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TRAILERCAST

TP19108

INSTALLATION GUIDE

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Summary of Contents for TP19108

Page 1: ...TRAILERCAST TP19108 INSTALLATION GUIDE...

Page 2: ......

Page 3: ...ctices in Installation 11 5 Introduction Hardware Components 13 6 Installation TRAILERCAST Position 14 6 1 General Recommendations 14 6 2 Preferred Installation Standard Trailer With Fixed Trailer Bed...

Page 4: ...was in effect at the time the publication was approved for printing and is subject to change without notice or liability ZF CV Systems North America LLC reserves the right to revise the information p...

Page 5: ...or death if the warning is ignored CAUTION Description of a possible situation which may result in irreversible injury if the warning is ignored NOTICE Description of a possible situation which may r...

Page 6: ...ay Traffic Safety Administration NHTSA website to find all current documents referenced in the manual at www nhtsa gov 1 3 How to Obtain Parts and Kits Contact the WABCO Customer Care Center at 855 22...

Page 7: ...ine Product Catalog www wabco customercenter com 1 7 Your Direct Contact to ZF CVS ZF CV Systems North America LLC 1220 Pacific Drive Auburn Hills MI 48326 Customer Care Center 855 228 3203 https www...

Page 8: ...ory protection and ear protectors Read and observe all Danger Warning and Caution hazard alert messages in this publication They provide information that can help prevent serious personal injury damag...

Page 9: ...9 Important Information 3 Important Information Use only genuine WABCO components Other manufacturers parts are not designed for use with a WABCO TRAILERCAST system and it may not function correctly...

Page 10: ...nees will be qualified to autonomously assemble the other devices in the trailers The illustrations and specific data of non WABCO products have been checked thoroughly and have been found correct at...

Page 11: ...electronics of the device It is imperative that the device is disconnected when carrying out such activities 4 3 2 Wire Management All the wire ways shall be smooth and free from sharp edges Wires sha...

Page 12: ...USE THE DEVICE ONLY FOR ITS INTENDED PURPOSE DO NOT OPEN THE TRAILERCAST UNIT DO NOT DRILL INTO THE DEVICE HOUSING In case of damage of any kind which could a ect the ingress protection waterproofness...

Page 13: ...Including fixing points 125 x 103 x 45 mm Excluding fixing points 84 x 103 x 45 mm Cf Section 7 Fastening TRAILERCAST page 17 Hardware Description Front view 4019844b iABS RSSplus PORT FIXING POINTS...

Page 14: ...onsible at all times for the correct installation and connection of the hardware unit Always verify that sufficient GPS coverage is guaranteed during installation and a good GPS position has been rece...

Page 15: ...s a clear view as much as possible min 150 cm Keep the sides of the unit at a minimum distance of 20 cm from obstacles also keep a minimum distance of 20 cm above the unit Always verify that su cient...

Page 16: ...ponents e g air tanks The unit requires a clear view to the ground 4019854a 6 3 2 Installation Instructions for Cables The general installation instructions to be observed for cables and connectors ca...

Page 17: ...e 2 hexagon head bolts M8 x 1 25 class 8 8 and tighten the bolts with a maximum torque of 25 4 Nm dry Make sure that TRAILERCAST is mounted on a rigid flat surface Use both fixing points to fasten the...

Page 18: ...RSSplus The connector on the specific iABS or RSSplus connection cable is connected to the iABS or RSSplus port of the TRAILERCAST unit All iABS and RSSplus connection cables use the same type of con...

Page 19: ...nector will help prevent you from plugging it in incorrectly 4019857a 2 Press down the connector By pressing down the connector the yellow clip will automatically move down 4019858a 3 Finally press th...

Page 20: ...20 Connecting Hardware 4 The connector has been plugged in correctly 4019860a...

Page 21: ...2M premium 400 500 430 0 you can connect TRAILERCAST to the modulator SUBSYSTEMS port using the iABS connection cable The connector on the iABS unit remains the same for all cables 4019749a iABS STAN...

Page 22: ...be used while connecting it to the power port of the modulator You can connect the TRAILERCAST to the SUBSYSTEMS port on the hub cable using the iABS connection cable 4019745a iABS STANDARD OR iABS PR...

Page 23: ...0 and TRAILERCAST connection cable 894 600 001 2 G105 G104 GENERIC IN OUTPUTS G103 G102 G101 ABS f G106 ABS d MODULATOR POWER SUBSYSTEMS IN OUT G107 ABS e ABS c 4019863b RSSplus 480 107 001 0 Configur...

Page 24: ...the following QR code with your smartphone a QR code reader app installed on your smartphone is required 2 On the WABCO Fleet Installer page tap Scan QR code and scan the QR code on the TRAILERCAST d...

Page 25: ...ction on your smartphone 3 Before checking the data with WABCO Fleet Installer Make sure iABS or RSSplus is not connected to the TOOLBOX PLUS software Turn ON the vehicle contact Select the Installati...

Page 26: ...entify the vehicle by entering the parameters below Vehicle Identification Number VIN iABS RSS Brand Trailer Utilization Trailer Manufacturer License Plate Customer Number of axles Axle Brand Axle Mod...

Page 27: ...Model History Last received valid status Press Next to continue 3 GPS status OK Not OK Verify the GPS status In case the GPS status is not OK make sure that the position of TRAILERCAST meets the requi...

Page 28: ...g the Installation 4 Create and send a report Email Send a report via email to confirm the installation Enter the required parameters Email address Installer Workshop Comment Press Send to complete th...

Page 29: ...such as axles should also be electrically connected to the common chassis ground If the axles are not correctly grounded to the chassis a ground strap electrically connecting the axle to the chassis m...

Page 30: ...00 425 0 400 500 430 0 CAN Capable Yes Yes Yes Yes Yes Subsystems Port No Yes Yes Yes Yes PARTS LIST Slot on RSSplus Modulator Application Part Number Length Power 4019750a Power Cable 449 306 005 0 4...

Page 31: ...IST Slot on RSSplus Modulator Application Part Number Length Power Power Cable 449 351 010 0 449 351 047 0 1 M 4 7 M Subsystem TRAILER CAST RSS Subsystem Cable 449 913 050 0 5 M RSS Subsystem Cable So...

Page 32: ...n serves the full commercial vehicle industry value chain As the automotive industry progresses towards an increasingly autonomous connected and electrified ACE future ZF s CVS division innovates inte...

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