket Spark plags vnx su...

Page 98: ...ialmulti poin tinjectio n Controllingoneinjectoreachtime Staticignitionwithadoubleignitioncoil Canisterpurgingvalvecontrolledinopening dutycycle Idlingregimecorrectionsubjectto climatemaintenance airc...

Page 99: ...eraturesensor 7 UCEinjection 8 Choke sensor 9 Fuseand relaysbox 10 Airfilter 11 Detonationsensor tightening moment 2 5 daNm 12 Oxygensensor tightening moment 4 5 daNm 13 Ignition coil 14 Carboncaniste...

Page 100: ...n 8 Choke sensor 1 RPM sensor 2 Water temperature sensor Injection system 8 7 2 1 4 5 6 3 3 Atmospheric pressuresensor 4 Step by step engine for idling adjustment 5 Valveposition potentiometer 6 Airte...

Page 101: ...essorrelay B Enginecooling fan relay step I C Enginecooling fan relay step II D UCEinjection relay canister purging valve E Fogprojectors relay H Fuelpumpandignition coilrelay 14 Carbon canister with...

Page 102: ...atorfromtheinstrumentpanel Subjecttowatertemperature UCEinjectionwillcontrol injectionsystem relaysfor controllingtheenginecoolingfan Whensettingthecontacton thewatertemperatureindicatorlocatedon thei...

Page 103: ...the vehicle anti starting system see chapter 82 An ti starting system ATTENTION UCE injectionconnecting or disconnecting tothevehicle swiring is to beperformed Injection system only when the engine is...

Page 104: ...e contact on is specific to the vehicles observing pollution norms EURO 2000 The injection computer of these vehicles is pr ovided with diagnostic system typeOBD On Board Diagnostic Idling regime corr...

Page 105: ...played when performing diagnostic by means of the CLIP tester is related to the couple value taken by the compressor This is of 300 5000W theminimal displayed value being of300 W regardless thecompres...

Page 106: ...ry is weaker charged In this purpose engine RPMis increased allowing in this way the alternator rotation increase and consequently of the battery voltage More thelower is the voltage more important th...

Page 107: ...rming of a new position ing of thestep by step engine bringing it tothebottom limit This function so called re setting is maintained for 8 seconds INTERPRETATION OF THE PREVIOUSLY MENTIONED PARAMETERS...

Page 108: ...oxygen sensor placed upstream as the catalyst When the engine is running in the closed loop phase voltage must fluctuate quickly between thefollowing limits 20 mV 50 for poor fuel mixture 840 mV 70 f...

Page 109: ...se beginning are accomplished UCE injec tion however will not take into account the voltage supplied by the downstream oxygen sensor in the following situa tions acceleration pedal fully pressed PR035...

Page 110: ...ine medium or high charges adaptive enriching during running preponderant adaptive correction at engine idling or small charges adaptive enriching duringidling The adaptive corrections are considering...

Page 111: ...4 Average 813 After performing this test the corrections will become effective PR031 parameter adaptive enriching at idling is mor e fluctuating in th e idling a nd small charges phases and PR030 para...

Page 112: ...nlet manifold pressure values fields and stability starting timer OBD information management is c ompleting classical electric failures management In order to meet this requirement it is o bligatory t...

Page 113: ...is occurring if the OBD failure is not happening during three consecutive driving but the failure in cause will remain memorized by the UCE injection In order to cancel the failures memorized by the...

Page 114: ...by means of the CLIP tester Perform the teaching stage of all adaptive values by the injection system if necessary OBD COMPLETE ACTIVATION BY MEANS OF CLIP TESTER Erase all memorized failures Erase th...

Page 115: ...adaptive values by the UCE injection have been correctly performed Also thepreliminary conditions imposed when setting the contact on and those from checking moment must be accomplished Check by mean...

Page 116: ...pe riod Time before authorization Km h rot min mbar sec min E7J 63 130 1792 4000 430 739 11 17 FAILURES DETECTION The diagnostic is tobe performed ona stabilized range in the fifth gear at thespeed o...

Page 117: ...g to a retardation of the sensor responding time consequently an increase of theminimal maximal osc illating period When the test conditions are accomplished perform the average of the periods pointed...

Page 118: ...consideration ATTENTION after performing this test the contact setting on is imposed key in M position before reading the results by means of the CLIP tester Any contact setting off before reading th...

Page 119: ...EFORE READING THEM BY MEANS OF THE CLIP TESTER Write the memorized failures after having previously red by means of the CLIPtester in order to be taken into consideration and treated if these are to b...

Page 120: ...rt if state ET284 Valve potentiometer circuit corresponding to the OBD indicator lighting request is affirmative In this case proceed as per bellow mentioned method Check the connection and the state...

Page 121: ...emperature sensor if necessary If the problem is persisting after these checking fix the other failures then perform the conformity checking Diagnostic Failures interpretation If failure DF345 Suppl y...

Page 122: ...to the temperature Replace the water temperature sensor if necessary If the problem is persisting after these checking fix the other failures then perform the conformity checking If failure DF345 Supp...

Page 123: ...istance on lines Pin 20 injection computer p in 1 detonation sensor Pin 79 injection computer p in 2 detonation sensor Pin 19 injection computer RPM sensor screening Fix if nece ssary If the problem...

Page 124: ...ay coil Replace the actuators relay if necessary Check the insulation and continuity on line Pin 39injection computer pin2 actuators relay Fix if nece ssary If the problem is persisting after these ch...

Page 125: ...e notunder 11 V AFTER REP ARATION Performthe operations from recommendations for reparation confirmation Fix any other possible failures Erase the failures memorized by the injection computer Performa...

Page 126: ...nector state of the can ister pur ging valve Change the connector if necessary Check the resistance of th e canister purging valve Replace the canister purging valve if is necessary Check with the con...

Page 127: ...d the condition of the RPM sensor connector Replace the connector if necessary Check the cleaning state and the correct attachment of the RPM sensor Fixif neces sary Check the resistance of the RPM se...

Page 128: ...ormthe operations from recommendations for reparation confirmation Fix any other possible failures Erase the failures memorized by the injection computer Performa conformity checking by means of the C...

Page 129: ...FTER REP ARATION RECOMM ENDATIONS Non conform or damaged computer Check ifthe computer the one s pecific for that typeof vehi cle Do not immediately replace the computer without i dentifying preci sel...

Page 130: ...or if necessary Check the indicator condition if by chance this is on Replace it if necessary Check if there is 12V at indi cator Fix if necessary the supply electric routing between the water tempera...

Page 131: ...tor on check i n the contextpart if state ET288 Downstream oxygen sensor heating circuit corresponding to the OBD indicator lighting request is affirmative In this case proceed as per bellow mentioned...

Page 132: ...ys terminal box instead of the injection computer then check the insulation and the continuity of the coded line starting from injection computer pin 58 Fix if nece ssary If failure is persisting refe...

Page 133: ...e the values of the measured resistance with the recommended ones Replace the pressure sensor if necessary Connect the 90 ways terminal box instead of the injection computer then check the insulation...

Page 134: ...then check the insulation and continuity on line pin 59 injection computer pin 2 injector 1 Fixif neces sary If after these checking the problem is persisting treat the other failures then perform th...

Page 135: ...puter then check the insulation and continuity on line pin 90 injection computer pin2 injector 2 Fixif neces sary If after these checking the problem is persisting treat the other failures then perfor...

Page 136: ...failure is memorized with OBD indicator on check in the context part if state ET280 Cyl inder 3 inj ectorcircuit corres ponding to the OB Dindicator lighting request is affirmative In this case procee...

Page 137: ...ed with OBD indicator on check in the context part if state ET281 Cylinder 4 injector circuit corresponding to the OBD indicator lighting request is affirmative In this case proceed as per bellow ment...

Page 138: ...r connector Check if there is nowater pen etration in connector a possible cause for engi ne unstable runn ing Replace the connector if necessary Check for l ack of tightening bet ween the exhaust col...

Page 139: ...sensor connector Replace the connector if necessary Check for l ack of tighteningon therouting between the two oxygensensors If the vehicle is running more in the city perform a cleaning of the oxygen...

Page 140: ...ircuit or short circuit CO Open circuit CC O Short circuit at mass CC 1 Short circuit at 12 volts Check the connection and condition of the step by step engine connector for idling adjustment Replace...

Page 141: ...w mentioned method Check the connection and condition of the coil connector Replace the connector if necessary Check the resistance of the coil resistance of cylinders 1 4 Refer to chapter Help in ord...

Page 142: ...In this case proceed as per bellow mentioned method Check the connection and condition of the coil connector Replace the connector if necessary Check the resistance of the coil resistance of cylinder...

Page 143: ...mative In this case proceedas per bellow mentioned method Check the connection and condition of the speed transducer connector Replace the connector if necessary Connect the 90 ways terminal box inste...

Page 144: ...n computer pin C upstream oxygensensor Pin 80injection computer pin D upstream sensor Pin 63 injection computer pin B upstream sensor Fix itif neces sary If the problem is persisting replace the oxyge...

Page 145: ...its non operation Check if the catalyst has not previously suffered thermal shocks If cold water is getting on a warm catalyst it may cause its damaging Check foroil or cooling fluid excessive consum...

Page 146: ...aged ET093and ET096 due to an element that can act only this pair of cylinders or ET094 and ET095 Problem at ignition coil at the hi gh voltage part Probl em at ignition coil at the cont rol part In t...

Page 147: ...Fix itif neces sary If no failure has been found there is a problem on the fuel supply circuit In this situation the following must be checked Fuel filter Fuel pressure and flow Fuel pump condition F...

Page 148: ...n of the connector of the refrigerant fluid pressure transducer Mend if necessary Connect the 90 ways terminal box instead of the injection computer then check the insulation and continuity on lines P...

Page 149: ...ed failure Actuator control launching AC 213 O BD Indicator Check the insulation continuity and absence of th e parasite resistance on way 34 of t he injection computer Mend if necessary Ensure the pr...

Page 150: ...RECOM MEND ATIONS It is a failure on the power circuit of the fuel pump relay Check the electric continuity f the idleness contact Mend if necessary Check the connection and con dition of the fuel pum...

Page 151: ...the fuelpump relay coil Replace the fuel pump relay if necessary Check the insulation andcontinuity of theline Pin 68 injection computer pol e 2 fuelpump relay Mend if necessary If the problemis pers...

Page 152: ...ntact set on the presence of the 12 V supply at pole 3 of th e actuators relay Fix the electric routing on the line towards the corresponding fuse Check with the contact set on the presence of 12 V su...

Page 153: ...ing transducers if they are passing from state present to memorized valve potentiometer manifold pressure transducer and refrigerant fluid pressure transducer if there is on vehicle Treatthe failure f...

Page 154: ...120 Air temperature sensor 50000 9500 2051 810 309 135 105 Resistance ohms 14 10 6 6 6 6 7 Water temperature sensor 75780 12460 2252 811 282 115 88 Resistance ohms 9 9 5 5 3 2 2 Ignition system check...

Page 155: ...r optionreading With one wire or three wires LC017 Eng ine fandrivingwith runn ing en gine With if the option is existing LC019 upstream oxygen sensor With LC020 downstreamoxygen sensor With if the op...

Page 156: ...0 x 47 Acceleration pedal slightly pressed In case of a ET003 released pedal valve position NO problem ET005 valve p osition at maximum accelera tion NO consult Acceleration pedal fully pressed the D...

Page 157: ...eed engine blower relay The engine ET035 if equipped blower must ET036 be heard running diagnostic with high speed 10 Idling AC014 idling regulator Place your hand In case of a regulator under it to f...

Page 158: ...der rec ognition PERFORMED Nothing to be recognition onlyif ET01 1 Active noticed 6 Oxygen ET030 Upstream O2 sensor heating ACTIV E Check operation sensor conditions heating ET031 DownstreamO2 sensor...

Page 159: ...sor ACTIV E If injection is authorizing the compressor coupling In case of a problem consult the ET00 ET070 and DF1 18 According to E035 fan low speed ACTIV E diagnostic or chapter conditions and Fan...

Page 160: ...Engine fan must run when engine water temperature is exceedi ng 99 C In case of a problem consult the ET035 13 ET036 High speed engine fan ACTIV E ET036 diagnostic if equipped with AC PR002 Water temp...

Page 161: ...blem sensor PR013 Detonation average X is variable consult the PR013 signal and different of 0 diagnostic PR015 Anti detonation 0 X 7 RAC correction 4 Downstream PR010 Oxygen s ensor voltage Do not ta...

Page 162: ...problem operation consult the PRO030 E7J 80 X 176 and PR031 diagnostic PR031 Enrichingadaptation idling E7J 80 X 176 At 2500 RPM after running CO 0 3 CO2 13 5 6 Pollution O2 0 8 In case of a problem...

Page 163: ...ir conditioning starting control Check the insulation and continuity on the line from pin 23 climate control of type Info Power Absorbed by com pressor or from pi n 46 climate controlof type Logicalco...

Page 164: ...speed engine fan relay Replace the connector if necessary Remove the relay of the low speed engine fan Check with the contact set on the supply presence 12 volts at pole 1 of the relay Mend if necess...

Page 165: ...h speed engine fanrelay Replace the connector if necessary Remove the relay of the high speed engine fan Check with the contact set on the supply presence 12 volts at pole 1 of the relay Mend if neces...

Page 166: ...g of the intake manifold If the vehicle is driven only in town the sensor may be clogged try in charge driving Check the petrol pressure If idling is unstable check the valves clearance and the distri...

Page 167: ...cuit valve body idling regulator which may be clogged Check the engine oil level too high bubbling Check the engine compressions Check the valves clearances and the distribution setting Check the igni...

Page 168: ...ent or memorized Check the insulation and continuity on the line starting from pin 10of the injection computer Mend if necessary If the incident is persisting consult the climate control diagnostic Di...

Page 169: ...ressure at Pin 78injection computer p in C pres sure transducer idling Mend if necessary Incoherent atmospheric If all checked elements are correct replace the transducer pressure PR0 16 Manifold pres...

Page 170: ...g deviations Observation the presence of the deviations from normal values of a sensor are often due further to an electric shock Check the insulation continuity and the absence of the parasite resist...

Page 171: ...ting deviations Observation the presence of the deviations from normal values of a sensor are often due further to an electric shock Check the insulation continuity and the absence of the parasite res...

Page 172: ...onsumers If voltage Min the charging voltage is to weak Check that charging circuit in order to detect the origin of this problem At idling If voltage Max t he char ging voltage istoo strong The alter...

Page 173: ...alve potenti ometer resistance of pressed Replace the valve potenti ometer i f neces sary acceleration modified Check the insulation continuity and the absence of the p arasite resistance of the conn...

Page 174: ...dsthe minimal limit there is not sufficient petrol or there is too much air If one of t hese parameters is moving towards the minimal limit there is too much petrol or there is not sufficient air See...

Page 175: ...s no continuity replace the choke sensor Check under starter operation the presence of the 12 volts at way 3 of t he choke sensor connector If there is no 12volts restore in function the line fromway...

Page 176: ...indicator line after control activating Mend if necessary If a short circuit has occurred at the supply circuit 12 volts on the indicator line the instrument panel may be damaged If the incident is p...

Page 177: ...EINJECTION CLIP TESTER ALP 1 ST ARTING PROBLEMS engine is not starting or is difficulty starting ALP 2 IDLING PROBLEMS unstable idl ing ALP 3 INTEMP ERA TEACCELERA TIONORDECELERA TION engine unstable...

Page 178: ...f the supply 12 V at pin 16 and of the mass at pins 4 and 5 of the diagnostic device socket Mend if necessary Connect the 90 ways terminal box instead of the computer and check the insulation continui...

Page 179: ...lace Check the electric supply of the fuel pump Check the good operation of the choke sensor Check the motor of the idling regulator In order to unblock it you may slightly hit it Disconnect the conne...

Page 180: ...ng regulator In order to unblock it you may slightly hit it Disconnect the connection hose between the canister purging valve and the intake manifold Clamp the connection hose in orderto stop the air...

Page 181: ...nifold Clamp the connection hose in orderto stop the air passing If there are no more disturbances the cause is the canister purging valve Check the spark plugs and ignition coil condition Check that...

Page 182: ...heckingby means of CLIPtester REP ARATION Fixpossibledetectedfailures RECOM MEND ATIONS Donotusetheseinformationbutafterperformingcomplete checkingby meansof CLIPtester Checkthefollo wings fuelconform...

Page 183: ...REP ARATION Fix possible detected failures RECOM MEND ATIONS Donotusetheseinformationsbutafterperformingcomplete checkingby meansof CLIPtester Checkthefollo wings lackofaircircuitclogging supplycircu...

Page 184: ...eckingby means of CLIPtester REP ARATION Fixpossibledetecetdfailures RECOM MEND ATIONS Donotusetheseinformationbutafterperformingcomplete checkingby meansof CLIPtester Checkthefollowings lackof airlea...

Page 185: ...ena checkingby means of CLIPtester REP ARATION Fix possible detected failures RECOM MEND ATIONS Donotusetheseinformationsbutafterperformingcomplete checkingby meansof CLIPtester Checkthefollowings inj...

Page 186: ...P ARATION Fixpossibledetectedfailures RECOM MEND ATIONS Donotusetheseinformationsbutafterperformingcomplete checkingby meansof CLIPtester Checkthefollo wings fuelconformity lackofaircircuitclogging su...

Page 187: ...ER Performaroadtestthena checkingby means of CLIPtester REP ARATION Fixpossibledetectedfailures RECOM MEND ATIONS Donotusetheseinformationsbutafterperformingcomplete checkingby meansof CLIPtester Chec...

Page 188: ...Characteristics ENGI NE QUANTI TY liter s QU ALITY CHARA CTERISTICS E7J 6 AntifreezetypeD Protectionuntil 40 C GLACEOLRX Mixture 50 concentrated antifreeze 50 distilledwater THERMOST AT ENGIN ETYPE OP...

Page 189: ...rgingscrewsinthemomentwhenthefluidisflowinginacontinuosjet Starttheengine maintainingitat2500rot min Adjustthefluidlevelintheexpansionvessel during about4 minutes Closethecapof theexpansionvessel PURG...

Page 190: ...r cuit Stoppumpingatavaluelowerwith 0 1 bar thenthevalvecalibratingvalue 1 2bar Thepressuremustnotdrop ifnot checkfor leakandfixit Progressively unscrewthedeviceconnection forcoolingcircuitdecompressi...

Page 191: ...g coolingenginefancoolingisstartingwhenwatertemperatureisover99 C coolingenginefancoolingisstoppingwhenwatertemperatureislowerthan96 C 2 Forthevehicleswith airconditioning coolingenginefancooling isst...

Page 192: ...or the vehicles equipped with air conditioning consequently the four screws 6 are dismounted for the vehicles without air conditioning Thevehicleswithoutair conditioning Carefullyremovetheenginefanfro...

Page 193: ...or 1 andtheenginefanconnector thenattach itby clips Connectthebattery Attachinclipstheoilreservoirforpowersteeringandtheairinletpipeonthebattery screen Performthecoolingcircuitfillingandpurging Perfor...

Page 194: ...efullypositiontheenginefanassemblyintheguidingpoints 4 Mounttheattachmentscrews 3 of theassemblyon theradiator Connecttheenginefanconnector 1 Attachinclipsthewiringinpoint 2 Attach inclipsthepowerstee...

Page 195: ...sbetween pinB2 connector of watertemperature sensor pin13 UCEinjection pinB1 connector of watertemperature sensor pin73 UCEinjection pin3 connectorof coolingengine fancontrolrelay exitfuseF01 pin5 con...

Page 196: ...arefullymounttheenginefanassemblyinthesustainingpoints 5 Connecttheconnectorof theenginefanresistance 4 Connectthecoolingenginefanconnector 1 andattachitinclip 3 theninclip 2 Attachinclipsthepowerstee...

Page 197: ...19 19 10 COOLING EXHAUST TANK Diagnostic failures interpretation at vehicles with air conditioning vnx su...

Page 198: ...tachment screwsandnut Removethewaterpumpthroughtheupperpartoftheenginecompartment TIGHTENINGMOMENTS daNm Tighteningcamnut 5 Crankshaft pulleyhubscrew 2 680 60 Rightpendularsupportscrews 6 2 Hydro elas...

Page 199: ...the surfacestobecleaned leaveitfor about10 minutes thenclean usingawoodpaletteknife Duringperformingthisoperation useprotectiongloves REMOU NTIN G Thewaterpump sealing is ensuredby means of LOCTITE 5...

Page 200: ...d pulling In ordertodismountthedescendingpipeassembly 6 performthefollowingoperations Dismounttheengineshield Dismoun tthecatalyticconverterattachmentnuts 7 on thetwostudsoftheexhaustmanifold flan ge...

Page 201: ...19 19 14 COOLING EXHAUST TANK Assembl exhaust vnx su...

Page 202: ...cleinterior trunk Dismo unt trunk carpet visitin gwholecover by dismounting the threeattachmentscrews disconnecttherapidcouplingA adjusttoexitA anenoughlonghoseto beintroducedinavesseloutsidethevehicl...

Page 203: ...key Thefillingcapfor unleadedfuelhas afillerwholeincompatiblewithaclassicalfilling gun leadhas anegativeeffect upon thede pollutionsystem oxygensensorand catalyst In caseof vehicleoverturning theanti...

Page 204: ...tachfrom clips collar 3 of the aerating pipeon theupperfillingcap Releasethefueltanktogetherwiththeaerating connection Dismountthethermalscreen 5 offthethree maintainingclips Dismounttheattach mentcli...

Page 205: ...tworearattachmen tscrewsistobelubricated beforemountingwithFixamedM28 necessar y quantity 2 grams Replacethesingleuseclip 5 withatightening clip CAILLAU 1 2 6 5 4 3 DISMOU NTIN G Place the vehicle on...

Page 206: ...tingpip 2 Safetyvalve overpressure depression 3 Anti overturning valve 4 Pipeconnectiontocarbon can 5 Restrictor E Airevacuationorificeduring filling F Airvolumeenabling fueldilatatio n R Fuelcap V Ma...

Page 207: ...19 19 20 COOLING EXHAUST TANK FUEL CIRCUITDIAGRAM 1 Supplypipe 2 Carbon can 3 Pipingattachmen tclip 4 Vaporre aspirationpipe 5 Fueltank Fuel tank vnx su...

Page 208: ...logged thisvalveisavoidingtheover pressur e inflatedtank or thedepression by fuelconsumption thetankisflattening Restrictor Doesnotallowleadedfuelfillinginthetank Anti overturningvalve In caseof vehic...

Page 209: ...crewsofthefuel tankvisitingcover disconnecttheelectricconnector B ofthe fuelpumpasse mblysupply disconnecttherapidcoupling A ofthefuel supplypipe Dismountthefuelpumpasse mbly 2 attachment nut 1 by mea...

Page 210: ...thewrenchMOT1397 Dismountthefuelpumpassembly ATTENTION When dismounting thenut takecarethat fuelpumpassemblyis notgearedin rotation with the nut which may lead to float rod distortion and consequently...

Page 211: ...efuelfilterisattachedon thefrontsideof thefuelfilter Itisrecommended thefuelfilterreplacement every 20 000 Km For EURO2 andEURO3 Thefuelfilterismountedon thefuelpumpassemblyplacedinthefueltank Itsrepl...

Page 212: ...19 19 25 COOLING EXHAUST TANK Engine suspension TIGHTENINGMOMENTS daNm vnx su...

Page 213: ...Clutch mechanism with diaphragm spring Clutch disk with elastic hub Pressurebearingwithballspermanentlyincontactwiththe diaphragm constantpressing force Vehicle type Engine type Mechanism Disk E7J SOL...

Page 214: ...cable Fix if necessary No No Yes Yes CHECKING METHOD DISK RELEASE The checking is to be performed at idling with warm engine release the clutch wait for three seconds engage the reverse driving engage...

Page 215: ...e condition of the gearbox and engine supports fix it ifnecessary If the incident is persisting Check the clutch control fix it if necessary If the incident is persisting Check the idle regime unstabl...

Page 216: ...level If there are no leaks Check the tightening and condition of the gearbox and engine supports fix it ifnecessary If the incident is persisting Check the engine running at idling unstable orincorr...

Page 217: ...clutch disk Perform a visual checking of the wear of the engine flywheel and of the mechanism plate the condition crown toothing for starter thesealingatcrankshaftsealinggasket level the wear of the p...

Page 218: ...ay the mechanism attachment screws then tighten them to the required moment Dismount the immobilizing sector MOT 582 Lubricate with grease OLISTA LONG TIME 3EP R100 137188 bearing guiding tube clutch...

Page 219: ...the guiding tube slides and fork joint with grease OLISTA LONG TIME 3EP R100 137188 Mount the fork and the protection bellows Mount the pressure bearing on the guiding tube with groins A clips attach...

Page 220: ...heel attachment screws The screws are not to be reused Dismount the engine flywheel REMOUNTING Clean the holes thread from the crankshaft by means of a dry gauze Degrease the flywheel seating surfaces...

Page 221: ...CV JH3 051 21 MECHANICAL GEARBOX 21 1 Sectional view vnx su...

Page 222: ...CV JH3 051 21 MECHANICAL GEARBOX 21 2 Identification A type ofgearbox B index of gearbox C manufacturer s series D thecodeforthemanufacturing 000 000 0 000000 A B D C vnx su...

Page 223: ...draining plug 2 5 Reversedriving contact 2 5 Screws forfixing thebellows assembly left transmission cap assembly 2 5 Screws for fixing gearbox on engine case M10 90 4 4 Screws for fixing gearbox on en...

Page 224: ...hronizinghub shaftassembliesarecom posedofmatchingparts Thesynchronizinghubsarefreelymountedon thesecondary shaftand axiallymaintainedby meansof ringtypesafetydevices Thecylindricalmomentofthedifferen...

Page 225: ...1 393 1 029 0 795 3 545 GBINDEX VEHICLE MAIN MILEAGE TRANSMISSION GEARING JH3 051 SOLENZA 15 56 21 19 A CAPACITY LUBRICANTS Oilused DaciaExtragear75 W 80 W API GL5 Theoilquantityneededfor thegearbox...

Page 226: ...CV JH3 051 21 MECHANICAL GEARBOX 21 6 TYPE USE LOCTITE518 Crankcases assembling Thread of reverse driving contact LOCTITEFRENBLOC Secondary shaft screw Ingredients vnx su...

Page 227: ...7 A Oilused DaciaExtragear75 W 80 W API GL5 Theoilquantityneededfor thegearbox operationis3 5 liters Theoilingof thegearbox partsisdoneby splashlubrication Checking oftheoillevelisdonethroughthefillin...

Page 228: ...aced iftheyhavebeendismounted oilsealrings fasten ingrings elasticpins primaryshaftnut thebushingunderthepinionof the5 thgear theoutersafetydevicesof thebearingsof theprimary andthesecondary shafts th...

Page 229: ...00000 C V 1059 Bushing kit for mou nting dismounting the differential bearings 1002105900 C V 1170 Hub extrac tor of the 5 th gear 1002117000 C V 1175 Screw for mou nting the fixed pinion 5 th gear 10...

Page 230: ...unt clutchreleasefork 1 pressurebearing 2 thescrewslocatedinsidetheclutch crankcase Dismountthecapattachmentscrews Thebackcapof thegearbox is extracted sothatitssettingsurfaceshouldisremaining parall...

Page 231: ...synchronizeris extractedby means of theC V 1170extrac tor Dismountthesynchronizerringof the5 thgear the inner bushingof the pinion the pinionanditssupportingwasher Dismountthefixedpinion ofthe5 thgea...

Page 232: ...ing springs of the 1 2 and 3 4 shafts two magnetsplaced intheC orificesareused Pullthecontrolshafttowardsexteriorand separatethe crankcases Dismountthereve rsedrivin g controlshaft andthe 5 thgear Re...

Page 233: ...V 560 Dismountthesecondary shaftassembly to getherwiththeaxleand1 2 fork Place verticallythesecondary shaft withthe pinion ofthe 1 stgear downwards so that the otherpinionswillnotfalldown Recoverthelo...

Page 234: ...theshaftsurfaceintheoperationarea A of theoilseal ring andif thisshowsridgesor irregularities itwillbereplaced REPLACINGTHEBEARINGSOFTHEPRIMARYSHAFT Thebearingsof theprimary shaftarefreelymountedonit...

Page 235: ...crankcase by meansof theC V 551device BEARING REMOUN TINGOFTHE MECHANISMS CRANKC ASE Replacethesafetyof thebearingswithanewone thenthisoneisintroducedintoitsgroovein themechanisms crankcase so that i...

Page 236: ...E Dismounttheclutchshaftbearingtowardstheclutchoppositedirection bymeansof the C V 553 device Ensurethatdeviceiswellfixedupon depressingthebearing BEARING REMOUN TINGFROMTHECLUTCH DIFFER ENTIAL CRANKC...

Page 237: ...ements inthefollowingorder 1 thesupportwasher 2 gearIVpinion 3 synchronizingring 4 synchronizerfor gearsIII andIV 5 stopping ring 6 groovedwasher 7 synchronizingring 8 pinionof gearIII 9 groovedwasher...

Page 238: ...king asfollows thepinionsandclawstoothmustnotshowchipsor excessivewear ensurethatworkingsurfacesof theshaftsandtheinnerpartsof thepinionsdo notshow tracesof grippingorabnormalwear Whenreassemblin g cl...

Page 239: ...as for the primaryshaft Bearingdismountingand mountingintheclutchcrankcaseisperformedbymeansoftheC V 522 device The bearing is set by means of a mandrel puncher infourequidistantpointson a55 mm diamet...

Page 240: ...lsof varioussizes Thetwobearingsarepressedintheclutch differentialcrankcase Thecrownof themaintransmissionisassembledby hooping on thedifferentialcrankcase DIF FERENTIAL DISMOUN TING Thisoperationis t...

Page 241: ...gC V 554 the bushingispressingon thedifferentialcrankcase Dismountthespacerwasher 5 andtheelastic concavewasher 6 Thecrownof thespeedometer 8 isdismountedfromtheoutsideof thedifferentialcasing REMOU N...

Page 242: ...of asleevewiththeouterdiameterof50 mm towardstheinsideof the clutch dif ferentialcrankcase REMOU NTIN G In caseof thebearing 7 itscageC must beorientedtowards theoppositesideof the differentialcrown I...

Page 243: ...thestoppingsafetydevice 3 is mountedon theplanetary shaftby meansof theC V 946 device Rotatethedifferentialassemblyandcheckthespeedometerpinionrotation Remountingof the C planetaryoilsealringisperform...

Page 244: ...bedonefreely withoutexcessiveclearance Thecontactsurfacesof theforkswithcollaroftherockingmustnotshoweitherdeformations nor wear Ensuringof thecontrolforksaxlesis performedby meansof theballsandspring...

Page 245: ...entscrews and retrievethecontrolaxleassembly In ordertoreplacethebearingbushingofthecontrolaxle theCV1162 device oratubewith theouterdiameter16 5 mmaretobeused Beforemountingthebushingshallbeoiled CON...

Page 246: ...ifferentialcrankcase The crown and the secondary shaft are rotated untiltheend ofthe secondary shaft fitsintothebearing Mounttheblockingrollof theshaft A Withthe 1 2 axle infreeposition thefol lowinga...

Page 247: ...gedor clogged Apply a continuoslayer of LOCTITE 518on thegasketsurfacebetweentheclutch crankcaseandthemechanismcrankcase Engagethe3 d gear Mountthespringandthe5 thgearlock ingballintothecrankcaseofthe...

Page 248: ...pportwashers withthelargerside towardsthepinion thebushingunderthepinion the free 5 th pinion equipped with its synchroni serring the5 thgearhub equippedwithitsspring the fork together with the 5 th s...

Page 249: ...alposition Mountanew gaskettoensurethebackcapsealing Mountthebackcapwith theA grooveintheprimary shaft andtheoilingcollectorintheB oilcollectinggroove andtightenthescrewsattherequiredmomentof 2 5 daNm...

Page 250: ...box Dismo unt thewheelprotector theshockabsorberattachmentnuts 1 on steeringknuckle REMOUNTING Lubricatewithoilthenewsealinggasket Mountthesealinggasketby meansof the C V 945device Mounttheprotector A...

Page 251: ...anetary sealing gasket on the vehicle Positionandmounttheplanetary transmissionon theplanetarypinion Performthedismountingoperationsinthereverseorder Tightenattherequiredmomentthescrewsandthenuts Perf...

Page 252: ...crews 2 5 Oildraining plug 2 5 DISMOU NTIN G Place the vehicle on a two columns elevator Dismountthefrontleftwheel Draintheoiloff thegearbox Disconnecttheconnectorof thereverse drivingcontact Dismount...

Page 253: ...esynchroniserhubby meansof the extractor C V 1170 Dismountthe5 thgearassembly Dismountthe5 thgearfixpinionbymeansof theextractor C V 1000andthe bodyextractor C V 22 01 REMOU NTIN G Mounton thesecondar...

Page 254: ...nt theprimary shaftnut 19 daNm thesecondary shaftscrew 7 daNm Mount the pin ofthe 5 th gear fork by meansthe CV 31 01device Thepinslotmustbeorientedtowardsthe back cap Bringthegearbox intheneutralposi...

Page 255: ...mthesteeringknuckle by meansof thePF476 extractor theattachmentscrews of thesteeringknuckleon theshockabsorberend SPECIAL TOOLS RO 604 01 Hubimmobilizing device PF476 Balljoint extractor TIGHTENINGMOM...

Page 256: ...tof thegearbox shallbeperformedonlyby meathe grooves Thedismountingof the transmission thesideto the gearbox shall beperformedby axial displacement extractthetransmissiontulipfromthetransmission shaft...

Page 257: ...ngagethetransmissionGI joint thetulip on the transmissionshaftof thegearbox the transmissionpositionmustbeashorizontallyaspossible REMOUN TING THESIDETOTHEWHEEL Forboth sides Engagethetransmissioninth...

Page 258: ...aft PF 1331 1 Tripod assembled 2 Bellows 3 bearin g 4 bellowsattachmen tlid 5 deflector 6 blockingring 7 transmissionshaft DISMOU NTIN G Itisforbiddentousethinnerfor components partscleanin g Dismount...

Page 259: ...amemannerliketripod dismounting REMOU NTIN G In orderto becorrectly positioned onthe shaft thebearingmustbepressedtoachieve the value L 118 0 2 mm between the backsideofthebearingandtheshaftextremity...

Page 260: ...in ordertoavoidthedeflectordamageson thewheelside Thepressingeffortof thebearingon the transmissionshaftahasthevalueof 100 700 daN Pressagaintheassembledtripodon thetransmiss ionshaft observingthemar...

Page 261: ...ndremovethedamagedbellows Removeasmuchgreaseas possible Mark one of the groove routes of the shaft subject to its working corresponding clog by marking with a centre punch on casing outer consequently...

Page 262: ...rtoavoidtheshaftdamaging EngagethePF537 04deviceoverthetulip of thetransmissionshaft Obturatethesmallextremityof thebellows and abundantly grease with automatic transmissionoil orELFCARDREXA RNT2 grea...

Page 263: ...ce lateralside Placetheotherhandaround thefirstone andstronglypullit takingcarethatfirstfold isnothuddledtogether Bringthebellows as closeas possibleto thedevicecylindricalpartandletitreleasetill half...

Page 264: ...ft Slideslowlythetransmissionshaft inorder to engage one arm of the retaining star in the markedpointofthetransmission shaft and press itfor correctcentering Placingthe otherretainingstartwo arms it w...

Page 265: ...thesteeringknucklecasing consequentlyon thetransmissionshafttube Place anon cutting round headedrod betweenthe transmissionshaftandthe bellows in ordertodosetheamountof airinside Mountthetwo collars b...

Page 266: ...SGEARBOX GI 1 Tulip 2 Tripod 3 Blockingring 4 Rubberbellows 5 Maintai ningcollars DISMOU NTIN G Cutthemaintaining collar Cut by means of a saw the existent collar taking carenottoscratchthetulipinthem...

Page 267: ...having retaining wings dismounting is to be performed without forcing It is avoided the cams exit from the trunnions tripod arms because the roll needlesandthecamsarepairedandmustbe notreversed Neveru...

Page 268: ...unting Threepoints of crimpingare made at 120 C by metalheadingof thetransmissionshaft grooves Distributethegreaseprescribedquantityinthebellowsandinthetulipcasing Correctlypositionthebellowsinthetuli...

Page 269: ...ttransmission Cutandremovethedamagedbellows Takeoutmaximumofgrease In ordertoreplacethejointGEprotectionbellows itis necessary todismount remountthe GIjointparts seethemethodpreviouslydescribed REMOU...

Page 270: ...TER General principle schedule of the brake circuit DACIASOLENZAvehicles areequippedwithhydraulicbraking system brakepumpwith by passdoublecircuit brakingbooster brakelimiterinordertoavoidtherearwheel...

Page 271: ...GENERAL 30 2 30 FRONTHALF AXLE Tightening moments in daNm Front axle 6 2 10 5 2 7 7 5 28 1 4 6 2 7 7 5 10 5 4 5 vnx su...

Page 272: ...GENERAL 30 3 30 Tightening moments in daNm FRONTHALF AXLE Front axle 10 5 6 2 2 7 2 7 vnx su...

Page 273: ...GENERAL 30 4 30 Tightening moments daNm REARAXLE Rear axle 8 5 3 5 7 5 12 22 vnx su...

Page 274: ...GENERAL 30 5 30 Tightening moments daNm REARAXLE Rear axle 7 5 2 12 1 45 vnx su...

Page 275: ...padthickness supportincluded 14 mm brakepadminimalthickness supportincluded 7 mm Rear brakes wheelbrakingcylinderborediameter 22 mm newdrumdiameter 228 mm drumdiameteraftergrinding 229 mm brakingshoes...

Page 276: ...eservobrake brokenmembrane Check the integrity of the depression pipe consequently of the retain ingvalve thesealingof thedepressionpipe attheservobrake consequen tlyat thevacuumpump inletmanifold Ist...

Page 277: ...orrectlygliding STOP Replacethedefectiveparts withGenuineSpareParts Replacethebrake pads conse quentlythebrakeshoes see bellowsitua tions Are the brake pads consequently the shoes gasketingood conditi...

Page 278: ...pushingonthebrakepedal inordertovacuumtheservobrake Locate and repair or replace the item where a brake fluid leak is established Yes No Isthebra kefl uidlevel lower compared to there quire done Repla...

Page 279: ...ideration thetest result Floorpedal Thetestis tobeperformedwithstopped vehicleand cutengine REMARK Perform five consecutive pressings on thebrakepedal in order to vacuum the servobrake before taking i...

Page 280: ...rakedisks oxidationbetweenliningsanddisk Front axle suspension steering to be checked Stuck piston Tires wear inflation pressure Rigidductnarrowed flattening Stuck piston Automaticadjustment handbrake...

Page 281: ...nbetweenthebrakeductsandthebrakepump brakecalipers pressurelimiter isperformedby meansof theconnectionsthreadedwithmetricpitch PARTSIDENTIFICATION Thecuppingshapeof thesteelducts A Theshapeof thethrea...

Page 282: ...eor aftersome driving 4 yearsor 60 000 drivenkm COMPLETIONOFTHEBRAKEFLUIDLEVEL Thewearof brakespadsandshoes leadstoagraduallydiminutionof brakefluidlevelinits reservoir Itisuselesstocompensatethisdimi...

Page 283: ...forming the purging operation IS NOT TOBE REUSED but after 48 hours to avoid air bubbles introduction in the hydraulic circuit PROCED URE Placeon the purgingscrew atransparenttubewith itsendina vessel...

Page 284: ...lewillbeidlerunning Afterpurgingthefrontandrearcircuits checkifthelevelof brakefluidinreservoiriswithin theMINI andMAXImarks Pressthebrakepedalandmaintainitconstantfor 30 s duringthis timethepedalshal...

Page 285: ...ing instab ilitywhenturning PARALLELISM Thisadjustmenthaslittleimportanceoverthevehicleroadbehavior Anyhow notethefollowings aprominentclosingmayleadtotiresexternaledgeswear aprominentopening mayleadt...

Page 286: ...latingpressure weardegree 2 Joints elasticbearingsandbushingscondition balljointsclearance bearingclearance steeringwheelcolumnclearance 3 Tiresrunoutandaxialrunout compensationistobeperformedby means...

Page 287: ...ccurduringvehicle exploitation butonlyas a consequenceof avehicleaccident In ordertocheckthefrontaxleangles itisimportanttoobservethefollowingsequence placingthevehicleon rotatingplates brakedvehicle...

Page 288: ...orrect readthevalue A on eachside adds it andcalculatetheaveragevalue establishingthevalueforeachside Example Rightsidevalue A 16 Left sidevalue A 10 16 10 26 26 2 13 Operatethesteering rods tiebar re...

Page 289: ...n eachside thanadjusttheparallelism see Case 2 NR PARALLELISM REP ARTITION CORREC TIONWHICHMUSTPERF ORMED CRT PARALLELISMADJUSTMENT Loosenthelock nut 1 maintainingthe tie rod of steering connecting ro...

Page 290: ...t rear Joints clearance pressure bushings dimensions types Checkingpointsheights balancing symmetry a m conditions are respected Correctthefaults Thedeviation persists Checking finished Check thefront...

Page 291: ...s correct Checking finished Replacement of damaged elements NO YES Deviation persists Checking finished NO YES Commutethewheels untilthedeviation is balanced CAPTION To check Performed operations Fron...

Page 292: ...eelhub isassembledinthesteeringknuckleby meansof asealedbearing Thebrakedisksareventilated TIGHTENINGMOMENTS daNm Wheelattachmentscrew 7 5 Suspensionarmshaftnuts 10 5 Attachmentnutof theballjointscrew...

Page 293: ...axles specifying that on the right side one strap is provided and on the left side two straps are provided DISMOUNTING Disconnectthebattery Loosenthefrontwheelsattachmentscrews Liftthevehicleon anelev...

Page 294: ...intscrewandtighteningitsnut totherequiredmoment Mountthewheels tightenthescrews totherequiredmoment andthenwiththevehicleon wheels continuewith Remounting theantirollbarbytighteningtotherequiredmoment...

Page 295: ...FRONT AXLES ELEMENTS 31 31 4 Themountingof thearmattach mentaxlesandof thestrapsontheframe isdifferentfromleft sidetorightside RIGHT SIDE LEFT SIDE Suspension arm vnx su...

Page 296: ...usingapress mechanical manualdriving Dismountoneof thebushings bymeansof thePF602device usinga31 mmoutsidediam eter rod Mountthenew bushing observingthevalue A 239 0 4 mm Dismountthesecondbushing proc...

Page 297: ...replace the suspension arm REMOU NTIN G REMARK Ensure the presence of the protection plate A on the suspension ball joint axle Mountthesuspensionballjointon thearm by meansof thetwo attachmentscrews...

Page 298: ...getherwiththeflexiblehose Remove the brake pads from fork seats maintain ingspringsareattachedwiththem themaintainingsprings fromthebrake pads REMARK It is forbidden to push the brake pedal after the...

Page 299: ...gsprings thecaliper thewedgesandtheirlocks Pressseveraltimesthe brakepedal inorder toplaceincontactthecaliper pistonwiththe brake pads Mountthewheels Getdownthevehiclefromtheelevator Tightentotherequi...

Page 300: ...teeringknuckle Brakelinings 3 brakepads are TEXTAR type withoutwear sensor Thewearcheckingis performedby comparingthemark P fromthecaliper withthe C mark fromthefork Maximumwearofthebrakelining brakep...

Page 301: ...k replacethe Growerwashers tightenthescrews tothe required moment of 6 5 daNm then seal them with FIXAMED R 58 REPAIR ING Dismounttheprotectiongasket Extractthepistonusingawoodenwedgeand acompressedai...

Page 302: ...the caliper apressuregaugeattachedto acompressedairsource Placea woodenwedgeinordertoblockthe piston Createa 0 3 barspressureinthecaliper Dipthecaliperintoavesselwithalcohol Movethepistonseveraltimest...

Page 303: ...iameterof 215 TIGHTENING MOMENTS daNm Brakecaliperfork attachment screwon steering knuckle 6 5 Disk attachment screwon thehub 1 4 Front wheelsteering knucklenut 28 Wheel screws 7 5 REMOU NTIN G Remoun...

Page 304: ...perationssequence dismountthesteeringballjointnut depress the steering ball joint by meansof thePF476 extractor dismountthetwo screws thatattach thesteering knuckleon the shockabsorber leg dismountthe...

Page 305: ...EMARK Beforeremounting checkthewear of thebearing thatshall bereplaced ifthegrease is flown Positionandpressthesteeringknuckletogetherwiththehub diskassembly performing the operationsinthereverseorder...

Page 306: ...diameterbushing Mountthe safety ringin the channelof the steeringknucklebore REMARK The operation shall be performed so that bushing is not pressed on the bearing supportwasher in ordertoperforma corr...

Page 307: ...FRONT AXLES ELEMENTS 31 31 16 CROSSSECTION Front suspension 6 daNm 2 daNm 10 5 daNm 2 7 daN m 4daNm 10 5 daNm 7 7 5 daNm 28daNm 7 5 daN m 5 1 4 6 2 vnx su...

Page 308: ...et depressed Therefore beforemountingon thevehicle it is necessary to perform the shock absorbers pressing by alternatively shifting the shock absorber rod upwards and downwards the shockabsorberbeing...

Page 309: ...US600device Placethecompressionplate 7 onthefiltering blockand positiontherodsgrips 8 onthespring lowerlastbutonecoil Compress the spring by alternatively tightening thenuts 9 tillreleaseitfromthelowe...

Page 310: ...andpositiontherods grips 8 on the springlastbutonecoil Tightenthenuts 9 tilltherodsgrips 2 cameincontactwiththespringcoil Detachthecrank 1 andremovethecompressedspringfromtheshaft 2 Placethe shockabso...

Page 311: ...ingdamages REMOU NTIN G Mountthesupportingbushingsandtheattachmentbushingson theanti rollbar Mounttheanti rollbarassembledbothon arms as wellas on thepowertrainsupport Lowerthevehiclewiththewheelson t...

Page 312: ...ringcolumn lowershaft steeringbox gear thermal screen attachment nuts on exhaustmanifoldand remov ethethermalscreen attachment studs descending pipe exhaustmanifold Loosenthefrontwheels scr ews Lift t...

Page 313: ...the low pressure ductof the power assistedsteering on theleft side attachmentscrewsof thebellows bearing GI joint assembly left transmission on the gearbox lowerattachmentof thecoolingradiator on both...

Page 314: ...support REMOU NTIN G Performthedismountingoperationsinthereverseorder observingthetighteningmoments In caseanew steeringbox istobemounted performtheparallelismadjustment observing theparallelismadjus...

Page 315: ...mprovementof thecross bar theaxle isequippedwitha 21 mmdiameterstabilizerbar Thebarisinsertedby weldingonbothends intheaxlesidearms Theconnectionof theaxlewiththechassisisrealizedby elasticbushingsof...

Page 316: ...lowerattachmen tscrews A of theshockabsorberwiththerearaxle Pushupward theshockabsorbers Dismountthesprings Dismount the connecting screws B betweentherearaxlearms andthechassis Dismountcompletelyther...

Page 317: ...ws assemblingtheaxletothechassis withouttighteningthemtothemoment Remountthesprings Compresstheaxle sothatrearspringsarebackedon thetrayandmounttheshockabsorber lowerattachmentscrews Tightentothepresc...

Page 318: ...33 REAR AXLES ELEMENTS 33 4 Rear suspension LONGITUDINALSECTION vnx su...

Page 319: ...ckabsorbers pressing by alternativelyshiftingthe shock absorberrod upwardsanddownwards the shockabsorberbeing inverticalposition 1 Upperattachmentnuts 2 Protector 3 Upperbuffer 4 Lowerattachmentscrew...

Page 320: ...two column elevator Dismountthewheel Dismounttheshockabsorberlowerattach mentnutandscrew Pushtheaxleandremovethespring REMOU NTIN G Performthedismountingoperationsinthe reverseorder REMARK Make sure t...

Page 321: ...dbrake looseningthe sec ondary cables Passascrewdriverthrough thewheelattach ment whole of the drum and operate on the gearedleversectorlooseningitsgearingwiththe handbrakelever Dismo unt thesteeringk...

Page 322: ...achmentscrews Withthevehicleplacedon anelevatorwith twocolumns dismount thewheel thedrumplug brakedrum upperspring for shoesreturn usingpli ers FR03 Spacethebrake shoes Unscrew therigidpipingconnectio...

Page 323: ...evehicle Dismo unt thepurgingscrew theprotectionbellows t he 22piston sassem bledwi ththep ressur egaske ts Checktheconditionof thecylinderboring anytraceof wear oxidationor scratchesimplies thereplac...

Page 324: ...ncompleteset nevermountthe brakeshoes equippedwith brakelinings of differentbrandsandqualities Dismo unt thebrakedrum seethecorrespond ingparagraph thetwo maintenance springs R of theshoes withabrakec...

Page 325: ...mpressionshoe then thetension ingone REMOU NTIN G Performinreverseorderthedismount ingoperations REMARK The adjustment of the device for the automatic clearance taking over is de pending of the spring...

Page 326: ...ountingthebrake drums In thispurpose liftthevehiclebymeansof atwo columnelevator dismounttherubberprotectorofthevisitingwindowfromthebrakeplate checkby visualinspection theconditionof thebrakeshoeswea...

Page 327: ...kby meansof acomparingdeviceattachedon thedrum theaxialclearance 0 0 15 mmmaxaftermountingandtightenin g tothemomentof 22 daNm DISMOU NTIN G Dismo unt thedrumplugbymeansof theextracting pliersRO441 re...

Page 328: ...surface carefullynottodamagethesealingringandtoensurea constantpushing forceduringthisoperation Remount anew lock thedrumonthesteeringknuckle previouslygreasedwithgrease anew nutM20x 1 5 andtightentot...

Page 329: ...SHINGREPLACEMENT Dismountby meansof apress theworn bushing usinga sleevewiththeouterdiameter D 39mm Pressthenewbushing Whenpressing observethevalue A 30mm Remark For the elastic bushing mounting use t...

Page 330: ...te Example 5 5 J 14 4 CH 43 or Simplified Example 5 5 J 14 The wheel attachment holes are situated on a diameter of 100 mm Maximum axial runout to be measured in points P1 and P2 Maximum radial runout...

Page 331: ...R 14 79 T 165 65 R 4 79 T 1 2 4 5 6 3 1 2 6 5 4 3 Characteristics 165 Tire width in mm 1 65 h l height width ratio percentage R Radial structure 14 Inner diameter in inches this is corresponding with...

Page 332: ...ightening at cold bars runout moment Front Rear mm daNm Unloaded Unloaded Loaded Loaded SOLENZA 5 5J14 0 2 0 8 7 5 165 65R14 2 0 2 2 2 0 2 1 5 5B13 0 2 0 8 7 5 165 70R13 2 0 2 2 2 0 2 1 aluminum rim T...

Page 333: ...Wheels balancing BALANCING WEIGHTS Useexclusivelytheweights delivered asspareparts withattachmentby meansof mass incorporated clamps A balancing weights for steel rims B balancing weights for aluminu...

Page 334: ...MOMENTS daNm Disconnectthebattery Liftthevehicleby meansof atwo columnelevator DISMOU NTIN G Depress the rod funnel ball jointfrom the steeringknuckle arm bymeansof the PF 476 device Dismountthebellow...

Page 335: ...y By meansof the DIR1306 lockup therack inregard tothesteeringbox casing Tighten to therequired moment of 5 daNm the jointbody in the rack by meansof the DIR505 wrench Mountthefunnelballjointinthestee...

Page 336: ...compartment Cuttherubberbellowsmaintainingclipandpushittowardscowlpanel By meansof the PF476device depresstheballjointsof thesteeringrodsfunnelfromthe steeringknuckle Dismo unt connectionscrewbetweent...

Page 337: ...oppo sitetothe threadedpart in thearea ofrackexit fromcasing gearside rotatethegearon thewholeracklength andestablishtheminimalrunoutpoint wherethe valuereadonthegaugeisminimal adjustthecomparinggauge...

Page 338: ...drawingtowardsleft Remove by meansof ascrewdrivertheusednoiseabsorberbearing REMOU NTIN G Carefullycleantherackandthenoiseabsorberbearingseatandgreasewithspecialgrease containingMoS2andthenmountthenew...

Page 339: ...y axialballjoint for bellowseasyslidingandavoiddamaging Putsome UM185 Li2Mgreaseon thebellowspartincontactwiththejointbody axialball joint toeasythebellowssliding Mountanewcollarfor bellowsmaintaining...

Page 340: ...dby apressurecontroller 7 attachedon thehighpressure pipe 3 andconnectedtotheinjectioncomputer Theinjectioncomputerisreceivinginformation duringpowersteeringoperation aboutthe pressurevaluein highpres...

Page 341: ...4 Steering box attachment screwson cross member 5 Screws forpipesclampsattachmenton powertrain 0 77 Screws forclamps attachmenton steering box supports 3 Connection screws of thesteering column lower...

Page 342: ...ssurepiping maintainingclipbeing previouslydismounted Disconnect theoxygen sensor in caseof vehicles equipped according to EURO III norms exhaustcentralcollar undervehicle anti rocking steering rod fr...

Page 343: ...ering knucklearms exhaust anti rockingsteeringrod cardan joint in the position marked at dismounting high and low pressure pipes remove MOT 453 pliers observing the required tightening moments piping...

Page 344: ...Aclearancefollowedbyanoise clatt ering isleadingtoapushernoise duringdriving 2 Adjustment Straighten the caulking A of the adjustmentnutbead 1 By meansof a10 mmhexagonalwrench tightentheadjustmen tnut...

Page 345: ...hethreepulleyattach mentscrews tothehub andextractthepulley Disconnectfromthepowersteeringpump thesupplypiping andthehigh pressur epiping Dismount the power steering pump attachmentscrewstothesupport...

Page 346: ...essthehub REMARK Insert a screw 1 between the pump shaft and the pushing rod of the depressing device Placethenew hubon thepumpshaftand pressitby meansoftheDIR1083 01device Greasepreviouslytheshaftwit...

Page 347: ...dto the steeringcolumnby meansof threescrews 4 Disconnectthecontacts lights windscreenwiper anti theftmechanism Loosen the screw 5 and dismount the control under steering wheel 6 from the steeringcolu...

Page 348: ...tral climate mainte nanceunit In theenginecompartment Dismounttheexpansionvesselattachemnt nuts moveinsuchwaythevessel sothatyou mayaccess attheconnectionscrew between thesteeringbox gearshaftandtheca...

Page 349: ...owershaftandthe steering box gearshaft withouttighteningtotherequired moment In thepassengerscompartment Fixandtightentotherequiredmomentthe sixscrewsattachingthesteeringcolumntothe drivingpost Return...

Page 350: ...eringconnectingrods 36 36 3 STEERINGASSEMBLY Manualsteeringbox 36 36 4STEERINGASSEMBLY Steeringbox pusher 36 36 5 STEERING ASSEMBLY Noiseabsorbantbushing 36 36 6 STEERING ASSEMBLY Bellows 36 36 7 STEE...

Page 351: ...akefluidreservoiroffthebrakepump avoidingfluidleakage Dismo unt therigidpipescrewsfromthebrakepumpandmark theirposition thetwo attachmentnuts of thebrake pumpon theservobrake TIGHTENINGMOMENTS daNm Ri...

Page 352: ...akepumpwiththefluidreservo irand fillin g withbrakefluid noleakage mustoccurinthesurfaceof separationbetweenthetwo elements IMPORTANT The I C P transducer is mounted after the braking system purging I...

Page 353: ...heonlyitemsof theservobrakewhichareto bereplaced arethe airfilterandthe retainer valve DISMOU NTIN G Disconnectthebattery Drainthebrakefluidreservoir Servobrake OBSERVATION In case one circuit is dama...

Page 354: ...obtainedby actingon the nutwhichisonewiththepushingrod inorderto obtainvalue X 9 0 2 mm Thisvalueismeasuredbetweenthepushingrod endandtherestsurfaceof themain cylinderon servobrake 2 Theadjustmentof t...

Page 355: ...spossible Starttheengineandletitidlerun for 1min Blocktheairsuctionhoseby meansof the MOT453 device Stoptheengine If airsuctionlowerswithmorethan33 mbar 25 mm Hg ina15 secondsperiod itmeans thereisalo...

Page 356: ...servobrakeon thevehicle Purgethebrakingcircuit RETAINERVALVEREPLACEMENT The operation is performed without dismountin g theservobrakeoffthevehicle DISMOU NTIN G Disconnecttheconnectionof theairsuc tio...

Page 357: ...entis obligatoryperformedanytimethebrakeshoes or secondarycables have been replaced Releasethecontrolleverof thehandbrake releaseposition Tightenthenut 1 untiltheshoesliningcomelightlyintocontactwitht...

Page 358: ...Detach the rudder bar fork 5 from the end rod 3 by unscrewing the lock nut 1 and removetheball endedwasher 2 Removethesecondary cablesends fromrudderbarseats Detachfromclipstherod 3 fromrudderbar 4 Lo...

Page 359: ...hehandbrakecontrolattac hment screw 7 on thecentralfloor Removetheuppercasingof thehandbrake 8 Handbrake control lever Disconnecthandbrakecontact 9 Takeoff theassemblyhandbrake REMOU NTIN G Grease the...

Page 360: ...condary cables ends from rudderbarseats Dismountthetworearwheels Dismountthebrakedrums seechapter33 Rear axles elements Remove the secondary cables stops from thecentralfloor Dismountthesheathestopsfr...

Page 361: ...servethefollowingoperationssequence aswellastheflexibleattachmenton thewingliningbymeansof astopper positionedat135 2 mm valuetobemeasuredfromtheconnectionscrewof therigidpipewiththeflexiblehose DISMO...

Page 362: ...theflexibleonthecaliper Theflexiblehosesmustbetightentotherequiredmomentwiththerigidpipes whenthefront axleisintheposition symmetricwheels mountedsuspension frontaxleinstraightline REMARK Position the...

Page 363: ...Removethesupporttogetherwiththepressurecontrollerfromthecarriagebody Dismountthepressur econtrolleroffthesupport REMOU NTIN G Remount pressurecontrollerattachmentscrewson thesupport attachmentnutsof...

Page 364: ...mthepushingrod end B Actupon therod end B by unscrewingittowards thepushingrod C inordertoincreasethepressureinthe rearcircuit by screwingittowardsthepushingrod C inordertodecreasethepressureintherear...

Page 365: ...erformthedismountingoperationsinthereverseorder Tightentotherequiredmoment the control case attachment nuts 2 1 2 daNm thecontrolbar connection screw 4 withtheGB connecting rod 2 7 daNm theconnections...

Page 366: ...eimpossibility orunexpecte d gearuncoupling gearsblocking For thegearcontroladjustmentthe CV 550deviceis tobeused MounttheCV 550 deviceon theassemblylever controlcase Attachthecontrolbartothecontrolle...

Page 367: ...rwiththebushing 4 BRAKEPEDAL Dismo unt actuating spring 7 whichis attachedwithoneendon theclutchpedal andthe other oneon thepedals support 18 bushings 8 9 and 11 pin 16 togetherwiththewasher 15 shaft...

Page 368: ...cam and depress it from the pedals support REMOU NTIN G Performthedismountingoperationsinthe reverseorder Adjusttheclutchcontrol CLUTCHCONTROLADJUSTMENT In orderto adjustthe clutchpedal stroke procee...

Page 369: ...ountthenutandthelocknutfromtheclutchcableend Mountthebuffer 1 REPLACEMENTOFCLUTCHCABLEBUFFER 1 REMOU NTIN G Remounting isdonebyperformingthedismountingoperationsinthereverseorder Adjusttheclutchcontro...

Page 370: ...e see page 37 5 pedalssupportattach mentnuts 1 onthe cowlpanel Pedals support attachmentscrew 2 of thepedals supporttotheweldedsupportof thedriving postcross beam clutchpedal 4 brakepedal 5 stopcontac...

Page 371: ...of the valve which is obtainedbypushing thepedaluntilpressingon thelimitingpart 4 the tightening moment of the pedal bearingattachmentnutisof 0 8 daNm ACCELERATIONCABLE Detach from clips the cable fro...

Page 372: ...bject to technical specifications in force at the document issuing date These are subject to modifications brought by the manufacturer at the fabrication of different assemblies subassemblies or acces...

Page 373: ...44 4 TOP OF BODY Roof 45 1 Windscreen frame 45 2 BODY PROTECTION Engine shield 46 1 LATERAL OPENINGS Rear door Front door 47 1 NON LATERAL OPPENINGS Front bonnet 48 1 Hatchback 48 2 MECHANISMS OF LATE...

Page 374: ...nt grill 55 4 Aileron 55 5 Side ornaments 55 6 OUTSIDE ACCESSORIES External rear view mirror 56 1 Spare wheel support 56 2 Front wheels fairing 56 3 Rear wheels fairing 56 4 Air extractor 56 5 56 vnx...

Page 375: ...rontlongitudinalgirder 5 Frontlongitudinalgirder 6 Centralcrossmember 7 Frontfloor 8 Thresholdclosingplate 9 Seatattachmentstructure 10 Tankfrontcrossmember 11 Rearfloor 12 Rearlongitudinalgirder 13 T...

Page 376: ...llar 7 Roofbelt 8 Middlepillar 9 Innerwheelpassage 10 Sideframelining 11 Sidepanel 12 Fillin gcapdoor assemb ly 13 Rearlamp support 14 Rearplateassembly 15 Roof 16 Windscreenframe 17 Drivingpostcrossb...

Page 377: ...40 GENERAL 40 3 2 3 4 5 6 1 Carriage body removable elements 1 Sidesupport 2 Frontwing 3 Frontdoor 4 Reardoor 5 Hatchback 6 Frontbonnet vnx su...

Page 378: ...40 GENERAL 40 4 1 3 2 4 Openings clearance vnx su...

Page 379: ...40 GENERAL 40 5 9 7 6 5 10 12 11 8 Openings clearance vnx su...

Page 380: ...40 GENERAL 40 6 Openings clearance 19 16a 18 17 16c 21 16d 13 14 vnx su...

Page 381: ...40 GENERAL 40 7 Openings clearance 25 23 24 22 vnx su...

Page 382: ...40 GENERAL 40 8 26 32 36 31 35 26a 33 Openings clearance vnx su...

Page 383: ...formedasfollows witha well sharpenchisel this methodmay leadto parts deformationor evenparts breaking by usingsomeextractors equippedwithsteelcuttertypeBrendeoor Pickvant max 6 mm havingthecuttinghead...

Page 384: ...in 12 17 Electrode free length mm 6 12 joint plates welding butt welding fillet welding 0 1 5mm 0 1 5mm Welding types and parameters Atthereparationof theweldedbody elements threeweldingcategoriesmayb...

Page 385: ...t A 35 35 70 100 100 130 Welding speed m min 0 25 0 25 0 38 0 48 0 50 0 50 Weldingvoltage V 17 17 18 18 20 20 Protectiongasflow 1 min 12 17 Electrodefreelength mm 6 12 REMARK In case of using the Ar C...

Page 386: ...eexaminatio n ofthemechanicalelementsattachmentsand of thedistortionsoccurringinthevehicledamagedareas Checking withthe bar controlgauge consistingincomparingthemeasurementsdone insymmet ricpoints The...

Page 387: ...tionsis notaffectingthispartof thefloor fromwherethecheckingstarts Comparethefollowings lengths EI FJ EJ FI FRONT LONGITUDINAL GIRDERS CHECKING Comparethefollowingslengths CG DH CH DG If thelengths CH...

Page 388: ...glengths EK FL EL FK REARARMCHECKING Comparethefollowinglengths FM EN If adifferenceis noticed whenmeasuringthelengths FM EN thereararms aretobe replaced Thecheckingoperation of thereararmsisfollowedb...

Page 389: ...40 GENERAL 40 15 Collision diagnosis POWER TRAINSUPPORTASSEMBLYCHECKING FLOORFRAMECHECKING vnx su...

Page 390: ...t typeCAIMAN CAR 502 set modular cross bars CAR 503 set of22 towers MZ CAR 504 set accessoriesfor traction CAR 505 setof specific supports for DACIABerline Break CAR 506 setof specificsupports for DA...

Page 391: ...SET CAR 502 CELETTEbenchhasinitscomposition fivemodularcrossbars pict 3 asfollows two front cross bars A and B T shaped which are always in the same position towards frontof bench fig4 two straight c...

Page 392: ...arrow whichsettles its orientation on the cross bar and a MZ reference fig7 Example MZ 080 where MZ measu remen tonOZaxleofthevehicle 080 MZtowerheight inmm In the same way as for COMPACT assembly the...

Page 393: ...iagramfromthe assemblydrawingsuppliedtogetherwiththe kit Symbols 1 withorwithoutdismountedmechanical elemen ts 4 withdismounted mechanicalelements REMARK Identification and mounting of the towers on d...

Page 394: ...s 3 and 4 areused for positionin g centering andalignmentof thefrontlongitudinalgirders Theyaretobeusedfor allreparationcasesbecausetheyareamainreferenceof vehiclesettingon thebench pict 11 Upperattac...

Page 395: ...gitudinalgirderandconse quentlytherearattachmentof thepowertrainframe In caseof therearstraightening theseare enablingthefrontalignmen tof thevehicleon thebench fig14 Centering underthecentralfloor Th...

Page 396: ...heposition ing cen teringandrearalignmentof thevehicleon the benchincaseof astraightening These are tobe usedin all cases beinga mainreferencefor vehiclesettingonthebench pict 16 Centeringunderrearlon...

Page 397: ...pointsof thefrontlon gitudinalgirder 1 whichareinconnectionwith frontcross memberinthearea 2 frontwinglininginthearea 3 central floorinthearea 4 central cross memberinthearea 5 upperlongitudinalgirder...

Page 398: ...41 41 2 LOWER STRUCTURE Mounttheconnectionelementsbyperformin g thedismountingoperatio nsinthereverseorder Front longitudinal girder vnx su...

Page 399: ...smountin g REMOU NTIN G Positionandcenterthenewelementon the frontcrossmember Checkthecorrectpositioningof thefront anti shockcrossmember Performaspotwelding withSECo2 addition lay ersof 10mmwith30mmp...

Page 400: ...smemberinthearea 4 tankfrontcrossmember inthearea 5 tankrearcrossmemberinthearea 6 innerwheelpassageinthearea 7 reartowinghockinthearea 9 Detachtheweldingpointsbetweentherear sidecross member rearfloo...

Page 401: ...nglampfromthefrontwing Dismounttheattach mentscrews 2 3 4 and 5 of thewingonthefrontwinglining front pillarlining frontbumperattachmentsidesupport frontpillars supportandsideframelining frontlowerarea...

Page 402: ...adlampsupportinthearea 4 closingplate inthearea 5 frontfloor inthearea 6 cowlpanelinthearea 7 climate contr olbox inthearea 8 Straighten the area resulted from dismounting Grindthearearesultedfromdism...

Page 403: ...portinthearea 4 sidewallinthearea 5 Straightentheareasresultedby dismounting Grindtheareasresultedbydismounting REMOU NTIN G Positionandcenterthenewelement Checkthecorrectpositioningof theradia torupp...

Page 404: ...emberinthearea 7 frontcrossmemberinthearea 8 Straightentheareasresultedbydismounting Grindtheareasresultedbydismounting REMOU NTIN G Positionandcenterthenewelement Checkthecorrectpositioningof thehead...

Page 405: ...entheoutlinesresulted fromdismounting Grin d theoutlinesresu ltedfromdismounting REMOU NTIN G Positionandattachthenewelement Perform a spot welding and under protection gas SE CO2 in the connection ar...

Page 406: ...g suchcarriagebodyelement s as windscreenlowercross member cowpanel climatecontrolbox This operation is requiring the previous dismountingof thedashboard Dismountthe8 Embaseattachmentscrews 2 M8 20 o...

Page 407: ...Clench in 2 3 points by meansof sliding tongs Jointthefrontpillarborderwithside bor derof thewindscreenframe Weld the front pillar following the assemblingoutlines 2 3 and 4 Performanadditionalweldin...

Page 408: ...heside framelining andclenchitin203 points Checkthecorrectpillarposition ingusingthe door asgeometricgauge Weldthemiddlepillarfollowingtheweldin g outlines 2 3 4 and 5 Performahardeninggas protection...

Page 409: ...Positionandcenterthenewelement Checkthecorrectpositioningof therear lowerpanel Performaspotweld withadditionalSE CO2 weld of 10 mm with 30 mm pitch betweentherearlowerpaneland left ri ghtrearlampsupp...

Page 410: ...fromdismounting Grindtheareasresultedfromdismountin g REMOU NTIN G Positionandcenterthenewelement Checkthecorrectpositionin g of therearlamp support Weld the rear lamp support following the weldingout...

Page 411: ...tentheareasresu ltedbydismounting Grindtheareasresultedbydismounting REMOU NTIN G Positionandcenterthenewelement Checkthecorrect positioningof theinner wheelpassage Weldtheinnerwheelpassage 1 followin...

Page 412: ...322 sizematerialon the jointareasofthesidepanelwiththesideframe liningandtherearlowerpanel Positionandcenterthenewelement Checkthecorrectpositio ningofthesidepanel Weldthesidepanel 1 following theweld...

Page 413: ...creenframeinthearea 4 middlepillarinthearea 5 sidepanel left right inthearea 6 Straightentheareasresultedby dismount ing Grindtheareasresultedbydismounting REMOU NTIN G Positionandcenterthenewelement...

Page 414: ...ltedfromdismounting Grindthearearesultedfromdismounting REMOU NTIN G Positionandcenterthe newelementon the sideframelining left right Clenchin2 3pointsby meansofslidin gtongs Jointthefrontpillarborder...

Page 415: ...Engine shield DISMOU NTIN G Dismountfour M 6x1 20 Embasescrews attached infour 3 M6x1 safety nutson the powertrainsupport Releasetheengineshield 1 REMOU NTIN G Performthedismountingoperationsintherev...

Page 416: ...hedoor panel Dismountthedoor wiringprotected by sleeve 1 andremoveitthrough theexistentdoor caissonhole Dismounttheattachmentscrew 2 of thelimitingmechanismof thefront reardoor Dismounttheupperhingeax...

Page 417: ...tach the screw 1 from the windscreen frameon thefrontbonnetlining left rig ht Place thefront bonnetin the upperhalf hinge through the channel madein it and adjusttheclearances Mounttheothertwo attachm...

Page 418: ...hatchbacklining Dismo unt safetylocks 2 of thebalancingshock absorberson thehatchback attachmentscrews 3 of thebalancin g shock absorbers on thehatchback attachmentscrews 4 of thehingeson thehatchback...

Page 419: ...controllatch 6 throughthe technologicalopeningfro mthefro ntdoorcaisso n Dismo unt attachmentscrews 10 of theoutside openingmechanism 9 onthedoorextern alpanel mechanismbolt 12 screws 8 attaching the...

Page 420: ...door caisson Dismo unt attachmentscrews 9 of theoutside openingmechanism 8 on thedoor external panel mechanismbolt 11 REMOU NTIN G Performthedismountingoperationsinthe reverseorder takingintoaccountt...

Page 421: ...door caisson Dismo unt attachmentscrews 10 of theoutside openingmechanism 9 on thedoor external panel mechanismbolt 12 screws 8 attachingthe actuator 7 totheelectric controllatch 6 REMOU NTIN G Perfo...

Page 422: ...7 throughthetechnologicalopening fromthe door caisson Dismo unt attachment screws 9 of the outside opening mechanism 8 on thereardoorexternal panel mechanismbolt 11 REMOU NTIN G Performthedismountingo...

Page 423: ...everseorder takingintoaccountthefollowing recommendations crankistobeintroducedinthecaisson through thetechnologicalopening andistobe attachedin thewindow regulatorareaon the caisson attachthecrankatt...

Page 424: ...ment nuts 3 of the crank regulator Releasethefrontdoor windowregulator REMOU NTIN G Performthedismountingoperationsinthe reverseorder takingintoaccountthefollo wing recommendations crankistobeintroduc...

Page 425: ...w 3 ofthe crankregulator Releasethereardoor windowregulator REMOU NTIN G Performthedismountingoperationsinthe reverseorder taking intoaccountthefollowing recommendations crankistobeintroducedinthecais...

Page 426: ...eattachingfork 2 of thecylinderlock 3 on thedoor REMOU NTIN G Performthedismounting operationsinthereverseorder taking intoconsideratio nthefollo wings checkingtheintegrityof thedeflectivepanelandof t...

Page 427: ...easetheopeningcontrolcable 5 from thelock Removetheobturator 6 andreleasethe cablefromtheopeninghandle 8 DISMOU NTIN G Dismo unt attachmentscrews 2 of thebonnet lock 1 tothefrontbonnetlining Dismountt...

Page 428: ...ockcylinder 1 by remov ing the fork 2 and detaching from clips the changerrod fromitsarm attachment nut 4 of the hatchback openingcontrolchanger 3 on the hatchback lining attachmentscrews 6 of thehatc...

Page 429: ...ERAL OPENINGS Pneumatic balancing device DISMOU NTIN G Dismountis performedby successiveact ingupon the safety locks 1 from the pneu maticbalancingdeviceend 2 REMOU NTIN G Performthedismountingoperati...

Page 430: ...eter leavingatits freeends 3 about20 cmof cord andbetweentheends thedistance shallnotbemorethan10 cm MOUNTINGOF THEWINDSCREEN Mounton thecarriagebody thewindscreen cord glassgasketassembly sothattheco...

Page 431: ...ltimeswitharubberhammer on theedgeof theglassframe REMARK Do not tap the glass on corners and on the two vertical sides Take care that both spacers are correctly positioned Afterthewindscreenmountingc...

Page 432: ...Cleanthegasketandplacetheglassinits newgasket Hatchback glass WINDSCREENANDHATCHBACK GLASSREPLACEMENT Thereplacementof theseglasses is per formedin casetheyare broken whenthey arenotaccordingtothereq...

Page 433: ...henremove theglass 1 togetherwiththeglasssupport Releasetheglassfromitssupport Front door glasses REMOU NTIN G Performinthereverseorderthedismountingoperations observingthefollowings placetheglass pre...

Page 434: ...ngtheglidertotheglass thefixglass REMOU NTIN G Performthedismountingoperationsinthereverseorder observing thefollowings positionintheglasssupport thefixglass on whichtheglassgaskethasbeenpreviously mo...

Page 435: ...ws 1 on powertrainframe bumperattachmentscrews 2 on thefrontanti shockcrossmember bumperattachmentscrews 3 on thefrontwingattachmentsidesupports Releasethebumperfromitssustainingclips 4 REMOU NTIN G P...

Page 436: ...on therearwheelspassage attachmentscrews 3 of therearbumper lowerpart ontherearextremecrossmember attachmentscrews 4 of therearbumperon thesidepanels Detachtherearbumper REMOU NTIN G Performthedismoun...

Page 437: ...chback handle ornament DISMOUNTING Dismoun ttheattachmentnuts 2 ofthehatchbackhandleorname nt 1 ontheoutsidehatchback panel Releasethehatchbackhandleornament REMOU NTIN G Performthedismountingoperatio...

Page 438: ...Front grill DISMOU NTIN G Dismo unt frontgrill 2 attachmentscrews 1 on theradiatoruppercrossbeam Frontgrillattachmentscrew 3 on theradiatoruppercrossbeam REMOU NTIN G Performthedismountingoperationsin...

Page 439: ...screws 2 of theaileron 1 on thehatchbackoutsidepanel Releasetheaileron REMOU NTIN G Performthedismountingoperationsinthereverseorder Checktheintegrityof thegaskets 3 and 4 ifdamaged replacethem Theatt...

Page 440: ...theplacefromwhereornamentshavebeendetached withanadequate sol ventandwipewith softanddry cloth REMOU NTIN G Positionthecenteringspurs 1 of thesideornamentsinthewholesprovidedinthedoors panelsandattach...

Page 441: ...einsideornament releasingso therearview control 5 Dismountthethree plastic self tappingscrews 4 attachingthe outsiderearview mirror releasingittogetherwiththegasket REMOU NTIN G Performthedismountingo...

Page 442: ...omthethreadeddrivingaxle 5 Dismountthedrivingaxlefromthe nutweldedon thesupport 4 attachedby means of the screws 2 totherear extreme cross member Releasethesparewheelsupport 6 fromtheweldedsupports 1...

Page 443: ...mo unt frontwheels rightfrontwheelfairing 2 5 andleftfrontwheelfairing 7 fromattach mentclips 6 and 8 consequentlyfromscrews 4 and 9 of thefrontwheelspassages protectors 1 and 3 fromattachmentscrews 1...

Page 444: ...ng DISMOU NTIN G Dismounttheattachmen tscrew 1 of therearwheelfairing 2 on rearbumper consequently theattachmentscrew 3 of therearwheel fairingon therearbumpersidesupport REMOU NTIN G Performthedismou...

Page 445: ...ntingitisnotnecessary todismounttherearbumper Detachfromclipstheairextractor 2 fromtheleftrearsidepanel 1 through theopeningof therearpanelliningandpushitfrominsidetooutside REMOU NTIN G Performthedis...

Page 446: ...ished subject to technical specifications in force at the document issuing date These are subject to modifications brought by the manufacturer at the fabrication of different assemblies subassemblies...

Page 447: ...r control resistance 62 21 Recycling flap motor fan 62 22 Diagnose 62 23 CARRIAGE BODY SEALING Carriage body sealing 64 1 OPENINGS SEALING Opennings sealing 65 1 GLASSES SEALING Glasses gaskets 66 1 I...

Page 448: ...switch 84 10 Electric lighter 84 11 WINDSCREEN WIPER Drive mechanism 85 1 Diagnostic 85 3 AUTO RADIO General 86 1 Tapes player 86 6 CD Player 86 7 Connectors 86 8 Roof antenna 86 9 ELECTRICAL ASSISANC...

Page 449: ...DISMOUNTING IMPORTANT Before dismounting the airbag block the UCE airbag by means of the CLIP tester see chapter 88 UCE airbag blocking The airbag indicator from the instrument panel is on Disconnectt...

Page 450: ...m IMPORTANT Anytime when dismounting the steering wheel it is necessarytodismounttheairbag connector 1 The airbag is provided with a connectorwho is short circuitedafter dis connecting the wiring conn...

Page 451: ...screenlowercross beam Detach from clips the radio fromits sup port Disconnect the connectors and the radio antenna for thevehicleprovidedwithradio cassettesplayer Disconnectthe centrallockingconnector...

Page 452: ...werpart dashboardon thevent ACdistributor RACV attachmentscrews 18 of thelowerpart dashboard on thedrivingpostcrossmember upper attachment screws 19 of the lowerpartdashboard on thedrivingpostcross me...

Page 453: ...lsareinadirectline mounting ofthelowerpartdashboardistobeperformedby guiding itonacentering part placedon thedrivingpostcrossbeam steeringwheelmustfreelyenteringrooves checktheoperationof thedashboard...

Page 454: ...ead of the inert igniter and attach the airbag on the steering wheel requiret tightening moment is 0 65 daNm After remounting perform the system checking by means of the CLIP tester If everything is c...

Page 455: ...efor documentscompartment door sopeningfromlowerpartdashboard Lowerattachment Pushtheplastic pintotheright sideof drivingpost inthearrow direction andreleasethe documentscompartment doorfromthelower p...

Page 456: ...IN G Dismountingof theinteriorrearviewmirror 1 istobeperformedby itsdepressingfromthe support 2 inthedirectionof thearrowshowninthedrawing Therearviewmirror support 2 isstackedon windshield 3 REMOU NT...

Page 457: ...57 57 9 INSIDE ACCESSORIES Sun visors DISMOU NTIN G Dismountthesunvisor 2 attachmentscrew 1 Extractthesun visorfromthehook 3 REMOU NTIN G Performthedismountingoperationsinthereverseorder vnx su...

Page 458: ...hegearbox leversupport Detachthecentralconsolefromtheclimate maintenance ventilating distributor clips RACV frompoints 5 Swing overthediagnosticsocketcapand pushinsidetheconsole Disconnect the window...

Page 459: ...eats Dismo unt bench seat seechapter75 attachmen tscrewsof thefrontsafetybelts atlowerpart attachmentscrewsof thelocksonthetun nel Detachfromclipsthecarpetand rollittowards frontpart Dismount the atta...

Page 460: ...INSIDE ACCESSORIES Turning handle DISMOU NTIN G DismountthescrewsfrompointsAattachingtheturninghandleon thebody roof Releasetheturninghandle REMOU NTIN G Performthedismountingoperationsinthereverseord...

Page 461: ...ntly to the lower part on the middle pillar lining middle pillar covering see chapter 71 attachmentscrew 3 of thesafetybelt retriever on the middle pillar lining Dismountthe attachmentscrew 4 of the s...

Page 462: ...ackrest Dismount rear plate and its supports see chapter 74 belt attachment screws 2 and 3 on the side frame lining Placebackthebenchbackrestin normal position Swing over its supports the bench seat D...

Page 463: ...eneral 1 heatingradiator 2 cold warmairflapscontrol 3 airrepartitionflapscontrol 4 airrepartitioncontrolcable 5 air mixingcontrolcable a airinlet b windscreendefoggingexit c dashboard airventsexit b a...

Page 464: ...ontrollingtheflapsfor cold warmair By rotatingtotherightthe A knob theairtemperatureisincreasing Coldair Warmair Theheatingradiatorisnothavinganyvalveandispermanentlysupplied Theflapcontrolled by thec...

Page 465: ...ntandpassengers legs Position For a betterefficiency the dashboard air ventsareto beclosed Thewholeairflow is directed towards de foggingstripandairventsofthefrontsidewin dows Position Entire cockpiti...

Page 466: ...of theclimatecontrolbox Disconnectandreleasetheclimatecontrol unitfromtheclimatecontrolbox REMOU NTIN G Performthedismountingoperationsinthe reverseorder Tightentheattachment screws of thecli matecon...

Page 467: ...rdisconnectin g it RACV attachmentscrews 1 on the climatecontrolbox Clampthetwo hoses fromtheheatingra diatorby means of theMOT453 device Disconnectthenthefastcouplingsfromthe RACVheatingradiator reco...

Page 468: ...ismounting Re mounting Dismounttheattachmentscrewof theheating radiator 1 and afterdetachin g fromclipsrelease it Heating radiator REMOU NTIN G Performthedismounting operationsinthe reverseorder Fillu...

Page 469: ...shboard Climate control panel is pushed towards vehiclefrontpartandswingoveruntilitisre leasedfromsupports 1 and 2 C B A Dismountthetwocontrolcables distribu tionandmixing Connectors Connector 6 Pin D...

Page 470: ...hts 8 Free 9 Mass 10 Free 11 Free 12 Free 13 Free 14 Free 15 Free Disconnect the connector 3 carefully push the lever 4 and rotate the lever 5 in the directionof E arrow REMOU NTIN G Performthedismoun...

Page 471: ...attachedtothis oneby screws Dismountthemaintainingclips 2 inthecockpitlowerpart Releasethecables 1 2 REMOU NTIN G Performthedismountingoperationsinthereverseorder Checkthegood operationof thecontrols...

Page 472: ...trol resistance DISMOUNTING Climate control uni t beingalready di smounted Dismounttheresistanceattachmentscrew 1 Extracttheresistance 2 Disconnecttheconnector 3 REMOU NTIN G Performthedismountingoper...

Page 473: ...Aretheycorresponding Replacethefront wirin g Is there 12 V between vehicle mass and pins A4 or A5 of the connector 6 of theclimatecontrolpanel Checkthecontinuityand resistanceagainstvehicle smass betw...

Page 474: ...t wirin g Checkin cockpitfuse14 Is it OK Checkthecontinuityandresistanceagainstvehiclebetween cockpit fuseF 14 exit pin7 climatecontrolpanel pin9 climatecontrolpanel vehiclemass Aretheycorresponding R...

Page 475: ...ANT During winter it isrecommended the frequent start of the system in order to prolong the lifetime of the compressor and of the whole system The vehicle equipped with an air conditioning system shal...

Page 476: ...ection covers Remove the protection covers connect the new component on the free connection and tighten it by hand Place the component correctly Tighten it to the required moment Refill with refrigera...

Page 477: ...ring oftheoilandtherefriger antfluid Closethehosesvalves Disconnectthecharging equipmentpiping andstoptheequipment FILLIN G Attachthedraining fillinghosesof theequipmenttotheairconditioningunitvalves...

Page 478: ...62 AIR CONDITIONING 62 4 Air conditioning unit operating diagram vnx su...

Page 479: ...increasing Airdistributionin thecockpit Airdistributioninthe cockpit isobtainedby means of rotatingtheknob B inthe desired positio n Position Airflowis directedtowardsthedashboard airvents Position Ai...

Page 480: ...onbeingidenticaltotheoneof avehiclewithoutairconditioning Theuseof airconditioning isenabling loweringtheairtemperaturein cockpitwhenthevehicleis driveninsunny placesor whenthevehicleisstoppedinthesun...

Page 481: ...heD S A F Dismountthentheparticlesfilter protec tioncapfromthe attachmentscrew by slid ingittowardsfrontof thevehicle Extracttheparticlesfilter by easyfolding it REMOU NTIN G Remountinits placethepart...

Page 482: ...yreduced In thesametime therefrigerantfluidwhich is passing through the evaporator piping is absorbingtheheatfromtheairgoingoverthe evaporator and at the same pressure is transformedfromfluidtovapors...

Page 483: ...ewson cowlpanelandattachmentscrews on climate maintenancebox andreleaseit Dismounttheattachmentscrews 9 of the connectionpipe 10 on thedistributor of RACV AC ventilationairandreleaseit REMOU NTIN G Pe...

Page 484: ...gearmotor inorder tobringthe recyclin g controlflapinverticalposition Dismounttheattachmentscrew 1 of theair filterprotectioncap 9 andreleasethefilter 8 Dismountthe attachmentscrews 4 of the D S A F c...

Page 485: ...6 Free 7 parkinglights 8 Mass 9 Mass 10 Supply aftercontact 11 Supply aftercontact 12 Airconditioning control 13 Climatecontrolblowerspeedsignal 14 Control airrecycling 15 Control airrecycling Connect...

Page 486: ...ingbelt Dismountthefour compressorattachment screws Extractthecompressor REMOU NTIN G In casecompressor is replaced thisoneis deliveredfilledwithoil Positionthecompressorwiththefillingcap upwards Moun...

Page 487: ...enetrationincircuit Clampthehosesfromtheradiator by means of the MOT453 device Dismount the hoses from the radiatorby meansof theelasticclipspliersMOT1202 01 recoverin g thecoolingfluid Dismount the r...

Page 488: ...the pressure is over2 16 0 2 bar circuitbreakwhenthepressureinthecircuit is over 31 4 2 bar andcompressor clutch couplingwhenthepressureisdecreasingunder 25 5 2 bar enginefanstartingon secondspeed whe...

Page 489: ...NTIN G Disconnectthebattery DraintheACunit Dismount the piping and protect with protection caps in order to avoid humidity penetration Dismountthefilterreservoiroff thesupport collarandreleaseit REMO...

Page 490: ...chargin gunit Dismo unt attachment nut 9 of the pipes tighteningclampon evaporator 8 locatedin DSAF attachment screw 6 of the pipes tighteningclampon compressor 5 attachmentscrew 7 of pipesclamp Rele...

Page 491: ...ampon evaporator 8 attach mentnutofthehighpressurepipe 1 on filterreservoir attachmentscrew 7 of pipesclamp Releasethe pipe 1 andmountprotection caps at its extremities at evaporator and reservoirfilt...

Page 492: ...The 0 ringsfromthepipe sextremitiesaretobereplacedwithnewones Beforemounting thesearetobe lubricated withoil PAGSP10 Whenreplacingapipe add10 ml of oilPAGSP10 andincaseof itsbreaking 100 ml ATTENTION...

Page 493: ...ttachmentnut A of theconnection pipes two attachment screws B of the expansionvalve C on evaporator REMOU NTIN G Whenremounting replacethepipessealin g gaskets The required tightening moment for B scr...

Page 494: ...g already dis mounted Disconnecttheconnector 1 Dismountthetwoattachmentscrews 2 of theclimatecontrolblower Swing overandextractcarefullytheblowerfromitsseat 3 Climate control blower REMOU NTIN G Perfo...

Page 495: ...OUNTI NG D S A F bein g alreadydismounted Disconnecttheconnectors 1 and 4 Dismounttheresistanceattachmentscrew 5 Extracttheresistance 6 REMOU NTIN G Performthedismountingoperationsinthereverseorder Bl...

Page 496: ...torattachmentscrew 7 If necessary supplythe gearmotorwith12 V ccso thatrecycling flapis enablingthedis mountingof thegearmotorattachmentscrew 8 Dismountthegearmotorattachmentscrew Extractfromitsplace...

Page 497: ...Blower working and there is 12 V voltage at pin 9 blower connector Checkthecontinuityandresistanceagainstvehicle smassbetween pinB5 climatepanel pin3 blowerconnector pinB4 climatepanel pin4 blowercon...

Page 498: ...ce fuseF14 Replacefront wirin g Checkincockpit fuseF14 Is itOK Checkthecontinuityandresistanceagainstvehiclemassbetween cockpit fuseF 14 exit pin7 climatepanel pin9 climatepanel vehiclemass Aretheycor...

Page 499: ...control box REMOUNTING Perform the dismounting operations in the reverse order Take into consideration that climate control box gasket is sealing both on the border of the climate control protector a...

Page 500: ...gasket at the openings level GUTTER SEALING GASKETS DISMOUNTING Their dismounting isperformed by pull ingof one gasket extremitytowards theex terior of the setting outliner REMOUNTING Mounting is per...

Page 501: ...e If reused theglassgasket shallbecleaned or replacedwitha new one REMOU NTIN G Placethegasket 6 allaround theglass 5 Applyinthegasketchannelinthecontactarea withcarriagebody acord of sealalingmateria...

Page 502: ...nside wipers INSIDEWIPERS DISMOU NTIN G Dismo unt openinghandle windowregulatorcrank insidedoor openingmechanism panelattachmentscrews Removetheinsidewiper REMOU NTIN G Performthedismountingoperations...

Page 503: ...3 GLASSES SEALING DISMOU NTIN G Lowerthewindowintheminimumposition Dismounttheoutsidewiper 1 by detachingitfromtheclips 2 REMOU NTIN G Performinthereverseorderthedismountingoperation Outside wipers v...

Page 504: ...channel DISMOU NTIN G frontdoor panel seechapter72 frontdoordeflectivepanel innerandoutsidewiper frontglass seechapter54 frontdoorglassrun channel exteriormirror seechapter56 REMOU NTIN G Performthedi...

Page 505: ...G Dismo unt reardoor panel seechapter 72 readdoor deflectivepanel rearglass seechapter54 guiderunchannel 1 reardoor glassrun channel 2 glassguide 3 fixglasstogetherwithgasket Releasethefixglassgasket...

Page 506: ...71 CARRIAGE BODY INSIDE TRIMS 71 1 Carriage body inside trims 1 Upper front pillar trim 2 Middle pillar trim 3 Rear quarter panel trim 1 2 3 vnx su...

Page 507: ...gasket in the contact area with the front pillar trim trim attachment screw 2 on the side frame lining Upper front pillar trim Detach from clips the upper front pillar trim 1 and release it REMOUNTING...

Page 508: ...ent screws 2 and 5 of the front belt on the middle pillar at upper part consequently at lower part attachment screws 3 and 4 of the middle pillar trim on the side frame lining Release the middle pilla...

Page 509: ...quarter panel trim rear table table support see chapter 74 attachment screw 2 of the rear belt on the upper part attachment screws 4 and 5 of the rear quarterpanel trim totheside framelining Detach f...

Page 510: ...e chapter 81 Dismount turn handles see chapter 58 sun visors see chapter 58 upper front pillar trims volumetric sensors for vehicles provided with alarm middle pillar trims rear quarter panel trims De...

Page 511: ...GE BODY INSIDE TRIMS 71 71 6 Trunk carpet DISMOUNTING Unstuck the trunk carpet from the self adhesive tapes placed on the rear floor REMOUNTING Perform the dismounting operations in the reverse order...

Page 512: ...ttaching screw of the steering column support on the driving post cross beam pedals support see chapter 37 partially the floor carpet in the noise absorbent covering area Detach the noise absorbent 2...

Page 513: ...see chap ter 59 central console see chapter 58 distributorof theair ventilation cli matemaintenanceRACV seechapter61 front safety belts at lower part acceleration pedal limiter Detachfromclipsthecockp...

Page 514: ...anel Disconnect the front door speaker connector Dismounttheattachmentscrews 1 of the door panelon thecaisson D C 1 1 C D 1 2 B A Detachfromclips thedoor panelinpoints 2 REMOU NTIN G Performintherever...

Page 515: ...tach fromclipsthereardoor panelfrom points 2 REMOU NTIN G Performthedismountingoperationsinthe reverse order taking into consideration the followingsrecom mendations checktheintegrityof thedeflectiv e...

Page 516: ...e the bench backrest Dismount screw 8 fromthemaintainingclip 7 attaching the tablelateral supporton thelat eral frame lining screws 5 from maintaining clips 6 attaching the table lateral support on th...

Page 517: ...in the arrow direction the table pivot In case head of the pivot its remaining is inserted insidethemetallicrod of thetable by means of a screwdriver and a hammer as per bellow presented drawing REMO...

Page 518: ...he bellow presented drawing REMOUNTING Perform the dismounting operations in the reverse order REAR PLATE CORD DISMOUNTING Dismount rear table the agraffe of the rear plate cord together with itscord...

Page 519: ...t seat on the side and rear cross beam in the rearpart 1 2 3 4 5 Releasethefrontchair Removethe headrests by simultaneously pushingof thebuttons 4 attache d on thehead rests sleeves REMOU NTIN G Perfo...

Page 520: ...of theslidesguides 2 and 3 on thefront seat itis necessary thebackward andforward slidesguidesmoving by actingupon thelever 4 Releasetheslidesguidesfromthefrontseat 4 1 5 3 2 REMOU NTIN G Performthed...

Page 521: ...ckrest 2 dismountingperform thefollo wingoperation s dismount the back rest attachment screws 5 on itssupports dismount the backrest attachment screws 6 tothelowerpart fixingplate on rearfloor pushthe...

Page 522: ...emovetheplugs checktheelectrolytelevelineachelement ifnecessary refillthelevel usingonlydistilledwater tillmaximum1 5 cmabovethe plates checkthataerationholesof theaccess plugsarenotclosed ATTENTION N...

Page 523: ...nnectingor reconnectingthebattery tothisone do not placemetallic objectson thebattery for not producing ashort circuitbetweenits plugs neverbringclosertoabattery an openflame a weldinglampor another f...

Page 524: ...Dismounttheattachmentnutof themasswiringfromtheminusplugof thebattery Dismounttheattachmentnutofthewiringfromtheplusplugof thebattery Dismountthebattery attachmentclampscrew Carefullytakeoffthebatter...

Page 525: ...lyremovetheheadlampassemblyfromitsplace REMOU NTIN G In point 6 placedatheadlamplowerpart theclosesttotheturningbulb introduceaTORX 20 screw Carefullyintroducetheheadlampassemblyinitsplace takingcaret...

Page 526: ...tthetwoscrewsTORX20 observingthemountingpositionbeforedismounting Positionand push forward thefog projectorassembly inthebumperuntil all3 clips B ensuringthecorrectpositioningofthefog projectorassembl...

Page 527: ...or is equipped with a halogen bulb do not touch the bulb glass balloon directly by hand HEADLAMP BULB REPLACEMENT DISMOU NTIN G Disconnect the connector 2 Remove the rubber protector 7 Mark itsmountin...

Page 528: ...correct holder 4 positioningtoavoiddustandhumiditypenetrationintheheadlampassembly Theturninglampsareusingorangecolorbulb whenreplacingthebulb usethesamebulb type FRONT PARKINGBULBREPLACEMENT DISMOU N...

Page 529: ...headlamp Replacetheparking turning lamp Mount correctly the rubber protector of the headlamp bulb If this is not good replace it Mount correctly the headlamp adjustment corrector and its r ubber prote...

Page 530: ...laced towards lefthas theaspectshown in picturea anda lighting beam displaced towards right has the aspect shownin pictureb ROAD LIGHTSADJUSTMENT LONGBEAM Check the position tocoincidewith the adjustm...

Page 531: ...adjustmentdevice headlampadjustmentdevice E infrontof anopticalcenter of afog lamp Switchon thefog projectors Rotatetheadjustmentscrewof thefog lamp D by meansof ascrewdriver A so thatan adjustmentof...

Page 532: ...lesandcuttheattachmentcollars Dismounttheheadlampsadjustmentcontrolbutton Dismounttheattachmentnutof theheadlampadjustmentcontrolon thedashboard Dismountthebonnetopeningcontrolcablefromtheopeninghandl...

Page 533: ...ment cable by means of the nut 3 attach in clips the protector 2 of the headlamp adjustment mechanism position correctly thegasket of theheadlamp adjustment corrector thevertical adjustment screw V mu...

Page 534: ...nsinthereverseorder positionin g correctlytherearlampin itsseat Checkthebulbs connectionsandoperation Rear right lamp Rear left lamp Rearrightlampconnector Rearleftlampconnector Pin Denomination Pin D...

Page 535: ...N G Disconnectthebattery terminal Dismountthe TORX 20 attachmentscrew of theadditionalstoplamp Mark themounting positionof thelampmasswireconnector Inside and rear lighting Disconnect the additional s...

Page 536: ...ESIDE REARLAMP DISMOU NTIN G Dismounttheattachmentscrewsof thewingprotector Dismountthewingprotector Disconnecttheconnector Detachfromclips thesiderearlamp REMOU NTIN G Performthedismountingoperations...

Page 537: ...tbymeansofalittlescrewdriveractingin frontof theslot A Disconnecttheconnector Removetheroof liningaround ceilinglamp support Detachfromclipstheceilinglampsupport REMOU NTIN G Performthe dismounting op...

Page 538: ...11 12V 55W Rear Parking stoplights BulbAB1 12V 21 5W lamps Turning lights BulbPY21W 12V 21W Rearfoglampandreversedriving BulbP21W12V 21W Rearsidesignalin g lamps BulbWY5W12V 5W Ceilinglamp Bulb C5W 12...

Page 539: ...F06 pin2reversedrivingcontactconnector pin1 reverse driving contact connector pin 6 right rear lam connector pin4 rightrearlampconnector vehiclemass Aretheygood Defectivewiring Fixit CheckfuseF19 from...

Page 540: ...useF04fromcockpitfusebox Is itgood ReplacefuseF04 Yes Yes No No No Yes ReplacetheStopcontact Thestopcontactwiresupplyis brokenor disconnected Fixit BridgetheStopcontactterminals Arethelampsworking Is...

Page 541: ...escrews 3 Carefullymount theaccessflap 2 tothefusebox Connectthebattery terminal Performfunctionaltests noticingthecorrectoperationof allconsumerssuppliedby means of thecockpitfusebox OBSERV ATION For...

Page 542: ...CEcockpit windscreen wipertimeroperati on windscree nwipermotor sto ppingatfixpoint F08 7 5 A Leftmeetin g lights instrumentpanel indicator F09 7 5 A Rightmeetinglights F10 7 5 A Leftroadlights instru...

Page 543: ...arefullyinsertUCEdecoder relaysassemblyintheprotector 1 so thatprotectoris not damaged Attach theprotectortothefrontwiringby meansof anattachmentclip 2 MounttheUCEdecoder relaysassemblyintheattachment...

Page 544: ...odethen itwillsendacodedsignaltotheinjectioncomputer whichcompares itwiththepreviousmemorisedcodeandwillauthoriseor nottheenginestarting In case of the system with radio frequency remote control RF of...

Page 545: ...ctionindicatedby thearrow C andthen thetwo parts of thekeywillseparate If the replacement of the metal insertion the mechanical part of the key isneeded proceed as follows open the key head according...

Page 546: ...e Client Voice department phone 0248 500 000 E C U DECODER General commanding theblocking unlocking of the doors if thevehicle is provided with RF remote control keys commanding theceiling delayed lig...

Page 547: ...in the operation mode resynchronisation of the remote controls RF with E C U decoder for the vehicles which use the RF remote control When thecontact is off and theanti starting system is activated w...

Page 548: ...blocking unlocking thedoors after its r eplacement perform the synchronising procedure of the RF remote control with the decoder subject to the following cases after the replacement of the RF key perf...

Page 549: ...e front wiring connector from the E C U decoder detach ECU decoder from clips of the relays ECU decoder support REMOU NTIN G attach in clips the new E C U decoder in the support connect the front wiri...

Page 550: ...eel half casings remove the steering wheel half casings disconnect the anti starting bushing connector from the front wiring remove the bushing mount the new bushing outside the starting contact anti...

Page 551: ...provided with RF remote control key and this one has been replaced then perform the Simple synchronised procedure When the vehicle has both keys with RF remote control then perform the Specific synchr...

Page 552: ...ws 1 Set the contact on without starting the engine for 5 seconds 2 Take off the contact after 10 seconds the anti starting function isactivated and the anti starting indicator will blinkrarely one bl...

Page 553: ...sof anelevator Disconnecttheacousticwarningconnector 1 Dismounttheattachmentscrew 2 of theacoustic warningon theclosingplateof theleft upperlongitudinalgirder REMOU NTIN G Performthedismountingoperati...

Page 554: ...ach ingareasothatdismounting of thescrew 1 is permitted Dismountthescrew 1 attachingtheacousticwarningon theleftupperfrontlongitudinal girder Disconnecttheacousticwarningconnector 2 Carefullyremovethe...

Page 555: ...romthevehicle selectthe type B41 enterthemenu COMPUTERTEST thenselect ANTISTARTING access COMMANDMODE then CONFIGURATIONSREADING notetheconfigurationsfound petrol programmingwith1 or 2 keys ceilingdel...

Page 556: ...odeto the E C U injection Theantistartingindicatormustlightfor3 seconds thenturn off 14 Takeoff thecontact After10 seconds theantistartingindicatorwillblinkrarely 15 Checktheenginestartingwithbothkeys...

Page 557: ...phoneno 0248 500 000 thevehiclechassisseriesand thekeyheadscode writtenon thevehicle invoice inordertogettherepairingcode 3 Connect the CLIP tester to the diagnostic socket and to the battery or to t...

Page 558: ...HED COMMAND 11 The antistarting indicatorwillblink rarely 12 Return tothe STATELIST whichnowmustbeas follows 18G FIRSTKEY MEMORISING ACTIVE 19G NOTPERFORMED KEYPROGRAMMING PASSIVE 19D UNBLOCKEDKEY PRO...

Page 559: ...tactbeingtakenoff 3 Setthecontactin M position Theindicatormustblinkrapidly 4 Selectvehicletype B41 5 Selectthemenu COMPUTERTEST thenselect ANTI STARTING 6 In the menu STATE LIST find the state 10G AN...

Page 560: ...procedureof synchronisationis finished checkthedoors blocking unlockingby pushingtheRFremotecontrol OBSERVATION During those 10 seconds you can visualise by means of the CLIP tester the state 17G PROG...

Page 561: ...evehicle sbattery U 12 3V If necessary chargethebattery CheckiftheE C U decoderiscorrectlyconnectedtothevehicle s wir ing Checktherightsupplyof theE C U decoder presenceof the mass at pinA8 of theE C...

Page 562: ...ion AFTER REPAIRING Performaconformitychecking Checktheoperationof theantistartingsystem YES NO ReplacetheE C U decoderif itscommunicationwiththetestercannotberealised Repairtheelectricwiringon thesup...

Page 563: ...formitychecking Checktheoperationof theantistartingsystem Checktheisolationrelatedtothemass of the wiring betweentheE C U decoderdoors locking switch B2 pin pole 1 B5 pin pole 5 Is thereacorrectisolat...

Page 564: ...and 12 Vof thewiringbetween theE C U decoder PinA6 pin58injection computer Fixitifnecessar y Setthecontacton andperformthedetectiontest usingtheCLIPtesterat pinA6 of theECU decoder Arethereanyimpulse...

Page 565: ...s topin2 Disconnect the E C U decoder and measure the presence of 12 V at the pin A2 ofthe decoder thecontactbeingtakenoff If thereitisn t 12 V checkthefuseconditionF03from thecockpitfusebox If thepro...

Page 566: ...ng thenthebattery of thefirstRFremotecontrolmustbereplaced Checkthepresenceof 12 V DC atthepin1of theantistartingbushing Is there 12V Performusing the CLIP tester the impulsedetection test at thepin 1...

Page 567: ...tothevehicleinquestion Thereisadesynchronising betweenthecodeof theRFremotecontrolandtheE C U decoder ifattheactivationof theremotecontrol the111DstateremainsPASSIVEand thestate 1 1G becomesACTIVEfor...

Page 568: ...Thestate10G antistarting mustbeACTIVE Checkthecontinuityandtheisolationrelatedtothe 12 V andtothemass oftheelectric wiringon thelineE C U decoder Pin B2 pole 1 door locking switch Pin B5 pole 5 Fixth...

Page 569: ...omputerofthevehicle Checkthetensionof thebattery U 12 3V If itis necessary chargethebattery Checkthecorrectconnectionof theE C U decodertothewiring Checkthesupplyof theE C U decoder mass atpin A8 supp...

Page 570: ...ure for replacement E C U decoder and memorising anti starting code if the starter is new if it s not new replace it Set the contact off The anti starting indicator will start to blink after 10 second...

Page 571: ...supply IC Pin4 pinA2 of the E C U decoder Isthewiringingoodcondition Fixtheelectricwiring DisconnecttheE C U decoderand checkthe presenceof 12 VatpinA2 of thewiring Isthereanytension Replacetheantist...

Page 572: ...ack connector Isthewiringgood Replacethefuse Analysethisfailureandreplace Fixthewiring Performthefollowingtestsinordertofind the damaged elemen t iftheantistartingindicatoris permanently lighted disco...

Page 573: ...computerpin58 Isthewiringgood SeeALP1 Checkthecorrectmemorisationof the antistartingcodeby the E C U decoder ifnot replace thedecoder Fixtheelectricwiring Performtheimpulsedetectiontestby means of th...

Page 574: ...stherethefailure SIGNALMISSINGON THE CODED LINE E C U DECODER COMPUTERINJECTION Thereis a problemat theshocksensor Thereisanengineproblem No Yes Performaconformitychecking AFTER REPAIRING Checktheoper...

Page 575: ...gingoodcondition Fixthewiring No Checkthecontinuityandtheisolation relatedtothemassof thewiringbetween E C U pin B2 1 switch decoder Pin B5 5 blocking doors Isthewiringingoodcondition Repair Disconnec...

Page 576: ...the RF remote control is activated Seethetreatmentof the states11G and11Dcf chapter Diagnostic No CheckthefuseF03conditionfromthecockpit fusebox Is itgood Replacethefuse No Yes Yes Seethetreatmentof...

Page 577: ...tedtothemass andthe 12 V of the electriclayout E C U decoder FLASH relay Pin B3 pole 2 Is itcorrect Repairthesignalli ng system CheckthefuseF03 andF04 Fixtheelectriclayout CheckthefuseF02condition fro...

Page 578: ...eilin g lampwasin theposition permanently lighting Normal operation Yes Yes UnlockthedoorswiththeRFremotecontrol Theceilingisintheposition ceilingdelayed lighting Hastheceilinglampturnedon Check theis...

Page 579: ...keys programming 5 Configuration pe trol diesel 3D configuration coded diesel Without for petrol engine electric valve or diesel without electric valve 6 Forced starting protection 9D forced protectin...

Page 580: ...command blocking unlocking to the act uators of t he door s 15 The condition of the doors contact 16G doors contact ACTIVE when the frontdoorsareopene d 16 Remote controls synchronisation 17G program...

Page 581: ...f alittlescrewdriver actinsuch wayso thatscrewdriverpointis supportedon the lower part D of the key head This will enabletheupperpartglidingvisavisofthelower part DISMOUNTING ONE KEY HEAD WITH REMOTE...

Page 582: ...CRIPTION OF THE SYSTEM By meansof thissystem theanti startingis activatedfewsecondsafterthecontacthasbeen takenoff signalizedby theblinkingof theanti startingredindicator Its componentsare key head eq...

Page 583: ...theanti startingindicatorplacedoninstrumentpanel Dialoguin g withthediagnostictester CockpitCentralUnit C isplacedon thedrivingpostleftpart being attach edon thedashboard lateralside inaprotectionbox...

Page 584: ...f alittlescrewdriver actinsuch wayso thatscrewdriverpointis supportedon the lower part D of the key head This will enabletheupperpartglidingvisavisofthelower part DISMOUNTING ONE KEY HEAD WITH REMOTE...

Page 585: ...ure presentor memorisedfailure The specifiedchecking for handlingeach failurearenottobeappliedon thevehicleunlessthedeclared failureisinterpretedinthedocument foritsspecificmemorisingtype Thememorisin...

Page 586: ...ctioncomputerdoes nothaveanyreferencecodeinmemory thecodesentby UCH is writteninthememory If there is no matching ofthe keycodes CockpitCentral Unit thesystem is remaining blockedandanti star tingLEDi...

Page 587: ...d The code memorized by the system s elements can not be erased Cockpit Central Unit and injection computer The memorized code can not be erased GENERAL CockpitCentralUnit UCH isreplacing theUCEdecode...

Page 588: ...mpossiblethat subsequentlythiscodeiserasedor asecondcodeismemorized The firsttimememorizedcodecannotbeanymoreerased ASSIGNATION TABLE Thekeyassignedtoavehiclemustbenew andalreadyprogrammedon thatvehic...

Page 589: ...hevehicleor a newkeyhas been used CockpitCentralUnitisnotempty Start thekeys programming procedure Cock pit Central Unit is already coded on thisve hicle CockpitCentralunitprogrammingfail ure key not...

Page 590: ...l UnitProgramming Testerisdisplayin g Takeoffthekeyfromanti theftcontact Testerisdispla ying Enterthe after sale code Enterthecode 12 hexadecimal characters capitalletters Testerisdispla ying Insertan...

Page 591: ...key Check if the codewas correctly en tered and if a vehicle key was presented If testerisdisplayin g UCHprogrammingfail ure Keynot in useon this vehicle Theenteredcodedoes not correspond tothevehicl...

Page 592: ...ys and take off the key from anti theft contact ATTENTION these ones must be the vehicle s old keys or new not coded keys Tester is displa ying Data entry in me mory Cockpit Central Unit is coded and...

Page 593: ...isdisplayingEnter The after sale code Enter the code 12 hexadecim al characters withcapita ls thenvalidateit A Theproceduremustbeperformed onlywhencontactis setoff If testerisdisplayin g CockpitCentra...

Page 594: ...s displaying Do you wish to program anotherkey Insertanothernew keyor belonging tothisvehiclein theanti theftcontact Tester is displaying 2 3 4 keys programmed then T akeoff the key f rom t heanti the...

Page 595: ...on for few seconds withoutstarting the engine Set the contactoff andtheanti startingfunctionwillbeensuredafterfew seconds anti startingred LEDisblinking ATTENTION By meansof thisanti star tingsystem t...

Page 596: ...nsettingthecontacton Aftercontact Diagnostic Failures interpretation DF055 PRESENT OR MEM OR IZED CODEDLINECIRCUIT Checktheconnectionand conditionof theconnectorwith40pins EH1oftheCockpitCentralUnit I...

Page 597: ...theCockpitCentralUnit Repairtheconnectorifnecessar y Disconnectthebushingconnectorandcheckthecorrectsupplyof 12Vat pin3 bushingconnector Fixitifnecessar y Checkthecontinuityandinsulationoftheconnectio...

Page 598: ...lid key code ET017 active anti start ing ET130 anti starting LED ET110 empty Cockpit central Unit Visualization and remarks YES 2 keys at new ve hicle up to 4 keys programming after sale State YES whe...

Page 599: ...ivestate ET002stateatYES checktheinjectionby meansof thetesterand checkifthe ET003state at YES injectioncomputer is not blocked ET017 stateat NO If ET154activestate codedkeydoes notbelongto thevehicle...

Page 600: ...ingthisstate Checkthat state ET154 12 Volts aftercontact is ACTIVEwiththecontacton HandlestateET154ifitis INACTIVE withthecontacton CheckstateET002 receiv edkeycode andstateET003 validkeycode withthec...

Page 601: ...onnectorof thecockpitCentralUnit If voltageispresent replace theCockpitCentralUnit If thereisno voltage ensurethecontinuityandinsulationatmassbetween pina3 of theP1 connectorof UCHand fuseF13 25A from...

Page 602: ...thevehicle CheckthatstateET154 presence 12 volts aftercontact is activewiththecontacton Removeanymetallicobjectbeingon thekey ring andtry again Setthecontacton usingsomeothervehicle skey changingthek...

Page 603: ...try withanotherkeybelongingtothevehicle ET003 is NO although the contact is set on with a key belonging to the vehicle and although the key code isreceived Checkthat state ET154 presence 12 volts afte...

Page 604: ...secondsfromcontactsettingoff Checktheconnectionandconditionof theinstrumentpanelconnector Fixitifnecessar y Checktheconnection andconditionoftheconnectorwith40pinsEH1ofCockpitCentralUnit Fixitifneces...

Page 605: ...ANTI STARTING 82 62 Diagnostic Damage location algorithm RECOMMENDATIONS Donotconsulttheseinformationbutafteracompletechecking by meansof theCLIP tester THERE IS NO COMMUNICATIONWITH THE COMPUTER ___...

Page 606: ...entfuses Check presence 12 volts beforecontactat pin 16 12 volts after contact at pin 1 andmass atpins 4 and 5of thediagnosticsocket Fixitifnecessar y Connectthemulti socketandchecktheinsulation conti...

Page 607: ...83 INSTRUMENT PANEL 83 1 Instrument panel without RPM meter vnx su...

Page 608: ...INSTRUMENT PANEL 83 83 2 Instrument panel with RPM meter vnx su...

Page 609: ...system 5 Free 6 Anti starting indicator 7 Fuelleveltransmitter 8 Fuellevelsignal 9 Free 10 Battery ConnectorA white Pin Denomination 1 Leftturningindicator 2 Meetinglightsindicator 3 Roadlightsindicat...

Page 610: ...io press itssideclipsandextract itfrom theupperdashboard Disconnecttheantenna s connectorandtheradio tapetwo connectors Disconn ectthecentrallocking switchconnector ifthevehicleisprovidedwithcentrallo...

Page 611: ...peedlimitalert arereceivingthe informationregardingvehiclespeedfromanelectronictransducer Thisinformationisalsousedby theUCEinjection Connect or Pin Denomination A Supplyaftercontact DC B1 Vehiclespee...

Page 612: ...nsmitter observethefollowing precautions do not smoke do not comecloserwith open fireor with a flammableobjectin theworking area Connector Pin Denomination A1 Fuelleveltransmitter B1 Fuellevelsignal C...

Page 613: ...ion andanotherinformationissenttotheindicatordevicefromthe instrumentpanel thatwillshowthewatertemperature Electric tests watertemperaturetests POSITIONOFTHEWATER Measured TEMPERATURE INDICATOR resist...

Page 614: ...atoron Replacetheoil pressuretransmitter Replacethebulb Warningindicatorbulbis worn Checkthebulbsupply wiringandfixit FUELLEVELINDICATORSHOWINGALWAYSFULL Replacethefuelleveltransmitter Replacetheinstr...

Page 615: ...rcuitbetween PinB1 of the fuelleveltransmitterconnector andpin8of theinstrumentpanel connectorisbroken Fixit Replacethe instrumentpanel Defectivewiring Fixit PutatvehiclemasspinB1 of thefuelleveltrans...

Page 616: ...aroundtheanti theftmechanism Disconnecttheconnectors 2 of theanti theftmechanism Dismounttheattachmentscrew 3 of theanti theftmechanismby meansof ascrewdriver Bringthekeyon thepositionandpush themobil...

Page 617: ...the steering column REMOUNTING Ensure that wheels are in the straight line driving position of the vehicle Position the under steering wheel control assembly so that after mounting the two steering w...

Page 618: ...aighton drivingpositionof thevehicle DismountthetwoattachmentscrewsTORX20 of theairbagtothesteeringwheel Dismounttheairbagconnector 1 Dismountthesteeringwheelattachmentscrew Carefullydismountthesteeri...

Page 619: ...onnector it is necessary to apply a check ing procedure of the system check if the airbag indicator from the instrument panel is on when the contact is set on connect the inert igniter to the airbag c...

Page 620: ...circuit Windscreenwasherpump A4 B4 Lowspeedwindscreen wiper A3 A7 Highspeedwindscreenwiper A2 A7 Timerwindscreenwiper A1 A7 Timerwindscreenwiper A3 A6 REMARK Thecorrectoperationof theturning and light...

Page 621: ...84 STEERING CONNECTOR 84 6 Connector Pin Denomination 1 Rearwindowdefrostingindicator 2 Defrosting control 3 Supply aftercontact 4 Mass 5 Supply parking Rear windows defrosting switch 1 5 vnx su...

Page 622: ...84 STEERING CONNECTOR 84 7 Connector Pin Denomination 1 Doorsblockingcontrol 2 Supply parking 3 Mass 4 Mass 5 Doorsunlockingcontrol Central locking switch vnx su...

Page 623: ...84 STEERING CONNECTOR 84 8 Connector Pin Denomination 1 Passengerwindowlowering 2 Mass 3 Supply aftercontact 4 Supply parking 5 Passengerwindowlifting Passenger electric window switch vnx su...

Page 624: ...84 STEERING CONNECTOR 84 9 Connector Pin Denomination 1 Driverwindowlowering 2 Mass 3 Supply aftercontact 4 Supply parking 5 Driv erwindowliftin g Driver electric window switch vnx su...

Page 625: ...CONNECTOR 84 10 Connector Pin Denomination 1 Supply parking 2 Control signalingrelay 3 Leftturninglightscontrol 4 Rightturninglightscontrol 5 Mass 6 Battery 7 Accessories 8 Control signalin g Hazard s...

Page 626: ...ashboard lowerpart Holdingwithonehand thefixbody mountthelighterattachmen tclamp Therequiredtighteningmomentis1 5Nmappliedtothefix body 4 Connectthelighterconnectors observingtheirmountingpositionexis...

Page 627: ...unttheshafts attachmentnuts 6 on thewindscreenlowerframe recoverthewashers andgaskets Detachfromclipsthewashinghose Dismountthemechanismattachmentscrew 7 on thewindscreenlowercrossbeam Extract the mec...

Page 628: ...WINDSCREEN WIPER 85 85 2 Connector 1 5 Drive mechanism Pin Denomination 1 Mass 2 Stoppingatfixpoint 3 Battery 4 Low speedcontrol 5 Highspeedcontrol vnx su...

Page 629: ...screen wiper switch pin A2 windscreen wiper switch pin 5 electric motor connector of the windscreen wiper pin 1 electric motor connector of the windscreen wiper vehicle mass Are they good Defectivewir...

Page 630: ...ndscreenwiper exitfuseF 07 Aretheygood Defectivewiring Fixit Replacethewindscreen washingreservoir Isthereany12 Vbetweenpins1 and 2 of theelectricpumpconnectorof thewindscreenwashing Setthecontactoff...

Page 631: ...traff icinformation 7 Display 8 Keysforradio programsmemorizing key1isusedalsoforDOLBYfunctionintapelistenin g 9 Multi purposekey afterselectingonefunction theadjustmentsinthe areas or are performed C...

Page 632: ...or theacousticvolumemaybeadjusted reachingitsincreasingor decreasing Theacousticvolumelevelwillbedisplayedinthemomentof itsadjustmentandmay befrom0 minim to30 9maxim Soundcorrection Thisfunctionisenab...

Page 633: ...meansof afour digitcode Thiscodeis introducedby theradio keysateach battery disconnection Codeintroductionby meansof theradiokeys inordertovalidonedigitintroduction push thenextkey seetheOperationtech...

Page 634: ...lowingfunctionsadjustment AFmodeactivation automaticresetting Volumemodification subjecttothe vehiclespeed 5 for maximalmodification 0for modification canceling Loudnessmodeactivation Assisted radiore...

Page 635: ...akers aresuppliedoneby one Thedisplay isenabling their locati on reception leveltesting afterfrequencydisplaying by simultaneouslypushingof1 and6keys thedisplayisshowingtheradioreceptioncriteria 9 or...

Page 636: ...nitiallypushed If during atapelistening youwishthelisteningoftheotherside pushsimultaneou slythekey si Thistapes playerisanauto reversetype sowhenfinishin g listeningonesideof atape automaticallythese...

Page 637: ...ards back wards Pushkey or andmaintainitpushed performinginthisway theforwardsandconsequently backwardsof thetracklisteninthatmoment CD tracks random playing In orderto activatethis function push key...

Page 638: ...ightrearspeaker 3 Rightfrontspeaker 4 Rightfrontspeaker 5 Leftfrontspeaker 6 Leftfrontspeaker 7 Leftrearspeaker 8 Left rearspeaker 1 Free 2 Free 3 Free 4 Batterysupply 5 Free 6 Supply parking 7 Supply...

Page 639: ...nnector Attachinclipstheceilinglampinitssupport Connectthebattery terminal Checktheceilinglampandradiooperation ROOFANTENNACABLE DISMOU NTIN G Dismounttheupperpartdashboard seechapter 57 Cuttheattachm...

Page 640: ...nstucktheAplixpillsprotectionandthesearetostackedon theroof attachingtheantenna cable Mountthesun visors seechapter71 Attachinclipstheroof antennacableon thecoveringof therightfrontupperpillar Mountth...

Page 641: ...mentandtheclimatecontrolbox Extract the washing reservoir from the washingbushing 9 Disconnectthewashinghoseconnected to theelectricpump Carefullyremov ethewashingreservoirfrom theclimatecontrolcompar...

Page 642: ...box on the driving post cross beam lift it from seat 4 and carefully remove it REMOU NTIN G Attach the assembly on the driving post crossbeam in its seat 4 and mount the screw 3 Carefully mount back...

Page 643: ...tingposition REMOU NTIN G Reconnecttherelaysobservingthemountingpositionpriortodismountin g RemounttheassemblyrelaysandUCE decoder Reconnectthebattery terminal Perform functional tests noticing the co...

Page 644: ...underthe dashboard ontheleftside inaprotecti onbox 1 Subjecttovehicle sequipmentlevel two types of Cockpit Central Box may be mounted onetypenamed basicrange N2 onetypenamed high range N4 OBSERVATION...

Page 645: ...sebox cover attachment screw A of the Cockpit CentralUnitsupport Lift from attaching seat and take out the assemblysupport CockpitCentralUnit Carefullycuttheattachmentclip C of the protector D Extract...

Page 646: ...presentfailure memorisedfailurepresentor memorisedfailure Thespecifiedcheckingfor handlingeach failure arenot to beapplied on the vehicle unless the declared failure isinterpreted inthe documentforit...

Page 647: ...stic connection Coded anti starting V2 Turning lights and indicator management Acoustic warning turning lights on forgetfulness Windscreen wiper fix point stopping management Cockpit lighting manageme...

Page 648: ...er timer inlet 25 Not used 26 Left turning inle t 27 Not used 28 Right tur ning inlet 29 Not used 30 Not used 31 Not used 32 Anti starting indic ator inlet 33 Hazard lights inlet 34 Diagnostic lineK 3...

Page 649: ...9 Diagnostic General DISMOUNTING REMOUNTING CockpitcentralUnitis attachedby clipsinitssupport IMPORTANT thesupportof CockpitCentralUnitmustbenotdismountedbecause thereistheriskofdamageit Dismountingi...

Page 650: ...With the contact set on enter in dialogue with the vehicle Select and validate menu Interface box In menu Control module validate line Configuration Select control CF716 type N2 or CF010 type N4 the f...

Page 651: ...ladesreachthe pausepositionandthenpasstoinactive Checkthebranchingandthestateof connectors of theCockpitCentralUnit Replacetheconnector ifnecessary Checktheinsulation continuityandabsenceofparasiteres...

Page 652: ...HINTERNELECTRONIC ABNORMALITY Failuredeclaredpresentwhensettingcontactoff RECOMMENDATIONS Particularity incaseof amemorizedfailure checknotto beotherpresentfailuresandperformthefailureserasing Replace...

Page 653: ...h Checkconnectionandconditionof connectorwith40 pinsEH1 of UCH Replaceconnectorifnecessar y Checkinsulationandcontinuity on communicationlines Pin 8A of UCHconnector EH1 with 40 pins pin 5 switch CPE...

Page 654: ...information ET310 Left turning information ET291 Hazard lights information 12V X 12 5V Present It is ACTIVE when controlling r ight turning It is ACTIVE when controlling le ft turning It is ACTIVE whe...

Page 655: ...g ET005 Windscreen wiper fix point sto pping ET192 Front doors ACTIVE when windscreen wiper control in on timer position ACTIVE when controlling thewiper on timer position at each wiper stopping State...

Page 656: ...of last received control ET105 Last received control Visualization and observations State YES when doors locking or unlocking isdone using aremote control assigned to that UCH State YES when doors bl...

Page 657: ...me states and parameters are only displayed on the screen Functiontest Therearetwo functiontests Radio Frequency ET002 12 voltsaftercontact ET193 RFreceivedinformation ET010 RFvalidkey Doors managemen...

Page 658: ...tswithcontactseton at Pin B22of UCHconnectorEH1 If there isno voltage ensure continuity and insulation atmass betweenPin B22of UCH connector EH1 and fuse F04 15A from cockpit fuse box Fixifnecessar y...

Page 659: ...f Aftercontact Try againthenwithanotherkeyof thevehicle ET010 remains at NO ACTIVE with contact set off Proceedtoakey sre synchronizingby settingon thecontact Aftercontact If problem is persisting and...

Page 660: ...ET291 INACTIVE ChecksupplyfuseF13 25A for turning CockpitCentralUnit Replaceitifnecessary Checkconnectionandconditionof thehazardlightscontact connector Repairtheconnectorifnecessar y Checkcontinuity...

Page 661: ...it Replaceitifnecessary Checkconnectionandconditionof theturningswitchconnector Fixisnecessary Ensurecontinuity of theconnection Turning switch pin 6 mass Fixifnecessar y DisconnectconnectorEH140 pins...

Page 662: ...ckthewindscreenwiperfuseF07 20A Replaceitifnecessary Check theconnection and c ondition ofwindscreen wiper switch connector Fix the connector if necessary Ensurecontinuity and insulation of the connec...

Page 663: ...ngstateis inactive Checkcontinuity andinsulationof thewiringbetween Driver sdoors contactand pin 40Bof UCHconnectorEH1 Fixifnecessary seeelectric diagramof thatvehicle Openthedoor Checkcontinuitybetwe...

Page 664: ...hen setoff thecontact Try againwithanotherkeyofthevehicle ET193 remains at NO when pushing theremotecontrol Pushtheremotecontrolbuttonof someothervehicleof sametypeor witha newkey Checkthatstateis bec...

Page 665: ...eparkinglightson Checkthebulbs CheckparkinglightsfuseF14 7 5 A Replaceitifnecessar y Checkconnectionandconditionof UCHconnectorEH140 pins Replacetheconnectorifnecessar y Ensurecontinuity andinsulation...

Page 666: ...eseinformation but aftera complete checking by means of CLIPtester THERE IS NO COMMUNICATION WITH THE COMPUTER ALP1 LIGHTING TURNING LIGHTS ARE NOT WORKING ALP2 PARKING LIGHTS ARE NOT WORKING ALP3 WIN...

Page 667: ...e contactat pin 16 12 volts after contact at pin 1 andmass atpins 4 and5 of thediagnosticsocket Fixifnecessar y Checkthecomputerconnection Connectthemulti socketandchecktheinsulation continuity and ab...

Page 668: ...e ET291 hazard lights information is ACTIVE ifnot refertochapterdealingwiththisstate Actupon therightor leftturninglightsandcheckthatstaterightturninginformation ET309and stateleftturninginformationET...

Page 669: ...lbs ChecktheconditionofparkinglightsfuseF14 7 5A Replaceitifnecessary Actupon theparkinglightscontrolandcheckthatstateparkinglightsinformationET257 is ACTIVE ifnot refertothecorrespondingchapterof the...

Page 670: ...ply 12 voltsaftercontactat pin A7windscreenwiperswitch Fixifnecessar y Ensurethecontinuity andinsulation of theconnections Wiper switch pin A3 pin 4 windscreen wiper motor Mass pin 1 windscreen wiper...

Page 671: ...ply 12 voltsaftercontactat pin A7windscreenwiperswitch Fixifnecessar y Ensurethecontinuityandinsulationof theconnections Wiper switch pin A2 pin 5 windscreen wiper motor mass pin 1 windscreen wiper mo...

Page 672: ...g isquickerreleasing Theminimalspeedatwhichtheairbagis releasingis increasing as theimpactangle betweenthevehiclesishigher If in case of a frontal impact there are no distortionsinfrontofthefrontpedal...

Page 673: ...g thisisindicati ngafailu re inthesystem seechapter Diagnostic After driver s airbag releasing the airbag indicator fromtheinstrumentpanelisonand UCE airb agisautomaticallyblocking thedriver sairb ag...

Page 674: ...g then you may use hammers or shock generating device on central floor After sale any electric accessory speakers anti theftsystemor anydevice which may be generating magnetic field is not to be mount...

Page 675: ...heseprescriptions may generate an abnormal operation of the system even undesirable releasing of the airbag UCE airbag may accept up to maximum 4 airbag releasing certain elements are loosing their no...

Page 676: ...rbaghasreleased4 timesthe airbag Aninternalfailureof UCEairbag UCE AIRBAGCONNECTOR Pin Denomination 1 Free 2 Free 3 Free 4 Free 5 aftercontact 6 Mass 7 Airbagindicator 8 Free 9 K diagnosticline 10 dri...

Page 677: ...ewwiring ensurethatthis oneis notin contactwith sharpen edges which may destroy it REMARK Theairbagelectricwirestestistobeperformedasfollows Setthecontactoff ConnecttheCLIP testertothevehicle Settheco...

Page 678: ...nal are inhibited The airbag indicator from the instrument panel is on IMPORTANT Before dismounting the steering wheel it is necessarythedisconnecting of theairbag connector 1 OBSERVATION The driver s...

Page 679: ...airbag indicator is lighted when setting contact on it is remaining lighted for 3 seconds then it is turning off and is remaining off OBSERVATION UCE airbag may accept up to 4 airbag releasing some e...

Page 680: ...apter Diagnost ic ATTENTION It is forbidden the airbag system measurement by meansof an ohmmeteror any other electric measurement devices becausethereis therisk of releasing dueto somedeviceworking cu...

Page 681: ...ccidentrisks theairbagpyrotechnicgas generator mustbe started beforechanging theairbagorbeforedefinitelycallinthevehicle In thispurpose thedeviceEle 1287is tobeused For details pleasesee chapter Theai...

Page 682: ...le releasing Dismounttheairbagoff thevehicle Theoperationof theairbagdestroyingis tobeperformedoutsidetheworkshop Connect the wiring necessary for pyrotechnicgasgeneratortripping Place the airbag pill...

Page 683: ...Beforeanyinterventionattheairbag system itis obligatorytheUCE airbag blocking by means of the CLIP tester using the control Computer blocking The confirmation of this control performing will be visual...

Page 684: ...TION A UCEairbag B Driver sairbag igniter CT Rotatingcontact A1Supply 12V A3Mass A2Airbagindicator B1 B2 Diagnostic lines Themeasuredresistancevaluein measurementpointsC0 C2 andC4 is between2 1 and 7...

Page 685: ...DF001 UCEAIRBAG PRESENT OR MEMORIZED RECOMMENDATIONS Characteristics nothingtonotice ReplaceUCEairbag seechapter help for thisintervention AFTER INTERVENTION Nothingtonotice Diagnostic Failure interp...

Page 686: ...atthelevelof UCEairbag checktheelectricmassroutingconditionof UCEairbag checktheconditionof thefusedesignatedfor UCEairbag checktheconditionandthecorrecttighteningof thebattery plugs 2 DEF 3 DEF RECOM...

Page 687: ...ontrol OnlyCLIPtesteris tobeusedfor measuringtheresistancein pointC2 of theairbagcircuit If theresultedvalueisnotcorrect replacethecontrolundersteeringwheel Reconnecttherotatingcontact ofthecontrolund...

Page 688: ...Reconnecttherotatingcontact ofthecontrolundersteeringwheel disconnectthecomputer connectorandconnectinits placethe 30 pinsadapterB40 OnlyCLIPtesteristobeusedfor measuring theresistanceof thedriver sai...

Page 689: ...airbagindicator pin 7 of the30 pinsconnector Checkthesupplywith12 voltsof theairbagindicator If theperformedcheckingdidnotevidenceanyfailure disconnectUCEairbagandconnect insteadof itthe30 pins adapte...

Page 690: ...thisfailu reiscorrespo ndingtoanincoherencebetweenthecomputerconfiguratio n andthevehicleequipping detected by theCLIPtester Modify theUCEairbagconfigurationby meansof theCLIPtester usingthecontrol Sy...

Page 691: ...UCEairbagreplacementandof theairbagpillowaftershockproducing 2 DEF RECOMMENDATIONS Nothing to notice Thisfailureispresentinthefollowingsituation s UCEairbagis new this oneis deliveredblocked In caseo...

Page 692: ...2 Vehicle type Use of the control Configuration reading Contact setting Visualization and observations Solenza 50 Ensure if the computer configuration defined in the column Actual is corresponding to...

Page 693: ...Eairbag thearrowfromUCEairbagbeingorientedtowards front of thevehicle reconnectUCEairbagconnector checkthesystemby meansof the CLIPtester modifyifnecessary theairbagcomputerconfiguration usingthecontr...

Page 694: ...UCEairbag Checkthecorrectconnectionof thecomputerconnectorandthecables condition Checkthecomputercorrectsupplying DisconnectUCEairbagthenconnectthe30 pins adapterB40 Checkandensurevoltagepresencebetw...

Page 695: ...ofthefrontdoor wiring Markthemountingpositionof theattach ment clip Removethe wiringprotector 5 fromthefrontdoor andfrontpillar Mark themounting positionof theprotector Removethefrontwiringfromthedoo...

Page 696: ...tuator sconnector 2 Removethewiringprotector 3 fromthereardoor andmiddlepillar Mark themounting positionof theprotector Removetherearwiringfromthedoor Mark themountingpositionof therearwiring Carefull...

Page 697: ...ter4 Everywireof theelectricdiagramsisdefinedby analphanumericcoderepresentin g itsfunction followedby agroup of letters representingthecolorof thatwire Chapter11 includestheconnectorsandconnectionsbe...

Page 698: ...f thefusebox on whichtherelayor safetyfuseismounted 9 safetyfuseidentificationon fusebox 10 safetyfusevalue 11 identification ofwiring joints 12 electricmassidentificatio n 13 electricconnectioncolour...

Page 699: ...speakerradio cassette player RAD02 Rearloudspeakerradio cassette player RAD03 Frontandrearloudspeakerradio CD player TLAIF1 Countriesgroupdefinition SASOnorms 2 Theelectricconnectors 5 couplings 13 an...

Page 700: ...ear 7 connector code 8 componentidentification towhomthedescribedconnectoris tobeconnected 9 connectorcolour 10 connectorsymbol 11 indicationof theconnectorsocket 12 wiresectioning mm 13 wirefunctiona...

Page 701: ...HERIC PRESSURESENSOR PositionSection Destin ation 1 0 50 3S SIGNAL DETONATION SENSOR 2 0 50 3DQ MASS DETONATION SENSOR 4 0 60 TB1 DETONATION SENSOR SCREENING ENGINE WIRING X412 03 DETONATIONSENSOR 11...

Page 702: ...OCKPIT FUSE BOX ENGINE FUSE BOX AND RELAY HANDBRAKE INDICATO R BRAKING SYSTEM FAILURE FUEL LEVER INDICATOR OIL PRESSURE INDICATOR DIAGNOSTIC SOCKET DASHBOARD ALER T TEMPERATU RE INDICA TOR FOR COOLING...

Page 703: ...HING FOG PROJECTORS REAR FOG LAMPS MEETING LIGHTS REVERSE DRIVING LIGHTS PARKING LIGHTS ROAD LIGHTS STOP LIGHTS TURNING AND HAZARD LIGHTS 83 84 85 86 87 88 89 90 91 92 ELECTRIC DIAGRAMS DENOMINATION D...

Page 704: ...189 190 191 192 193 194 195 196 199 200 203 204 205 Code Component den omination Code Component denomin ation 209 212 213 221 222 224 225 226 227 231 234 236 238 242 244 247 255 256 261 262 267 268 2...

Page 705: ...ntstherearealso thefollowingmasspoints MB MW mass for fog projectorswiring MD MG massfor hatchbackwiring MH MAJ massfor coolingmotorfan MASS LIST M20 REAR WINDOWDEFROSTING MASS MB LEFT FRONT BODY ELEC...

Page 706: ...IC DIAGRAMS 89 10 MASSATTACHMENT ON THEVEHICLE ELECTRICCOMPONENTSLOCATIONON VEHICLE D C B A Electric components location on vehicle Mass attachments on vehicle MK MD MG M Y H ME MB MW MC MH MAJ M20 NA...

Page 707: ...icator 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Turning lights r elay Front door contact Windscreen wiper timer Left front door actuator Left electric win...

Page 708: ...89 ELECTRIC DIAGRAMS 89 12 Electric components location on the vehicle vnx su...

Page 709: ...89 ELECTRIC DIAGRAMS 89 13 FUNCTIONAL ELECTRICDIAGRAMS Functional electric diagrams vnx su...

Page 710: ...r anti starting bushing radio instrument panel climate control panel C U C E decoder diagnostic socket instrument panel climate control panel speed limit indicator contact STOP DC U C E injection U C...

Page 711: ...Acoustic warning Signaling direction lights and hazard Front rear parking lights lighting switches climate control instrument panel lighter radio Front rear parking lights Lighter radio Cooling motor...

Page 712: ...IT Enginecooling fan Injectors oxyg en sensor heating resistance canister purging valve injection computer fuel pump ignition coil vehicle speed transducer RELA Y RELA YTYPE CONTR OLLED CIR CUIT D 30A...

Page 713: ...istance canister purging valve injection computer fuel pump ignition coil vehicle speed transducer B Forvehicleswithairconditioning RELA Y RELA YTYPE CONTR OLLED CIRCU IT A 30A AC compressor B 30A Eng...

Page 714: ...ACT STARTER STARTER EXCITA TION AC COMPRESSOR CLUTCH RIGHT REAR LAMP LEFT REAR LAMP RIGHT FOG PROJECTOR LEFT FOG PROJECTOR LEFT FRONT DOOR CONTACT RIGHT FRONT PARKING LAMP LEFT FRONT PARKING LAMP ENGI...

Page 715: ...FAN RESISTANCE for vehicles with AC SPEED LIMIT INDICATOR DRIVER SAFETY BELT CONTACT CANISTER PURGING VALVE LICENSE PLATE LAMP UCE DECODER FUSE BOX AND ENGINE RELAYS for vehicles without AC FUSE BOX A...

Page 716: ...C AC PRESSURE SENSOR PRESSURE CONTROLLER CLIMATE BLOWER ELECTRIC MASS FRONT LEFT BODY ELECTRIC MASS REAR LEFT PLATE ELECTRIC MASS HATCHBACK WIRING ELECTRIC MASS ENGINE ELECTRIC MASS FRONT LEFT BODY EL...

Page 717: ...B BA TTERY ST ARTER Position Section Destination 103 HA B R R EXCITATION ALTERNATOR 1 2 2JD ALTERNA TOR EXCIT ATION DASHB OARD Position Section Destination ALTERNATOR for vehicles with AC 1 5 0 B BA T...

Page 718: ...IAGRAMS 89 22 BATTERYPLUSTERMINAL B R R 107 ENGINE WIRING X412 03 E7J262 Position Section Destination 1 16 0 B BA TTERY ST ARTER 1 7 0 B BA TTERY INLE T FUSE F04 Wires functions in connectors and coup...

Page 719: ...89 ELECTRIC DIAGRAMS 89 23 Wires functions in connectors and couplings vnx su...

Page 720: ...L DETON ATIONSENSOR SIGNAL RPMENGINE RPM SENSOR DIAGNOSISSIGNALLINEL MASS AFTER CONT ACT PROTECTE D OUTLETFUSEF05 COCKPIT BA TTER YPROTECTED OUTL ETFUSE F2COCKPIT CONTROL IGNITI ONCOILCYLINDE RS1 4 MA...

Page 721: ...89 ELECTRIC DIAGRAMS 89 25 Wires functions in connectors and couplings vnx su...

Page 722: ...RESSURE SENSORSIGNAL DETONATIONSENSORSCREENING SIGNAL DETON ATIONSENSOR SIGNAL ENGINERPM RPMSENSOR SIGNALDIAGN OSISLINEL MASS AFTER CONT ACT PROTECTED OUTLET FUSEF05 COCKPIT BA TTER YPROTECTED OUTL ET...

Page 723: ...80 0 6 3GH 82 0 6 38U 83 0 6 38Y 85 0 6 3BA 89 1 0 3CU 90 1 0 3CS AIR PRESSURE SENSOR SUPPL Y DET ONATIONSENSOR UPSTREAMOXYGENSENSOR MASS FREONPRESSURE SENSOR FREONPRESSURE SENSOR SIGNAL PRESSURECONTR...

Page 724: ...RE SENSOR B 0 5 3F SIGNALAIRPRESSURE SENSOR C 0 6 3D AIR PRESSURE SENSOR SUPPL Y ENGINE WIRING E7J262 X412 03 CY2AE MA 146 3S X 1 2 3DQ X 1 0 50 3S SIGNAL DETON ATIONSENSOR 2 0 50 3DQ DETONA TIONSENSO...

Page 725: ...PROTECTEDREVERSEDRIVINGLIGHTS OUTLETCOCKPIT FUSE F06 2 0 60 H66P CONTROL REVERSEDRIV INGLIGHTS Position Section Destination ENGINE WIRING E7J262 X412 03 Position Section Destination A 0 60 3BG SIGNAL...

Page 726: ...sition Section Destination 1 3 0 D ST ARTE R CONTROL ENGINE WIRING E7J262 X412 03 Position Section Destination 1 16 0 B BATTERY 1 16 0 B BA TTERY ALTERNA TOR SL8C 163 GA B R R CS6PI 163 AB 6 3 MM NO D...

Page 727: ...E WIRING E7J262 X412 03 AIR CONDITIONINGCOMPRESSOR CLUTCH 38R X NO 171 Position Section Destination 1 1 0 38 R CONTROL AIRCONDITIONING COMPRESSOR CLUTCH 1 2 0 MAJ MASS 2 2 0 49B CONTROL ENGINECOOLINGF...

Page 728: ...RS OUTLE TACTUA TORS RELA Y 2 1 0 3CS CONTROL INJECTOR2 ENGINE WIRING E7J262 X412 03 Position Section Destination 1 1 0 3NR INJECTORS OUTLE TACTUA TORS RELA Y 2 1 0 3CR CONTROL INJECTOR1 CY2AE BA 3NR...

Page 729: ...262 X412 03 Position Section Destination 1 1 0 3NR INJECTORS OUTLE TACTUA TORS RELA Y 2 1 0 3CT CONTROL INJECTOR3 CY2AE BA 3NR X 1 2 3CT X 195 Position Section Destination 1 1 0 3NR INJECTORS OUTLE TA...

Page 730: ...RESSURE INDICA TOR POTENTIOMETERVALVE CM1PE NO 222 3JL 3AQ A B C 3AJ X X X ENGINE WIRING E7J262 X412 03 Position Section Destination A 0 60 3JL MASSPOTENTIOMETE RVALVE B 0 60 3AQ SIGNAL POTENTIOMETERV...

Page 731: ...nation 1 0 6 3BA SIGNAL PRESSURECONTROLL ERPOWERSTEERING 2 0 6 MH MASS Position Section Destination A 1 0 3NR INJECTORS OUTLE TACTUA TORS RELA Y B 1 0 3GG CONTROL HEATINGDOWNSTREAM OXYGENSENSO C 0 60...

Page 732: ...rconditioning Position Section Destination A 0 35 42A SIGNAL W ATERTEMPERA TURE B1 0 60 3JK WATER TEMPERA TURE B2 0 60 3C SIGNAL W ATERTEMPERA TURE SENSOR Position Section Destination 1 3 0 49B CONTRO...

Page 733: ...itioning ENGINE WIRING E7J262 X412 03 Position Section Destination 1 0 60 3B SIGNAL AIR TEMPERA TURE SENSOR 2 0 60 3JQ MASSAIR TEMPERA TURE SENSOR Position Section Destination 1 3 0 4 9L CONTROL LOWSP...

Page 734: ...PURGINGVALVE ENGINE WIRING E7J262 B41 02 CY13C NO 371 3NR X 3BB X 1 2 Position Section Destination 1 0 60 3NR INJECTORS OUTLE TACTUA TORS RELA Y 2 0 60 3BB CONTROL CANISTE RPURGEV ALVE Wires functions...

Page 735: ...597 S04 R E04 R BP17 B B2 B4 B1 3JN 3NR B7 B5 B6 49B B8 B3 B9 BP7 OR R S01 E01 B BP7 R R H5 H1 H4 H2 H3 G A R 3NA AP29 3AC BP17 X X D5 D1 D4 D2 D3 R R GR R 3NR BP17 3GT BP17 OR R Wires functions in co...

Page 736: ...E DBATTERY OUTLE TFUSEF01ENGIN E CONTROL ENGINECOOLINGFAN PROTECTE DBATTERY OUTLE TFUSEF04ENGIN E CONTROL ACTUA TORS RELA Y U C E INJECTION PROTECTE DBATTERY OUTLE TFUSEF04ENGIN E INJECTORS OUTLE TACT...

Page 737: ...H5 H1 H4 H2 H3 G A R 3NA AP29 3AC BP17 D5 D1 D4 D2 D3 R R GR R 3NR BP17 3GT BP17 OR C2 C4 C1 3JP 3NR C7 C5 C6 49B C8 C3 C9 BP7 R OR R Ve A A2 A4 A1 38K 3NR A7 A5 A6 38R A8 A3 A9 BP1 R A R OR B2 B4 B1...

Page 738: ...COOLINGFANRELAY PROTECTE DBATTERY OUTLE TFUSEF02ENGIN E CONTROL COOLING FAN COOLING FANRESIST ANCE INJECTORS OUTLE TACTUA TORS RELA Y CONTROL ENGINECOOLINGFAN RELA Y2SPEED PROTECTEDBATTER Y OUTLE TFUS...

Page 739: ...CONTROL 2IDLINGREGU LATOR C 0 60 3BW CONTROL 3IDLINGREGU LATOR D 0 60 3BX CONTROL 4IDLINGREGU LATOR Position Section Destination A 2 0 3CV CONTROL IGNITI ONCOILCYLINDE R1 4 B 2 0 3CW CONTROL IGNITI ON...

Page 740: ...E TACTUA TORS RELA Y B 1 0 3GF CONTROL HEA TINGUPSTREAMOXYGENSENSOR C 0 60 3GK SIGNALUPSTREAM OXYGE NSENSOR D 0 60 3GH UPSTREAMOXYGENSENSOR MASS CM1PE NO 887 3NR 3GF 3GK 3GH A B C D X X X X 1 1 40 3NA...

Page 741: ...ENSORMASS B 0 60 38Y FREONPRESSURESENSOR C 0 60 38X SIGNALFREONPRESSURE SENSOR NO 38X X 38Y X 38U X 1202 VEHICLESPEEDTRANSDUCER ENGINE WIRING E7J262 X412 03 Position Section Destination A 0 6 3NR INJE...

Page 742: ...ithairconditioning ENGINE WIRING E7J262 X412 03 MH N MH SR 8L N MAJ SR 8L MAJ Position Section Destination 1 2 0 MAJ MASS 1 5 0 MAJ MASS 1 5 0 MH MASS U C E INJECTION PINS 3 28 and 33 TRANSDUCER VEHIC...

Page 743: ...5 0 B BATTERY B2 3 0 A SUPPL Y AFTER CONT ACT INLETFUSE 04 05 06 07 23 3 0 ELECTRICLIGHTER 1 0 35 LPG PARKING LIGHT S OUT LETFUSE F1 4 2 1 0 MK MASS 3 1 0 AP40 AFTER PROTECTED CONT ACT OUTLE T FUSEF06...

Page 744: ...estination 1 1 0 67C CONTROL ACOUSTICWARNING OUTLETFUSEF12 BATTERYPLUSTERMINAL Position Section Destination 1 5 0 B BATTERY 1 5 0 B BATTERY 107AA B R R FRONTWIRING DASHBOARD X412 03 BA 67C 105 X Wires...

Page 745: ...DER Position Section Destination Position Section Destination 1 0 6 MK MASS 2 0 35 16A CONTROL WINDSCREEN WIPER PUM P 3 0 6 14D WINDSCREEN WIPER T IMER L OW SPEEDCONTROL 4 0 6 14C CONTROL WIPER FIX P...

Page 746: ...OL COOLING FAN SPEED4 A2 1 4 38AL CONTROL COOLING FAN SPEED4 A4 1 4 AP41 AFTER PROTECTED CONT ACT OUTLET FUSE F17 A5 1 4 AP41 AFTER PROTECTED CONT ACT OUTLET FUSE F17 B1 1 4 38AK CONTROL COOLING FAN S...

Page 747: ...MK MASS 6 0 6 B BATTERY 7 0 6 S ACCESSORIES 8 1 0 64AP PROTECTED TURNINGLIGHTS INL ETFUSE F13 HAZARDSWITCH Position Section Destination REAR WINDOWDEFROSTINGSWITCH 1 0 35 15A REARWINDOW DEFROSTING IND...

Page 748: ...IGHT S OUTL ETFUSE F14 5 1 0 22A P ASSENGERWINDOW L IFTING CONT ROL Position Section Destination 1 1 0 21B DRIVER S WINDOWLOWERING CONTROL 2 1 4 MK MASS 2 1 0 MK MASS 3 2 0 ABP4 AFTER PROTECTED CONT A...

Page 749: ...LIGHTSRELAY 1 0 6 MK MASS 2 1 0 64A PROTECTED TURNINGLIGHTS OU TLETFUSEF13 5 1 0 64B CONTROL TURNINGLIGHTS 5 0 6 64B CONTROL TURNINGLIGHTS Position Section Destination NO 137 N X X 5 4 3 64D 6 1 9 MK...

Page 750: ...CONTROL ELECTRICLOCKING DOORS U C E DECODER 2 0 6 20C CONTROL ELECTRICUNLOCKINGDOORS U C E DECODER Position Section Destination 1 0 6 20D CONTROL ELECTRICLOCKING DOORS U C E DECODER 2 0 6 20C CONTROL...

Page 751: ...CONTROL WINDSCR EENWASHING PUM P A4 0 6 16A CONTROL WINDSCR EENWASHING PUM P A6 0 6 14D CONTROL L OW SPEEDWINDSCREEN WIPER TIMER A7 1 4 AP7 AFTER PROTECTED CONT ACTWINDSCR EENWIPER B4 0 6 AP7 AFTER P...

Page 752: ...GLIGHT Destination 1 0 35 LPG P ARKING LIGHT S OUTL ETFUSE F15 2 0 6 MB MASS Destination 1 0 35 LPD P ARKING LIGHT S OUTL ETFUSE F15 2 0 6 MB MASS LEFTFRONTDOOR CONTACT 1 0 6 13A CONTROL CEILINGLIGHTN...

Page 753: ...ection Destination 1 0 35 34E SIGNAL RIGHT FRONT D OOR SPEAKER RADIO 2 0 35 34F SIGNAL RIGHT FRONT DOOR SPEAKER RADIO Position Section Destination 1 0 35 34G SIGNAL L EFT FRONT SPEAKER RADIO 2 0 35 34...

Page 754: ...sition Section Destination 1 1 0 22B PASSENGERWINDOW L IFTING CONT ROL 2 1 0 22A PASSENGERWINDOWLOWERINGCONTROL FRONTWIRING DASHBOARD X412 03 CY 203 1 21B 2 21A X X Position Section Destination 1 1 0...

Page 755: ...EF19 A4 1 0 67C CONTROL ACOUSTIC W ARNING INLET FUSE F12 A5 1 0 64D CONTROL RIGHTTURNING LIGHTS A6 1 0 64B CONTROL TURNINGLIGHTSRELA Y A7 1 0 64C CONTROLLEFTTURNING LIGHTS B1 1 0 L P ARKING LIGH TS IN...

Page 756: ...FIX POINT STOPPING 3 1 0 BP1 1 PROTECTED BA TTERY OUT LETFUSE F02 4 0 6 14A CONTROL LOW SPEEDWINDSCREEN WIPER 5 1 0 14B CONTROL HIGHSPEEDWINDSCREEN WIPER 1 0 35 MK MASS 2 0 35 BP11 PROTECTED BATTERYCE...

Page 757: ...0 6 MB MASS 2 0 6 16A CONTROL WINDSCR EENWASHING PUM P 1 0 6 AP43 AFTER PROTECTED CONT ACT OUTLET FUSE F04 4 0 6 MK MASS 5 0 6 MK MASS 7 0 35 HK DIAGNOSIS SIGNAL LINEK 15 0 35 HL DIAGNOSIS SIGN AL LIN...

Page 758: ...ECTED OUTL ETFUSE F09 3 0 6 RPD RIGHTROADLIGHTS PROTECTED OUTL ETFUSE F11 Destination BA N 1 MB 2 X 3 RPD CD8F CPD X 226 1 0 6 MB MASS 2 0 6 CPG LEFTMEET INGHEADLIGH TS PROTECTED OUTL ETFUSE F08 3 0 6...

Page 759: ...IRBAG F AILURE INDICA TOR 8 0 35 LPG LEFTPARKING LIGHT S OUTL ETFUSE F14 9 0 35 42A SIGNAL W ATERTEMPERA TURE Position Section Destination 1 0 35 47F VEHICLESPEEDSIGN AL 2 0 35 H7 RPMSIGNAL INJECTION...

Page 760: ...ELLEVERTRANSMITTER 10 0 35 BP1 2 PROTECTED BA TTERY OUT LETFUSE F03 Position Section Destination 1 0 6 MK MASS 5 0 35 31A CONTROL WATERTEMPERA TURE INDICA TOR 6 0 35 28A CONTROL OILPRESSURE INDICA TOR...

Page 761: ...TURNINGLAMP FRONTLEFTTURNINGLAMP Destination 1 0 6 64D RIGHTTURNI NGLIGHTSCONTROL 2 0 6 MB MASS Destination 1 0 6 64C LEFTTURNINGLIGHTSCONTROL 2 0 6 MB MASS FRONTWIRING DASHBOARD X412 03 Wires functio...

Page 762: ...TECTED CONT ACT OUTLET FUSE F16 8 1 0 MK MASS NO GR 1 3 5 7 2 4 6 8 BP12 LPG MK AP40 R X N 261 Position Section Destination 1 0 35 34D SIGNAL REAR RIGHT SPEAKER 2 0 35 34C SIGNAL REAR RIGHT SPEAKE R 3...

Page 763: ...HBOARD X412 03 RIGHTSIDESIGNALINGLAMP LEFTSIDESIGNALINGLAMP 1 0 6 64D CONTROL RIGHTSIGNAL INGLIGHTS 2 0 5 MB MASS Destination Destination 1 0 6 64C CONTROL LEFTSIGNAL INGLIGHTS 2 0 6 MB MASS Wires fun...

Page 764: ...1 0 38AH CONTROL CLIM ATE F AN SPEED 1 Position Section Destination 7 0 35 LPG P ARKING LIGHT S OUTL ETFUSE F14 8 0 6 MK MASS 9 0 6 MK MASS 10 0 35 BP1 2 PROTECTED BA TTERY OUT LETFUSE F03 11 0 6 AP4...

Page 765: ...0 38AH CONTROL CLIM ATE F AN SPEED 1 4 1 4 38AJ CONTROL CLIM ATE F AN SPEED 2 5 1 4 38AK CONTROL CLIM ATE F AN SPEED 3 9 0 35 38AY SIGNALCLIMATEFANSPEED 10 2 0 BP7 4 PROTECTED BA TTERY OUT LETFUSE F2...

Page 766: ...X412 03 SPEEDLIMITINDICATOR 1 0 6 47F SIGNA LVEHICLESPEED 6 0 6 AP43 AFTER PROTECTED CONT ACT OU TLETFUSE F04 9 0 6 MK MASS Position Section Destination NO 326 G X N 5 4 3 6 1 9 AP43 47F MK 7 2 8 Wir...

Page 767: ...1 2 PROTECTED BA TTERY OUT LETFUSE F03 B1 0 3 5 20F SIGNALRADIORECEIV ER FREQUENCY B2 0 3 5 20D CONTROL DOORS EL ECTRIC LOCKING SWITCH B3 0 6 80BD CONTROL FLASHRELA Y B4 0 6 13A CONTROL CEILINGS LIGHT...

Page 768: ...ERY OU TLETFUSEF03 4 0 35 80X SIGNALWAYANTI ST ARTING RECEIVER TR U C E AIRBAG Position Section Destination 5 0 6 AP29 AFTER PROTECTED CONT ACT EXITFUSE F05 6 0 6 NAP MASS 7 0 35 129A CONTROL AIRBAG F...

Page 769: ...LA YCONTROL 3 0 6 BP1 1 PROTECTED BA TTERY OUT LETFUSE F02 3 0 6 BP1 1 PROTECTED BA TTERY SHUNT 4 0 6 64D RIGHTTURNI NGLIGHTSCONTROL 5 0 6 64C LEFTTURNINGLIGHTSCONTROL FRONTWIRING DASHBOARD X412 03 DR...

Page 770: ...TED CONT ACT REVERSE D RIVING CONT ACT AFTER CONT ACT AFTER PR OTECTED CONT ACT WINDSCR EENWIPER SWI TCH MEETINGHEADLIGHTS LIGHTSSWITCH LEFTPROTECTEDMEETING LIGHTS LEFTPROTECTEDMEETINGLIGHTS INDICA TO...

Page 771: ...TECTED BATTERY U C E INJ ECTION AFTER CONT ACT AFTER PR OTECTED CONT ACT L EFT ELE CTRIC WINDOW SWITCH BATTERY PROTECTED BA TTERY CLIM A TECONTROL AIR CONDITIONING PROTECTED BATTERY CLIMATECONTROL A I...

Page 772: ...RONTWIRING DASHBOARD X412 03 1 B R 12 67C M BP44 M 11 RPD X R X 10 PPG X X X 2 BP11 R 3 BP12 R 4 AP43 G A G 5 AP29 G 6 AP11 G 7 APT VI A G 8 CPG X X C X 9 CPD X X E E S S R 1016 Wires functions in con...

Page 773: ...SPEED1 4 1 4 38AJ CONTROL CLIM ATE CONTROLF AN SPEED2 5 1 4 38AK CONTROL CLIM ATE CONTROLF AN SPEED3 12 1 4 38AL CONTROL CLIM ATE CONTROLF AN SPEED4 13 1 4 38AL CONTROL CLIM ATE CONTROLF AN SPEED4 14...

Page 774: ...SCREEN WIPERMOTOR CLIM ATE CONTROL F AN PINS 14 and 1 5 Position Section Destination LEFTFRONTBODYELECTRIC MASS MB N MB 1 2 0 MB MASS RIGHT HE ADLAMP RIGHTFRONT P ARKING LIGHT FRONT RIGHT TURNINGLAMP...

Page 775: ...on Destination 1 2 0 MK MASS CEILING LIGHT RADIO DASHBOARD REAR WINDOW DEFROSTING SWITCH TURNING LIGHTSRELA Y WINDSCREEN WIPER T IMER 1 1 4 MK MASS LE FT RIGHT ELECTRIC WINDOW SWITCH LIG HTER LOCKING...

Page 776: ...0 6 20C CONTROL ELE CTRIC DOORS UNLOCKING ACTUA TOR 1 0 6 20D CONTROL ELECTRIC DOO RS LOCKING ACTUA TORS 2 0 6 20C CONTROL ELECTRIC DOORS UNLOCKING ACTUA TORS REAR RIGHTDOORACTUATOR Position Section D...

Page 777: ...nation NO 172 6 5 4 3 2 1 H66P 64D MD LPD 65A X X N X X Position Section Destination Wires functions in connectors and couplings 1 0 6 65A CONTROL STOP LIG HTS 2 0 6 LPD P ARKING LIGHT S OUTL ETFUSE F...

Page 778: ...on 1 0 6 9DP PROTECTED REAR FOG L IGHTS OUTLET FUSEF19 2 0 6 64C CONTROLLEFTTURNING LIGHTS 4 1 0 MD MASS 5 0 6 65A CONTROL STOP LIG HTS 6 0 6 LPG P ARKING LIGHT S OUTL ETF14 Position Section Destinati...

Page 779: ...1A 3NA 1 MD X G A B C 1 2 N X Position Section Destination 1 0 35 34A SIGNAL REAR LEFT SPEAKE R RADIO 2 0 35 34B SIGNAL REAR LEFT SPEAKER RADIO Position Section Destination A1 0 35 41B FUELLEVEL B1 0...

Page 780: ...3 MD X 60DV N MD N MD SR 8L Position Section Destination 1 0 3 5 MD MASS 2 0 35 60DV DRIVER S SAFETY BEL TINDICA TORMASS 1 2 0 MD MASS L EFT RIGHT REAR L AMP FUE L LEVEL TRANSMITTERANDELECTRIC PUM P D...

Page 781: ...ROJECTOR NO 176 X 8B X X MW N A B NO 177 X 8B X X MW N A B FOG PROJECTORS WIRING X412 03 Wires functions in connectors and couplings Destination A 1 0 8B FOG PROJ ECTOR RELA Y B 1 0 MW MASS A 1 0 8B F...

Page 782: ...OG PROJ ECTORS RIGHTFOGPROJECTOR Position Section Destination FOGPROJECTORS WIRINGELECTRIC MASS 1 0 35 MW MASS FOG PROJECTORS CONTROL RELA Y 1 1 0 MW MASS LE FT FOG PROJ ECTOR 1 1 0 MW MASS RIGHT FOG...

Page 783: ...2 0 35 MYH MASS Destination REAR WINDOWDEFROSTING 1 2 0 15B CONTROL REAR WINDOW DE FROSTING Destination BA 15B 200 X NO 462 2 1 N X MYH LPG HATCHBACK WIRING X412 03 Wires functions in connectors and...

Page 784: ...35 MY H MASS LICENSE PLA TE LAMP HATCHBACKWIRINGELECTRIC MASS Position Section Destination 1 2 0 MG MASS LEFT HA TCHBACK ELECTRIC M ASS MG N MG SR 8L MYH N N MYH SR 8L Wires functions in connectors an...

Page 785: ...SE PLA TE LAMP 4 2 0 15B CONTROL REAR WINDOW DE FROSTING REAR WIRINGCOUPLINGS HATCHBACK REAR WIRING COUPLING Position Section Destination 2 0 35 65A CONTROL STOP LIG HTS 3 0 6 LPG P ARKING LIGHT S OUT...

Page 786: ...E B5 0 6 H66P CONTROL REVERSEDRIV INGLIGHTS B6 0 35 28A CONTROL OILPRESSURE INDICA TOR B7 0 6 AP11 AFTER PROTECTED CONT ACT OUTLET FUSE F06 C1 0 35 31A CONTROL WATERTEMPERA TURE INDICA TOR C2 0 35 47F...

Page 787: ...ONTROL OILPRESSURE INDICA TOR B7 0 6 AP11 AFTERPROTECTE DCONT ACT REVERSEDRIVINGCONT ACT C1 0 35 31A CONTROL WATERTEMPERA TURE INDICA TOR C2 0 35 47F VEHICLESPEEDSIGNAL U C E INJECTION C2 0 35 47F VEH...

Page 788: ...ELECTRIC UNLOCKING DOORS UCE DECODER CONTROL ELECTRIC LOCKING DOORS U C E DECODER FUEL PUMP FUEL PUMP RELAY FUEL LEVER INDICATOR SIGNAL FUEL LEVEL TRANSMITTER CONTROL LEFT TURNING LIGHTS CONTROL RIGH...

Page 789: ...B4 2 0 15B CONTROL REAR WINDOW DEFROSTING B5 0 35 H1 CONTROL HANDBRAKE INDICATOR I C P B6 0 35 34A SIGNAL LEFT REAR SPEAKER B7 0 35 34B SIGNAL LEFT REAR SPEAKER C1 0 6 LPG PROTECTED LEFT PARKING LIGHT...

Page 790: ...n 1 0 35 8A CONTROL FOG PROJECTORS RELAY LIGHTS SWITCH 2 1 4 BPR1 PROTECTED BATTERY OUTLET FUSE F28 FOG PROJECTORS WIRING COUPLING Position Section Destination 1 0 35 8A CONTROL FOG PROJECTORS RELAY 2...

Page 791: ...RTER CONTROL CONTROL HANDBRAKE INDICATOR I C P BRAKING CIRCUIT INJECTION CODED SIGNAL ANTI STARTING CONTROL REVERSE DRIVING LIGHTS RPM SIGNAL DIAGNOSIS SIGNAL LINE K DIAGNOSIS SIGNAL LINE L PARKING LI...

Page 792: ...MPERATURE POTENTIOMETER VALVE CONTROL CLIMATE CONTROL FAN RELAY SPEED 1 CONTROL CLIMATE CONTROL FAN RELAY SPEED 2 AIR TEMPERATURE SENSOR IGNITION COIL CHOCK SENSOR FUEL PUMP RELAY FUEL PUMP INJECTORS...

Page 793: ...NING CONTROL CONTROL AIR CONDITIONING COMPRESSOR CLUTCH FREON PRESSURE SENSOR FREON PRESSURE SENSOR SIGNAL FREON PRESSURE SENSOR FUEL LEVEL SIGNAL FUEL LEVEL TRANSMITTER SIGNAL WATER TEMPERATURE VEHIC...

Page 794: ...reismarkedintheelectricdiagramsby analphanumericcoderepresentingthewire function followedby agroupoflettersrepresentingthewirecolor Theconnectorsandconnectionsbetweenwiring arepresente d inchapter11 h...

Page 795: ...electriccomponentindexnumber 8 numberofthefusebox on whichtherelayor safetyfuse ismounted 9 safetyfuseidentificationon fusebox 10 safetyfusevalue 11 identificationof wiring joints 12 electricmassiden...

Page 796: ...ont speakerradio cassetteplayer RAD02 Rearandfront speakerradio cassetteplayer RAD03 Frontandrear speakerradio CD player 2 Theelectric connectors 5 couplings 13 andwires 18 aresymbolisedby the followi...

Page 797: ...r 7 connectorcode 8 componentidentification towhomthedescribedconnectoristobeconnected 9 connectorcolour 10 connectorsymbol 11 indicationof theconnectorsocket 12 wiresectioning mm 13 wirefunctionalcod...

Page 798: ...SSURESENSOR Position Section Destination 1 0 50 3S SSIGNAL DETONATION SENSOR 2 0 50 3DQ MASS DETONATION SENSOR 4 0 60 TB1 DETONATION SENSOR SCREENING ENGINE WIRING X412 03 DETONATIONSENSOR 11 12 13 2...

Page 799: ...USE BOX COCKPIT CENTRAL UNIT UCH ENGINE FUSE BOX AND RELAY HANDBRAKE INDICATO R BRAKING SYSTEMFAILURE FUEL LEVER INDICATOR OIL PRESSURE INDICATOR DIAGNOSTIC SOCKET INSTRUMENT PANEL COOLING FLUID TEMPE...

Page 800: ...89 7 REAR FOG LAMPS MEETING LIGHTS REVERSE DRIVING LIGHTS PARKING LIGHTS ROAD LIGHTS STOP LIGHTS TURNING AND HAZARD LIGHTS 74 75 76 77 78 79 80 ELECTRIC DIAGRAM DENOMINATION DIAGRAM NUMBER Functional...

Page 801: ...NOMINA TION CODE COMP ONENT DENOMINA TION 209 212 213 221 222 224 225 226 227 231 234 236 238 242 244 247 255 256 261 262 267 268 272 319 320 321 371 462 584 597 639 645 649 700 756 778 833 887 899 92...

Page 802: ...sspointstherearealso thefollowingmasspoints MB MW massfor fog projectorswiring MD MG mass for hatchback wiring MH MAJ massfor coolingmotorfan MASS LIST M20 REAR WINDOWDEFROSTINGMASS MB LEFTFRONT BODY...

Page 803: ...IC DIAGRAMS 89 10 MASSATTACHMENT ON THEVEHICLE ELECTRICCOMPONENTS LOCATION ONVEHICLE D C B A Electric components location on vehicle Mass attachments on vehicle MK MD MG M Y H ME MB MW MC MH MAJ M20 N...

Page 804: ...Windscreen wiper motor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Windscreen washing pump Left front door contact Left front door actuator Left electric window a...

Page 805: ...89 ELECTRIC DIAGRAMS 89 12 Electric components location on the vehicle vnx su...

Page 806: ...89 ELECTRIC DIAGRAMS 89 13 FUNCTIONAL ELECTRICDIAGRAMS Functional electric diagrams vnx su...

Page 807: ...E airbag anti starting bushing DC U C E injection fuel pump relay ignition coil instrument panel DC Windscreen washer wiper switch windscreen washing pump reverse driving switch STOP contact I DC air...

Page 808: ...ning lights and hazard diagnostic socket IIC Front rear parking ligh ts lighting switches climate control panel instrument panel lighter radio Front rear right pa rking lights Lighter radio Climate co...

Page 809: ...ine cooling fan Injectors oxygen sensor heating resistance canister purging valve injection computer fuel pump ignition coil vehicle speed transducer RELAY RELAY TYPE CONTROLLED CIRCUIT D 30A Inj e c...

Page 810: ...ors oxygen sensor heating resistance canister purging valve injection computer fuel pump ignition coil vehicle speed transducer B Vehicles withairconditioning RELAY RELAY TYPE C O NT R O L L E D CIRCU...

Page 811: ...CT STOP CONTACT STARTER STARTER EXCITA TION AC COMPRESSOR CLUTCH RIGHT REAR LAMP LEFT REAR LAMP RIGHT FOG PROJECTOR LEFT FOG PROJECTOR LEFT FRONT DOOR CONTACT RIGHT FRONT PARKING LAMP LEFT FRONT PARKI...

Page 812: ...ECONTROL BLOWER for AC vehicle equipment CLIMATECONTROL FAN RESISTANCE for vehicles with AC CANISTER PURGING VALVE LICENSE PLATE LAMP FUSE BOX AND ENGINE RELAYS for vehicles without AC FUSE BOX AND EN...

Page 813: ...PRESSURE CONTROLLER CLIMATE BLOWER ELECTRIC MASS FRONT LEFT BODY ELECTRIC MASS REAR LEFT PLATE ELECTRIC MASS HATCHBACK WIRING ELECTRIC MASS ENGINE ELECTRIC MASS FRONT LEFT BODY ELECTRIC MASS FOG PROJE...

Page 814: ...n 103 HA B R R ALTERNATOREXCITATION 1 2 2A CONTROL CHARGINGINDICATO R I NSTRUMENT P ANEL Position Section Destination ALTERNA TOR forvehicleswithairconditioning 1 5 0 B BATTERY INLET FUSE F02 1 16 0 B...

Page 815: ...DIAGRAMS 89 22 BATTERYPLUSTERMINAL B R R 107 Position Section Destination 1 16 0 B BATTERY STARTER 1 7 0 B BATTERY INLET FUSE F04 ENGINE WIRING X412 04 E7J262 Wires functions in connectors and coupli...

Page 816: ...89 ELECTRIC DIAGRAMS 89 23 Wires functions in connectors and couplings vnx su...

Page 817: ...DETON ATIONSENSOR SIGNAL RPMENGINE RPM SENSOR DIAGNOSISSIGNALLINEL MASS AFTER CONT ACT PROTECTE D OUTLETFUSEF05 COCKPIT BA TTER YPROTECTED OUTL ETFUSE F2 1 COCKPIT CONTROL IGNITI ONCOILCYLINDE RS1 4...

Page 818: ...89 ELECTRIC DIAGRAMS 89 25 Wires functions in connectors and couplings vnx su...

Page 819: ...RESSURE SENSORSIGNAL DETONATIONSENSORSCREENING SIGNAL DETON ATIONSENSOR SIGNAL ENGINERPM RPMSENSOR SIGNALDIAGN OSISLINEL MASS AFTER CONT ACT PROTECTED OUTLET FUSEF05 COCKPIT BA TTER YPROTECTED OUTL ET...

Page 820: ...80 0 6 3GH 82 0 6 38U 83 0 6 38Y 85 0 6 3BA 89 1 0 3CU 90 1 0 3CS AIR PRESSURE SENSOR SUPPL Y DET ONATIONSENSOR UPSTREAMOXYGENSENSOR MASS FREONPRESSURE SENSOR FREONPRESSURESENSOR SIGNAL PRESSURECONTR...

Page 821: ...URE SENSOR B 0 5 3F SIGNALAIRPRESSURE SENSOR C 0 6 3D AIR PRESSURE SENSOR SUPPL Y ENGINE WIRING E7J262 X412 04 1 0 50 3S SIGNAL DETON ATIONSENSOR 2 0 50 3DQ DETONA TIONSENSOR M ASS 4 0 60 TB1 DETONATI...

Page 822: ...TACT 1 0 60 AP1 AFTERCONT ACTPROTECTEDREVERSEDRIVINGLIGHTS OUTLETCOCKPIT FUSE F06 2 0 60 H66P CONTROL REVERSEDRIV INGLIGHTS Position Section Destination Position Section Destination A 0 60 3BG SIGNAL...

Page 823: ...osition Section Destination 1 3 0 D ST ARTE R CONTROL ENGINE WIRING E7J262 X412 04 Position Section Destination 1 16 0 B BATTERY 1 16 0 B BATTERY ALTERNATOR SL8C 163 GA B R R CS6PI 163 AB 6 3 MM NO D...

Page 824: ...NE WIRING E7J262 X412 04 AIR CONDITIONINGCOMPRESSOR CLUTCH 38R X NO 171 Position Section Destination 1 1 0 38 R CONTROL AIR C ONDITIONING COM PRESSORCLUTCH 1 2 0 MAJ MASS 2 2 0 49B CONTROL ENGINECOOLI...

Page 825: ...Destination 1 1 0 3NR INJECTORS OUTLE TACTUA TORS RELA Y 2 1 0 3CS CONTROL INJECTOR2 Position Section Destination 1 1 0 3NR INJECTORS OUTLE TACTUA TORS RELA Y 2 1 0 3CR CONTROL INJECTOR1 CY2AE BA 3NR...

Page 826: ...262 X412 04 Position Section Destination 1 1 0 3NR INJECTORS OUTLE TACTUA TORS RELA Y 2 1 0 3CT CONTROL INJECTOR3 CY2AE BA 3NR X 1 2 3CT X 195 Position Section Destination 1 1 0 3NR INJECTORS OUTLE TA...

Page 827: ...ESSURE INDICA TOR POTENTIOMETER VALVE CM1PE NO 222 3JL 3AQ A B C 3AJ X X X ENGINE WIRING E7J262 X412 04 Position Section Destination A 0 60 3JL MASSPOTENTIOMETE RVALVE B 0 60 3AQ SIGNAL POTENTIOMETERV...

Page 828: ...ation 1 0 6 3BA SIGNAL PRESSURECONTROLL ERPOWERSTEERING 2 0 6 MH MASS Position Section Destination A 1 0 3NR INJECTORS OUTLE TACTUA TORS RELA Y B 1 0 3GG CONT ROL HEA TINGDOWNSTREAMOXYGENSENSOR C 0 60...

Page 829: ...onditioning Position Section Destination A 0 35 42A SIGNAL W ATERTEMPERA TURE B1 0 60 3JK WATER TEMPERA TURE B2 0 60 3C SIGNAL W ATERTEMPERA TURE SENSOR Position Section Destination 1 3 0 49B CONTROL...

Page 830: ...oning ENGINE WIRING E7J262 X412 04 Position Section Destination 1 0 60 3B SIGNAL AIR TEMPERA TURE SENSOR 2 0 60 3JQ MASSAIR TEMPERA TURE SENSOR Position Section Destination 1 3 0 4 9L CONTROL LOWSPEED...

Page 831: ...URGINGVALVE ENGINE WIRING E7J262 X412 04 CY13C NO 371 3NR X 3BB X 1 2 Position Section Destination 1 0 60 3NR INJECTORS OUTLE TACTUA TORS RELA Y 2 0 60 3 BB CONTROL CANISTE RPURGEV ALVE Wires function...

Page 832: ...597 S04 R E04 R BP17 B B2 B4 B1 3JN 3NR B7 B5 B6 49B B8 B3 B9 BP7 OR R S01 E01 B BP7 R R H5 H1 H4 H2 H3 G A R 3NA AP29 3AC BP17 X X D5 D1 D4 D2 D3 R R GR R 3NR BP17 3GT BP17 OR R Wires functions in co...

Page 833: ...DBATTERY OUTLE TFUSEF01ENGIN E CONTROL ENGINECOOLINGFAN PROTECTE DBATTERY OUTLE TFUSEF04ENGIN E CONTROL ACTUA TORS RELA Y U C E INJECTION PROTECTE DBATTERY OUTLE TFUSEF04ENGIN E INJECTORS OUTLE TACTU...

Page 834: ...H5 H1 H4 H2 H3 G A R 3NA AP29 3AC BP17 D5 D1 D4 D2 D3 R R GR R 3NR BP17 3GT BP17 OR C2 C4 C1 3JP 3NR C7 C5 C6 49B C8 C3 C9 BP7 R OR R Ve A A2 A4 A1 38K 3NR A7 A5 A6 38R A8 A3 A9 BP1 R A R OR B2 B4 B1...

Page 835: ...DCOOLINGFANRELAY PROTECTE DBATTERY OUTLE TFUSEF02ENGIN E CONTROL COOLING FAN COOLING FANRESIST ANCE INJECTORS OUTLE TACTUA TORS RELA Y CONTROL ENGINECOOLINGFAN RELA Y2SPEED PROTECTEDBATTER Y OUTLE TFU...

Page 836: ...CONTROL 2IDLINGREGU LATOR C 0 60 3BW CONTROL 3IDLINGREGU LATOR D 0 60 3BX CONTROL 4IDLINGREGU LATOR Position Section Destination A 2 0 3CV CONTROL IGNITI ONCOILCYLINDE R1 4 B 2 0 3CW CONTROL IGNITIONC...

Page 837: ...TACTUA TORS RELA Y B 1 0 3 GF CONTROL HEA TINGUPSTREAMOXYGENSENSOR C 0 60 3 GK SIGNALUPSTREAM OXYGE NSENSOR D 0 60 3 GH UPSTREAMOXYGENSENSOR MASS CM1PE NO 887 3NR 3GF 3GK 3GH A B C D X X X X 1 1 40 3...

Page 838: ...ENSORMASS B 0 60 38Y FREONPRESSURESENSOR C 0 60 38X FREONPRESSURE SENSORSIGNAL NO 38X X 38Y X 38U X 1202 VEHICLESPEEDTRANSDUCER ENGINE WIRING E7J262 X412 04 Position Section Destination A 0 6 3NR INJE...

Page 839: ...swithairconditioning ENGINE WIRING E7J262 X412 04 MH N MH SR 8L N MAJ SR 8L MAJ Position Section Destination 1 2 0 MAJ MASS 1 5 0 MAJ MASS 1 5 0 MH MASS U C E INJECTION PINS3 28and33 TRANSDUCER VEHICL...

Page 840: ...3 0 D ST ARTE R CONTROL B2 3 0 S ACCESSOR IES INLET FUSE F 16 F17 F 2 0 COCKPIT ELECTRICLIGHTER 1 0 35 LPG PARKING LIGHT S OUT LETFUSE F1 4 2 1 0 MK MASS 3 1 0 SP2 AFTER PROTECTED CONT ACT OUTLET FUS...

Page 841: ...OARD X412 04 ACOUSTIC WARNING Destination 1 1 0 67C CONTROL ACOUSTIC W ARNING OUTLETFUSEF12 BORNAPLUSBATERIE Position Section Destination 1 7 0 B BATTERY 1 7 0 B BATTERY 107AA B R R BA 67C 105 X Wires...

Page 842: ...MING 2 0 35 LPG P ARKING L IGHTS OUTL ETFUSE F14 3 0 35 MK COCKPIT LEFT FRONT EL ECTRIC M ASS 4 0 35 MK COCKPIT LEFT FRONT EL ECTRIC M ASS 4 0 35 MK COCKPIT LEFT FRONT EL ECTRIC M ASS 5 0 35 20B CONTR...

Page 843: ...L CLIM ATE CONTROLBLOWERSPEED 4 A2 1 4 38AL CONTROL CLIM ATE CONTROLBLOWERSPEED 4 A4 1 4 AP41 AFTER PROTECTED CONT ACT OUTLET FUSE F17 A5 2 0 AP41 AFTER PROTECTED CONT ACT OUTLET FUSE F17 B1 2 0 38AK...

Page 844: ...COCKPIT FRONT LE FT EL ECTRIC M ASS 8 0 35 64Q CONTROL TURNINGLIGHTSTIMING HAZARDSWITCH Position Section Destination REAR WINDOWDEFROSTINGSWITCH 1 0 35 15A REARWINDOW DEFROSTING INDICA TOR CONTROL 2...

Page 845: ...F14 5 1 0 22A P ASSENGERWINDOW L IFTING CONT ROL Position Section Destination 1 1 0 21B DRIVER S WINDOWLOWERING CONTROL 2 1 4 MK COCKPIT LEFT FRONT EL ECTRIC M ASS 2 1 0 MK COCKPIT LEFT FRONT EL ECTRI...

Page 846: ...CLOCKING U C E DECODER 2 0 6 20C CONTROL DOORSELECTRICUNLOCKING U C E DECODER 1 DBD1 CY 141 20D X 20C X LEFTFRONTDOORACTUATOR Position Section Destination 1 0 6 20D CONTROL DOORSELECTRICLOCKING U C E...

Page 847: ...EEN WIPER A4 0 6 16A CONTROL WINDSCR EENWASHING PUM P A6 1 0 14D CONTROL L OW SPEEDWINDSCREEN WIPER TIMER A7 1 4 AP7 AFTER PROTECTED CONT ACTWINDSCR EENWIPER B4 0 6 AP1 AFTER PROTECTED CONT ACTWINDSCR...

Page 848: ...TFUSE F14 2 0 6 MB CARRIAGE BODY FRONT LEFT MASS Destination 1 0 6 LPD P ARKING LIGHT S OUTL ETFUSE F15 2 0 6 MB CARRIAGE BODY FRONT LEFT MASS LEFTFRONTDOOR CONTACT 1 0 35 13A CONTROL CEILIN GLIGHTNIN...

Page 849: ...ition Section Destination 1 0 6 34E SIGNAL RIGHT FRONT SPEAKE R RADIO 2 0 6 34F SIGNAL RIGHT FRONT SPEAKER RADIO Position Section Destination 1 0 60 34G SIGNAL L EFT FRONT SPEAKER RADIO 2 0 60 34H SIG...

Page 850: ...sition Section Destination 1 1 0 22B PASSENGERWINDOW L IFTING CONT ROL 2 1 0 22A PASSENGERWINDOWLOWERINGCONTROL FRONT WIRING DASHBOARD X412 04 CY 203 1 21B 2 21A X X Position Section Destination 1 1 0...

Page 851: ...7C CONTROL ACOUSTIC W ARNING INLET FUSE F12 A5 0 35 64S CONTROLRIGHTTURNIN GLIGHTSTIMING A6 0 35 MK COCKPIT FRONT LE FT EL ECTRIC M ASS A7 0 35 64T CONTROLLEFTTURNING LIGHTSTIMING B1 1 0 L P ARKING LI...

Page 852: ...PPING 3 1 0 AP7 PROTECTED BA TTERY OUT LETFUSE F07 4 1 0 14A CONTROL LOW SPEEDWINDSCREEN WIPER 5 1 4 14B CONTROL HIGHSPEEDWINDSCREEN WIPER 1 0 6 MK COCKPIT FRONT LE FT EL ECTRIC M ASS 2 0 6 13AD CONTR...

Page 853: ...ING PUM P 1 0 35 AP10 AFTER PROTECTED CONT ACT OUTLET FUSE F04 4 0 35 MK COCKPIT FRONT LE FT EL ECTRIC M ASS 5 0 35 MK COCKPIT FRONT LE FT EL ECTRIC M ASS 7 0 35 HK DIAGNOSIS SIGNAL LINEK 15 0 35 HL L...

Page 854: ...OTECTED OUTL ET FUSE F09 3 1 0 RPD RIGHTROADLIGHTSPROTECTED OUTLETFUSEF11 Destination BA N 1 MB 2 X 3 RPD CD8F CPD X 226 1 1 0 MB CARRIAGE BODYFRONTLEFT LECTRIC M ASS 2 0 6 CPG LEFTMEETINGLIGHTS PROTE...

Page 855: ...TROL AIRBAG FA ILURE INDICA TOR 8 0 35 LPG LEFTPARKING LIGHT S OUTL ETFUSE F14 9 0 35 42A SIGNAL W ATERTEMPERA TURE Position Section Destination 1 0 35 47F VEHICLESPEEDSIGN AL 1 0 35 47F VEHICLESPEEDS...

Page 856: ...R 10 0 35 BC PROTECTED BA TTERY OUT LETFUSE F02 Position Section Destination 1 0 60 MK COCKPIT FRONT LE FT EL ECTRIC M ASS 5 0 35 31A CONTROL WATERTEMPERA TURE INDICA TOR 6 0 35 28A CONTROL OILPRESSUR...

Page 857: ...P Destination 1 0 6 64D RIGHTTURNI NGLIGHTSCONTROL 2 0 6 MB CARRIAGE BODYFRONTLEFTELECTRICMASS Destination 1 0 6 64C LEFTTURNINGLIGHTSCONTROL 2 0 6 MB CARRIAGE BODYFRONTLEFTELECTRICMASS FRONT WIRING D...

Page 858: ...ETFUSE F16 8 2 0 MK COCKPIT FRONT LE FT EL ECTRIC M ASS NO 1 3 5 7 2 4 6 8 BC LPG MK SP2 R X N 261 Position Section Destination 1 0 60 34D SIGNAL REAR RIGHT PEA KER 2 0 60 34C SIGNAL REAR RIGHT PEA KE...

Page 859: ...INGLAMP LEFTSIDESIGNALINGLAMP 1 0 6 64D CONTROL RIGHTSIGNAL INGLIGHTS 2 0 5 MB CARRIAGE BODYFRONTLEFTELECTRICMASS Destination Destination 1 0 6 64C CONTROL LEFTSIGNAL INGLIGHTS 2 0 6 MB CARRIAG EBODYF...

Page 860: ...PEED 1 Position Section Destination 7 0 35 LPG P ARKING LIGHT S OUTL ETFUSE F14 8 0 6 MK COCKPIT FRONT LE FT EL ECTRIC M ASS 9 0 6 MK COCKPIT FRONT LE FT EL ECTRIC M ASS 10 0 35 BP3 PROTECTED BA TTERY...

Page 861: ...SPEED 1 4 1 4 38AJ CONTROL CLIM ATEBLOWER SPEED2 5 2 0 38AK CONTROL CLIM ATEBLOWER SPEED3 9 0 35 38AY SIGNALCLIMA TEBLOWER SPEED 10 2 0 BP7 4 PROTECTED BA TTERY OUT LETFUSE F26 11 2 0 BP7 4 PROTECTED...

Page 862: ...CONTROL DOORSELECTRICLOCKING 3 1 4 BP3 PROTECTED BA TTERY OUT LETFUSE F03COCKPIT 4 1 0 20C CONTROL DOORSELECTRICUNLOCKIN G 5 0 6 13AD CONTROL CEILING LIGHTING 6 1 4 BC PROTECTED BA TTERY OUT LETFUSE F...

Page 863: ...COCKPIT 4 1 0 14D CONTROLWINDSCREEN WIPERLOWSPEED 5 1 0 AP7 AFTER PROTECTED CONT ACT OUT LETFUSE F07COCKPIT 6 1 0 14C CONTROL WINDSCREEN WIPER FIX POINT STOPPING 8 1 0 64D CONTROL RIGHTTURNING LIGHTS...

Page 864: ...N GTIMING 15 0 3 5 LPG PROTECTED L EFTPARKING LIGHT S OUT LETFUSE f1 4 COCKPIT 16 0 6 80X ANTI ST ARTING RECEIVE R SIGNAL WAY 17 0 35 20A CONTROL DOORSELECTRICLOCKINGTIMING for equipment E1 E2 FRONT W...

Page 865: ...26 0 3 5 64T CONTROLLEFTTURNINGTIMING 28 0 3 5 64S CONTROLRIGHTTURNI NGTIMING 32 0 3 5 80T CONTROL ANTI ST ARTING INDICA TOR 33 0 3 5 64Q CONTROL TURNING T IMING 34 0 3 5 HK DIAGNOSTI CSIGNALLINEK 36...

Page 866: ...ONT ACT OUTLETFUSE F04 6 0 6 NAP TUNNELELECTRON ICMASS 7 0 35 129A CONTROL AIRBAG FAILURE INDICA TOR 9 0 35 HK DIAGNOSTI CSIGNALLINEK 10 0 6 129F SIGNAL DRIVERAIRBAG 11 0 6 129G SIGNAL DRIVERAIRBAG 20...

Page 867: ...AG 899 2 1 129G 129F X X FRONT WIRING DASHBOARD X412 04 ANTI STARTINGBUSHING MK AP10 80X GR 957 1 2 3 4 N R X Position Section Destination 2 0 60 MK COCKPIT FRONT LE FT EL ECTRIC M ASS 3 0 60 AP10 PRO...

Page 868: ...CONT ACT REVERSE D RIVING CONT ACT AFTER CONT ACT AFTERPROTECTEDCONT ACT WINDSCREEN WIPERSWITCH MEETINGHEADLIGHTS LIGHTSSWITCH LEFTPROTECTEDMEETING LIGHTS LEFTPROTECTEDMEETINGLIGHTS INDICA TOR RIGHTPR...

Page 869: ...U C E INJ ECTION AFTER CONT ACT AFTER PR OTECTED CONT ACT L EFT ELE CTRIC WINDOW SWITCH BATTERY PROTECTED BA TTERY CLIM A TECONTROL AIR CONDITIONING PROTECTED BATTERY CLIMATECONTROL A IR CONDITIONING...

Page 870: ...B R 12 67CP M 67C M 11 RPD X R X 10 PPG X X X 2 BC R 3 BP3 R R 4 AP10 G A G 5 AP29 G 6 AP1 G 7 AP7 VI A G 8 CPG X X C X 9 CPD X X B B A A R 1016 FRONT WIRING DASHBOARD X412 04 Wires functions in conn...

Page 871: ...AH CONTROL CLIM A TE CONTROLBLOWER SPEED 1 4 1 4 38AJ CONTROL CLIM A TE CONTROLBLOWER SPEED 2 5 2 0 38AK CONTROL CLIM ATECONTROLBLOWER SPEED3 12 1 4 38AL CONTROL CLIM ATECONTROLBLOWER SPEED4 13 1 4 38...

Page 872: ...TROLBLOWER PINS14 an d 15 Position Section Destination LEFTFRONTBODYELECTRIC MASS MB N MB 1 2 0 MB MASS RIGHT HE ADLAMP RIGHTFRONT P ARKING LIGHT FRONT RIGHT TURNINGLAMP 1 2 0 MB MASS LEFT HEADLAM P L...

Page 873: ...0 MK MASS CEILING LIGHT RADIO DASHBOARD REAR WINDOW DEFROSTING SWITCH 1 1 4 MK MASS LE FT RIGHT ELECTRIC WINDOW SWITCH LIG HTER LOCKING D OORS SWITCH CLIM A TECONTROL DIAGN OSIS SOCKET HAZARD SWITCH...

Page 874: ...KING ACTUA TORS 2 0 6 20C CONTROL ELE CTRIC DOORS UNLOCKING ACTUA TORS 1 0 6 20D CONTROL ELECTRIC DOO RS LOCKING ACTUA TORS 2 0 6 20C CONTROL ELE CTRIC DOORS UNL OCKING ACTUA TORS REAR RIGHTDOORACTUAT...

Page 875: ...2 6 5 4 3 2 1 H66P 64D MD LPD 65A X X N X X Position Section Destination 1 0 6 65A CONTROL STOP LIG HTS 2 0 6 LPD P ARKING LIGHT S OUTL ETFUSE F15 4 1 0 MD REAR LEFT TABLEELECTRIC MASS 5 0 6 64D CONTR...

Page 876: ...D REAR LEFT TABLEELECTRIC MASS 5 0 6 65A CONTROL STOP LIG HTS 6 0 6 LPG P ARKING LIGHT S OUTL ETF14 REAR WIRING X412 04 NO 173 6 5 4 3 2 1 LPG 65A MD 64C 9P X X N X X Position Section Position Section...

Page 877: ...X G A B C 1 2 N X Position Section Destination 1 0 35 34A SIGNAL REAR LEFT SPEAKE R RADIO 2 0 35 34B SIGNAL REAR LEFT SPEAKER RADIO Position Section Destination A1 0 35 41B FUELLEVEL B1 0 35 41A SIGNA...

Page 878: ...S 89 85 REAR WIRING X412 04 REARLEFTTABLEELECTRIC MASS MD N MD SR 8L 1 2 0 MD MASS LEFT RIGHT REAR LAMP FUELLEVELTRANSMITTERANDELECTRICPUMP Position Section Destination Wires functions in connectors a...

Page 879: ...A B NO 177 X 8B X X MW N A B FOG PROJECTORS WIRING X412 04 Destination A 1 0 8B FOG PROJ ECTOR RELA Y B 1 0 MW FOG PROJ ECTORS WIRING ELECTRIC M ASS A 1 0 8B FOG PROJ ECTORS RELA Y B 1 0 MW FOGPROJECT...

Page 880: ...JECTOR 5 1 0 8B FOG PROJ ECTORS RIGHTFOGPROJECTOR Position Section Destination FOGPROJECTORS WIRINGELECTRIC MASS 1 0 35 MW MASS FOG PROJECTORS CONTROL RELA Y 1 1 0 MW MASS LE FT FOG PROJ ECTOR 1 1 0 M...

Page 881: ...2 0 35 MYH MASS Destination REAR WINDOWDEFROSTING 1 2 0 15B CONTROL REAR WINDOW DE FROSTING Destination BA 15B 200 X NO 462 2 1 N X MYH LPG HATCHBACK WIRING X412 04 STOP LAMP S3 1 0 35 65A CONTROL ST...

Page 882: ...ection Destination 1 2 0 MYH MASS HA TCHBACK WIRING ELECTRIC MASS 2 0 35 MY H MASS LICENSE PLA TE LAMP HATCHBACKWIRINGELECTRIC MASS Position Section Destination 1 2 0 MG MASS LEFT HA TCHBACK ELECTRIC...

Page 883: ...NSE PLA TE LAMP 4 2 0 15B CONTROL REAR WINDOW DE FROSTING REAR WIRINGCOUPLINGS HATCHBACK REAR WIRINGCOUPLING Position Section Destination 2 0 35 65A CONTROL STOP LIG HTS 3 0 6 LPG P ARKING LIGHTS OUTL...

Page 884: ...NAL B4 0 35 42A SIGNAL W ATERTEMPERA TURE B5 0 6 H66P CONTROL REVERSEDRIV INGLIGHTS B6 0 35 28A CONTROL OILPRESSURE INDICA TOR B7 0 6 AP1 AFTER PROTECTED CONT ACT OUTLET FUSE F06 C1 0 35 31A CONTROL W...

Page 885: ...IGHTS B6 0 6 28A CONTROL OILPRESSURE INDICA TOR B7 0 6 AP1 AFTERPROTECTE DCONT ACT REVERSEDRIVINGCONT ACT C1 0 35 31A CONTROL WATERTEMPERA TURE INDICA TOR C2 0 35 47F VEHICLESPEEDSIGNAL U C E INJECTIO...

Page 886: ...X CONTROL ELECT RICUNLOCKINGDOORS UCEDECODER CONTROL ELECTRICLOCKING DOORS U C E DECODER FUELPUMP FUELPUMP RELA Y FUELLEVER INDICA TOR SIGNAL FUELLEVELTRANSMITTER CONTROLLEFTTURNING LIGHTS CONTROL RI...

Page 887: ...H66P CONTROL REVERSEDRIV INGLIGHTS B4 2 0 15B CONTROL REAR WINDOW DE FROSTING B5 0 35 H1 CONTROL HANDBRAKE INDICA TOR I C P B6 0 35 34A SIGNAL LEFTREAR SPEAKER B7 0 35 34B SIGNAL LEFTREAR SPEAKE R C1...

Page 888: ...n 1 0 35 8A CONTROL FOG PROJ ECTORS RELA Y LIGH TS SWITCH 2 1 4 BPR1 PROTECTED BA TTERY OUT LETFUSE F28 FOGPROJECTORSWIRING COUPLING Position Section Destination 1 0 35 8A CONTROL FOGPROJECTORSRELA Y...

Page 889: ...UIT INJECTION CODED SIGNAL ANTI STARTING CONTROL REVERSE DRIVING LIGHTS RPM SIGNAL DIAGNOSIS SIGNAL LINE K DIAGNOSIS SIGNAL LINE L PARKING LIGHTS RIGHT PROTECTED PARKING LIGHTS COCKPIT OUTLET FUSE F15...

Page 890: ...WATER TEMPERATURE POTENTIOMETER VALVE CONTROL CLIMATE CONTROL BLOWER RELAY SPEED 1 CONTROL CLIMATE CONTROL BLOWER RELAY SPEED 2 AIR TEMPERATURE SENSOR IGNITION COIL CHOCK SENSOR FUEL PUMP RELAY FUEL P...

Page 891: ...TIONING RECYCLING AIR CONDITIONING RELAY CONTROL U C E INJECTION AIR CONDITIONING CONTROL CONTROL AIR CONDITIONING COMPRESSOR CLUTCH FREON PRESSURE SENSOR FREON PRESSURE SENSOR SIGNAL FREON PRESSURE S...

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