Chevrolet 2012 Cruze Manual Download

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PREFACE

S e c tion 00

Caution Notices

BACK TO CHAPTER INDEX

CHEVROLET CRUZE BODY REPAIR MANUAL 2010

TO MODEL INDEX

Summary of Contents for 2012 Cruze

Page 1: ...05 SEATBELTS 06 SEATS 07 08 RESTRAINTS STEERING CHEVROLET 2012 CRUZE LABOUR TIMES 09 ENTERTAINMENT AND DISPLAY GUAGES 10 11 12 ENGINE SYSTEMS SUSPENSION HVAC SYSTEM 00 GENERAL INFORMATION CHEVROLET CR...

Page 2: ...tion Repairs Paint Transportation Damage Repairs Policy Statement General GENERAL INFORMATION Section 00 Transportation and Sheet Metal Replacement Waterleaks CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 T...

Page 3: ...es or other advances in the industry The GM Service Policies and Procedures manual or other appropriate GM publications such as Warranty Administration bulletins should always be referenced as the sou...

Page 4: ...ht Time Averaging process Selected operations will be time studied after vehicle introduction following established procedures Straight Time labor operations will be averaged based on actual paid warr...

Page 5: ...hould be used for the repair of defects such as dents waves ripples dings rough welds weld spatter and non rust through corrosion All labor operations listed below allow 5 hours of labor time and shou...

Page 6: ...ir Effective Date Jul 1 2012 RUST THROUGH PERFORATION REPAIRS Labor operations in this section are to be used for the repair of rust through perforation damage All labor operations listed below allow...

Page 7: ...ir definitions material and mix time charts refer to Paint and Coatings under Body Repair 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 BACK TO CHAPTER INDEX CHEVROLET...

Page 8: ...o the paint refinish time and the material allowance Note New vehicle received with significant extensive damage to the roof panel pillar post frame assembly quarter panel or structural unibody compon...

Page 9: ...ement S0850 Front Side Door Replacement S0950 Rear Side Door Replacement S1460 Rear Compartment Panel Repair S1700 Rear Compartment Lid Replacement General GENERAL INFORMATION Section 00 BACK TO CHAPT...

Page 10: ...be used for transportation claims only Base LABOR TIME 0 4 To Replace Each Additional ADD TIME 0 2 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 BACK TO CHAPTER INDEX...

Page 11: ...2012 LABOR CODE S0150 Base LABOR TIME 0 1 1 0 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 12: ...2012 LABOR CODE S0280 Base LABOR TIME 0 1 5 0 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 13: ...2012 LABOR CODE S0850 Base LABOR TIME 0 1 6 0 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 14: ...2012 LABOR CODE S0950 Base LABOR TIME 0 1 5 0 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 15: ...2012 LABOR CODE S1460 Base LABOR TIME 0 1 2 0 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 16: ...2012 LABOR CODE S1700 Base LABOR TIME 0 1 3 0 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 17: ...Panel Resealing C0020 Windshield Resealing C0450 Body Side Window Resealing C0650 Rear Window Resealing General GENERAL INFORMATION Section 00 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE...

Page 18: ...in access to the leak must be submitted as Other Labor Hours and have appropriate authorization Base LABOR TIME 0 1 0 5 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 B...

Page 19: ...in access to the leak must be submitted as Other Labor Hours and have appropriate authorization Base LABOR TIME 0 1 0 5 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 B...

Page 20: ...onents to gain access to the leak must be submitted as Other Labor Hours and have appropriate authorization Base LABOR TIME 0 1 0 5 2012 General Motors All rights reserved General GENERAL INFORMATION...

Page 21: ...in access to the leak must be submitted as Other Labor Hours and have appropriate authorization Base LABOR TIME 0 1 0 5 2012 General Motors All rights reserved General GENERAL INFORMATION Section 00 B...

Page 22: ...onents to gain access to the leak must be submitted as Other Labor Hours and have appropriate authorization Base LABOR TIME 0 1 0 5 2012 General Motors All rights reserved General GENERAL INFORMATION...

Page 23: ...rings and Head linings Instrument Panel and Console Trim Interior Trim and Panelling Section 01 BODY HARDWARE AND TRIM CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document BACK TO...

Page 24: ...Nameplate Replacement B7011 Decal or Stripe Replacement B7013 Rear Compartment Lid Emblem Nameplate Replacement B7245 Front Fog Lamp Bezel Replacement B7246 Front Bumper Fascia Front Tow Eye Access Ho...

Page 25: ...12 LABOR CODE B0140 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 26: ...12 LABOR CODE B0446 Base LABOR TIME 0 8 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 27: ...12 LABOR CODE B1295 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 28: ...12 LABOR CODE B1302 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 29: ...12 LABOR CODE B1303 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 30: ...12 LABOR CODE B1308 Base LABOR TIME 0 6 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 31: ...lear Coat ADD TIME 2 0 PAINT CODE GE With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER IN...

Page 32: ...12 LABOR CODE B5609 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 33: ...12 LABOR CODE B7010 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 34: ...Base LABOR TIME 0 3 To Replace Each Additional ADD TIME 0 3 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES G...

Page 35: ...Base LABOR TIME 0 3 To Replace Each Additional ADD TIME 0 2 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES G...

Page 36: ...12 LABOR CODE B7245 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 37: ...12 LABOR CODE B7246 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 38: ...12 LABOR CODE B7612 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 39: ...lear Coat ADD TIME 1 4 PAINT CODE GG With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER IN...

Page 40: ...12 LABOR CODE B7812 Base LABOR TIME 0 8 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 41: ...12 LABOR CODE B7924 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 42: ...eplacement C4202 Front Floor Panel Carpet Replacement C4216 Floor Carpet Retainer Replacement C3128 Headlining Trim Panel Replacement C4217 Floor Carpet Auxilliary Mat Retainer Replacement BACK TO CHA...

Page 43: ...CODE C4217 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Floor Coverings and Headlinings BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 T...

Page 44: ...Sublet S2 Base LABOR TIME 1 4 US Canada LABOR TIME 1 9 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Floor Coverings and Headlinings BACK TO CHAPTER INDEX CHEVROLET CRUZE...

Page 45: ...CODE C4175 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Floor Coverings and Headlinings BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 T...

Page 46: ...CODE C4202 Base LABOR TIME 1 7 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Floor Coverings and Headlinings BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 T...

Page 47: ...CODE C4216 Base LABOR TIME 1 8 2012 General Motors All rights reserved Section 01 BODY HARDWARE AND TRIM Floor Coverings and Headlinings BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 T...

Page 48: ...l Lower Trim Panel Replacement Right Side C2398 Instrument Panel Lower Trim Panel Replacement Left Side C2420 Instrument Panel Insulator Panel Replacement Right Side C2433 Instrument Panel Insulator S...

Page 49: ...ODE C2141 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 50: ...ODE C2142 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 51: ...ODE C2205 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 52: ...ODE C2217 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 53: ...ODE C2328 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 54: ...ODE C2332 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 55: ...ODE C2334 Base LABOR TIME 0 4 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 56: ...ODE C2335 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 57: ...ODE C2341 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 58: ...ODE C2342 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 59: ...ODE C2347 Base LABOR TIME 1 8 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 60: ...ODE C2358 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 61: ...ODE C2359 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 62: ...ODE C2397 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 63: ...ODE C2398 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 64: ...ODE C2420 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 65: ...ODE C2433 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 66: ...ODE C2481 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 67: ...ODE C2539 Base LABOR TIME 2 5 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 68: ...ODE C2546 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 69: ...ODE C2721 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 70: ...ODE C2750 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 71: ...ODE C2765 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 72: ...ODE C2859 Base LABOR TIME 0 7 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 73: ...ODE C2860 Base LABOR TIME 0 3 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 74: ...ODE C2870 Base LABOR TIME 0 2 2012 General Motors All rights reserved Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 75: ...lding Replacement C3502 Rear Side Door Window Switch Bezel Replacement C3528 Radio Rear Side Door Speaker Grille Bezel Replacement C3540 Rear Side Door Trim Panel Replacement C3559 Rear Side Door Sill...

Page 76: ...R CODE C2002 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 77: ...R CODE C2012 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 78: ...R CODE C2020 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 79: ...R CODE C2030 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 80: ...R CODE C3180 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 81: ...R CODE C3181 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 82: ...R CODE C3210 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 83: ...R CODE C3234 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 84: ...R CODE C3260 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 85: ...R CODE C3292 Base LABOR TIME 0 6 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 86: ...R CODE C3338 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 87: ...BOR TIME 0 3 To Replace Water Deflector ADD TIME 0 1 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 88: ...R CODE C3359 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 89: ...R CODE C3364 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 90: ...R CODE C3404 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 91: ...R CODE C3502 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 92: ...R CODE C3528 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 93: ...R CODE C3540 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 94: ...R CODE C3559 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 95: ...R CODE C3565 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 96: ...R CODE C3907 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 97: ...R CODE C3920 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 98: ...R CODE C4006 Base LABOR TIME 0 5 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 99: ...e LABOR TIME 0 9 With Rear Sunshade ADD TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 100: ...R CODE C4541 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 101: ...R CODE C4600 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 102: ...R CODE C4602 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 103: ...R CODE C4604 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 104: ...R CODE C4640 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 105: ...R CODE C4684 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 106: ...R CODE C4685 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY HARDWARE AND TRIM Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Documen...

Page 107: ...r Body Panels and Closures Bumpers and Fascias Frame and Underbody Paint and Coatings Section 02 Labour Times BODY REPAIR CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document BACK...

Page 108: ...r Compartment Lid Adjustment B5419 Rear Compartment Lid Hinge Replacement B5459 Rear Compartment Lid Hinge Torque Rod Replacement B6000 Fuel Tank Filler Door Replacement B6007 Fuel Tank Filler Pipe Ho...

Page 109: ...ODE B1500 Base LABOR TIME 0 1 0 3 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 110: ...CODE B1530 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 111: ...up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 3 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK...

Page 112: ...CODE B1600 Base LABOR TIME 0 6 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 113: ...CODE B1630 Base LABOR TIME 0 8 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 114: ...CODE B1634 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 115: ...CODE B1670 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 116: ...ADD TIME 0 4 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAP...

Page 117: ...ODE B1880 Base LABOR TIME 0 1 0 3 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 118: ...ODE B4000 Base LABOR TIME 0 1 0 5 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 119: ...ADD TIME 0 4 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAP...

Page 120: ...CODE B4072 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 121: ...ODE B4400 Base LABOR TIME 0 1 0 3 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 122: ...ADD TIME 0 4 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAP...

Page 123: ...CODE B4472 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 124: ...CODE B5400 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 125: ...ADD TIME 0 4 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAP...

Page 126: ...CODE B5459 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 127: ...ADD TIME 0 4 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAP...

Page 128: ...CODE B6007 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 129: ...ODE B6100 Base LABOR TIME 0 1 0 3 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 130: ...CODE B7505 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 131: ...CODE C1035 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 132: ...CODE C1059 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 133: ...CODE C1080 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 134: ...CODE C1108 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 135: ...CODE C1119 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 136: ...CODE C1130 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 137: ...CODE C1270 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 02 Bolted Exterior Body Panels and Closures BODY REPAIR BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 138: ...t B0491 Aero Shutter Front Bumper Fascia Air Deflector Replacement B0598 Rear Bumper Fascia Alignment B0608 Rear Bumper Fascia Replacement B0611 Rear Bumper Fascia Outer Guide Replacement B0612 Rear B...

Page 139: ...12 LABOR CODE B0020 Base LABOR TIME 0 1 0 3 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 140: ...Clear Coat ADD TIME 1 4 PAINT CODE AN With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GC 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDE...

Page 141: ...2012 LABOR CODE B0050 Base LABOR TIME 0 8 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 142: ...2012 LABOR CODE B0194 Base LABOR TIME 0 8 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 143: ...2012 LABOR CODE B0448 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 144: ...2012 LABOR CODE B0487 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 145: ...2012 LABOR CODE B0491 Base LABOR TIME 0 8 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 146: ...12 LABOR CODE B0598 Base LABOR TIME 0 1 0 3 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 147: ...Clear Coat ADD TIME 1 5 PAINT CODE AO With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GC 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDE...

Page 148: ...2012 LABOR CODE B0611 Base LABOR TIME 0 6 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 149: ...2012 LABOR CODE B0612 Base LABOR TIME 0 6 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 150: ...2012 LABOR CODE B0613 Base LABOR TIME 0 6 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 151: ...2012 LABOR CODE N3232 Base LABOR TIME 0 8 2012 General Motors All rights reserved BODY REPAIR Section 02 Bumpers and Fascia s BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 152: ...ne Shield Replacement E1095 Drivetrain and Front Suspension Frame Insulator Replacement E1096 Drivetrain and Front Suspension Frame Front Insulator Replacement E1690 Under body Rear Air Deflector Repl...

Page 153: ...2012 LABOR CODE B0758 Base LABOR TIME 0 2 2012 General Motors All rights reserved Frame and Underbody BODY REPAIR Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 154: ...2012 LABOR CODE B0766 Base LABOR TIME 0 3 2012 General Motors All rights reserved Frame and Underbody BODY REPAIR Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 155: ...2012 LABOR CODE B0769 Base LABOR TIME 0 3 2012 General Motors All rights reserved Frame and Underbody BODY REPAIR Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 156: ...2012 LABOR CODE E1051 Base LABOR TIME 0 3 2012 General Motors All rights reserved Frame and Underbody BODY REPAIR Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 157: ...2012 LABOR CODE E1052 Base LABOR TIME 0 3 2012 General Motors All rights reserved Frame and Underbody BODY REPAIR Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 158: ...2012 LABOR CODE E1095 Base LABOR TIME 0 7 2012 General Motors All rights reserved Frame and Underbody BODY REPAIR Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 159: ...2012 LABOR CODE E1096 Base LABOR TIME 0 7 2012 General Motors All rights reserved Frame and Underbody BODY REPAIR Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 160: ...2012 LABOR CODE E1690 Base LABOR TIME 0 2 2012 General Motors All rights reserved Frame and Underbody BODY REPAIR Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 161: ...dd the applicable base time to base labor hours and add the applicable add times to additional time Base LABOR TIME 0 7 2012 General Motors All rights reserved Frame and Underbody BODY REPAIR Section...

Page 162: ...Introduction Labour Time BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document...

Page 163: ...Paint Material Conversion Charts Paint Mix Time Charts BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document...

Page 164: ...e bare metal is exposed Refinish Clear Coat operations include time and material necessary to properly remove clean restore and seal the primer for up to 50 of the panel s surface and to complete the...

Page 165: ...under each operation labor time must be converted into its corresponding Material Allowance dollar amount using the Material Code Chart Refer to the Material Allowance Conversion Chart Flexible Finish...

Page 166: ...mental time field for that labor operation For repairs with multiple labor operations the material allowance for each operation should be used to calculate the total paint mix time The total paint mix...

Page 167: ...Clear Coat A2190 Body Side Outer Panel Refinish Clear Coat A2240 Fuel Tank Filler Door Colour Clear Coat A2250 Fuel Tank Filler Door Refinish Clear Coat A2720 Rear Compartment Lid Colour Clear Coat A...

Page 168: ...ove and Install Front Bumper Fascia ADD TIME 0 7 With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GC 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAP...

Page 169: ...ove and Install Front Bumper Fascia ADD TIME 0 7 With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GC 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAP...

Page 170: ...d 1 0 hour Base LABOR TIME 0 3 PAINT CODE GB Each Additional Panel ADD TIME 0 2 PAINT CODE GA 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CH...

Page 171: ...IME 1 7 PAINT CODE GM With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GC 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 172: ...IME 2 3 PAINT CODE GQ With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GC 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 173: ...T CODE GF With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved 1 of 1 19 07 2012 08 23 BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVR...

Page 174: ...IME 1 2 PAINT CODE GH With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 175: ...GK Without Sunroof LABOR TIME 1 9 PAINT CODE GN With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GC 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPT...

Page 176: ...GO Without Sunroof LABOR TIME 2 6 PAINT CODE GR With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GC 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPT...

Page 177: ...IME 0 8 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 178: ...IME 1 7 PAINT CODE GH With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 179: ...IME 2 1 PAINT CODE GK With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 180: ...IME 0 9 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 181: ...IME 0 8 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 182: ...IME 1 6 PAINT CODE GH With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 183: ...IME 2 0 PAINT CODE GJ With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 184: ...or the quarter panel Base LABOR TIME 2 5 PAINT CODE GT With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GE 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK T...

Page 185: ...or the quarter panel Base LABOR TIME 3 2 PAINT CODE GZ With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GE 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK T...

Page 186: ...IME 0 6 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 187: ...IME 0 8 PAINT CODE GE With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 188: ...IME 1 3 PAINT CODE GI With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 189: ...IME 1 7 PAINT CODE GL With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 190: ...IME 2 0 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 191: ...IME 2 0 PAINT CODE GE With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 192: ...move and Install Rear Bumper Fascia ADD TIME 0 5 With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GC 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAP...

Page 193: ...move and Install Rear Bumper Fascia ADD TIME 0 5 With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GC 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAP...

Page 194: ...nclude tire dismount or balance Base LABOR TIME 0 7 PAINT CODE GB To Refinish Wheel Each Additional ADD TIME 0 6 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and...

Page 195: ...ABOR TIME 1 6 PAINT CODE GB To Media Blast Each Additional ADD TIME 0 2 To Media Blast One ADD TIME 0 4 To Refinish Wheel Each Additional ADD TIME 1 2 PAINT CODE GB 2012 General Motors All rights rese...

Page 196: ...IME 1 3 PAINT CODE GE With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 197: ...IME 1 4 PAINT CODE GG With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET CRUZE L...

Page 198: ...KY Without Sunroof LABOR TIME 11 1 PAINT CODE LB With Tint Coat Tri Coat Paint ADD TIME 1 8 PAINT CODE HK 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAP...

Page 199: ...MA Without Sunroof LABOR TIME 16 8 PAINT CODE MD With Tint Coat Tri Coat Paint ADD TIME 1 7 PAINT CODE HD 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAP...

Page 200: ...licies and Procedures Manual before using this labor code Note You may claim 0 5 to 1 2 hours depending on the actual time performing the repair Base LABOR TIME ST PAINT CODE GB 2012 General Motors Al...

Page 201: ...5 to 1 2 hours depending on the actual time performing the repair Base LABOR TIME ST 2012 General Motors All rights reserved BODY REPAIR Section 02 Paint and Coatings BACK TO CHAPTER INDEX CHEVROLET...

Page 202: ...painting any interior metal surface up to 150 square inches Base LABOR TIME 0 4 PAINT CODE GD 2012 General Motors All rights reserved Paint and Coatings BODY REPAIR Section 02 BACK TO CHAPTER INDEX CH...

Page 203: ...and Moveable Windows Horns Lighting Mirrors Vehicle Access Wipers and Washers Section 03 Labour Times BODY SYSTEMS CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document BACK TO MAIN...

Page 204: ...Inner Sealing Strip Replacement C0382 Rear Side Door Window Regulator Replacement C0402 Rear Side Door Stationary Window Replacement C0409 Rear Side Door Window Channel Insulator Replacement C0410 Re...

Page 205: ...2 LABOR CODE B7565 Base LABOR TIME 1 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 206: ...2 LABOR CODE B7850 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 207: ...2 LABOR CODE B7890 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 208: ...2 LABOR CODE B8520 Base LABOR TIME 0 9 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 209: ...C0034 Coverage Code Sublet S2 Base LABOR TIME 1 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 20...

Page 210: ...2 LABOR CODE C0100 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 211: ...C0114 Coverage Code Sublet S2 Base LABOR TIME 0 6 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 20...

Page 212: ...2 LABOR CODE C0122 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 213: ...2 LABOR CODE C0170 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 214: ...2 LABOR CODE C0182 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 215: ...2 LABOR CODE C0300 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 216: ...C0314 Coverage Code Sublet S2 Base LABOR TIME 0 6 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 20...

Page 217: ...2 LABOR CODE C0322 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 218: ...2 LABOR CODE C0382 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 219: ...2 LABOR CODE C0402 Base LABOR TIME 1 1 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 220: ...2 LABOR CODE C0409 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 221: ...2 LABOR CODE C0410 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 222: ...C0660 Coverage Code Sublet S2 Base LABOR TIME 1 0 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 20...

Page 223: ...2 LABOR CODE C1044 Base LABOR TIME 0 6 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 224: ...2 LABOR CODE C1135 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 225: ...claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO C...

Page 226: ...claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO C...

Page 227: ...claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO C...

Page 228: ...claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO C...

Page 229: ...claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Fixed and Movable Windows BACK TO C...

Page 230: ...E7100 Steering Wheel Horn Contact Replacement N0200 Horn Replacement BODY SYSTEMS Section 03 Horn BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document...

Page 231: ...me You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Horn BACK TO CHAPTER IND...

Page 232: ...me You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Horn BACK TO CHAPTER IND...

Page 233: ...lb Replacement N0440 Headlamp Bulb Replacement N0507 Dome Lamp Bulb Replacement N0520 Reading Lamp Bulb Replacement N0560 Instrument Panel Compartment Lamp Bulb Replacement N0657 Rear License Plate La...

Page 234: ...Jul 1 2012 LABOR CODE B7280 Base LABOR TIME 0 3 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 235: ...Jul 1 2012 LABOR CODE B7282 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 236: ...Jul 1 2012 LABOR CODE B7294 Base LABOR TIME 0 7 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 237: ...Jul 1 2012 LABOR CODE B9612 Base LABOR TIME 0 4 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 238: ...Jul 1 2012 LABOR CODE B9625 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 239: ...Jul 1 2012 LABOR CODE B9626 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 240: ...Jul 1 2012 LABOR CODE B9643 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 241: ...Jul 1 2012 LABOR CODE B9648 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 242: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 With Rear Sunshade ADD TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 B...

Page 243: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER I...

Page 244: ...Jul 1 2012 LABOR CODE B9655 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 245: ...Jul 1 2012 LABOR CODE C2019 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 246: ...Jul 1 2012 LABOR CODE C2139 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 247: ...Jul 1 2012 LABOR CODE C3069 Base LABOR TIME 1 1 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 248: ...Jul 1 2012 LABOR CODE C3074 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 249: ...Jul 1 2012 LABOR CODE C3075 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 250: ...Jul 1 2012 LABOR CODE C4656 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 251: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER I...

Page 252: ...Jul 1 2012 LABOR CODE N0410 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 253: ...Jul 1 2012 LABOR CODE N0420 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 254: ...Jul 1 2012 LABOR CODE N0440 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 255: ...Jul 1 2012 LABOR CODE N0507 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 256: ...Jul 1 2012 LABOR CODE N0520 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 257: ...Jul 1 2012 LABOR CODE N0560 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 258: ...Jul 1 2012 LABOR CODE N0657 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 259: ...Jul 1 2012 LABOR CODE N0687 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 260: ...Jul 1 2012 LABOR CODE N0734 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 261: ...Jul 1 2012 LABOR CODE N0760 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 262: ...Jul 1 2012 LABOR CODE N0820 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 263: ...Jul 1 2012 LABOR CODE N0850 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 264: ...Jul 1 2012 LABOR CODE N0852 Base LABOR TIME 0 2 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 265: ...l 1 2012 LABOR CODE N0910 Base LABOR TIME 0 0 0 3 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 266: ...l 1 2012 LABOR CODE N0912 Base LABOR TIME 0 0 0 3 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 267: ...Jul 1 2012 LABOR CODE N1594 Base LABOR TIME 0 3 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 268: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER I...

Page 269: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER I...

Page 270: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER I...

Page 271: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Lighting BODY SYSTEMS Section 03 BACK TO CHAPTER I...

Page 272: ...r view Mirror Replacement B4159 Outside Rear view Mirror Inner Actuator Replacement C0040 Inside Rear view Mirror Replacement N2157 Outside Remote Control Rear view Mirror Switch Replacement BODY SYST...

Page 273: ...Jul 1 2012 LABOR CODE B4150 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Mirrors BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pre...

Page 274: ...Jul 1 2012 LABOR CODE B4152 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Mirrors BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pre...

Page 275: ...olor Clear Coat ADD TIME 0 4 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Mirrors BACK TO CHAPTER INDEX CHEVRO...

Page 276: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Mirrors BACK TO CHAPTER IN...

Page 277: ...Jul 1 2012 LABOR CODE C0040 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Mirrors BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pre...

Page 278: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Mirrors BACK TO CHAPTER IN...

Page 279: ...Rear Side Door Outside Handle Replacement B4522 Rear Side Door Outside Handle Bracket Replacement B4527 Rear Side Door Outside Handle Housing Replacement B4660 Rear Side Door Lock Replacement B4662 Re...

Page 280: ...r Clear Coat ADD TIME 0 4 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CH...

Page 281: ...1 2012 LABOR CODE B4122 Base LABOR TIME 0 6 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 282: ...1 2012 LABOR CODE B4127 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 283: ...gnosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK...

Page 284: ...u may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTE...

Page 285: ...1 2012 LABOR CODE B4280 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 286: ...1 2012 LABOR CODE B4310 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 287: ...1 2012 LABOR CODE B4330 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 288: ...1 2012 LABOR CODE B4359 Base LABOR TIME 0 5 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 289: ...1 2012 LABOR CODE B4363 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 290: ...1 2012 LABOR CODE B4364 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 291: ...1 2012 LABOR CODE B4366 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 292: ...1 2012 LABOR CODE B4379 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 293: ...r Clear Coat ADD TIME 0 4 PAINT CODE GD With Tint Coat Tri Coat Paint ADD TIME 0 3 PAINT CODE GB 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CH...

Page 294: ...1 2012 LABOR CODE B4522 Base LABOR TIME 0 6 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 295: ...1 2012 LABOR CODE B4527 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 296: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER...

Page 297: ...1 2012 LABOR CODE B4662 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 298: ...1 2012 LABOR CODE B4680 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 299: ...1 2012 LABOR CODE B4727 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 300: ...1 2012 LABOR CODE B4728 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 301: ...1 2012 LABOR CODE B4730 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 302: ...1 2012 LABOR CODE B4736 Base LABOR TIME 0 7 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 303: ...1 2012 LABOR CODE B4804 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 304: ...1 2012 LABOR CODE B5490 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 305: ...1 2012 LABOR CODE B5499 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 306: ...u may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTE...

Page 307: ...u may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Vehicle Access BACK TO CHAPTE...

Page 308: ...00 Windshield Washer Solvent Container Cap Replacement B1801 Windshield Washer Solvent Container Filler Tube Replacement B1807 Washer Hose Repair B7350 Air Inlet Grille Panel Replacement N2610 Windshi...

Page 309: ...2012 LABOR CODE B1781 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 310: ...R CODE B1783 Includes One or all Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 311: ...2012 LABOR CODE B1784 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 312: ...2012 LABOR CODE B1785 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 313: ...2012 LABOR CODE B1788 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 314: ...2012 LABOR CODE B1793 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 315: ...2012 LABOR CODE B1794 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 316: ...2012 LABOR CODE B1796 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 317: ...2012 LABOR CODE B1800 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 318: ...2012 LABOR CODE B1801 Base LABOR TIME 0 2 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 319: ...012 LABOR CODE B1807 Base LABOR TIME 0 1 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL I...

Page 320: ...2012 LABOR CODE B7350 Base LABOR TIME 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 321: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAP...

Page 322: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAP...

Page 323: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAP...

Page 324: ...2012 LABOR CODE N3577 Base LABOR TIME 0 4 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 325: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved BODY SYSTEMS Section 03 Wipers and Washers BACK TO CHAP...

Page 326: ...B2770 Sunroof Window Seal Replacement B2780 Sunroof Module Assembly Replacement B2851 Sunroof Housing Drain Gutter Replacement B2852 Sunroof Housing Front Drain Hose Replacement B2853 Sunroof Housing...

Page 327: ...Date Jul 1 2012 LABOR CODE B2229 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 328: ...Date Jul 1 2012 LABOR CODE B2230 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 329: ...ate Jul 1 2012 LABOR CODE B2720 Base LABOR TIME 0 1 0 5 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previo...

Page 330: ...Date Jul 1 2012 LABOR CODE B2724 Base LABOR TIME 1 8 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 331: ...Date Jul 1 2012 LABOR CODE B2760 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 332: ...Date Jul 1 2012 LABOR CODE B2769 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 333: ...Date Jul 1 2012 LABOR CODE B2770 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 334: ...Date Jul 1 2012 LABOR CODE B2780 Base LABOR TIME 1 6 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 335: ...Date Jul 1 2012 LABOR CODE B2851 Base LABOR TIME 1 6 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 336: ...Date Jul 1 2012 LABOR CODE B2852 Base LABOR TIME 1 3 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 337: ...Date Jul 1 2012 LABOR CODE B2853 Base LABOR TIME 1 5 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 338: ...Date Jul 1 2012 LABOR CODE B2900 Base LABOR TIME 1 2 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous...

Page 339: ...s Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX C...

Page 340: ...s Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 04 ROOF Roof BACK TO CHAPTER INDEX C...

Page 341: ...Side Belt Replacement C9198 Rear Seat Centre Shoulder Belt Replacement C9203 Shoulder Belt Replacement Rear C9204 Rear Seat Centre Belt Replacement C9288 Seat Belt Latch Stop Installation SEATBELTS S...

Page 342: ...Jul 1 2012 LABOR CODE C9020 Base LABOR TIME 0 6 2012 General Motors All rights reserved SEATBELTS Seatbelts Section 05 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pre...

Page 343: ...Jul 1 2012 LABOR CODE C9082 Base LABOR TIME 0 3 2012 General Motors All rights reserved SEATBELTS Seatbelts Section 05 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pre...

Page 344: ...Jul 1 2012 LABOR CODE C9190 Base LABOR TIME 0 3 2012 General Motors All rights reserved SEATBELTS Seatbelts Section 05 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pre...

Page 345: ...Jul 1 2012 LABOR CODE C9198 Base LABOR TIME 0 7 2012 General Motors All rights reserved SEATBELTS Seatbelts Section 05 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pre...

Page 346: ...Jul 1 2012 LABOR CODE C9203 Base LABOR TIME 0 5 2012 General Motors All rights reserved SEATBELTS Seatbelts Section 05 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pre...

Page 347: ...Jul 1 2012 LABOR CODE C9204 Base LABOR TIME 0 2 2012 General Motors All rights reserved SEATBELTS Seatbelts Section 05 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pre...

Page 348: ...Jul 1 2012 LABOR CODE C9288 Base LABOR TIME 0 2 2012 General Motors All rights reserved SEATBELTS Seatbelts Section 05 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pre...

Page 349: ...Power Seats Seat Hardware Trim and Upholstery Seat Heating and Cooling Section 06 SEATS Labour Times CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document BACK TO MAIN INDEX...

Page 350: ...ement C6289 Driver Seat Outer Adjuster Rear Vertical Actuator Replacement N2428 Passenger Seat Adjuster Switch Replacement N2429 Driver Seat Adjuster Switch Replacement Section 06 SEATS Power Seats BA...

Page 351: ...me You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 06 SEATS Power Seats BACK TO CHAPTER IND...

Page 352: ...me You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 06 SEATS Power Seats BACK TO CHAPTER IND...

Page 353: ...e Jul 1 2012 LABOR CODE C6289 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 06 SEATS Power Seats BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Prev...

Page 354: ...me You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 06 SEATS Power Seats BACK TO CHAPTER IND...

Page 355: ...me You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 06 SEATS Power Seats BACK TO CHAPTER IND...

Page 356: ...ssenger Seat Cushion Pad Wire Replacement C7058 Driver or Passenger Seat Back Cushion Cover and Pad Replacement C7182 Rear Seat Back Cushion Panel Replacement C7184 Rear Seat Belt Opening Cover Replac...

Page 357: ...2 LABOR CODE C6005 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 358: ...2 LABOR CODE C6061 Base LABOR TIME 1 0 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 359: ...2 LABOR CODE C6062 Base LABOR TIME 1 0 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 360: ...2 LABOR CODE C6150 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 361: ...2 LABOR CODE C6286 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 362: ...2 LABOR CODE C6502 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 363: ...2 LABOR CODE C6549 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 364: ...2 LABOR CODE C6554 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 365: ...2 LABOR CODE C6581 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 366: ...2 LABOR CODE C6588 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 367: ...2 LABOR CODE C6595 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 368: ...C6690 Coverage Code Sublet S2 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 369: ...C6693 Coverage Code Sublet S2 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 370: ...C6860 Coverage Code Sublet S2 Base LABOR TIME 0 7 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 371: ...2 LABOR CODE C6882 Base LABOR TIME 0 9 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 372: ...C7058 Coverage Code Sublet S2 Base LABOR TIME 0 9 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 373: ...2 LABOR CODE C7182 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 374: ...2 LABOR CODE C7184 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 375: ...C7200 Coverage Code Sublet S2 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 376: ...C7210 Coverage Code Sublet S2 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 377: ...C7229 Coverage Code Sublet S2 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 378: ...2 LABOR CODE C7235 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 379: ...C7236 Coverage Code Sublet S2 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 380: ...C7258 Coverage Code Sublet S2 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 381: ...2 LABOR CODE C7259 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 382: ...2 LABOR CODE C7265 Base LABOR TIME 0 7 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 383: ...C7270 Coverage Code Sublet S2 Base LABOR TIME 0 9 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 384: ...C7271 Coverage Code Sublet S2 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 385: ...C7278 Coverage Code Sublet S2 Base LABOR TIME 0 8 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2...

Page 386: ...2 LABOR CODE C7292 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 387: ...2 LABOR CODE C7328 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 388: ...2 LABOR CODE C7405 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 06 SEATS Seat Hardware Trim and Upholestry BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL...

Page 389: ...trol Module Replacement C7338 Driver or Passenger Seat Back Cushion Heater Replacement C7340 Passenger Seat Cushion Heater Replacement Section 06 SEATS Seat Heating and Cooling BACK TO CHAPTER INDEX C...

Page 390: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 06 SEATS Seat Heating and Cooling BACK TO CHAPT...

Page 391: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 06 SEATS Seat Heating and Cooling BACK TO CHAPT...

Page 392: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 06 SEATS Seat Heating and Cooling BACK TO CHAPT...

Page 393: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 06 SEATS Seat Heating and Cooling BACK TO CHAPT...

Page 394: ...le Replacement Passenger Side C8847 Driver or Passenger Seat Side Inflatable Restraint Module Replacement C8859 Roof Side Rail Inflatable Restraint Module Replacement C8863 Rear Seat Side Inflatable R...

Page 395: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved RESTRAINTS Section 07 Restraints BACK TO CHAPTER I...

Page 396: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved RESTRAINTS Section 07 Restraints BACK TO CHAPTER I...

Page 397: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved RESTRAINTS Section 07 Restraints BACK TO CHAPTER I...

Page 398: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved RESTRAINTS Section 07 Restraints BACK TO CHAPTER I...

Page 399: ...the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 To Deploy Pyrotechnic Device ADD TIME 0 2 2012 General Motors All rights reserved RESTRAINTS Section 07 Restrai...

Page 400: ...the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 To Deploy Pyrotechnic Device ADD TIME 0 2 2012 General Motors All rights reserved RESTRAINTS Section 07 Restrai...

Page 401: ...Jul 1 2012 LABOR CODE C8843 Base LABOR TIME 0 2 2012 General Motors All rights reserved RESTRAINTS Section 07 Restraints BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 402: ...Jul 1 2012 LABOR CODE C8844 Base LABOR TIME 0 2 2012 General Motors All rights reserved RESTRAINTS Section 07 Restraints BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 403: ...the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 To Deploy Pyrotechnic Device ADD TIME 0 2 2012 General Motors All rights reserved RESTRAINTS Section 07 Restrai...

Page 404: ...the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 To Deploy Pyrotechnic Device ADD TIME 0 2 2012 General Motors All rights reserved RESTRAINTS Section 07 Restrai...

Page 405: ...Jul 1 2012 LABOR CODE C8863 Base LABOR TIME 0 3 2012 General Motors All rights reserved RESTRAINTS Section 07 Restraints BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 406: ...Jul 1 2012 LABOR CODE C8869 Base LABOR TIME 0 2 2012 General Motors All rights reserved RESTRAINTS Section 07 Restraints BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 407: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved RESTRAINTS Section 07 Restraints BACK TO CHAPTER I...

Page 408: ...Jul 1 2012 LABOR CODE C8873 Base LABOR TIME 0 3 2012 General Motors All rights reserved RESTRAINTS Section 07 Restraints BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 409: ...the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 4 To Deploy Pyrotechnic Device ADD TIME 0 2 2012 General Motors All rights reserved RESTRAINTS Section 07 Restrai...

Page 410: ...Jul 1 2012 LABOR CODE C9040 Base LABOR TIME 0 3 2012 General Motors All rights reserved Restraints RESTRAINTS Section 07 BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Pr...

Page 411: ...Power Steering Steering Wheel and Column STEERING Section 08 Labour Times CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document BACK TO MAIN INDEX...

Page 412: ...Replacement E8067 Steering Linkage Outer Tie Rod Replacement Both Sides E8434 Power Steering Assist Motor Replacement E8677 Power Steering Fluid Reservoir Outlet Hose Replacement E9050 Power Steering...

Page 413: ...e adjustment times refer to labor code E2000 and add the applicable base times to base labor hours Base LABOR TIME 0 7 2012 General Motors All rights reserved STEERING Section 08 Power Steering BACK T...

Page 414: ...ul 1 2012 LABOR CODE E8047 Base LABOR TIME 0 6 2012 General Motors All rights reserved STEERING Section 08 Power Steering BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX P...

Page 415: ...e adjustment times refer to labor code E2000 and add the applicable base times to base labor hours Base LABOR TIME 0 4 2012 General Motors All rights reserved STEERING Section 08 Power Steering BACK T...

Page 416: ...ul 1 2012 LABOR CODE E8067 Base LABOR TIME 0 7 2012 General Motors All rights reserved STEERING Section 08 Power Steering BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX P...

Page 417: ...9 Diagnosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved STEERING Section 08 Power Steerin...

Page 418: ...ul 1 2012 LABOR CODE E8677 Base LABOR TIME 0 2 2012 General Motors All rights reserved STEERING Section 08 Power Steering BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX P...

Page 419: ...Power Steering Analyzer You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 5 2012 General Motors All rights reserved STEERING Section 08 Power Stee...

Page 420: ...Lower Trim Cover Replacement E7680 Steering Column Replacement E7687 Steering Column Dash Inner Seal Replacement E7688 Steering Column Dash Outer Seal Replacement E7700 Intermediate Steering Shaft Re...

Page 421: ...012 LABOR CODE E7014 Base LABOR TIME 0 2 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 422: ...012 LABOR CODE E7020 Base LABOR TIME 0 3 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 423: ...012 LABOR CODE E7104 Base LABOR TIME 0 4 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 424: ...y claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHA...

Page 425: ...012 LABOR CODE E7230 Base LABOR TIME 0 2 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 426: ...012 LABOR CODE E7231 Base LABOR TIME 0 2 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 427: ...012 LABOR CODE E7680 Base LABOR TIME 0 7 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 428: ...012 LABOR CODE E7687 Base LABOR TIME 0 3 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 429: ...012 LABOR CODE 55346 Base LABOR TIME 1 1 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 430: ...012 LABOR CODE E7700 Base LABOR TIME 0 3 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 431: ...y claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHA...

Page 432: ...y claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved STEERING Section 08 Steering Wheel and Column BACK TO CHA...

Page 433: ...inment and Navigation Displays and Gauges Secondary and Configurable Customer Controls ENTERTAINMENT Section 09 Labour Times CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document BA...

Page 434: ...de Door Speaker Replacement R0946 Radio Front Speaker Replacement R0950 Radio Rear Side Door Speaker Replacement R0952 Radio Rear Compartment Speaker Replacement R5114 Mobile Telephone Microphone Repl...

Page 435: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 436: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 437: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 438: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 439: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and N...

Page 440: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 441: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 442: ...able labor hours depending on actual time performing diagnosis ADD TIME 0 3 To Configure Setup Reprogram Radio with SPS ADD TIME 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 C...

Page 443: ...CODE R0761 Base LABOR TIME 0 2 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 444: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 445: ...CODE R0802 Base LABOR TIME 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 446: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 447: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 448: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 449: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 450: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 451: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 452: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 453: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 454: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 455: ...CODE R5143 Base LABOR TIME 0 7 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 456: ...CODE R5147 Base LABOR TIME 0 4 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 457: ...CODE R5154 Base LABOR TIME 0 4 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 458: ...CODE R5537 Base LABOR TIME 0 6 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 459: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 460: ...CODE R5570 Base LABOR TIME 0 2 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 461: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Cellular Entertainment and Navigation BA...

Page 462: ...cement N4180 Instrument Cluster Replacement N4630 Ambient Air Temperature Gauge Sensor Replacement ENTERTAINMENT Section 09 Displays and Guages BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE...

Page 463: ...ay claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved ENTERTAINMENT Section 09 Displays and Guages BACK TO CHA...

Page 464: ...s Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved ENTERTAINMENT Section 09 Displays and Guages...

Page 465: ...ay claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved ENTERTAINMENT Section 09 Displays and Guages BACK TO CHA...

Page 466: ...placement Steering Wheel R1265 Cruise Control Switch Replacement ENTERTAINMENT Section 09 Secondary and Configurable Customer Controls BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 467: ...o the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Secondary and Configurable Customer Control...

Page 468: ...o the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All ri ghts reserved ENTERTAINMENT Section 09 Secondary and Configurable Customer Control...

Page 469: ...Cruise Control Engine Cooling Engine Electrical Engine Exhaust Section 10 Labour Times ENGINE SYSTEMS CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document BACK TO MAIN INDEX...

Page 470: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Cruise Control BACK TO CHAPT...

Page 471: ...Replacement J3254 Radiator Surge Tank Inlet Hose Replacement J3301 Water Pump Inlet Hose Replacement J3308 Radiator Inlet Hose Replacement J3309 Radiator Outlet Hose Replacement J3474 Water Outlet Re...

Page 472: ...1 2012 LABOR CODE D2735 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 473: ...1 2012 LABOR CODE D2736 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 474: ...6 To Recover and Recharge A C System ADD TIME 0 3 With Automatic Trans ADD TIME 0 2 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CR...

Page 475: ...1 2012 LABOR CODE J3250 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 476: ...1 2012 LABOR CODE J3253 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 477: ...1 2012 LABOR CODE J3253 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 478: ...1 2012 LABOR CODE J3254 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 479: ...1 2012 LABOR CODE J3301 Base LABOR TIME 1 2 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 480: ...PO LUW LABOR TIME 0 4 RPO LEA or LE9 LABOR TIME 0 5 RPO LUW LABOR TIME 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR...

Page 481: ...PO LUW LABOR TIME 0 6 RPO LEA or LE9 LABOR TIME 0 5 RPO LUW LABOR TIME 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR...

Page 482: ...1 2012 LABOR CODE J3474 Base LABOR TIME 0 7 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 483: ...E 1 2 RPO LDE LLU LXV 2H0 or LUJ LABOR TIME 2 6 RPO LLW LABOR TIME 2 2 RPO LNP LABOR TIME 3 0 To Fill Cooling System ADD TIME 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engi...

Page 484: ...tery Replacement N0112 Battery Cover Replacement N0120 Battery Positive Cable Replacement N0126 Battery Negative Cable Replacement N0131 Battery Positive and Negative Cable Replacement Section 10 ENGI...

Page 485: ...2012 LABOR CODE B1782 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 10 Engine Electrical ENGINE SYSTEMS BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 486: ...iagnosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 5 2012 General Motors All rights reserved Section 10 Engine Electrical ENGINE SYSTE...

Page 487: ...2012 LABOR CODE N0107 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 10 Engine Electrical ENGINE SYSTEMS BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 488: ...nless there is leakage or physical damage to the battery Base LABOR TIME 0 3 Diagnosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3...

Page 489: ...2012 LABOR CODE N0112 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 10 Engine Electrical ENGINE SYSTEMS BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IND...

Page 490: ...ay claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 10 Engine Electrical ENGINE SYSTEMS BACK TO CHAP...

Page 491: ...ay claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 10 Engine Electrical ENGINE SYSTEMS BACK TO CHAP...

Page 492: ...ay claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 10 Engine Electrical ENGINE SYSTEMS BACK TO CHAP...

Page 493: ...ear L2295 Exhaust Particulate Filter Replacement L2300 Catalytic Converter Replacement L2302 Warm Up Three Way Catalytic Converter Replacement L2403 Exhaust Rear Muffler Heat Shield Replacement L2410...

Page 494: ...J0097 Except RPO LUW LABOR TIME 0 6 RPO LUW LABOR TIME 1 1 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 20...

Page 495: ...CODE J0108 Coverage Code Emission E Base LABOR TIME 0 6 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 T...

Page 496: ...2012 LABOR CODE L2004 Base LABOR TIME 0 1 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL IN...

Page 497: ...L2106 Except RPO LUW LABOR TIME 0 6 RPO LUW LABOR TIME 0 4 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 20...

Page 498: ...mission E Except LCD or LBS or LBX LABOR TIME 0 7 LCD or LBS or LBX LABOR TIME 0 6 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZ...

Page 499: ...1 2012 LABOR CODE L2280 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 500: ...1 2012 LABOR CODE L2285 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 501: ...1 2012 LABOR CODE L2286 Base LABOR TIME 0 7 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 502: ...CODE L2295 Coverage Code Emission E Base LABOR TIME 0 7 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 T...

Page 503: ...R TIME 0 7 Diagnosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS...

Page 504: ...may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPT...

Page 505: ...1 2012 LABOR CODE L2403 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 506: ...L2410 Except RPO LUW LABOR TIME 0 6 RPO LUW LABOR TIME 0 7 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 20...

Page 507: ...L Diesel LABOR TIME 0 2 RPO LLU LABOR TIME 1 2 RPO LSF LABOR TIME 0 2 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIME...

Page 508: ...1 2012 LABOR CODE L2539 Base LABOR TIME 0 7 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 509: ...1 2012 LABOR CODE L2592 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDE...

Page 510: ...ODE L2904 Coverage Code Emission E E1 Base LABOR TIME 0 9 2012 General Motors All rights reserved Section 10 ENGINE SYSTEMS Engine Exhaust BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012...

Page 511: ...Front Suspension Rear Suspension Tires and Wheels Section 11 SUSPENSION Labour Times CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document BACK TO MAIN INDEX...

Page 512: ...e Replacement E3530 Lower Control Arm Replacement E3537 Lower Control Arm Replacement Both Sides E3545 Front Lower Control Arm Bushing Replacement E3852 Strut Strut Component or Spring Replacement E38...

Page 513: ...1 2012 LABOR CODE E2140 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 11 SUSPENSION Front Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 514: ...1 2012 LABOR CODE E2147 Base LABOR TIME 0 7 2012 General Motors All rights reserved Section 11 SUSPENSION Front Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 515: ...1 2012 LABOR CODE E2160 Base LABOR TIME 1 4 2012 General Motors All rights reserved Section 11 SUSPENSION Front Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 516: ...1 2012 LABOR CODE E2179 Base LABOR TIME 1 6 2012 General Motors All rights reserved Section 11 SUSPENSION Front Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 517: ...add the applicable base time to base labor hours and add the applicable add times to additional time Base LABOR TIME 0 7 2012 General Motors All rights reserved Section 11 SUSPENSION Front Suspension...

Page 518: ...add the applicable base time to base labor hours and add the applicable add times to additional time Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 11 SUSPENSION Front Suspension...

Page 519: ...add the applicable base time to base labor hours and add the applicable add times to additional time Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 11 SUSPENSION Front Suspension...

Page 520: ...1 2012 LABOR CODE E3545 Base LABOR TIME 0 6 2012 General Motors All rights reserved Section 11 SUSPENSION Front Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 521: ...add the applicable base time to base labor hours and add the applicable add times to additional time Base LABOR TIME 0 6 2012 General Motors All rights reserved Section 11 SUSPENSION Front Suspension...

Page 522: ...add the applicable base time to base labor hours and add the applicable add times to additional time Base LABOR TIME 0 8 2012 General Motors All rights reserved Section 11 SUSPENSION Front Suspension...

Page 523: ...Link Replacement Left Side E5518 Equalizer Beam Centre Link Replacement E5519 Equalizer Beam Support Replacement E5700 Rear Axle Replacement E5800 Shock Absorber Replacement E5807 Rear Shock Absorber...

Page 524: ...1 2012 LABOR CODE E5130 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 525: ...1 2012 LABOR CODE E5137 Base LABOR TIME 0 6 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 526: ...1 2012 LABOR CODE E5515 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 527: ...1 2012 LABOR CODE E5516 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 528: ...1 2012 LABOR CODE E5517 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 529: ...1 2012 LABOR CODE E5518 Base LABOR TIME 0 8 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 530: ...1 2012 LABOR CODE E5519 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 531: ...1 2012 LABOR CODE E5700 Base LABOR TIME 1 1 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 532: ...1 2012 LABOR CODE E5800 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 533: ...1 2012 LABOR CODE E5807 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 534: ...1 2012 LABOR CODE E5830 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 11 SUSPENSION Rear Suspension BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 535: ...lacement E0420 Wheel Replacement E0620 Jack Replacement E0645 Tire Air Compressor Replacement Section 11 SUSPENSION Tire and Wheels BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MOD...

Page 536: ...BOR CODE E0022 Includes One or all Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 11 SUSPENSION Tire and Wheels BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MO...

Page 537: ...aims Base LABOR TIME 0 5 To Repair Porosity On Aluminum Wheel ADD TIME 0 1 To Replace Each Additional ADD TIME 0 3 To Reset Tire Pressure System ADD TIME 0 1 To Transfer Valve Stem and or Sensor Each...

Page 538: ...1 2012 LABOR CODE E0620 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 11 SUSPENSION Tire and Wheels BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 539: ...1 2012 LABOR CODE E0645 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 11 SUSPENSION Tire and Wheels BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 540: ...Heating Ventilation and Air Conditioning HVAC Automatic HVAC Manual Section 12 HVAC SYSTEM Labour Times CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous Document BACK TO MAIN INDEX...

Page 541: ...or Case Replacement D2732 Heater Core Inlet Tube Replacement D2733 Heater Core Outlet Tube Replacement D2748 Heater Inlet Hose Replacement D2749 Heater Outlet Hose Replacement D2779 Heater Inlet and O...

Page 542: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BA...

Page 543: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BA...

Page 544: ...p to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BA...

Page 545: ...CODE D1409 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 546: ...CODE D1440 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 547: ...CODE D1441 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 548: ...CODE D1446 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 549: ...CODE D1447 Base LABOR TIME 0 2 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 550: ...CODE D1920 Base LABOR TIME 4 6 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 551: ...CODE D2260 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 552: ...CODE D2511 Base LABOR TIME 4 7 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 553: ...CODE D2732 Base LABOR TIME 4 6 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 554: ...CODE D2733 Base LABOR TIME 4 7 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 555: ...CODE D2748 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 556: ...ABOR TIME 0 3 To Fill Cooling System ADD TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR T...

Page 557: ...CODE D2779 Base LABOR TIME 0 5 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 558: ...CODE D2821 Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 559: ...ABOR TIME 0 7 To Fill Cooling System ADD TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR T...

Page 560: ...IME 1 7 To Recover and Recharge A C System ADD TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LA...

Page 561: ...IME 1 2 To Recover and Recharge A C System ADD TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LA...

Page 562: ...IME 0 9 To Recover and Recharge A C System ADD TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LA...

Page 563: ...IME 0 7 To Recover and Recharge A C System ADD TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LA...

Page 564: ...IME 4 8 To Recover and Recharge A C System ADD TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Heating Ventilation and Air Conditioning BACK TO CHAPTER INDEX CHEVROLET CRUZE LA...

Page 565: ...uality Sensor Replacement D1212 Inside Air Temperature Sensor Replacement D1809 Temperature Valve Actuator Replacement D1810 Air Inlet Valve Actuator Replacement D1825 Mode Valve Actuator Gear Replace...

Page 566: ...1 2012 LABOR CODE D0362 Base LABOR TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 567: ...1 2012 LABOR CODE D0371 Base LABOR TIME 1 1 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX...

Page 568: ...CODE D0399 RPO LHD LABOR TIME 0 9 RPO RHD LABOR TIME 1 0 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 569: ...nosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BA...

Page 570: ...u may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER...

Page 571: ...u may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER...

Page 572: ...nosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BA...

Page 573: ...nosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BA...

Page 574: ...CODE D1810 RPO LHD LABOR TIME 1 2 RPO RHD LABOR TIME 0 8 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 575: ...CODE D1825 RPO LHD LABOR TIME 0 4 RPO RHD LABOR TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 576: ...CODE D1826 RPO LHD LABOR TIME 0 4 RPO RHD LABOR TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 577: ...u may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER...

Page 578: ...CODE D1831 RPO LHD LABOR TIME 3 6 RPO RHD LABOR TIME 0 4 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 579: ...CODE D1832 RPO LHD LABOR TIME 0 3 RPO RHD LABOR TIME 0 4 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Automatic BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 580: ...e Replacement D1809 Temperature Valve Actuator Replacement D1810 Air Inlet Valve Actuator Replacement D1825 Mode Valve Actuator Gear Replacement D1826 Air Inlet Valve Actuator Gear Replacement D1831 M...

Page 581: ...ote This labor op must be submitted as a claim type I Base LABOR TIME 3 7 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES...

Page 582: ...OR TIME 0 2 Diagnosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM H...

Page 583: ...ote This labor op must be submitted as a claim type I Base LABOR TIME 0 4 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES...

Page 584: ...agnosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual BAC...

Page 585: ...agnosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual BAC...

Page 586: ...agnosis Time You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual BAC...

Page 587: ...You may claim up to the allowable labor hours depending on actual time performing diagnosis ADD TIME 0 0 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual BACK TO CHAPTER...

Page 588: ...OR CODE D1825 RPO LHD LABOR TIME 0 4 RPO RHD LABOR TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 589: ...OR CODE D1826 RPO LHD LABOR TIME 0 4 RPO RHD LABOR TIME 0 3 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 590: ...OR CODE D1831 RPO LHD LABOR TIME 3 6 RPO RHD LABOR TIME 0 4 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 591: ...OR CODE D1832 RPO LHD LABOR TIME 0 3 RPO RHD LABOR TIME 0 4 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual BACK TO CHAPTER INDEX CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO...

Page 592: ...OR CODE D1833 RPO LHD LABOR TIME 3 7 RPO RHD LABOR TIME 0 5 2012 General Motors All rights reserved Section 12 HVAC SYSTEM Hvac Manual CHEVROLET CRUZE LABOUR TIMES GUIDE 2012 TO MODEL INDEX Previous D...

Page 593: ...eplacement part of lesser quality The service procedures we recommend and describe in this service manual are effective methods of performing service and repair Some of the procedures require the use...

Page 594: ...E AND TRIM 02 BODY REPAIR 03 BODY SYSTEMS 04 ROOF 05 SEATBELTS 06 SEATS 07 CHEVROLET 08 08 RESTRAINTS 09 STEERING 10 SUSPENSION 11 HVAC SYSTEM BODY REPAIR MANUAL TO MODEL INDEX PREFACE CRUZE 2010 CHEV...

Page 595: ...asses Warning Safety Goggles and Fuel Warning SIR Deployed Inflator Modules Are Hot Warning SIR Inflatable Module Deployment Outside Vehicle Warning SIR Inflator Module Disposal Warning SIR Inflator M...

Page 596: ...aution Test Probe Caution Three Way Catalytic Converter Damage Caution Torque Reaction Against Timing Drive Chain Caution Transmission Fluid Vent Cap Removal Caution Transmission Overfill Caution Usin...

Page 597: ...heeded the following consequences may occur Serious bodily injury to the technician Serious bodily injury to other technicians in the workplace area Serious bodily injury to the driver and or passenge...

Page 598: ...to remove or disconnect certain system components may result in personal injury and or improper system operation Only those components with approved removal and installation procedures should be servi...

Page 599: ...such as a fan set outside of the trunk Plug or cap any fuel system openings in order to reduce fuel vapor formation Clean up any spilled fuel immediately Avoid sparks and any source of ignition Use s...

Page 600: ...e grinding cutting on any type of metal or sheet molded compound you must work in a properly ventilated area wearing an approved respirator eye protection earplugs welding gloves and protective clothi...

Page 601: ...the vehicle while the technician checks for the location of the reported condition Otherwise personal injury could result PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY...

Page 602: ...ttery power disruption to the VCIM OnStar module Do not disconnect the main vehicle battery or remove the OnStar fuse with the ignition key in any position other than OFF Retained accessory power RAP...

Page 603: ...ay contain asbestos fibers which can become airborne in dust Breathing dust with asbestos fibers may cause serious bodily harm Use a water dampened cloth in order to remove any dust on brake parts Equ...

Page 604: ...ct take the following actions Eye contact rinse thoroughly with water Skin contact wash with soap and water If ingested consult a physician immediately PREFACE Section 00 Caution Notices BACK TO CHAPT...

Page 605: ...luid level is unknown stand clear when removing the fill plug Have a container ready to capture any lost fluid Do not turn the engine off with the fill plug removed as you can be injured by hot transm...

Page 606: ...arning Bodily injury may occur if the cleaning solvent is inhaled or exposed to the skin PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 607: ...mended areas Failure to do so may compromise the structural integrity of the vehicle and cause personal injury if the vehicle is in a collision PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX...

Page 608: ...ed but still intact crisscross the window with masking tape in order to reduce the risk of damage or personal injury PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAI...

Page 609: ...ss falls into the defroster outlets it can be blown into the passenger compartment and cause personal injury PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL...

Page 610: ...tainer This polyglycol brake fluid is hygroscopic and absorbs moisture Do not use fluid from an open container that may be contaminated with water Improper or contaminated fluid could result in system...

Page 611: ...void being burned do not service the exhaust system while it is still hot Service the system when it is cool PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL...

Page 612: ...he driver door When operated the Express Up Down Feature allows the door window to move very quickly without stopping which could cause personal injury PREFACE Section 00 Caution Notices BACK TO CHAPT...

Page 613: ...ety glasses and gloves should be worn when performing this procedure to reduce the chance of personal injury PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL...

Page 614: ...n 152 4 mm 6 in of where flame is to be used for body repairs When reinstalling foam sound deadeners avoid inhaling fumes as bodily injury may result PREFACE Section 00 Caution Notices BACK TO CHAPTER...

Page 615: ...pes with a wet towel before using a torch near them Also never expose the vehicle to temperatures higher than 115 C 239 F for more than one hour or more than 90 C 194 F for any extended period Apply a...

Page 616: ...ry The towel will absorb any fuel leakage that occurs during the connection of the fuel pressure gauge Place the towel in an approved container when the connection of the fuel pressure gauge is comple...

Page 617: ...of fire and personal injury This will ensure proper reconnection and prevent a possible fuel leak During normal operation the O rings located in the female connector will swell and may prevent proper...

Page 618: ...l into an open container Never store the fuel in an open container due to the possibility of a fire or an explosion PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR...

Page 619: ...air through the EVAP component tubes or hoses The fuel vapors inside the EVAP components may cause personal injury PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR...

Page 620: ...ource is present Never drain or store gasoline or diesel fuel in an open container due to the possibility of fire or explosion Have a dry chemical Class B fire extinguisher nearby PREFACE Section 00 C...

Page 621: ...or sheet metal with exposed or rough edges wear approved safety glasses and gloves in order to reduce the chance of personal injury PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET C...

Page 622: ...hanging the bulb Leave the lamp switch OFF until the bulb change is complete Always wear eye protection when changing a halogen bulb Handle the bulb only by its base Avoid touching the glass Keep dirt...

Page 623: ...is being removed or installed provide alternate support to avoid the possibility of damage to the vehicle or personal injury PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BO...

Page 624: ...operating the exhaust system will become extremely hot To prevent burns avoid contacting a hot exhaust system PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANU...

Page 625: ...with moving parts and hot surfaces while working around a running engine in order to prevent physical injury PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUA...

Page 626: ...oves when removing exhaust parts as falling rust and sharp edges from worn exhaust components could result in serious personal injury PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET...

Page 627: ...ased when servicing the fuel lines the fuel injection pump or the connections In order to reduce the risk of personal injury cover the fuel system components with a shop towel before disconnection Thi...

Page 628: ...laws Do not attempt any maneuvers that could jeopardize vehicle control Failure to adhere to these precautions could lead to serious personal injury and vehicle damage PREFACE Section 00 Caution Notic...

Page 629: ...Warning Wear safety glasses when using compressed air in order to prevent eye injury PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 630: ...Warning Wear safety glasses in order to avoid eye damage PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 631: ...Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODE...

Page 632: ...a fire or personal injury Allow sufficient time for cooling before touching any metal surface of the SIR component Do not place the deployed SIR component near any flammable objects PREFACE Section 0...

Page 633: ...sposal perform the deployment procedures in the order listed Failure to follow the procedures in the order listed may result in personal injury PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX...

Page 634: ...could cause severe illness or personal injury if their sealed containers are damaged during disposal Use the following deployment procedures to safely dispose of an undeployed inflator module Failure...

Page 635: ...m the surface on which the inflator module rests Provide free space for the air bag to expand in case of an accidental deployment When storing a steering column do not rest the column with the air bag...

Page 636: ...the seat belt pretensioner by the housing keeping hands and fingers away from the seat belt webbing Make sure the opening from which the seat belt webbing extends faces downward and the seat belt webb...

Page 637: ...ecial tool recommendations and instructions could cause SIR deployment personal injury or unnecessary SIR system repairs PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY R...

Page 638: ...o avoid the above conditions observe the following guidelines Refer to SIR Component Views in order to determine if you are performing service on or near the SIR components or the SIR wiring If you ar...

Page 639: ...ng angle sensor could limit the operation of the EPS system and result in personal injury To ensure proper calibration of the EPS system do the following The engine should be on with the vehicle stati...

Page 640: ...ain original installation integrity Failure to use the single component adhesive kit will result in poor retention of the window which may allow unrestrained occupants to be ejected from the vehicle r...

Page 641: ...ons should stay clear of the rotating components and the balance weight areas in order to avoid possible personal injury When running an engine in the repair stall for an extended period of time use c...

Page 642: ...ading cannot be obtained unless air is bled from the steering system The air in the fluid may cause pump cavitation noise and may cause pump damage over a period of time PREFACE Section 00 Caution Not...

Page 643: ...chipping or scratching the coating when handling the suspension coil spring Damage to the coating can cause premature failure PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE B...

Page 644: ...free the ball stud by using a pickle fork or a wedge type tool Damage to the seal or bushing may result PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010...

Page 645: ...Belt dressing causes the breakdown of the composition of the drive belt Failure to follow this recommendation will damage the drive belt PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVR...

Page 646: ...Caution Support the caliper with a piece of wire to prevent damage to the brake line PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 647: ...o electrical components If any brake fluid comes in contact with painted surfaces immediately flush the area with water If any brake fluid comes in contact with electrical connections wiring or cables...

Page 648: ...result in early paint failure The clearcoat contains ultraviolet screeners Do not finesse sand more than what is required to remove the defect PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX...

Page 649: ...re Some replacement components may come with these coatings already applied Do not use these coatings on components unless specified These coatings can affect the final torque which may affect the ope...

Page 650: ...orizontal position in order to avoid damage to the drive axles Do not operate the vehicle in gear with the wheels hanging down at full travel PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX C...

Page 651: ...Use care when performing this procedure Use of excessive force may damage the coolant thermostat PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MOD...

Page 652: ...on Use a plastic flat bladed tool to prevent paint damage when removing an emblem name plate PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL I...

Page 653: ...y damage the fastener Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems When using fasteners that are threaded directly int...

Page 654: ...or a container which is wet with water Petroleum based fluids will cause swelling and distortion of rubber parts in the hydraulic brake system and water will mix with brake fluid lowering the boiling...

Page 655: ...sconnections in order to avoid possible contamination in the system The fuel pipe connections The hose connections The areas surrounding the connections PREFACE Section 00 Caution Notices BACK TO CHAP...

Page 656: ...These materials may get into the sensor causing poor performance Do not damage the sensor pigtail and harness wires in such a way that the wires inside are exposed This could provide a path for forei...

Page 657: ...r or not a DTC is set HO2S heater resistance learn reset with a scan tool where available Perform the above in order to reset the HO2S resistance learned value and avoid possible HO2S failure PREFACE...

Page 658: ...allation Do not bend or distort the inlet or outlet hoses to make installation easier Failure to follow these procedures could result in component damage PREFACE Section 00 Caution Notices BACK TO CHA...

Page 659: ...r proper OBD II emission control circuit operation Any circuit which fails and causes the malfunction indicator lamp MIL to turn ON or causes emissions related component damage is identified as an OBD...

Page 660: ...steering gear and positioned up against the inner tie rod housing Placing the pipe wrench in any other location will cause damage to the steering gear PREFACE Section 00 Caution Notices BACK TO CHAPTE...

Page 661: ...isconnected When disconnected plug or cap all openings of components Failure to do so could result in contamination or loss of power steering fluid and damage to the system PREFACE Section 00 Caution...

Page 662: ...If contaminated the portion of the sensor exposed to the exhaust stream will have a white powdery coating Silicon contamination causes a high but false HO2S signal voltage rich exhaust indication The...

Page 663: ...components The steering column The steering shaft coupling The intermediate shaft s After disconnecting these components do not rotate the steering wheel or move the front tires and wheels Failure to...

Page 664: ...r tie rod from the steering gear Changing the steering gear preload adjustment before moving the inner tie rod could result in damage to the pinion and the steering gear PREFACE Section 00 Caution Not...

Page 665: ...the steering wheel in the full turn position longer than 5 seconds as damage to the steering pump may result PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL...

Page 666: ...owing components The steering column The intermediate shaft s The steering gear After disconnecting these components do not rotate the steering wheel or move the front tires and wheels Failure to foll...

Page 667: ...ved Terminal Test Kit ensure the terminal test adapter choice is the correct size for the connector terminal Do not visually choose the terminal test adapter because some connector terminal cavities m...

Page 668: ...ement three way catalytic converter correct the engine misfire or mechanical fault before replacing the three way catalytic converter PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET...

Page 669: ...or tightening in order to prevent component damage Failure to prevent the torque reaction against the timing drive chain can lead to timing drive chain failure PREFACE Section 00 Caution Notices BACK...

Page 670: ...emoved before checking the fluid level in order to ensure the proper level Improper fluid level may damage the transmission PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CRUZE BOD...

Page 671: ...ill the transmission An overfilled transmission may result in foaming or fluid to be expelled out the vent tube when the vehicle is operated Overfilling will result in possible damage to the transmiss...

Page 672: ...fluid change always use the proper power steering fluid Failure to use the proper fluid will cause hose and seal damage and fluid leaks PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROL...

Page 673: ...e lifter lower pressure chamber or the dry stroking cycling of the valve lifter plunger will allow air to travel into the high pressure chamber of the valve lifter Air in the high pressure chamber of...

Page 674: ...acting objects due to an exposed edge The window must be 1 mm 0 025 in below the surface of the sheet metal to avoid window damage PREFACE Section 00 Caution Notices BACK TO CHAPTER INDEX CHEVROLET CR...

Page 675: ...Select a Service Category General Information Air Wind Noise Squeaks and Rattles Waterleaks GENERAL INFORMATION Section 01 BACK TO MAIN INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 676: ...n Derivative and Usage Vehicle Certification Tire Placard Anti Theft and Service Parts ID Label RPO Code List GME Fasteners Thread Inserts Abbreviations and Meanings Registered and Non Registered Trad...

Page 677: ...4 mm ft 0 3048 m yd 0 9144 mi 1 609 km Area sq in 645 2 sq mm 6 45 sq cm sq ft 0 0929 sq m sq yd 0 8361 Volume cu in 16 387 0 cu mm 16 387 cu cm 0 0164 L qt 0 9464 gal 3 7854 cu yd 0 764 cu m Mass lb...

Page 678: ...Hg 3 377 lb sq in 6 895 Energy Work Btu 1055 0 J J one Ws lb ft 1 3558 kW hour 3 600 000 0 Light Foot Candle 10 764 lm m Velocity mph 1 6093 km h Temperature F 32 5 9 C F 9 5 C 32 Fuel Performance 23...

Page 679: ...16 0 1875 4 7625 13 64 0 203125 5 15937 7 32 0 21875 5 55625 15 64 0 234375 5 95312 1 4 0 25 6 35 17 64 0 265625 6 74687 9 32 0 28125 7 14375 19 64 0 296875 7 54062 5 16 0 3125 7 9375 21 64 0 328125 8...

Page 680: ...16 66875 43 64 0 671875 17 06562 11 16 0 6875 17 4625 45 64 0 703125 17 85937 23 32 0 71875 18 25625 47 64 0 734375 18 65312 3 4 0 75 19 05 49 64 0 765625 19 44687 25 32 0 78125 19 84375 51 64 0 7968...

Page 681: ...0 9375 23 8125 61 64 0 953125 24 20937 31 32 0 96875 24 60625 63 64 0 984375 25 00312 1 1 0 25 4 GENERAL INFORMATION Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL...

Page 682: ...erature Change 4 Motion or Direction 5 View Angle 6 Dimension 1 2 7 Ambient Clean Air Flow or Cool Air Flow 8 Lubrication Point Oil or Fluid 9 Task Related 10 Sectioning 1 3 11 Gas Other Than Ambient...

Page 683: ...h Manual Transmission Forward Wheel Drive with Automatic Transmission 6 7 Body Style 69 4 door Sedan Notchback 8 Engine Type U 6 E 5 R J 1 6L Gas LDE 1 6L Gas LXT 1 6L Gas LXV 1 8L Gas 2H0 2 0L Diesel...

Page 684: ...ht factory weight The weight of all vehicles accessories The weight of the driver and the passengers The weight of the cargo 1 Name of Manufacturer 2 Gross Vehicle Weight Rating 3 Gross Axle Weight Ra...

Page 685: ...neral Motors label certain body parts on this vehicle with the VIN The purpose of the law is to reduce the number of motor vehicle thefts by helping in the tracing and recovery of parts from stolen ve...

Page 686: ...DO NOT USE AFTER M Y 2011 A51 SEAT FRT BKT CUSTOM A64 SEAT RR SPLIT FOLDING 40 60 A69 RESTRAINT SEAT BELT TENSIONER FRT VAR 2 A99 COMPARTMENT DOOR LOCKABLE GLOVE DOOR AAY INTERIOR TRIM CONFIG 16 ADL...

Page 687: ...VER UP DOWN AXJ VEHICLE TYPE PASSENGER CAR AYC RESTRAINT SYSTEM SEAT INFLATABLE DRIVER PASS FRT SEAT SIDE ROOF SIDE SINGLE STAGE B76 CLUSTER COLOR INST BLACK BAH EQUIPMENT SECURITY SYSTEM IMMOBILIZATI...

Page 688: ...T5 COUNTRY NETHERLANDS CT6 COUNTRY ITALY CT7 COUNTRY DENMARK CT8 COUNTRY PORTUGAL CT9 COUNTRY SPAIN CU0 COUNTRY UKRAINE CU1 COUNTRY NORWAY CU2 COUNTRY FINLAND CU3 COUNTRY FRANCE CU4 COUNTRY SWEDEN CU5...

Page 689: ...VISIONS HOUSING PAINTED DT4 ASHTRAY CIGARETTE LIGHTER DWE MIRROR O S LH RH RC ELEC HEAT AUX WFOV DRVR MANFOLD CNVX PASS DWF MIRROR O S LH RH RC ELEC HEAT AUX WFOV DRVR PWRFOLD CNVX PASS E17 BUMPER 2 5...

Page 690: ...R POLY SILVER MET G GCZ PRIMARY COLOR EXTERIOR LIGHT GOLD MET G GGE PRIMARY COLOR EXTERIOR SUPER RED G 717R GNA CHASSIS EQUIP FRONT STRUT ASM GNF CHASSIS EQUIP REAR REAR AXLE COMPOUND CRANK J60 BRAKE...

Page 691: ...1ST 4 167 SIXTH 0 623 N33 STEERING COLUMN TILT TYPE N34 STEERING WHEEL LEATHER 3 SPOKES N37 STEERING COLUMN TILT TELESCOPING N45 STEERING WHEEL 3 SPOKES N92 COVER WHEEL BOLT ON NE9 EMISSION SYSTEM EEC...

Page 692: ...NOTE U68 DISPLAY DRIVER INFO CENTER U91 ANTENNA SHORT ROOF RADIO UAG INFOTAINMENT DISPLAY GRAPHIC INFO DISPLAY GID VAR 1 UD7 SENSOR INDICATOR REAR PARKING ASSIST UDB DISPLAY INSTRUMENT DRIVER INFO ENH...

Page 693: ...Y SHEET METAL HIGH CORROSION PREVENTIVE VK8 HOLDER EYEGLASSES VNF ISOLATOR BATTERY VTW COMPARTMENT STOWAGE I P W LID VTX COMPARTMENT STOWAGE I P WO LID VY7 KNOB TRANS CONT LEVER LEATHER W1Y CONTROL ST...

Page 694: ...Metric Nut Strength Class 9 6 Metric Bolts Strength Class Increases as Numbers Increase The most commonly used metric fastener strength property classes are 9 8 and 10 9 The class identification is e...

Page 695: ...ating Type 7 Prevailing Torque Bolt Thread Profile Deformed Type 8 Prevailing Torque Bolt Nylon Strip Type 9 Prevailing Torque Bolt Out of Round Thread Area Type A prevailing torque fastener may be re...

Page 696: ...5 lb in 5 16 in 0 8 N m 7 5 lb in 3 8 in 1 3 N m 11 5 lb in 7 16 in 1 8 N m 16 lb in 1 2 in 2 3 N m 20 lb in 9 16 in 3 2 N m 28 lb in 5 8 in 4 N m 36 lb in 3 4 in 7 N m 54 lb in Nylon Interface Prevai...

Page 697: ...ool and tap to the required depth 1 Drill out the damaged threads Clean out any chips 2 Lubricate the tap with light engine oil Tap the hole Clean the threads 3 Thread the thread insert onto the mandr...

Page 698: ...ir Injection ALC Automatic Level Control Automatic Lamp Control AM FM Amplitude Modulation Frequency Modulation Ant Antenna AP Accelerator Pedal APCM Accessory Power Control Module API American Petrol...

Page 699: ...le BG Beige BHP Brake Horsepower BK Black BLK Black BLU Blue BN Brown BP Back Pressure BPCM Battery Pack Control Module BPMV Brake Pressure Modulator Valve BPP Brake Pedal Position BRN Brown BTDC Befo...

Page 700: ...MF Counter Electromotive Force CEX Cabin Exchanger cfm Cubic Feet per Minute cg Center of Gravity CID Color Info Display CID Cubic Inch Displacement CKP Crankshaft Position CKT Circuit C Ltr Cigar Lig...

Page 701: ...ches CV Constant Velocity Joint CVRSS Continuously Variable Road Sensing Suspension Cyl Cylinder s D D Dark D Diesel DAB Delayed Accessory Bus dB Decibels dBA Decibels on A weighted Scale DC Direct Cu...

Page 702: ...EC Electrical Center Engine Control ECC Electronic Climate Control ECI Extended Compressor at Idle ECL Engine Coolant Level ECM Engine Control Module Electronic Control Module ECS Emission Control Sys...

Page 703: ...ESP Electronic Stability Program ETC Electronic Throttle Control Electronic Temperature Control Electronic Timing Control ETCC Electronic Touch Climate Control ETR Electronically Tuned Receiver ETS E...

Page 704: ...Grams Gravitational Acceleration GA Gauge gal Gallon gas Gasoline GCW Gross Combination Weight GD Gold Gen Generator GL Gear Lubricant GM General Motors GME General Motors Europe GM SPO General Motor...

Page 705: ...ure Vapor HPVS Heat Pump Ventilation System Htd Heated HTR Heater HUD Head Up Display HVAC Heater Ventilation Air Conditioning HVACM Heater Vent Air Conditioning Module HVIL High Voltage Interlock Loo...

Page 706: ...rical Center ISC Idle Speed Control ISO International Standards Organization ISS Input Speed Shaft Input Shaft Speed ITCM Integrated Transmission Control Module K KAM Keep Alive Memory KDD Keyboard Di...

Page 707: ...Rear LT Left LT Light LT Long Term LTPI Low Tire Pressure Indicator LTPWS Low Tire Pressure Warning System LWB Long Wheel Base M MAF Mass Air Flow Man Manual MAP Manifold Absolute Pressure MAT Manifo...

Page 708: ...ally Closed NEG Negative Neu Neutral NI Neutral Idle NiMH Nickel Metal Hydride NLGI National Lubricating Grease Institute N m Newton meter Torque NO Normally Open NOx Oxides of Nitrogen NPTC National...

Page 709: ...ecovery OSS Output Shaft Speed oz Ounce s P PAG Polyalkylene Glycol PAIR Pulsed Secondary Air Injection PASS PSGR Passenger PASS Key Personalized Automotive Security System P B Power Brakes PC Pressur...

Page 710: ...Sliding Door PSP Power Steering Pressure psi Pounds per Square Inch psia Pounds per Square Inch Absolute psig Pounds per Square Inch Gauge pt Pint PTC Positive Temperature Coefficient PU Purple PWM P...

Page 711: ...ry contents are retained when power is removed RPM Revolutions per Minute Engine Speed RPO Regular Production Option RR Right Rear RSS Road Sensing Suspension RTD Real Time Damping RT Right RTV Room T...

Page 712: ...Speed Signal sq ft ft Square Foot Feet sq in in Square Inch Inches SR Silver SRC Service Ride Control SRI Service Reminder Indicator SRS Supplemental Restraint System SS Shift Solenoid ST Scan Tool S...

Page 713: ...ition TPA Terminal Positive Assurance TPM Tire Pressure Monitoring Tire Pressure Monitor TQ Turquoise TR Transmission Range TRANS Transmission Transaxle TT Tell Tail Warning Lamp TV Throttle Valve TVR...

Page 714: ...Difference VDOT Variable Displacement Orifice Tube VDV Vacuum Delay Valve vel Velocity VES Variable Effort Steering VF Vacuum Fluorescent VIO Violet VIN Vehicle Identification Number VLR Voltage Loop...

Page 715: ...ld WSS Wheel Speed Sensor WU OC Warm Up Oxidation Converter Catalytic WU TWC Warm Up Three Way Converter Catalytic X X valve Expansion Valve Y yd Yard s YE Yellow YEL Yellow GENERAL INFORMATION Sectio...

Page 716: ...ctive Fuel Management Acuzinc Airbank Allison AMMCO AUTOFUSE AUTOTRAC B Bendix BON AMI Bosch Bose C Catapillar CAT C Quam D Delco Delco Bose Delco Electronics Delco Freedom Delco LOC II Delco Moraine...

Page 717: ...Duracell Duraguard Durastop Duramax E Eaton Corporation EMD ETR F FLO LITE G General Motors GM GM Goodwrench Service GM Optikleen GM Parts GM Pass GM Ultralite GMAC Goodwrench GENERAL INFORMATION Sec...

Page 718: ...ITE M MAGNASTEER Maxifuse Metripack Micropack Minifuse Mr Goodwrench N Northstar O OnStar Optikleen P PASS KEY PASS KEYII PASSLOCK PK3 Posidrive Pro Q Quad 4 GENERAL INFORMATION Section 01 BACK TO CHA...

Page 719: ...Ray Stabilitrak Sunrayce Superlube Syclone T Tech 2 Techline Teflon Tefzel Theft I Theftlock Tiltmaster TORX Transjel Transguide Twilight Sentinel U Ultralite V Velcro W GENERAL INFORMATION Section 0...

Page 720: ...Weatherpack GENERAL INFORMATION Section 01 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 721: ...ocedure only at the identified lift points DO NOT allow the lifting equipment or jacking equipment to contact any other vehicle components Failure to perform the previous steps could result in damage...

Page 722: ...ENERAL INFORMATION Section 01 Select a Document Air Wind Noise Tracing Powder or Chalk Test Air Pressure Test Soap Suds or Bubble Test Exterior Windnoise Interior Windnoise BACK TO CHAPTER INDEX CHEVR...

Page 723: ...ind roar Wind rush When moving at highway speeds air pressure inside the vehicle becomes greater than the air pressure outside When a leak occurs the escaping air causes a hiss or a whistle Wind roar...

Page 724: ...he panel completely presses the weatherstrip firmly against the mating surface 2 Inspect the applied line on the weatherstrip The applied line is marred where contact is good A corresponding imprint i...

Page 725: ...ith the selector on high speed and in the defrost mode 3 Unlock and close the doors 4 Listen for escaping air along the door and the window seals with a stethoscope or a length of heater hose 5 GENERA...

Page 726: ...position with the selector on high speed and in the defrost mode 3 Unlock and close the doors 4 Apply the soap solution to the potential leak areas 5 Look for bubbles revealing escaping air 6 GENERAL...

Page 727: ...at a time If the location corresponds with the condition in step 2 pull over and make a temporary repair with 51 mm 2 in wide masking tape 1 Tape over the gaps and the moldings one at a time Test betw...

Page 728: ...pressure within the vehicle 1 Test drive the vehicle and listen for windnoise or a whistle 2 Pull the vehicle over and make the temporary repairs using masking tape If you cannot determine the source...

Page 729: ...Number Description CH 39570 J 39570 Chassis Ear GE 41416 J 41416 Ultrasonic Leak Detector GENERAL INFORMATION Section 01 Air Wind and Noise BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 20...

Page 730: ...Squeaks and Rattles Symptoms Squeaks and Rattles Select a Document GENERAL INFORMATION Section 01 Squeaks and Rattles BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 731: ...h the component that squeaks or rattles securely Separate the components that squeak or rattle to prevent contact Insulate the components that squeak or rattle Insulate low uniform friction surfaces t...

Page 732: ...and the tools Tightly secure the spare tire or the tire repair kit and all tools Perform a road test to verify that the noise is eliminated Glass Knock Coming From the Rear of the Vehicle When Driving...

Page 733: ...im where the cover makes contact Squeak Coming From Instrument Cluster Trim Plate Checks Action Check for rubbing the cluster trim plate on the instrument panel Test drive the vehicle in order to veri...

Page 734: ...Number Description CH 39570 J 39570 Chassis Ear GE 41416 J 41416 Ultrasonic Leak Detector GENERAL INFORMATION Section 01 Squeaks and Rattles BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 20...

Page 735: ...r Hose Test 2009 General Motors Corporation All rights reserved 1 of 1 06 10 2009 12 09 Body Waterleak Repair Stationary Window Waterleak Repair GENERAL INFORMATION Section 01 Waterleaks BACK TO CHAPT...

Page 736: ...nd a door door window rear compartment lid or liftgate area this does not necessarily indicate a bad weatherstrip An adjustment to these areas may resolve the condition Watertest Stand Assembly 1 Pipe...

Page 737: ...water spray 30 degrees down and 45 degrees toward the rear 5 Aim the water towards the corner of the windshield In order to check the side windows for leaks position the water stand towards the cente...

Page 738: ...vehicle in order to locate the leak 1 Begin testing at the base of the window or the windshield 2 Slowly move the hose upward and across the top of the vehicle 3 GENERAL INFORMATION Section 01 Waterl...

Page 739: ...the edges Begin at the bottom and gradually move up and across the top 1 Note The compressed air should not exceed 205 kPa 30 psi Have an assistant inside of the vehicle with an air hose 2 Have the as...

Page 740: ...onents in order to repair the leak If the floor carpet is wet refer to Floor Carpet Drying 1 Cut out a portion of the adhesive caulking in the leak area from inside or outside of the vehicle 2 Clean a...

Page 741: ...e water damage 2 Replace the SDM harness connector 3 Replace the SDM 4 Carefully follow these tasks to ensure personal safety avoid air bags deployment or unneeded SRS system repairs If the floor carp...

Page 742: ...Coverings and Headlinings Instrument Panel and Console Trim Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 Select a Service Category BACK TO MAIN INDEX CHEVROLET CRUZE BODY REPAIR MANUAL...

Page 743: ...Nameplate Replacement Cruze Left Side Rear Compartment Lid Emblem Nameplate Replacement Rear Emblem Rear Compartment Lid Emblem Nameplate Replacement LT or LTZ Rear Compartment Lid Emblem Nameplate Re...

Page 744: ...23 lb in Radiator Grille Emblem Screw 2 5 N m 23 lb in Radiator Grille Support Bolt 4 5 N m 40 lb in Radiator Lower Grille Bolt 2 5 N m 23 lb in Radiator Upper Grille Bolt 2 5 N m 23 lb in Rear Side D...

Page 745: ...Front Door Diesel a 65 mm b 83 mm BODY HARDWARE AND TRIM Section 02 Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 746: ...Front Door Diesel a 60 mm b 87 mm BODY HARDWARE AND TRIM Section 02 Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 747: ...Rear Compartment Lid Diesel a 122 mm b 32 mm BODY HARDWARE AND TRIM Section 02 Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 748: ...Rear Compartment Lid Ecoline a 162 mm b 32 mm BODY HARDWARE AND TRIM Section 02 Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 749: ...ld emblem Clean all adhesive from the front fender and wipe the surface dry with a clean lint free towel prior to installing the new emblem 2 When removing protective liners from the adhesive tape be...

Page 750: ...reface section Tighten 2 5 N m 23 lb in 2 Front Fog Lamp Bezel Procedure Disengage the four inner retainer tabs securing the bezel to the front bumper fascia 1 Pull outward from the outer edge in orde...

Page 751: ...allout Component Name 1 Front Bumper Fascia Front Tow Eye Access Hole Cover BODY HARDWARE AND TRIM Section 02 Exterior Trim BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 752: ...on Refer to Fastener Caution in the Preface section Tip Pull the window weatherstrip aside Tighten 2 N m 18 lb in 2 Front Side Door Window Frame Cover BODY HARDWARE AND TRIM Section 02 Exterior Trim B...

Page 753: ...on Refer to Fastener Caution in the Preface section Tip Pull the window weatherstrip aside Tighten 2 N m 18 lb in 2 Rear Side Door Window Frame Front Cover BODY HARDWARE AND TRIM Section 02 Exterior T...

Page 754: ...rew Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Radiator Grille Emblem Assembly BODY HARDWARE AND TRIM Section 02 Exterior Trim BACK TO CHAPTER INDEX CHEV...

Page 755: ...om the rear compartment panel and wipe the surface dry with a clean lint free towel prior to installing the new nameplate 2 When removing protective liners from the adhesive tape be careful not to tou...

Page 756: ...om the rear compartment panel and wipe the surface dry with a clean lint free towel prior to installing the new nameplate 2 When removing protective liners from the adhesive tape be careful not to tou...

Page 757: ...om the rear compartment panel and wipe the surface dry with a clean lint free towel prior to installing the new nameplate 2 When removing protective liners from the adhesive tape be careful not to tou...

Page 758: ...om the rear compartment panel and wipe the surface dry with a clean lint free towel prior to installing the new nameplate 2 When removing protective liners from the adhesive tape be careful not to tou...

Page 759: ...om the rear compartment panel and wipe the surface dry with a clean lint free towel prior to installing the new nameplate 2 When removing protective liners from the adhesive tape be careful not to tou...

Page 760: ...om the rear compartment panel and wipe the surface dry with a clean lint free towel prior to installing the new nameplate 2 When removing protective liners from the adhesive tape be careful not to tou...

Page 761: ...om the rear compartment panel and wipe the surface dry with a clean lint free towel prior to installing the new emblem 2 When removing protective liners from the adhesive tape be careful not to touch...

Page 762: ...om the rear compartment panel and wipe the surface dry with a clean lint free towel prior to installing the new emblem 2 When removing protective liners from the adhesive tape be careful not to touch...

Page 763: ...om the rear compartment panel and wipe the surface dry with a clean lint free towel prior to installing the new emblem 2 When removing protective liners from the adhesive tape be careful not to touch...

Page 764: ...om the rear compartment panel and wipe the surface dry with a clean lint free towel prior to installing the new nameplate 2 When removing protective liners from the adhesive tape be careful not to tou...

Page 765: ...nt 1 Radiator Upper Grille Clip Qty 4 2 Radiator Upper Grille Screw Qty 8 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 3 Radiator Upper Grille Assembly Exterior Tr...

Page 766: ...r Fascia Replacement 1 Radiator Lower Grille Screw Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Radiator Lower Grille Assembly Exterior Trim BODY HARDWARE...

Page 767: ...ection in the plenum chamber and drains system Plenum Chamber and Drain Valve Cleaning The plenum chamber is located in front of the windshield and below the air inlet grille panel Remove the air inle...

Page 768: ...arpet Replacement Headlining Trim Panel Replacement With Sunroof Headlining Trim Panel Replacement Without Sunroof Floor Coverings and Headlinings BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER IND...

Page 769: ...nded to a foam padding or attached to a synthetic padding dry the carpet using the method described below For a 2 piece carpet assembly with a synthetic padding dry the assembly using the method descr...

Page 770: ...nels Refer to Front Side Door Sill Trim Plate Replacement 4 Remove rear sill panels Refer to Rear Side Door Sill Trim Plate Replacement 5 Remove center pillar lower garnish moldings Refer to Center Pi...

Page 771: ...bling and Enabling 1 Remove the sunshade supports Refer to Sunshade Support Replacement 2 Remove the roof console Refer to Roof Console Replacement 3 Remove the windshield outside moisture sensor cove...

Page 772: ...bling and Enabling 1 Remove the sunshade supports Refer to Sunshade Support Replacement 2 Remove the roof console Refer to Roof Console Replacement 3 Remove the windshield outside moisture sensor cove...

Page 773: ...ement Instrument Panel Lower Trim Panel Replacement Right Side Instrument Panel Upper Compartment Replacement Instrument Panel Compartment Replacement Instrument Panel Molding Replacement Instrument P...

Page 774: ...Cluster Lower Trim Plate Screw 2 5 N m 23 lb in Instrument Panel Compartment Bracket Bolt 9 N m 80 lb in Instrument Panel Compartment Bracket Screw 2 5 N m 23 lb in Instrument Panel Compartment Screw...

Page 775: ...e instrument panel assembly Refer to Instrument Panel Assembly Replacement 1 Instrument Panel Insulator Seal Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX C...

Page 776: ...rument cluster Refer to Instrument Cluster Replacement 1 Instrument Panel Steering Column Upper Trim Cover Assembly Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER...

Page 777: ...ment 1 Steering Column Lower Trim Cover Bolt Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Instrument Panel Steering Column Lower Trim Cover Assembly Instru...

Page 778: ...ent panel center upper molding 1 When replacing the instrument panel center upper molding remove both instrument panel center air outlet Refer to Instrument Panel Center Air Outlet Replacement 2 Instr...

Page 779: ...acement 1 Instrument Panel Upper Trim Panel Screw Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Instrument Panel Upper Trim Panel Assembly Instrument Panel...

Page 780: ...eplacement 1 Instrument Panel Upper Trim Panel Left Side Tip When replacing the instrument panel upper trim panel transfer the instrument panel outer air outlet Instrument Panel and Console Trim BODY...

Page 781: ...m Cover Replacement 1 Instrument Panel Accessory Bezel Screw Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Instrument Panel Accessory Bezel Assembly Instrum...

Page 782: ...Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Driver Information Display Bezel Assembly Tip When replacing the driver information display bezel remove the driver...

Page 783: ...Component Name 1 Instrument Panel Cluster Trim Plate Assembly Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODE...

Page 784: ...Component Name 1 Instrument Panel Outer Trim Cover Right Side Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODE...

Page 785: ...Component Name 1 Instrument Panel Outer Trim Cover Left Side Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL...

Page 786: ...o Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Instrument Panel Lower Trim Pad Cover Assembly Procedure Remove headlamp switch 1 Disconnect the electrical connectors 2 When repla...

Page 787: ...nent Name 1 Instrument Panel Lower Trim Panel Replacement Left Side Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO...

Page 788: ...ment 1 Instrument Panel Cluster Lower Trim Plate Screw Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Instrument Panel Cluster Lower Trim Plate Assembly Inst...

Page 789: ...nent Name 1 Instrument Panel Lower Trim Panel Replacement Right Side Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 T...

Page 790: ...reface section Procedure Before removing the instrument panel upper compartment screws remove mat Tighten 2 5 N m 23 lb in 2 Instrument Panel Upper Compartment Assembly Instrument Panel and Console Tr...

Page 791: ...Cover Replacement Right Side 1 Instrument Panel Compartment Screw Qty 5 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Instrument Panel Compartment Assembly Instru...

Page 792: ...llout Component Name 1 Instrument Panel Molding Assembly Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDE...

Page 793: ...trument Panel Upper Trim Pad Insert Screw Qty 6 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Instrument Panel Upper Trim Pad Insert Assembly Instrument Panel and...

Page 794: ...Panel Inflatable Restraint Module Bracket Nut Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb in 2 Instrument Panel Inflatable Restraint Module Bracket Assembly Ins...

Page 795: ...instrument panel molding Refer to Instrument Panel Molding Replacement 10 Remove the center air outlet assembly Refer to Instrument Panel Center Air Outlet Replacement 11 Remove the left outer air out...

Page 796: ...nel tie bar bolts 3 4 Remove 2 instrument panel tie bar nuts 2 Installation Procedure Caution Refer to Fastener Caution in the Preface section Install instrument panel tie bar 1 1 Install 4 instrument...

Page 797: ...1 2 Connect electrical connectors Install instrument panel compartment Refer to Instrument Panel Compartment Replacement 3 Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO...

Page 798: ...ect electrical connectors Installation Procedure Install instrument panel wiring harness 2 from instrument panel tie bar 1 1 Connect electrical connectors Install instrument panel compartment assembly...

Page 799: ...Control Lever Trim Cover Replacement 1 Front Floor Console Storage Tray Screw Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Front Floor Console Storage Tra...

Page 800: ...Component Name 1 Transmission Control Lever Trim Cover Assembly Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MOD...

Page 801: ...boot 1 Apply bead of adhesive to upper surface of parking brake lever arrow 2 Install parking brake lever boot carefully 3 Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO...

Page 802: ...ight Side 2 Remove transmission control lever trim cover Refer to Automatic or Manual Transmission Control Lever Trim Cover Replacement 3 1 Front Floor Console Screw Qty 10 Caution Refer to Fastener C...

Page 803: ...ar Cover Replacement 1 Front Floor Console Armrest Bolt Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Front Floor Console Armrest Instrument Panel and Conso...

Page 804: ...etainer clips securing the cover to the floor console 1 Disconnect the electrical connections 2 When replacing the front floor console rear cover assembly transfer all necessary components 3 Instrumen...

Page 805: ...en 2 5 N m 22 lb in 3 Roof Console Assembly Procedure Disconnect the electrical connectors 1 When replacing the driver information display bezel remove the driver information display 2 Instrument Pane...

Page 806: ...9 A Plug Lifter DT 6459 B DW240 090 MKM J 6459 B Torque Wrench GE 604 D MKM 604 D Torx Bit and Socket Set Instrument Panel and Console Trim BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEV...

Page 807: ...t Replacement Windshield Garnish Molding Replacement Center Pillar Upper Garnish Molding Replacement Center Pillar Lower Garnish Molding Replacement Quarter Window Garnish Molding Replacement Body Sid...

Page 808: ...witch Bezel Screw 2 5 N m 23 lb in Rear Side Door Armrest Pull Cup Bolts 2 N m 18 lb in Rear Side Door Inside Handle Bolt 2 N m 18 lb in Rear Side Door Trim Bolt 2 5 N m 23 lb in Rear Side Door Trim B...

Page 809: ...1 Front Side Door Window Switch Bezel Screw Qty 8 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Front Side Door Window Switch Bezel Assembly Interior Trim and Pa...

Page 810: ...1 Rear Side Door Window Switch Bezel Screw Qty 8 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Rear Side Door Window Switch Bezel Assembly Interior Trim and Pane...

Page 811: ...ut Component Name 1 Side Door Locking Rod Knob Trim Cover Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL I...

Page 812: ...Side Door Upper Trim Cover Assembly Clip Qty 2 2 Front Side Door Upper Trim Cover Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPA...

Page 813: ...move cap Use suitable tool to unsnap 3 Front Side Door Inside Handle Bolt Tighten 2 5 N m 22 lb in 4 Front Side Door Trim Clip Qty 10 5 Front Side Door Trim Assembly Procedure Pull upwards on the door...

Page 814: ...ment 1 Front Side Door Water Deflector Procedure Pull the water deflector from the door Guide electrical connectors through the water deflector while removing it from the door Interior Trim and Paneli...

Page 815: ...Door Water Deflector Procedure Pull the water deflector from the door Guide electrical connectors through the water deflector while removing it from the door BODY HARDWARE AND TRIM Section 01 Interior...

Page 816: ...the rear side door trim Refer to Rear Side Door Trim Replacement 1 Rear Side Door Window Garnish Molding Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHE...

Page 817: ...he front side door trim Refer to Front Side Door Trim Replacement 1 Front Side Door Window Garnish Molding Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX C...

Page 818: ...t Side Door Sill Trim Plate Assembly 2 Front Side Door Sill Trim Plate Assembly Clip Qty 5 Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAI...

Page 819: ...Sill Trim Plate Replacement Assembly 2 Rear Side Door Sill Trim Plate Replacement Assembly Clip Qty 2 Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE...

Page 820: ...llout Component Name 1 Front and Rear Side Door Sill Trim Plate Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDE...

Page 821: ...e Fold the assist handle downward and hold 1 Use a small flat bladed tool to open the assist handle covers to access the screws 2 Tighten 6 N m 53 lb in 2 Assist Handle Assembly Interior Trim and Pane...

Page 822: ...Refer to Headlining Trim Panel Replacement 1 Sunshade Support Bolt Cover 2 Sunshade Screws Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 3 N m 27 lb in 3 Sunshade Assembly Int...

Page 823: ...de Replacement 1 Sunshade Support Screw Caution Refer to Fastener Caution in the Preface section Tighten 3 N m 27 lb in 2 Sunshade Support Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Se...

Page 824: ...y Procedure Loosen tether clip and steel clips 1 Disconnect electrical connector 2 The tether clip at the upper portion of the garnish molding MUST be replaced any time the garinish molding is removed...

Page 825: ...to Driver or Passenger Seat Retractor Side Belt Replacement 2 1 Center Pillar Upper Garnish Molding Clip 2 Center Pillar Lower Garnish Molding Assembly Procedure When replacing the center pillar lowe...

Page 826: ...ment 1 Remove the rear side door sill trim plate Refer to Rear Side Door Sill Trim Plate Replacement 2 1 Center Pillar Lower Garnish Molding Clip Qty 6 2 Center Pillar Lower Garnish Molding Assembly I...

Page 827: ...allout Component Name 1 Quarter Window Garnish Molding Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDE...

Page 828: ...r to Rear Seat Replacement 2 Remove the quarter window garnish molding Refer to Quarter Window Garnish Molding Replacement 3 1 Rear Window Panel Trim Retainer Clip 2 Body Side Trim Panel Retainer Qty...

Page 829: ...nt Name 1 Body Side Trim Panel Retainer Qty 4 2 Body Side Trim Panel Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010...

Page 830: ...Component Name 1 Radio Front Side Door Speaker Grille Bezel Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODE...

Page 831: ...Component Name 1 Radio Rear Side Door Speaker Grille Bezel Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL...

Page 832: ...e the high mount stop lamp Refer to High Mount Stop Lamp Replacement 2 1 Rear Window Panel Trim Clip Qty 6 2 Rear Window Panel Trim Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 0...

Page 833: ...he Preface section Tighten 2 5 N m 23 lb in 3 Rear Side Door Pull Handle Screw Tighten 2 5 N m 23 lb in 4 Rear Side Door Trim Clip Qty 5 5 Rear Side Door Trim Assembly Procedure Pull upwards on the do...

Page 834: ...atch Striker Cover 2 Rear Compartment Sill Trim Plate Clip Qty 4 3 Rear Compartment Sill Trim Plate Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLE...

Page 835: ...partment Lid Inner Panel Trim Retainer Qty 12 2 Rear Compartment Lid Inner Panel Trim Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY R...

Page 836: ...fer to Rear Compartment Sill Trim Plate Replacement 1 Body Side Trim Panel Retainer Qty 3 2 Body Side Trim Panel Screw 3 Body Side Trim Panel Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM...

Page 837: ...trim plate Refer to Rear Compartment Sill Trim Plate Replacement 1 Body Side Trim Panel Retainer Qty 4 2 Body Side Trim Panel Assembly Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BAC...

Page 838: ...M 569 A Plug Lifter DT 6459 B DW240 090 MKM J 6459 B Torque Wrench GE 604 D MKM 604 D Torx Bit and Socket Set Interior Trim and Paneling BODY HARDWARE AND TRIM Section 02 BACK TO CHAPTER INDEX CHEVROL...

Page 839: ...es Bumpers and Fascias BODY REPAIR Section 03 Collision Repair Frame and Underbody Paint and Coatings Plastic Panel Information and Repair Select a Service Category BACK TO MAIN INDEX CHEVROLET CRUZE...

Page 840: ...ment Hood Insulator Replacement Hood Primary and Secondary Latch Replacement Rear Compartment Lid Adjustment Rear Compartment Lid Replacement Front Side Door Check Replacement Fuel Tank Filler Door Re...

Page 841: ...mp and Front Bumper Fascia Mount Panel Bolt 22 N m 17 lb ft Hood Hinge Bolt 26 N m 20 lb ft Hood Hinge Reinforcement Nut 26 N m 20 lb ft Rear Compartment Lid Hinge Bolt 9 N m 80 lb in Rear Side Door C...

Page 842: ...o Radiator Grille Reinforcement Support Replacement 3 Remove the hood primary and secondary latch Refer to Hood Primary and Secondary Latch Replacement 4 1 Headlamp and Front Bumper Fascia Mount Panel...

Page 843: ...Replacement 2 Remove the front fender Refer to Front Fender Replacement 3 1 Front Fender Bracket Bolt Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb in 2 Front Fender Fro...

Page 844: ...diator grille support Refer to Radiator Grille Reinforcement Support Replacement 3 Remove the air inlet grille panel Refer to Air Inlet Grille Panel Replacement 4 1 Hood Primary Latch Release Cable Pr...

Page 845: ...ent 2 1 Rear Side Door Check Bolt Caution Refer to Fastener Caution in the Preface section Tip Place the door in the full open position Tighten 25 N m 18 lb ft 2 Rear Side Door Check Nut Procedure Rem...

Page 846: ...the rear door the rocker panel and the front fender and so that the front side door is flush with the roof the rear door the rocker panel and the front fender 2 Adjustment Front side door to roof a 6...

Page 847: ...ore removing the hinge bolts 3 With the aid of an assistant remove the door 4 Tighten 25 N m 18 lb ft 2 Front Side Door Lower Hinge Bolt Qty 2 Tighten 25 N m 18 lb ft 3 Front Side Door Upper Hinge Bol...

Page 848: ...the rear door is flush with the roof the quarter outer panel the rocker panel and the front side door 2 Adjustment Rear side door to roof a 6 0 mm 1 0 mm 0 24 in 0 04 in Rear side door to quarter oute...

Page 849: ...fore removing the hinge bolts 3 With the aid of an assistant remove the door 4 Tighten 25 N m 18 lb ft 2 Rear Side Door Lower Hinge Bolt Qty 2 Tighten 25 N m 18 lb ft 3 Rear Side Door Upper Hinge Bolt...

Page 850: ...anel Replacement 5 Remove the front fender shipping cover Refer to Front Fender Shipping Cover Replacement 6 Remove the front fender insulator Refer to Front Fender Insulator Replacement 7 1 Front Fen...

Page 851: ...ent Name 1 Front Fender Insulator Retainer 2 Front Fender Shipping Cover Bolted Exterior Body Panels and Closures BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 T...

Page 852: ...in vehicle battery power disruption to the VCIM OnStar module Do not disconnect the main vehicle battery or remove the OnStar fuse with the ignition key in any position other than OFF Retained accesso...

Page 853: ...im Replacement 1 Rear Compartment Lid Wiring Harness Plug Procedure Disconnect the battery 1 Release the locking device to disconnect the wiring harness plug 2 2 Rear Compartment Lid Wiring Harness Bo...

Page 854: ...n vehicle battery power disruption to the VCIM OnStar module Do not disconnect the main vehicle battery or remove the OnStar fuse with the ignition key in any position other than OFF Retained accessor...

Page 855: ...eplacement 1 Hood Primary Latch Release Cable Handle Procedure Pull down the hood primary latch release cable handle 1 To release the handle pull down the cable and unhook from the handle 2 Bolted Ext...

Page 856: ...front side door Refer to Front Side Door Replacement 3 1 Front Side Door Hinge Bolt Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 25 N m 19 lb ft 2 Front Side Door Hinge Proc...

Page 857: ...t fender Refer to Front Fender Replacement 2 1 Hood Hinge Bolt Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 26 N m 19 lb ft 2 Hood Hinge Bolted Exterior Body Panels and Closu...

Page 858: ...ent 2 1 Rear Compartment Lid Rear Hinge Bolt Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb in 2 Rear Compartment Lid Rear Hinge Procedure Adjust rear compartment l...

Page 859: ...lt Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 25 N m 19 lb ft 2 Reart Side Door Hinge Procedure Adjust rear side door as needed Refer to Rear Side Door Adjustment Bolted Ex...

Page 860: ...hat the hood is flush with both fenders on the front edge the front bumper fascia and the headlamps 2 Adjustment Hood to front fender a 3 0 mm 0 75 mm 0 12 in 0 03 in Hood to headlamp b 3 0 mm 1 0 mm...

Page 861: ...washer nozzle hose Refer to Windshield Washer Nozzle Hose Replacement 1 Hood Hinge Reinforcement Nut Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 26 N m 19 lb ft 2 Hood Proce...

Page 862: ...wheelhouse liner Refer to Front Wheelhouse Liner Replacement 1 Front Fender Insulator Retainer 2 Front Fender Insulator Bolted Exterior Body Panels and Closures BODY REPAIR Section 03 BACK TO CHAPTER...

Page 863: ...t Component Name 1 Hood Insulator Retainer Qty 9 2 Hood Insulator Bolted Exterior Body Panels and Closures BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL...

Page 864: ...nd Secondary Latch Retainer Bolt Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 20 N m 15 lb ft 2 Hood Primary and Secondary Latch Procedure To release the hood primary and sec...

Page 865: ...mp and the rear bumper fascia and so that the rear compartment lid is flush with the quarter outer panel the rear fog lamp and the rear bumper fascia 2 Adjustment Rear compartment lid to quarter outer...

Page 866: ...on Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb ft 2 Rear Compartment Lid Procedure Disconnect the electrical connector 1 Adjust rear compartment as needed Refer to Rear Compar...

Page 867: ...1 Front Side Door Check Link Bolt Caution Refer to Fastener Caution in the Preface section Tip Place the door in the full open position Tighten 25 N m 18 lb ft 2 Front Side Door Check Link Nut Proced...

Page 868: ...ent Name 1 Fuel Tank Filler Door Procedure Open the fuel tank filler door Bolted Exterior Body Panels and Closures BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010...

Page 869: ...Door Replacement 2 1 Fuel Tank Filler Door Lock Actuator Procedure Disconnect electrical connector 2 Fuel Tank Filler Pipe Housing Procedure Unclip 4 clips and remove Tip Push fuel tank filler door l...

Page 870: ...edure Remove the radiator grille reinforcement support Refer to Radiator Grille Reinforcement Support Replacement 1 Hood Hold Open Rod Pivot Qty 2 2 Hood Hold Open Rod Bolted Exterior Body Panels and...

Page 871: ...artment Lid Hinge Torque Rod Right Side Tip Only use the special tool to remove and install the rear compartment lid hinge torque rod 2 Rear Compartment Lid Hinge Torque Rod Left Side Tip Only use the...

Page 872: ...Callout Component Name 1 Hood Rear Weatherstrip Bolted Exterior Body Panels and Closures BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 873: ...cement Support Bolt Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 10 N m 89 lb in 2 Radiator Grille Reinforcement Support Retainer Qty 3 3 Radiator Grille Reinforcement Suppor...

Page 874: ...re Open the side doors at full opening position 1 Unclip the front and rear side door lower weatherstrip from the rocker outer panel 2 Bolted Exterior Body Panels and Closures BODY REPAIR Section 03 B...

Page 875: ...ocedure Unclip weatherstrip from front side door 1 When removing protective liners from adhesive tape be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any...

Page 876: ...pper corner of the center pillar 2 Working downward along the front edge install the weatherstrip on the door opening flange ensuring that the carrier is fully seated in the corners 3 Using a rubber m...

Page 877: ...er corner of the rear compartment opening 2 Working downward along the edge install the weatherstrip on the rear compartment opening flange ensuring that the carrier is fully seated in the corners 3 U...

Page 878: ...ocedure Unclip weatherstrip from rear side door 1 When removing protective liners from adhesive tape be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any f...

Page 879: ...pper corner of the center pillar 2 Working downward along the front edge install the weatherstrip on the door opening flange ensuring that the carrier is fully seated in the corners 3 Using a rubber m...

Page 880: ...tration Tool Number Description BO 125 KM 125 Torque Rod Lifter Bolted Exterior Body Panels and Closures BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL I...

Page 881: ...placement Front Bumper Fascia Lower Stiffener Replacement Front Bumper Fascia Air Deflector Replacement Rear Bumper Fascia Replacement Rear Bumper Fascia Guide Replacement Rear Bumper Fascia Inner Gui...

Page 882: ...lb ft Front Bumper Fascia Air Deflector Bolt 2 5 N m 23 lb in Front Bumper Fascia Bolt 9 N m 80 lb in Front Wheelhouse Liner Bolt 2 5 N m 23 lb in Rear Bumper Energy Absorber Nut 40 N m 30 lb ft Rear...

Page 883: ...front bumper fascia Refer to Front Bumper Fascia Replacement 1 Front Bumper Energy Absorber Procedure Unclip from front bumper fascia Bumpers and Fascias BODY REPAIR Section 03 BACK TO CHAPTER INDEX...

Page 884: ...Caution in the Preface section Tighten 160 N m 119 lb ft Note Do NOT reuse the old bolt 2 Front Bumper Energy Absorber Bracket Bolt Tip For removal only loosen the bolt Tighten 22 N m 17 lb ft 3 Fron...

Page 885: ...n and must be replaced at the factory welds to retain structure integrity Refer to Front Bumper Impact Bar Replacement Bumpers and Fascias BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE...

Page 886: ...ascia Bolt Qty 2 Tighten 9 N m 80 lb in 3 Front Bumper Fascia Retainer Qty 4 4 Front Bumper Fascia Lower Stiffener Bolt Qty 3 Tip Only loosen the bolts Tighten 2 5 N m 23 lb in 5 Front Bumper Fascia P...

Page 887: ...cia Replacement 1 Front Bumper Fascia Guide Rivet Qty 2 2 Headlamp Bolt Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 3 Front Bumper Fascia Guide Bumpers and Fascia...

Page 888: ...Bumper Fascia Opening Lower Cover Bolt Qty 6 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 3 Front Bumper Fascia Opening Lower Cover Bumpers and Fascias BODY REPAIR...

Page 889: ...eplacement 1 Front Bumper Fascia Lower Stiffener Bracket Bolt Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 22 N m 17 lb ft 2 Front Bumper Fascia Lower Stiffener Bumpers and F...

Page 890: ...er Replacement 1 Front Bumper Fascia Air Deflector Bolt Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Front Bumper Fascia Air Deflector Procedure Unclip fro...

Page 891: ...e rear bumper fascia rearwards at the front edge to load the three clips on the inboard fascia guides under the tail lamp position 1 Release the clips with an suitable tool 2 Continue to pull the rear...

Page 892: ...ascia Replacement 1 Rear Bumper Fascia Guide Rivet Qty 4 Special Tools BO 594 A Hand Rivet Tongs For equivalent regional tools refer to Special Tools 2 Rear Bumper Fascia Guide Bumpers and Fascias BOD...

Page 893: ...Replacement 1 Rear Bumper Fascia Inner Guide Rivet Qty 2 Special Tools BO 594 A Hand Rivet Tongs For equivalent regional tools refer to Special Tools 2 Rear Bumper Fascia Inner Guide Bumpers and Fasci...

Page 894: ...Replacement 1 Rear Bumper Fascia Outer Guide Rivet Qty 3 Special Tools BO 594 A Hand Rivet Tongs For equivalent regional tools refer to Special Tools 2 Rear Bumper Fascia Outer Guide Bumpers and Fasci...

Page 895: ...umper Fascia Replacement 1 Rear Bumper Energy Absorber Nut Qty 6 Caution Refer to Fastener Caution in the Preface section Tighten 40 N m 30 lb ft 2 Rear Bumper Impact Bar Bumpers and Fascias BODY REPA...

Page 896: ...Illustration Tool Number Description BO 594 A MKM 594 A Hand Rivet Tongs Bumpers and Fascias BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 897: ...l Replacement MAG Welding Roof Front Header Panel Replacement MIG Brazing Roof Rear Header Panel Replacement MAG Welding Roof Rear Header Panel Replacement MIG Brazing Rocker Inner Panel Replacement M...

Page 898: ...cement MAG Welding Rear Floor Panel Filler Replacement MIG Brazing Tail Lamp Pocket Replacement MAG Welding Tail Lamp Pocket Replacement MIG Brazing Collision Repair BODY REPAIR Section 03 Dual Phase...

Page 899: ...plication Specification Metric English Front Bumper Impact Bar Bolt 110 N m 81 lb ft Collision Repair BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDE...

Page 900: ...are duplicated with tram bar pointers set at equal lengths All die marks holes slots and fasteners are measured to the center All dimensions are symmetrical unless otherwise specified Point to Point M...

Page 901: ...Rear End Lower Rear End Side Collision Repair BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 902: ...Front Seat Mounting Points Collision Repair BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 903: ...Lock Pillar Inner Panel Dual Phase Steel Body Lock Pillar Inner Panel Replacement 9 Body Side Inner Panel Mild Steel Body Side Inner Panel Sectioning 10 Body Lock Pillar Outer Panel Reinforcement Out...

Page 904: ...eplacement 22 Front End Upper Tie Bar Support Mild Steel Front End Upper Tie Bar Replacement 23 Front Bumper Impact Bar Steel Shoe Bracket Mild Steel Front Bumper Impact Bar Replacement View Rear Numb...

Page 905: ...Floor Panel Sectioning 10 Underbody Rear Side Rail Reinforcement Mild Steel Underbody Rear Side Rail Reinforcement Replacement 11 Rear Bumper Impact Bar Stud Plate Mild Steel Rear Bumper Impact Bar St...

Page 906: ...9 Drill plug weld holes approximately 13 mm 1 2 in from the edge of the cuts the sectioning areas of the service panel and the original panel 10 Prepare all mating surfaces as necessary 11 Apply GM a...

Page 907: ...nd Enabling 1 Disconnect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection 2 Remove all related panels and components 3 Remove the 8 front bumper impact bar bolts...

Page 908: ...2 Note Use only the original front bumper impact bar bolts Replace bolts if damaged Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 3 Install all related panels and components 4 Con...

Page 909: ...2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary R...

Page 910: ...lamp mount panel into position 6 Plug weld accordingly 7 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 8 Paint the repaire...

Page 911: ...t the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark...

Page 912: ...sary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 8 Install all related panels and components 9 Connect the negative battery cable R...

Page 913: ...nection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as nece...

Page 914: ...remaining original part Locate these holes 13 mm 1 2 in from the edge of part and spaced 40 mm 1 1 2 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates halfway into the sect...

Page 915: ...r area as necessary Refer to Anti Corrosion Treatment and Repair 13 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 14 Install all related panels and components 15 Connect the negati...

Page 916: ...nection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as nece...

Page 917: ...tioning cut on the remaining original part Locate these holes 13 mm 1 2 in from the edge of part and spaced 40 mm 1 1 2 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates hal...

Page 918: ...r area as necessary Refer to Anti Corrosion Treatment and Repair 13 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 14 Install all related panels and components 15 Connect the negati...

Page 919: ...emove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all the necessary factory welds of the front end sheet m...

Page 920: ...nt end upper tie bar 1 on the vehicle 1 Verify the fit of the front end upper tie bar 2 Clamp the front end upper tie bar into position 3 Weld seam accordingly 4 Collision Repair BODY REPAIR Section 0...

Page 921: ...position 11 Plug weld accordingly 12 Install front bumper impact bar before applying the sealers and anti corrosion materials 13 Apply the sealers and anti corrosion materials to the repair area as ne...

Page 922: ...omponents 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment a...

Page 923: ...ront end upper tie bar 1 on the vehicle 1 Verify the fit of the front end upper tie bar 2 Clamp the front end upper tie bar into position 3 Braze accordingly 4 Collision Repair BODY REPAIR Section 03...

Page 924: ...Install front bumper impact bar before applying the sealers and anti corrosion materials 13 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treat...

Page 925: ...uch of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all the necessary facto...

Page 926: ...surfaces for welding 2 Position the drivetrain and front suspension frame front support on the vehicle 3 Verify the fit of the drivetrain and front suspension frame front support 4 Clamp the drivetra...

Page 927: ...Anti Corrosion Treatment and Repair 8 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 9 Install all related panels and components 10 Connect the negative battery cable Refer to Batt...

Page 928: ...uch of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all the necessary facto...

Page 929: ...e attaching surfaces for brazing 2 Position the drivetrain and front suspension frame front support on the vehicle 3 Verify the fit of the drivetrain and front suspension frame front support 4 Clamp t...

Page 930: ...Anti Corrosion Treatment and Repair 8 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 9 Install all related panels and components 10 Connect the negative battery cable Refer to Batt...

Page 931: ...d components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatmen...

Page 932: ...and front wheelhouse overlap 2 Clean and prepare the attaching surfaces for welding 3 Position the front wheelhouse front panel on the vehicle 4 Verify the fit of the front wheelhouse front panel 5 Cl...

Page 933: ...nd Repair 9 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 10 Install all related panels and components 11 Connect the negative battery cable Refer to Battery Negative Cable Disconn...

Page 934: ...onnection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as ne...

Page 935: ...re front wheelhouse front panel and front wheelhouse overlap 2 Clean and prepare the attaching surfaces for brazing 3 Position the front wheelhouse front panel on the vehicle 4 Verify the fit of the f...

Page 936: ...atment and Repair 9 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 10 Install all related panels and components 11 Connect the negative battery cable Refer to Battery Negative Cable...

Page 937: ...isually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 N...

Page 938: ...lhouse rear panel brace 1 from service panel 1 Drill 8 mm 5 16 in for plug welding instead of the adhesive noted from the front area of the original panel 2 Collision Repair BODY REPAIR Section 03 BAC...

Page 939: ...the front wheelhouse into position 7 Plug weld accordingly 8 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 9 Paint the rep...

Page 940: ...isually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 N...

Page 941: ...e 1 from service panel 1 Create 6 x 20 mm 4 16 x 12 16 in slots for MIG brazing along the edges of the front wheelhouse 1 2 Clean and prepare the attaching surfaces for brazing 3 Collision Repair BODY...

Page 942: ...wheelhouse into position 7 Braze accordingly 8 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 9 Paint the repaired area Ref...

Page 943: ...damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all...

Page 944: ...r reinforcement on the vehicle 4 Verify the fit of the front wheelhouse panel rear reinforcement 5 Clamp the front wheelhouse panel rear reinforcement into position 6 Plug weld accordingly 7 Plug weld...

Page 945: ...Basecoat Clearcoat Paint Systems 10 Install all related panels and components 11 Connect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection 12 Enable the SIR syst...

Page 946: ...epair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all the neces...

Page 947: ...aching surfaces for brazing 3 Position the front wheelhouse panel rear reinforcement on the vehicle 4 Verify the fit of the front wheelhouse panel rear reinforcement 5 Clamp the front wheelhouse panel...

Page 948: ...reatment and Repair 9 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 10 Install all related panels and components 11 Connect the negative battery cable Refer to Battery Negative Cab...

Page 949: ...ll related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Ant...

Page 950: ...ront hinge pillar body area 1 as noted from the original panel Plug weld accordingly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment...

Page 951: ...ll related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Ant...

Page 952: ...l attaching surfaces 3 Position the front compartment upper side rail on the vehicle 4 Verify the fit of the front compartment upper side rail 5 Clamp the front compartment upper side rail into positi...

Page 953: ...rea Refer to Basecoat Clearcoat Paint Systems 10 Install all related panels and components 11 Connect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection 12 Enable...

Page 954: ...Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refe...

Page 955: ...ioning cut on the remaining original part Locate these holes 13 mm 1 2 in from the edge of part and spaced 40 mm 1 1 2 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates half...

Page 956: ...and complete the stitch weld 13 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 14 Paint the repaired area Refer to Basecoa...

Page 957: ...Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refe...

Page 958: ...edge of part and spaced 40 mm 1 1 2 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates halfway into the sectioning joints clamp in place and braze to the vehicle 5 Align the...

Page 959: ...the repair area as necessary Refer to Anti Corrosion Treatment and Repair 15 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 16 Install all related panels and components 17 Connect t...

Page 960: ...Refer to Battery Negative Cable Disconnection and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and...

Page 961: ...g surfaces for welding 7 Position the front compartment front rail on the vehicle 8 Verify the fit of the front compartment front rail 9 Clamp the front compartment front rail into position 10 Plug we...

Page 962: ...Refer to Battery Negative Cable Disconnection and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and...

Page 963: ...are the attaching surfaces for brazing 7 Position the front compartment front rail on the vehicle 8 Verify the fit of the front compartment front rail 9 Clamp the front compartment front rail into pos...

Page 964: ...ive battery cable Refer to Battery Negative Cable Disconnection and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remov...

Page 965: ...e service part 2 Note Place backing plate only in areas where adequate space is available Drill 8 mm 5 16 in along the sectioning cut on the remaining original part Locate these holes 13 mm 1 2 in fro...

Page 966: ...mplete the stitch weld 13 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 14 Paint the repaired area Refer to Basecoat Clear...

Page 967: ...ive battery cable Refer to Battery Negative Cable Disconnection and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remov...

Page 968: ...e backing plate only in areas where adequate space is available Create 5 x 18 mm 4 16 x 11 16 in slots for MIG brazing along the sectioning cut on the remaining original part Locate these holes 13 mm...

Page 969: ...lete the stitch braze 13 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 14 Paint the repaired area Refer to Basecoat Clearc...

Page 970: ...nection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as nece...

Page 971: ...ctioning cut on the remaining original part Locate these holes 13 mm 1 2 in from the edge of part and spaced 40 mm 1 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates halfwa...

Page 972: ...he stitch weld 13 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 14 Paint the repaired area Refer to Basecoat Clearcoat Pai...

Page 973: ...nection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as nece...

Page 974: ...ate these holes 13 mm 1 2 in from the edge of part and spaced 40 mm 1 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates halfway into the sectioning joints clamp in place and...

Page 975: ...and complete the stitch braze 15 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 16 Paint the repaired area Refer to Basecoa...

Page 976: ...emove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer...

Page 977: ...n make 25 mm 1 in stitch welds along the seam with 25 mm 1 in gaps between them Then go back and complete the stitch weld 9 Apply the sealers and anti corrosion materials to the repair area as necessa...

Page 978: ...Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refe...

Page 979: ...osition 7 Plug weld accordingly 8 Spot weld accordingly 9 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 10 Paint the repai...

Page 980: ...age as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all factory welds 6 Drill all factory...

Page 981: ...repair area as necessary Refer to Anti Corrosion Treatment and Repair 8 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 9 Install all related panels and components 10 Connect the neg...

Page 982: ...much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all factory welds 6 Dr...

Page 983: ...ry Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 8 Install all related panels and components 9 Connect the negative battery cable Ref...

Page 984: ...n 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary...

Page 985: ...1 Create a 50 mm 2 in backing plate from the unused portion of the service part 2 Drill 8 mm 5 16 in along the sectioning cut on the remaining original part Locate these holes 13 mm 1 2 in from the ed...

Page 986: ...along the edges of the roof panel front bracket right as noted from the original panel 9 Clean and prepare the attaching surfaces for welding 10 Position the roof panel front bracket right 1 on the ve...

Page 987: ...d Repair 16 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 17 Install all related panels and components 18 Connect the negative battery cable Refer to Battery Negative Cable Disconn...

Page 988: ...n 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary...

Page 989: ...t 1 Create a 50 mm 2 in backing plate from the unused portion of the service part 2 Drill 8 mm 5 16 in along the sectioning cut on the remaining original part Locate these holes 13 mm 1 2 in from the...

Page 990: ...in slots for MIG brazing along the edges of the roof panel front bracket right 9 Clean and prepare the attaching surfaces for brazing 10 Position the roof panel front bracket right 1 on the vehicle 1...

Page 991: ...Repair 16 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 17 Install all related panels and components 18 Connect the negative battery cable Refer to Battery Negative Cable Disconnec...

Page 992: ...much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all factory welds 6 D...

Page 993: ...Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 8 Install all related panels and components 9 Connect the negative battery cable Refer...

Page 994: ...damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all factory welds 6 Drill all fact...

Page 995: ...int the repaired area Refer to Basecoat Clearcoat Paint Systems 7 Install all related panels and components 8 Connect the negative battery cable Refer to Battery Negative Cable Disconnection and Conne...

Page 996: ...onnection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as ne...

Page 997: ...ill all factory welds Note the number and location of welds for installation of the service assembly 12 Remove the damaged rocker inner panel 13 Installation Procedure Align the rocker inner panel 1 C...

Page 998: ...stitch welds along the seam with 25 mm 1 in gaps between them Then go back and complete the stitch weld 9 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti C...

Page 999: ...tery Negative Cable Disconnection and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosi...

Page 1000: ...lds 12 Remove the damaged rocker inner panel 13 Installation Procedure Align the rocker inner panel 1 Clean and prepare the attaching surfaces for spot welding 2 Apply structural adhesive to all attac...

Page 1001: ...and complete the stitch braze 10 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 11 Paint the repaired area Refer to Basecoa...

Page 1002: ...on 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary...

Page 1003: ...ioning cut on the remaining original part Locate these holes 13 mm 1 2 in from the edge of part and spaced 40 mm 1 1 2 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates half...

Page 1004: ...mplete the stitch weld 13 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 14 Paint the repaired area Refer to Basecoat Clear...

Page 1005: ...gative Cable Disconnection and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion mate...

Page 1006: ...e holes 13 mm 1 2 in from the edge of part and spaced 40 mm 1 1 2 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates halfway into the sectioning joints clamp in place and bra...

Page 1007: ...back and complete the stitch braze 15 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 16 Paint the repaired area Refer to Ba...

Page 1008: ...Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all the necessary factory welds of the body lock pillar...

Page 1009: ...h 25 mm 1 in gaps between them Then go back and complete the stitch weld 9 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 1...

Page 1010: ...f the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all the necessary factory we...

Page 1011: ...y 9 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 10 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 11...

Page 1012: ...panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion...

Page 1013: ...inner panel upper and lower 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat C...

Page 1014: ...Disconnection and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from t...

Page 1015: ...for brazing and spot welding 2 Position the body lock pillar inner panel on the vehicle 3 Verify the fit of the panel 4 Clamp the body lock pillar inner panel into position 5 Braze accordingly the bod...

Page 1016: ...Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 9 Install all related panels and components 10 Connect the negative battery cable Refer to Battery Negative Cable Disconnection and Co...

Page 1017: ...d Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as...

Page 1018: ...ctioning cut on the remaining original part Locate these holes 13 mm 1 2 in from the edge of part and spaced 40 mm 1 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates halfwa...

Page 1019: ...ch weld 13 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 14 Paint the repaired area Refer to Basecoat Clearcoat Paint Syst...

Page 1020: ...Battery Negative Cable Disconnection and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corr...

Page 1021: ...13 mm 1 2 in from the edge of part and spaced 40 mm 1 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates halfway into the sectioning joints clamp in place and braze to the v...

Page 1022: ...air area as necessary Refer to Anti Corrosion Treatment and Repair 14 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 15 Install all related panels and components 16 Connect the nega...

Page 1023: ...ally inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Loca...

Page 1024: ...ti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 8 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 9 Install all related panels and...

Page 1025: ...related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti...

Page 1026: ...he repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 8 Install all related panels and components 9 Connect the n...

Page 1027: ...ve all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to...

Page 1028: ...cut lines on the body side inner panel 11 Note Do not damage any other panels or reinforcements Cut the panel where sectioning is to be performed 12 Collision Repair BODY REPAIR Section 03 BACK TO CHA...

Page 1029: ...e remaining original panel The sectioning joint should be trimmed to allow a gap of one and one half times the metal thickness at the sectioning joint 2 Create a 50 mm 2 in backing plate from the unus...

Page 1030: ...el 10 Verify the fit of the panel 11 Clamp the body side inner panel into position 12 Plug weld accordingly 13 To create a solid weld with minimum heat distortion make 25 mm 1 in stitch welds along th...

Page 1031: ...Drill 8 mm 5 1 in for plug welding along the edges of the body lock pillar upper reinforcement as noted from the original panel 21 Clean and prepare the attaching surfaces for welding 22 Position the...

Page 1032: ...ve all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to...

Page 1033: ...cut lines on the body side inner panel 11 Note Do not damage any other panels or reinforcements Cut the panel where sectioning is to be performed 12 Collision Repair BODY REPAIR Section 03 BACK TO CHA...

Page 1034: ...al panel The sectioning joint should be trimmed to allow a gap of one and one half times the metal thickness at the sectioning joint 2 Create a 50 mm 2 in backing plate from the unused portion of the...

Page 1035: ...Note In MIG brazing areas 50 mm 2 in must be kept clear of structural adhesive Apply structural adhesive to all attaching surfaces 10 Position the body side inner panel 11 Verify the fit of the panel...

Page 1036: ...m 1 2 in from the edge of part and spaced 40 mm 1 1 2 in apart 19 Prepare all mating surfaces as necessary 20 Fit the backing plates halfway into the sectioning joints clamp in place and braze to the...

Page 1037: ...repaired area Refer to Basecoat Clearcoat Paint Systems 32 Install all related panels and components 33 Connect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection...

Page 1038: ...isually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 L...

Page 1039: ...lug weld accordingly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat...

Page 1040: ...nts 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Rep...

Page 1041: ...ea as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 8 Install all related panels and components 9 Connect the negative batt...

Page 1042: ...4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all the necessary factory welds of the rear compartm...

Page 1043: ...and the rear wheelhouse panel rear brace on the vehicle 10 Verify the fit of the floor panel rear reinforcement the spare wheel carrier bracket and the rear wheelhouse panel rear brace 11 Plug weld ac...

Page 1044: ...Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and mark all the nece...

Page 1045: ...n the floor panel rear reinforcement the spare wheel carrier bracket and the rear wheelhouse panel rear brace on the vehicle 12 Verify the fit of the floor panel rear reinforcement the spare wheel car...

Page 1046: ...nents 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and R...

Page 1047: ...accordingly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Sy...

Page 1048: ...Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5...

Page 1049: ...rdingly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint System...

Page 1050: ...Disable the SIR System Refer to SIR Disabling and Enabling 1 Disconnect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection 2 Remove all related panels and compone...

Page 1051: ...r panel 9 Drill all factory welds Note the number and location of welds for installation of the service assembly 10 Remove the damaged quarter outer panel 11 Installation Procedure Collision Repair BO...

Page 1052: ...ting surfaces as necessary 4 Fit the backing plates halfway into the sectioning joints clamp in place and plug weld to the vehicle 5 Align the quarter outer panel 6 Drill 8 mm 5 16 in for plug welding...

Page 1053: ...y the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 17 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 18 Install...

Page 1054: ...Disable the SIR System Refer to SIR Disabling and Enabling 1 Disconnect the negative battery cable Refer to Battery Negative Cable Disconnection and Connection 2 Remove all related panels and compone...

Page 1055: ...r panel 9 Drill all factory welds Note the number and location of welds for installation of the service assembly 10 Remove the damaged quarter outer panel 11 Installation Procedure Collision Repair BO...

Page 1056: ...ll mating surfaces as necessary 4 Fit the backing plates halfway into the sectioning joints clamp in place and braze to the vehicle 5 Align the quarter outer panel 6 Clean and prepare the attaching su...

Page 1057: ...y the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 17 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 18 Install...

Page 1058: ...nection and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repa...

Page 1059: ...amp the body rear end panel into position 5 Plug weld accordingly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint...

Page 1060: ...components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment...

Page 1061: ...r area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 8 Install all related panels and components 9 Connect the negative...

Page 1062: ...nspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate and...

Page 1063: ...ition 5 Plug weld accordingly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat...

Page 1064: ...isually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 L...

Page 1065: ...repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 8 Install all related panels and components 9 Connect the nega...

Page 1066: ...ide Door Outside Handle Replacement 4 Remove the outside rearview mirror Refer to Outside Rearview Mirror Replacement 5 Remove the sealers and anti corrosion materials from the repair area as necessar...

Page 1067: ...Replacement 7 Install the front side door outside handle Refer to Front Side Door Outside Handle Replacement 8 Install the front side door Refer to Front Side Door Replacement 9 Paint the repaired are...

Page 1068: ...iew mirror Refer to Outside Rearview Mirror Replacement 5 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 6 Grind the edg...

Page 1069: ...tside Rearview Mirror Replacement 8 Install the front side door outside handle Refer to Front Side Door Outside Handle Replacement 9 Install the front side door Refer to Front Side Door Replacement 10...

Page 1070: ...r side door outside handle Refer to Rear Side Door Outside Handle Replacement 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and...

Page 1071: ...r outside handle Refer to Rear Side Door Outside Handle Replacement 7 Install the rear side door Refer to Rear Side Door Replacement 8 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems...

Page 1072: ...dle Replacement 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Grind the edges of the rear side door outer panel to...

Page 1073: ...all the rear side door outside handle Refer to Rear Side Door Outside Handle Replacement 8 Install the rear side door Refer to Rear Side Door Replacement 9 Paint the repaired area Refer to Basecoat Cl...

Page 1074: ...n and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair are...

Page 1075: ...ectioning cut on the remaining original part Locate these holes 13 mm 1 2 in from the edge of part and spaced 40 mm 1 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates halfw...

Page 1076: ...d 13 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 14 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 15...

Page 1077: ...n and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair are...

Page 1078: ...mm 1 2 in from the edge of part and spaced 40 mm 1 in apart 3 Prepare all mating surfaces as necessary 4 Fit the backing plates halfway into the sectioning joints clamp in place and braze to the vehi...

Page 1079: ...to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 15 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 16 Install all related panels and components 17 Connec...

Page 1080: ...d Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as...

Page 1081: ...reinforcement 4 Clamp the underbody rear side rail reinforcement into position 5 Plug weld accordingly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti C...

Page 1082: ...inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5 Locate a...

Page 1083: ...alers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 8 Install all relate...

Page 1084: ...ion and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair a...

Page 1085: ...4 Clamp the rear floor panel filler into position 5 Plug weld accordingly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair...

Page 1086: ...ion and Connection 2 Remove all related panels and components 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair a...

Page 1087: ...el filler 4 Clamp the rear floor panel filler into position 5 Braze accordingly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and R...

Page 1088: ...s 3 Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repai...

Page 1089: ...gly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Systems 8...

Page 1090: ...Visually inspect the damage Repair as much of the damage as possible 4 Remove the sealers and anti corrosion materials from the repair area as necessary Refer to Anti Corrosion Treatment and Repair 5...

Page 1091: ...ccordingly 6 Apply the sealers and anti corrosion materials to the repair area as necessary Refer to Anti Corrosion Treatment and Repair 7 Paint the repaired area Refer to Basecoat Clearcoat Paint Sys...

Page 1092: ...teel unless the damage includes kinks If the damage includes kinks the part should be replaced Sectioning or partial replacement of this type of steel is recommended only at approved locations in a sp...

Page 1093: ...d use of heat can be used to repair damage if the heat does not exceed 650 C 1200 F The heat should be applied a maximum of 2 times for up to 90 seconds Sectioning or partial replacement of this type...

Page 1094: ...be replaced Controlled use of heat can be used to repair damage if the heat does not exceed 650 C 1200 F The heat should be applied a maximum of 2 times for up to 90 seconds Sectioning or partial rep...

Page 1095: ...ial replacement is not recommended The use of heat to repair damage is not recommended for this type of steel Stitch Welding is not recommended for this type of steel This classification of steel can...

Page 1096: ...n BO 642 A MKM 642 A Telescope Measuring Instrument BO 6392 MKM 6392 Flanging Tool Kit BO 6396 KM 6396 Bonding Pliers Collision Repair BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY...

Page 1097: ...ivetrain and Front Suspension Frame Insulator Replacement Front Wheelhouse Liner Replacement Rear Wheelhouse Panel Liner Replacement Front Fog Lamp Bezel Replacement Frame and Underbody BODY REPAIR Se...

Page 1098: ...in Front Wheelhouse Liner Bolt 2 5 N m 22 lb in Power Steering Fluid Cooling Pipe Bolt 9 N m 80 lb in Power Steering Inlet and Outlet Hose Bolt 11 N m 97 lb in Rear Wheelhouse Liner Bolt 2 5 N m 22 l...

Page 1099: ...to Lifting and Jacking the Vehicle 1 Engine Shield Bolt Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 40 N m 30 lb ft 2 Engine Shield Frame and Underbody BODY REPAIR Section...

Page 1100: ...ont Compartment Insulator Screw Qty 8 Caution Refer to Fastener Caution in the Preface section Tighten 3 N m 3 lb in 2 Front Compartment Insulator Plastic Retainer Qty 3 3 Front Compartment Insulator...

Page 1101: ...ront Compartment Splash Shield Bolt Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 3 N m 27 lb in 3 Front Compartment Splash Shield Frame and Underbody BODY REPAIR Section 03 B...

Page 1102: ...st flexible pipe Refer to Exhaust Flexible Pipe Replacement 5 Remove the front compartment splash shield Refer to Front Compartment Splash Shield Replacement 6 Remove the front compartment insulator i...

Page 1103: ...r tie rods and tie rod nuts from the steering knuckles Refer to Steering Linkage Outer Tie Rod Replacement 13 Remove the front 1 and the rear 2 transmission mount bracket bolts 14 Raise the CH 904 fra...

Page 1104: ...g gear to the vehicle 20 Remove and discard the frame front bolts 1 21 Remove and discard the frame rear bolts 2 22 Remove the frame reinforcements 3 23 Remove the frame 4 from the vehicle 24 Remove t...

Page 1105: ...e Do NOT reuse old bolts Install the NEW frame front bolts 1 and tighten to 160 N m 118 lb ft 5 Remove the support of the power steering gear 6 Install the front bumper energy absorber bracket bolt Re...

Page 1106: ...d cooling pipe bolt 1 and clip in 2 Tighten the power steering fluid cooling pipe bolt to 9 N m 80 lb in 13 Install the wheel speed sensor wiring harness 2 to the frame on both sides 14 Install the wi...

Page 1107: ...Removal and Installation 21 Install the exhaust flexible pipe Refer to Exhaust Flexible Pipe Replacement 22 Install the front bumper fascia opening lower cover Refer to Front Bumper Fascia Opening Lo...

Page 1108: ...Refer to Drivetrain and Front Suspension Frame Replacement 1 Mark Installation position of insulator 2 at frame 1 2 Cut out frame insulator core 1 from frame insulator 2 3 Note On the rear insulator d...

Page 1109: ...eck marking of frame insulator Press carefully the frame insulator in to the front suspension frame using CH 6616 hand pump 2 Remove the following components from the drivetrain and front suspension f...

Page 1110: ...allation 1 Front Wheelhouse Liner Screw Qty 5 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Front Wheelhouse Liner Plastic Retainer Qty 7 3 Front Wheelhouse Liner...

Page 1111: ...crew Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Rear Wheelhouse Panel Liner Nut Qty 2 Tighten 2 5 N m 23 lb in 3 Rear Wheelhouse Panel Liner Plastic Reta...

Page 1112: ...he Preface section Tighten 2 5 N m 23 lb in 2 Front Fog Lamp Bezel Procedure Disengage the 4 inner retainer tabs securing the bezel to the front bumper fascia 1 Pull outward from the outer edge in ord...

Page 1113: ...ion Tool Number Description CH 904 KM 904 83 95 188 Underframe CH 49289 Centering Adapter Frame and Underbody BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MO...

Page 1114: ...Rain Paint Gauges Clearcoat Thickness Rail Dust Damage Repair Basecoat Clearcoat Paint Systems Anti Corrosion Treatment and Repair Base 2009 General Motors Cor Paint and Coatings BODY REPAIR Section...

Page 1115: ...ok to identify the paint systems you may use that have been engineered to meet GM standards The GM Approved Refinish Materials book supplies all approved products including volatile organic compound V...

Page 1116: ...ould not be applied to any moving or rotating part energy absorbing bumper components or shock absorbers After undercoating ensure that all body drain holes are open Interior Protectant The following...

Page 1117: ...the passenger area of the vehicle When deadeners are disturbed because of damage are removed during repair operations or a new replacement panel is installed the deadener material must be replaced by...

Page 1118: ...ain or Rail Dust Damage Repair 2 Important Follow all of the instructions from the manufacturer of the polishing material Use a paint gauge before during and after sanding and or polishing to avoid re...

Page 1119: ...refinishing Refer to Basecoat Clearcoat Paint Systems Surface Level Contamination Repair Thoroughly wash and dry the contaminated area with a GM approved Liquid Wash and Wax kit 1 Clean the affected a...

Page 1120: ...re confined to checking either ferrous metal steel non ferrous metal or aluminum panel At this time there are no viable gauge for reading film thickness on composite SCM doors RIM fenders panels The m...

Page 1121: ...015 0 0020 in thick The clearcoat contains ultraviolet screeners Removing more than 0 5 mils 0 019 in of the clearcoat may result in early paint failure Paint and Coatings BODY REPAIR Section 03 BACK...

Page 1122: ...haded area and ensure the vehicle surfaces are cool during the removal process 1 Thoroughly wash the repair area with a GM approved Liquid Wash and Wax kit 2 Wipe the area dry 3 Clean the affected are...

Page 1123: ...astic Repair How To Indentify Plastic Parts Plastic Identification and Refinishing Systems Plastic Panel Information and Repair BODY REPAIR Section 03 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR...

Page 1124: ...ng all types of thermoset plastic Follow the manufacturer s application and curing recommendations Do not intermix systems Use the supplies and the repair materials from the same manufacturer Clean th...

Page 1125: ...t is thermoplastic polyolefin or thermoset non polyolefin Float Test Cut a shaving of plastic from the back of the part 1 The shaving should be free of mold release agents and paint Place the shaving...

Page 1126: ...nterior Rigid Hard Trim Panel Valance Panel Calibre Lexan Merlon Makrolon Rigid Thermoset PC PETP Polycarbonate Polybutylene Terephthalate Bumper Fascia Macroblend Valox Xenoy Flexible Thermoset PE Po...

Page 1127: ...ne Pellethane Roylar Toxin Flexible Thermoplastic UP Polyester Thermoset Air Scoop Air Spoiler Fascia Extension Hood Instrument Housing Rear Compartment Lid Roof Ventilation Grid Fiberglass Premi glas...

Page 1128: ...ed and Movable Windows Horns Lighting Mirrors Vehicle Access Wipers and Washers BODY SYSTEMS Section 04 Select a Service Category BACK TO MAIN INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL IN...

Page 1129: ...or Replacement Rear Side Door Window Regulator Motor Replacement Rear Side Door Window Regulator Handle Replacement Front Side Door Window Outer Sealing Strip Replacement Rear Side Door Window Outer S...

Page 1130: ...Door Stationary Window Divider Channel Belt Support Bolt 8 N m 71 lb in Rear Side Door Window Regulator Bolt 9 N m 80 lb in Rear Side Door Window Regulator Motor Bolt 6 N m 53 lb in Rear Side Door Wi...

Page 1131: ...Power Windows Driver Door AXG Fixed and Movable Windows BODY SYSTEMS Section 04 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1132: ...Power Windows Driver Door AEC Fixed and Movable Windows BODY SYSTEMS Section 04 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1133: ...Power Windows Passenger Door Fixed and Movable Windows BODY SYSTEMS Section 04 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1134: ...Power Windows Rear Doors AEQ Fixed and Movable Windows BODY SYSTEMS Section 04 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1135: ...Fixed and Movable Windows BODY SYSTEMS Section 04 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1136: ...indshield Windshield Replacement 6 Front Side Door Window Regulator Front Side Door Window Regulator Replacement 7 Front Side Door Window Regulator Motor Front Side Door Window Regulator Motor Replace...

Page 1137: ...4 Use BO 46974 system to remove the windshield 5 Warning Refer to Defroster Outlet Warning in the Preface section Take the diagonal measurement of the windshield 6 Cut cutting wire into four times le...

Page 1138: ...windscreen Pull the second wire end through 13 Stick awl approx 10 mm 0 393 in overlapping the first entry place with adhesive bed Thread the cutting wire into the hole of the awl and bend it over Pul...

Page 1139: ...the A pillar roof frame increased cutting effort must be made Cut out windshield 17 Use the hold down positioner and the plastic sheet to protect the sunroof Arrow shows the path taken by the cutting...

Page 1140: ...inch Use the plastic sheet for the protection of the ceiling Position both cutting tools 22 Shift winch with two winding heads downwards 1 Shift the winch with one winding head 2 in the ceiling area s...

Page 1141: ...hield with BO 641 holder Secure windshield in position with fabric tape 6 Second mechanic required 7 Clean any excess urethane adhesive from the body 8 Use a soft spray of warm water in order to immed...

Page 1142: ...face section Tighten 10 N m 89 lb in 2 Front Side Door Window Procedure Loosen the window regulator sash nuts 1 Connect the door trim panel wire connector 2 Note Start the vehicle to ensure maximum po...

Page 1143: ...rip Replacement 3 1 Front Side Door Window Regulator Sash Nut Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb in 2 Front Side Door Window Procedure Loosen the window...

Page 1144: ...ace section Tighten 10 N m 89 lb in 2 Rear Side Door Window Procedure Loosen the window regulator sash nuts 1 Connect the door trim panel wire connector 2 Note Start the vehicle to ensure maximum powe...

Page 1145: ...trip Replacement 3 1 Rear Side Door Window Regulator Sash Nut Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb in 2 Rear Side Door Window Procedure Loosen the window...

Page 1146: ...Rear Side Door Window Outer Sealing Strip Replacement 3 Remove the rear side door window Refer to Rear Side Door Window Replacement 4 1 Rear Side Door Stationary Window Bolt Qty 2 Caution Refer to Fa...

Page 1147: ...er dash pad Seats and carpeting Use BO 46974 system to remove the rear window 6 Take the diagonal measurement 1 of the rear window 7 Cut cutting wire into four times lengths 8 Approximately 5400 mm 21...

Page 1148: ...re Cut out rear window 14 Cut out the rear window until the cutting wire is level with the winch Arrow shows the path taken by the cutting wire Place the winch with two winding heads in the vehicle 15...

Page 1149: ...e Position the winch with one winding head in the vehicle 19 Note Ensure that the cutting wire is fitted correctly to the winch deflection roller The winch with 2 winding heads 1 stays in the position...

Page 1150: ...ut out rear window 24 Cut out the rear window until the cutting wire 2 has cut through the adhesive bed completely Arrow shows the path taken by the cutting wire Remove glass removal system 25 Fit BO...

Page 1151: ...ow for leaks 9 If any leaks are found use a plastic paddle in order to apply extra urethane adhesive at the leak point 10 Retest the window for leaks 11 Maintain the following conditions in order to p...

Page 1152: ...er to Front Side Door Window Switch Bezel Replacement 2 Front Side Door Window Switch Assembly Procedure Disconnect electrical connector Fixed and Movable Windows BODY SYSTEMS Section 04 BACK TO CHAPT...

Page 1153: ...o Front Side Door Window Switch Bezel Replacement 2 Front and Rear Side Door Window Switch Assembly Procedure Disconnect electrical connector Fixed and Movable Windows BODY SYSTEMS Section 04 BACK TO...

Page 1154: ...fer to Rear Side Door Window Switch Bezel Replacement 2 Rear Side Door Window Switch Assembly Procedure Disconnect electrical connector Fixed and Movable Windows BODY SYSTEMS Section 04 BACK TO CHAPTE...

Page 1155: ...Replacement 1 Front Side Door Window Regulator Screw Qty 5 Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb in 2 Front Side Door Window Regulator Assembly Fixed and Movabl...

Page 1156: ...ator Replacement 1 Front Side Door Window Regulator Motor Screw Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb in 2 Front Side Door Window Regulator Motor Assembly...

Page 1157: ...Replacement 1 Rear Side Door Window Regulator Screw Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb in 2 Rear Side Door Window Regulator Assembly Fixed and Movable...

Page 1158: ...ator Replacement 1 Rear Side Door Window Regulator Motor Screw Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb in 2 Rear Side Door Window Regulator Motor Assembly Fi...

Page 1159: ...317 B remover aid in the removal of the rear side door crank Special Tools BO 317 B Remover For equivalent regional tools refer to Special Tools Fixed and Movable Windows BODY SYSTEMS Section 04 BACK...

Page 1160: ...llout Component Name 1 Front Side Door Window Outer Sealing Strip Assembly Fixed and Movable Windows BODY SYSTEMS Section 04 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDE...

Page 1161: ...allout Component Name 1 Rear Side Door Window Outer Sealing Strip Assembly Fixed and Movable Windows BODY SYSTEMS Section 04 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDE...

Page 1162: ...r window frame rear cover Refer to Front Side Door Window Frame Rear Cover Replacement 2 1 Front Side Door Window Weatherstrip Procedure Pull the front side door window weatherstrip away from the oute...

Page 1163: ...side door window frame front cover Refer to Rear Side Door Window Frame Front Cover Replacement 2 1 Rear Side Door Window Weatherstrip Procedure Pull the rear side door window weatherstrip away from...

Page 1164: ...on specific manufacturer Do NOT intermix primers or adhesives from one manufacturer to another Always follow the system manufacturer s instructions for application handling and curing Fixed and Movabl...

Page 1165: ...pective window motor control circuit and ground to the other window motor control circuit causing that window to open When the individual window switch is pulled in the up position voltage and ground...

Page 1166: ...late causes the HVAC control head to send a serial data message to the HVAC control module requesting rear window defog operation The HVAC control module upon receipt of the serial data message will p...

Page 1167: ...The reinstallation of windows with urethane adhesive requires complete replacement of the urethane adhesive bead The extended method also known as long method full strip or full cut is the only recomm...

Page 1168: ...uction Holder BO 46974 82 93 714 Glass Removal System BO 6626 KM 6626 Wiper Arm Puller DT 6459 B MKM J 6459 B Torque Wrench GE 604 D MKM 604 D Torx Bit and Socket Set BODY SYSTEMS Section 04 Fixed and...

Page 1169: ...Schematic and Routing Diagrams Horn Replacement Steering Wheel Horn Contact Replacement Horn System Description and Operation BODY SYSTEMS Section 04 Horns BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY R...

Page 1170: ...Specification Metric English Horn Nut 17 N m 13 lb ft Steering Wheel Horn Contact Bolt 5 5 N m 49 lb in BODY SYSTEMS Section 04 Horns BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO...

Page 1171: ...Horn BODY SYSTEMS Section 04 Horns BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1172: ...r to Front Bumper Fascia Replacement 1 Horn Nut Caution Refer to Fastener Caution in the Preface section Tighten 17 N m 13 lb ft 2 Horn Tip Disconnect electrical connectors BODY SYSTEMS Section 04 Hor...

Page 1173: ...Restraint Module Replacement 1 Steering Wheel Horn Contact Bolt Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 5 5 N m 49 lb in 2 Steering Wheel Horn Contact Tip Disconnect th...

Page 1174: ...s been locked The notification feature may be enabled or disabled through personalization For further information refer to Keyless Entry System Description and Operation Circuit Operation The BCM cont...

Page 1175: ...Bulb Replacement Fog Lamp Aiming Front Side Turn Signal Lamp Replacement Front Side Turn Signal Lamp Bulb Replacement High Mount Stop Lamp Replacement Backup Lamp Replacement Backup Lamp Bulb Replacem...

Page 1176: ...n Front Fog Lamp Bolt 2 5 N m 22 lb in Headlamp Bolt 2 5 N m 22 lb in Rear License Plate Lamp Screws 3 N m 27 lb in Tail Lamp Bolt 2 5 N m 22 lb in Tail Lamp Nut 5 N m 44 lb in Section 04 BODY SYSTEMS...

Page 1177: ...Headlights Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1178: ...Headlight Leveling Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1179: ...Front Fog Lamps Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1180: ...Rear Fog Lamps Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1181: ...Park Lamps 1 of 2 Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1182: ...Park Lamps 2 of 2 Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1183: ...Turn Signal Lamps 1 of 2 Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1184: ...Turn Signal Lamps 2 of 2 Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1185: ...Stop Lamps Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1186: ...Backup Lamps Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1187: ...Dome and Reading Sunshade and Glovebox Lamps Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1188: ...Illumination Lights Body 1 of 2 Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1189: ...Illumination Lights Body 2 of 2 7 Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1190: ...r home value This value is used by the BCM to determine the action of the driver applying the brake system and to provide this information to the vehicle subsystems via serial data Calibration Procedu...

Page 1191: ...n Sensor Bolt Caution Refer to Fastener Caution in the Preface section Tighten 2 N m 18 lb in 2 Brake Pedal Position Sensor Procedure Disconnect the electrical connector 1 Calibrate the brake pedal po...

Page 1192: ...mp Switch Assembly Procedure Open the compartment to remove the headlamp switch 1 Disconnect the electrical connection 2 Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REP...

Page 1193: ...Lamp Switch Procedure Disconnect the electrical connection 1 Squeeze tabs on switch to unsnap from housing bracket 2 Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR...

Page 1194: ...er to Instrument Panel Accessory Bezel Replacement 1 Hazard Warning Switch Procedure Disconnect the electrical connection 1 Unsnap switch from instrument panel accessory bezel 2 Section 04 BODY SYSTEM...

Page 1195: ...Panel Lamp Dimmer Switch Procedure Disconnect electrical connector 1 Squeeze tabs on switch to unsnap from housing bracket 2 Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BOD...

Page 1196: ...Callout Component Name 1 Dome and Reading Lamp Lens 2 Reading Lamp Bulb Qty 2 Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1197: ...Callout Component Name 1 Dome and Reading Lamp Lens Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1198: ...el Replacement 1 Dome Lamp Lens 2 Dome Lamp Switch Bezel 3 Dome Lamp Housing Assembly Procedure Carefully use a flat bladed tool and release the tabs retaining the dome lamp to the headliner 1 Disconn...

Page 1199: ...Callout Component Name 1 Dome and Reading Lamp Lens 2 Dome Lamp Bulb Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1200: ...er to release the up and down locator tabs on the backside of the headlamp 1 Pull forward on the top inside edge of the headlamp to release the inboard up down locator 2 Pull the headlamp assembly dow...

Page 1201: ...Bulb Socket Bracket Tip Disconnect electrical connector 2 Headlamp Bulb Warning Refer to Halogen Bulb Warning in the Preface section Procedure Remove the bulb from the lamp socket Section 04 BODY SYS...

Page 1202: ...e two laterally adjustable vertical tapes and one vertically adjustable horizontal tape If a regular commercial aiming screen is not available the screen may consist of a vertical wall having a clear...

Page 1203: ...he screen The edges of the high intensity zone should fall within the specifications 12 Headlamp Aiming Procedure Open the hood 1 Measure from the floor to the center of the headlamp bulb Some headlam...

Page 1204: ...e local authorities or as shown in step number 8 9 Repeat the aiming procedure for the passenger side headlamp while blocking the light from projecting onto the screen from the driver side headlamp 10...

Page 1205: ...p bulb socket electrical connector 3 1 Front Fog Lamp Screws Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Front Fog Lamp Assembly Procedure Remove the lamp...

Page 1206: ...Lower Cover Refer to Front Bumper Fascia Opening Lower Cover Replacement 3 1 Front Fog Lamp Projector Bulb Warning Refer to Halogen Bulb Warning in the Preface section Procedure Rotate the bulb socket...

Page 1207: ...to the proper pressure 7 Ensure that the driver or a similar weight approximately 75 kg 165 lb is in the vehicle driver seat 8 Aiming Procedure Park the vehicle 7 6 m 25 ft away from the target scree...

Page 1208: ...lamp harness assembly at the topside of the fender panel 2 Rotate the lamp socket from the lamp housing 3 Squeeze the lamp housing locking tab and push outward in order to remove the lamp housing fro...

Page 1209: ...rning in the Preface section Tip Rotate counterclockwise and remove the socket from the headlamp assembly 2 Park Turn Bulb Procedure Remove the bulb from the bulb socket Section 04 BODY SYSTEMS Lighti...

Page 1210: ...required 2 High Mount Stop Lamp Assembly Procedure Disconnect the electrical connector at the high mount stop lamp Tip The lamp is Light Emitting Diode LED and is serviced as an assembly Section 04 BO...

Page 1211: ...ass and Sheet Metal Handling Warning in the Preface section Warning Refer to Halogen Bulb Warning in the Preface section Procedure Reach inside the rear compartment lid inner panel and remove the lowe...

Page 1212: ...Compartment Sill Trim Plate Replacement 1 Back Up Lamp Socket Tip Rotate the lamp socket counterclockwise and remove from the tail lamp housing 2 Back Up Lamp Bulb Warning Refer to Halogen Bulb Warnin...

Page 1213: ...ld wiring harnesses Use care when removing inaccessible harness retainers Replacement retainers may not be available Compare the new and old wiring harnesses for the same part number the same number o...

Page 1214: ...te the left corner of the lamp assembly upward and pull the right side down out from the rear bumper fascia opening 3 Rear License Plate Lamp Socket Tip Rotate the lamp socket counterclockwise and rem...

Page 1215: ...with Bulb Assembly Tip Rotate the control module with bulbs counterclockwise and remove from the tail lamp housing 3 Tail Lamp Assembly Warning Refer to Halogen Bulb Warning in the Preface section Pro...

Page 1216: ...mp Replacement 1 Tail Lamp Bulb Harness Socket Procedure Rotate the bulb socket from the tail lamp housing 2 Tail Lamp Bulb Procedure Pull the bulb straight from the lamp harness socket Section 04 BOD...

Page 1217: ...lamps The DRL will operate when the following conditions are met Engine is running 1 Headlamp switch in AUTOMATIC LIGHT position 2 By turning the headlamp switch in the OFF position the automatic ligh...

Page 1218: ...reference voltage to the BPP sensor When the variable signal reaches a voltage threshold indicating the brakes have been applied the BCM will apply battery voltage to the stop lamp control circuit and...

Page 1219: ...nation LEDs and incandescent lamps HVAC control module head assembly Rear HVAC control module head assembly Radio Rear seat audio The instrument panel cluster The PRNDL lamp with the exception of the...

Page 1220: ...Tool Number Description DT 6459 B DW240 090 Torque Wrench GE 604 D MKM 604 D Torx Bit and Socket Set Section 04 BODY SYSTEMS Lighting BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO...

Page 1221: ...acement Outside Rearview Mirror Glass Replacement Outside Rearview Mirror Housing Replacement Inside Rearview Mirror Replacement Section 04 BODY SYSTEMS Mirrors Inside Rearview Mirror Schematics 2009...

Page 1222: ...pecification Metric English Inside Rearview Mirror 2 N m 18 lb in Outside Rearview Mirror 9 N m 80 lb in Section 04 BODY SYSTEMS Mirrors BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 T...

Page 1223: ...Section 04 BODY SYSTEMS Mirrors BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1224: ...Heated Outside Mirrors Outside Rearview Mirror Schematics Section 04 BODY SYSTEMS Mirrors BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1225: ...Outside Rearview Mirror Section 04 BODY SYSTEMS Mirrors BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1226: ...over Refer to Front Side Door Upper Trim Cover Replacement 2 1 Outside Rearview Mirror Mount Plate Bolt Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb in 2 Outside...

Page 1227: ...itch bezel Refer to Front Side Door Window Switch Bezel Replacement 2 1 Side Window Switch Bezel 2 Power Mirror Switch Procedure Using a plastic pry tool gently pry on the sides to release the switch...

Page 1228: ...lass Replacement 1 Outside Rearview Mirror Motor Bolt Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 3 N m 27 lb in 2 Outside Rearview Mirror Motor Tip Disconnect the electrica...

Page 1229: ...section 1 Outside Rearview Mirror Glass Procedure Release the mirror glass backing from the mirror housing by pulling outward Tip Disconnect the power wire harness electrical connector Section 04 BODY...

Page 1230: ...ror Housing Screw Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Lower Outside Rearview Mirror Housing Screw Tighten 2 5 N m 22 lb in 3 Outside Rearview Mirr...

Page 1231: ...st the mirror to the full upward position 2 1 Inside Rearview Mirror Bolt Caution Refer to Fastener Caution in the Preface section Tighten 8 N m 80 lb in 2 Inside Rearview Mirror Tip Slide the mirror...

Page 1232: ...od Adjustment Rear Side Door Locking Rod Replacement Rear Side Door Outside Handle Rod Adjustment Rear Compartment Lid Latch Striker Replacement Door Lock Switch Replacement Door Lock Indicator Schema...

Page 1233: ...m 80 lb in Rear Compartment Lid Latch Bolt 9 N m 80 lb in Rear Compartment Lid Latch Striker Bolt 9 N m 80 lb in Rear Side Door Lock Bolt 10 N m 89 lb in Rear Side Door Outside Handle 9 N m 80 lb in...

Page 1234: ...Doors and Fuel Flap Actuators without AF8 DOOR LOCK INDICATOR SCHEMATICS Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1235: ...Doors and Fuel Flap Actuators AF8 without SAE Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1236: ...Actuators Latch Unlatch ATH Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1237: ...Handle Switches and Lock Switches Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1238: ...Door Ajar Switches Front Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1239: ...Door Ajar Switches Rear and Trunk Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1240: ...Door Latches Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1241: ...Power Ground and Serial Data ATH Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1242: ...Trunk Liftgate Release Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1243: ...k filler housing Refer to Fuel Tank Filler Pipe Housing Replacement 1 Fuel Tank Filler Door Lock Actuator Rod 2 Fuel Tank Filler Door Lock Actuator Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPT...

Page 1244: ...lb in 3 Front Side Door Lock Cylinder Procedure Pull the lock cylinder from the housing to remove 1 Inspect the lock lock cylinder and handle adjustments Refer to Front Side Door Outside Handle Rod A...

Page 1245: ...ndle Cap 4 Front Door Outside Handle Cap Gasket 5 Front Door Outside Handle Procedure Pull the outside handle rearward to release it from the inside handle housing 6 Front Door Outside Handle Gasket P...

Page 1246: ...m 80 lb in 3 Rear Door Outside Handle Cap 4 Rear Door Outside Handle Procedure Pull the outside handle rearward to release it from the handle housing 5 Rear Door Outside Handle Gasket Procedure Inspec...

Page 1247: ...ment 3 1 Rear Side Door Handle Housing Bolt Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Rear Side Door Outside Handle Housing Procedure Transfer the handle and...

Page 1248: ...ompartment Lid Inner Panel Trim Replacement 1 Rear Compartment Lid Latch Bolt Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 9 N m 80 lb ft 2 Rear Compartment Lid Latch Section...

Page 1249: ...n Tighten 10 N m 89 lb in 2 Front Side Door Lock Assembly Procedure Release the door lock cable retainers from the door 1 Disconnect the door lock electrical connector 2 Remove the door lock with the...

Page 1250: ...m 89 lb in 2 Rear Side Door Lock Assembly Procedure Release the inside handle cable retainers before removing the door lock 1 Disconnect the door lock electrical connector 2 Remove the door lock with...

Page 1251: ...Bolt Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Front Door Outside Handle Housing Procedure Disconnect the lock and handle rods to remove the housing 1 Transf...

Page 1252: ...Replacement 2 Remove the front side door lock Refer to Front Side Door Lock Replacement 3 1 Front Side Door Lock Rod Procedure Inspect the lock lock cylinder and handle adjustments Refer to Front Sid...

Page 1253: ...Outside Door Handle Rod Procedure Position the outside door handle rod 2 in the clip 1 in order to eliminate any free play in the outside door handle 1 Adjust the travel of the handle by removing the...

Page 1254: ...ctor Replacement 2 Remove the rear side door lock Refer to Rear Door Lock Replacement 3 1 Rear Side Door Lock Rod Procedure Inspect the lock lock cylinder and handle adjustments Refer to Rear Side Doo...

Page 1255: ...m the clip 3 Installation Procedure Position the outside door handle rod 2 in the clip 1 in order to eliminate any free play in the outside door handle 1 Install the clip cover closed over the threade...

Page 1256: ...2 Caution Refer to Fastener Caution in the Preface section Procedure Use a grease pencil to outline the striker before removing the bolts Tighten 9 N m 80 lb in 2 Rear Compartment Lid Latch Striker Ti...

Page 1257: ...Caution Refer to Fastener Caution in the Preface section Tighten 1 5 N m 13 lb in 2 Door Lock Switch Tip Disconnect electrical connector Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX C...

Page 1258: ...ut from the passenger door ajar switch within the passenger door latch to indicate the status of the door The window switch then communicates this status via LIN bus to the BCM The BCM communicates th...

Page 1259: ...ck or unlock signal will switch the appropriate door latch as well as a fuel filler door release actuator control circuits to B voltage The opposing side of the door latch and fuel filler door release...

Page 1260: ...strument panel fuse With the relay coil energized the relay switch contacts close allowing battery voltage to flow to the rear compartment lid release actuator causing the rear compartment lid to rele...

Page 1261: ...mmand message is received by the remote control door lock receiver Once any of the above inputs has been received the power door latches will electrically release after lifting the exterior door handl...

Page 1262: ...ver door unlock Passenger door unlock All door lock The driver door lock actuator is isolated so it can be unlocked by itself using the keyless entry transmitter Automatic Door Lock Operation This fea...

Page 1263: ...Plug Lifter DT 6459 B MKM J 6459 B Torque Wrench GE 604 D MKM 604 D Torx Bit and Socket Set EL 47955 J 2534 Multi Diagnostic Interface MDI Section 04 BODY SYSTEMS Vehicle Access BACK TO CHAPTER INDEX...

Page 1264: ...ment Windshield Wiper Blade Replacement Windshield Wiper Motor Replacement Windshield Wiper Transmission Replacement Right Hand Drive Windshield Outside Moisture Sensor Cover Replacement Windshield Ou...

Page 1265: ...Nut 5 N m 44 lb in Windshield Wiper Arm Nut 24 5 N m 18 lb ft Windshield Wiper Motor Bolt 10 N m 89 lb in Windshield Wiper Motor Nut 10 N m 89 lb in Windshield Wiper and Windshield Washer Meter Bolt 1...

Page 1266: ...Front Wiper Section 04 BODY SYSTEMS Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1267: ...Rain Sensor Section 04 BODY SYSTEMS Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1268: ...Washer System Section 04 BODY SYSTEMS Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1269: ...Cover Replacement 1 Windshield Wiper and Washer Switch Procedure Disconnect any electrical connectors as needed 1 Release the plastic retaining tabs to remove the windshield wiper and washer switch 2...

Page 1270: ...all lost windshield washer solvent 3 1 Windshield Washer Nozzle Hose Tip Disconnect the washer hose from both hood mounted washer nozzles 2 Windshield Washer Hose Retainer to Hood Hinge 3 Windshield W...

Page 1271: ...efer to Hood Insulator Replacement 2 1 Windshield Washer Nozzle Assembly Tip Pinch the washer nozzle from the bottom side in order to release the nozzle and push the nozzle outboard from the hood to r...

Page 1272: ...the lower washer container and inspect the grommet 1 replace if damaged Refer to Windshield Washer Solvent Container Grommet Replacement 1 Insert the tube rib flush to the top seal at the lower contai...

Page 1273: ...solvent container filler tube assembly Refer to Windshield Washer Solvent Container Filler Tube Replacement 1 Windshield Washer Solvent Container Grommet Section 04 BODY SYSTEMS Wipers and Washers BAC...

Page 1274: ...sition the washer pump terminal seal 4 to the washer solvent container 5 pressing in until fully seated 1 Using full strength windshield washer solvent as a lubricant on the terminal seal position the...

Page 1275: ...rom the washer solvent container 2 3 Installation Procedure Position the washer pump terminal seal 1 to the washer solvent container 2 pressing in until fully seated 1 Install the windshield washer pu...

Page 1276: ...fer to Windshield Wiper Arm Replacement 1 Air Inlet Grille Panel Clip Qty 5 2 Air Inlet Grille Panel Assembly Procedure Remove hood rear weatherstrip Section 04 BODY SYSTEMS Wipers and Washers BACK TO...

Page 1277: ...pivot shaft so that the wiper blade is centered across the transparent circle 2 Lift the arm blade portion while pushing down the arm onto the pivot shaft 3 Install the wiper arm nut 4 Hold the wiper...

Page 1278: ...enter top side of the wiper blade 1 Rotate the wiper blade downward slightly 2 Slide the wiper blade from the wiper arm 3 Carefully release the wiper arm back to the windshield 4 3 Windshield Washer B...

Page 1279: ...Panel Replacement 2 Remove the wiper drive system module 3 1 Windshield Wiper Motor Bolts Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 10 N m 89 lb in 2 Windshield Wiper Moto...

Page 1280: ...Refer to Air Inlet Grille Panel Replacement 2 1 Electrical Connector 2 Windshield Wiper Transmission Bolt Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 10 N m 89 lb in 3 Wind...

Page 1281: ...Callout Component Name 1 Windshield Outside Moisture Sensor Cover Assembly Section 04 BODY SYSTEMS Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1282: ...Refer to Windshield Outside Moisture Sensor Cover Replacement 1 Windshield Outside Moisture Sensor Tip Pull the windshield outside moisture sensor down to remove from bracket Section 04 BODY SYSTEMS...

Page 1283: ...and clean the element with a cloth saturated with full strength washer solvent Then rinse the blade assemblies with clear water Section 04 BODY SYSTEMS Wipers and Washers BACK TO CHAPTER INDEX CHEVROL...

Page 1284: ...wiper arm attachment point Note Position the wiper arm to the basic setting Driver side a approximately 6 5 cm 2 6 in 1 Passenger side b approximately 8 5 cm 3 3 in 2 Section 04 BODY SYSTEMS Wipers an...

Page 1285: ...ry power on its wiper motor on off relay output with activation of its low assertion high speed wiper switch input The BCM shall be capable of doing this even if the module has lost all microprocessor...

Page 1286: ...ndshield through a windshield mounted optic coupler The system uses a master slave configuration utilizing a Local Interconnect Network LIN based serial data communication system The BCM is designated...

Page 1287: ...Illustration Tool Number Description BO 6626 KM 6626 Wiper Arm Puller Section 04 BODY SYSTEMS Wipers and Washers BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1288: ...sembly Replacement Sunroof Window Motor Replacement Sunroof Sunshade Replacement Sunroof Window Seal Replacement Sunroof Window Seal Replacement Front Sunroof Switch Replacement Sunroof Window Replace...

Page 1289: ...80 lb in Sunroof Module Bracket Screw 9 N m 80 lb in Sunroof Sunshade Bolt 9 N m 80 lb in Sunroof Window Motor Bolt 4 N m 36 lb in Sunroof Window Screw 4 N m 36 lb in Section 05 ROOF Sunroof BACK TO C...

Page 1290: ...Sunroof Section 05 ROOF Sunroof BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1291: ...ousing Drain Gutter 7 Sunroof Frame Bolts 8 Sunroof Window Guide 9 Sunroof Air Deflector Cover 10 Sunroof Window Motor 11 Sunroof Window Seal 12 Sunroof Air Deflector 13 Sunroof Housing Front Drain Ho...

Page 1292: ...out Component Name 1 Sunroof Air Deflector Tip Cycle the sunshade window to the full rearward position Section 05 ROOF Sunroof BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL IN...

Page 1293: ...r Deflector Cover Procedure Cycle the sunshade window to the vent position 1 Unclip the sunroof air deflector cover out of the guide 2 Section 05 ROOF Sunroof BACK TO CHAPTER INDEX CHEVROLET CRUZE BOD...

Page 1294: ...sunroof sunshade Refer to Sunroof Sunshade Replacement 4 Remove the sunroof window motor Refer to Sunroof Window Motor Replacement 5 1 Sunroof Module Bolt Qty 12 Caution Refer to Fastener Caution in...

Page 1295: ...fer to Sunroof Module Assembly Replacement 1 Cycle the sunroof window to the vent position 2 1 Sunroof Housing Drain Gutter Tip Clip the sunroof housing drain gutter out from guide Section 05 ROOF Sun...

Page 1296: ...gh to gain access to the part Refer to Headlining Trim Panel Replacement 1 Remove the front wheelhouse liner Refer to Front Wheelhouse Liner Replacement 2 1 Sunroof Housing Front Drain Hose Procedure...

Page 1297: ...fer to Rear Bumper Fascia Replacement 2 Remove the body side trim panel left side Refer to Body Side Trim Panel Replacement Left Side 3 Remove the body side trim panel right side Refer to Body Side Tr...

Page 1298: ...tion in the Preface section Tighten 9 N m 80 lb in 2 Sunroof Module Assembly Note A new sunroof module assembly does not include the sunroof window the motor the sunshade or the finishing lace as comp...

Page 1299: ...eadliner enough to gain access to the part Refer to Headlining Trim Panel Replacement 1 Sunroof Window Motor Bolt Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 4 N m 36 lb in...

Page 1300: ...ll lower the sunroof module assembly enough to gain access to the sunroof module bracket screws Refer to Sunroof Module Assembly Replacement 2 1 Sunroof Module Bracket Screw Qty 2 Caution Refer to Fas...

Page 1301: ...Replacement 1 Sunroof Window Seal Procedure Wipe the perimeter of the frame area with a clean cloth Note Ensure that the seal is properly seated around the entire perimeter of the window frame Sectio...

Page 1302: ...nent Name Preliminary Procedure Open the sunroof until it s in full opening position 1 Sunroof Window Seal Front Section 05 ROOF Sunroof BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 T...

Page 1303: ...he roof console Refer to Roof Console Replacement 1 Sunroof Switch Procedure Unsnap the switch from the console 1 Disconnect the electrical connector 2 Section 05 ROOF Sunroof BACK TO CHAPTER INDEX CH...

Page 1304: ...flector Cover Replacement 1 Sunroof Window Bolt Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 4 N m 36 lb in 2 Sunroof Window Procedure Adjust the sunroof window after install...

Page 1305: ...direction When an obstacle is detected in this range the motion in the closing direction will stop and the sunroof will reverse direction for a short distance The reversal shall complete regardless o...

Page 1306: ...reached the fully closed position or the switch transitions to another state after first returning to the Off position The sunroof motion will cease if the switch transitions back to the Close or Exp...

Page 1307: ...f the vehicle The tray which acts as a framework for the sunroof assembly has a water channel that encircles the sunroof opening and directs the water to the drain tubes In the graphic below the arrow...

Page 1308: ...Description BO 569 A KM 569 A Plug Lifter DT 6459 B MKM J 6459 B Torque Wrench GE 604 D MKM 604 D Torx Bit and Socket Set Section 05 ROOF Sunroof BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MAN...

Page 1309: ...Rear Seat Buckle Side Belt Replacement Rear Seat Center Shoulder Belt Replacement Shoulder Belt Replacement Rear Driver or Passenger Seat Shoulder Belt Guide Adjuster Replacement Seat Belt System Desc...

Page 1310: ...ulder Belt Guide Adjuster 45 N m 33 lb ft Rear Seat Center Shoulder Belt Buckle 45 N m 33 lb ft Rear Seat Center Shoulder Belt Nut 45 N m 33 lb ft Rear Seat Rear Bracket Nut 45 N m 33 lb ft Rear Seat...

Page 1311: ...Seat Belt Switches Section 06 SEATBELTS BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1312: ...if you observe the words REPLACE or CAUTION or if a yellow tag is visible Do not replace a seat belt if only the child seat caution label is visible Replace any seat belt system if you are doubtful ab...

Page 1313: ...top button on the center of the seat belt webbing Ensure the seat belt latch plate is located above the mark or original hole 3 1 Seat Belt Stop Button Procedure Work the male half of the stop button...

Page 1314: ...iver or Passenger Seat Replacement 1 Front Seat Belt Buckle Bolt Caution Refer to Fastener Caution in the Preface section Tighten 45 N m 33 lb ft 2 Front Seat Belt Buckle Assembly Section 06 SEATBELTS...

Page 1315: ...er to Rear Seat Cushion Replacement 1 Rear Seat Rear Bracket Nut Caution Refer to Fastener Caution in the Preface section Tighten 45 N m 33 lb ft 2 Rear Seat Belt Buckle Assembly Section 06 SEATBELTS...

Page 1316: ...Seat Back Cushion Cover and Pad Replacement Right Side 1 Rear Seat Center Shoulder Belt Nut Caution Refer to Fastener Caution in the Preface section Tighten 45 N m 33 lb ft 2 Rear Seat Center Shoulder...

Page 1317: ...fer to Rear Window Panel Trim Replacement 2 1 Rear Seat Shoulder Belt Anchor Plate Bolt Caution Refer to Fastener Caution in the Preface section Tighten 45 N m 33 lb ft 2 Rear Seat Shoulder Belt Retra...

Page 1318: ...per Garnish Molding Replacement 1 Front Seat Shoulder Belt Guide Adjuster Bolt Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 45 N m 33 lb ft 2 Front Seat Shoulder Belt Guide A...

Page 1319: ...h an occupant sitting in the passenger front seat and the passenger door is closed then the ignition switch is turned ON the following events will occur The tone alarm will not operate The reminder la...

Page 1320: ...the instrument cluster and the passenger fasten safety belt reminder is located in the PASSENGER AIR BAG ON OFF status indicator near the center of the instrument panel The fasten safety belt indicat...

Page 1321: ...Select a Service Category Seat Hardware Trim and Upholstery Seat Heating and Cooling Section 07 SEATS BACK TO MAIN INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1322: ...r Seat Frame Replacement Passenger Seat Frame Replacement Rear Seat Replacement 40 Percent Seat Rear Seat Replacement 60 Percent Seat Rear Seat Armrest Replacement Rear Seat Head Restraint Replacement...

Page 1323: ...N m 33 lb ft Front Seat Cushion Inner Trim Panel Screw 2 5 N m 22 lb in Front Seat Cushion Outer Trim Panel Screw 2 5 N m 22 lb in Front Seat Mounting Bolt 45 N m 33 lb ft Rear Seat Back Armrest Hinge...

Page 1324: ...event of accidental deployment Never rest the steering column assembly on the steering wheel with the inflator module face down and the column vertical This may result in personal injury Disable the...

Page 1325: ...le 4 Caution Refer to Fastener Caution in the Preface section Tighten the 2 bolts 1 5 Tighten 45 N m 33 lb in Install the seat belt 3 to the front seat 6 Tighten the bolt 2 7 Tighten 9 N m 80 lb in In...

Page 1326: ...lout Component Name 1 Front Seat Outer Recliner Upper Finish Cover Assembly Section 07 SEATS Seat Hardware Trim and Upholstery BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL IN...

Page 1327: ...Cover 2 Front Seat Adjuster Bolt Caution Refer to Fastener Caution in the Preface section Tighten 20 N m 15 lb in 3 Front Seat Adjuster Section 07 SEATS Seat Hardware Trim and Upholstery BACK TO CHAPT...

Page 1328: ...s 4 Release the adjuster handle 5 Move each lower track forward until an audible noise is heard indicating that the track is fully locked 6 At this stage both manual tracks are aligned 7 Measure the o...

Page 1329: ...the front of the lower tracks Check that the configuration in locked position is identical for both inboard 1 and outboard tracks 2 11 Section 07 SEATS Seat Hardware Trim and Upholstery BACK TO CHAPTE...

Page 1330: ...est to the full upward position 1 Depress the flush button on the head restraint guide 2 Remove the head restraint by pulling up on the restraint 3 Section 07 SEATS Seat Hardware Trim and Upholstery B...

Page 1331: ...er to Driver or Passenger Seat Head Restraint Replacement 1 Front Seat Head Restraint Guide Procedure Use a flat bladed tool to release guide for removal Section 07 SEATS Seat Hardware Trim and Uphols...

Page 1332: ...r Replacement 2 Remove the front seat recliner handle Refer to Driver or Passenger Seat Recliner Handle Replacement 3 1 Seat Cushion Outer Trim Panel Screw Qty 3 Caution Refer to Fastener Caution in t...

Page 1333: ...ger Seat Replacement 1 Seat Cushion Inner Trim Panel Screw Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Seat Cushion Inner Trim Panel Section 07 SEATS Seat...

Page 1334: ...ront seat recliner handle Refer to Driver or Passenger Seat Recliner Handle Replacement 3 Remove seat cushion inner trim panel Refer to Front Seat Cushion Inner Trim Panel Replacement 4 Remove seat cu...

Page 1335: ...ow 7 Install seat cushion outer trim panel Refer to Front Seat Cushion Outer Trim Panel Replacement 8 Install seat cushion inner trim panel Refer to Front Seat Cushion Inner Trim Panel Replacement 9 I...

Page 1336: ...t cushion inner trim panel Refer to Front Seat Cushion Inner Trim Panel Replacement 4 Remove seat cushion outer trim panel Refer to Front Seat Cushion Outer Trim Panel Replacement 5 Remove front seat...

Page 1337: ...cover to backrest below 7 Install front seat head restraint guide Refer to Front Seat Head Restraint Guide Replacement 8 Install seat cushion outer trim panel Refer to Front Seat Cushion Outer Trim Pa...

Page 1338: ...Backrest Procedure Use flat blade to removel panel 2 Recliner Handle Seat Backrest Procedure Use flat blade to remove handle Section 07 SEATS Seat Hardware Trim and Upholstery BACK TO CHAPTER INDEX CH...

Page 1339: ...eplacement 1 Remove the wire harness 1 if equipped 2 Remove front seat back cushion cover 1 and pad 2 from frame 3 Refer to Driver or Passenger Seat Back Cushion Cover and Pad Replacement 3 Section 07...

Page 1340: ...ess if equipped 1 Install inner seat frame cover 1 2 Install front seat back cushion cover 1 and pad 2 to frame 3 Refer to Driver or Passenger Seat Back Cushion Cover and Pad Replacement 3 Section 07...

Page 1341: ...Install front seat cushion cover 1 and pad 2 to frame 3 Refer to Front Seat Cushion Cover and Pad Replacement 5 Section 07 SEATS Seat Hardware Trim and Upholstery BACK TO CHAPTER INDEX CHEVROLET CRUZ...

Page 1342: ...eplacement 1 Remove the wire harness 1 if equipped 2 Remove front seat back cushion cover 1 and pad 2 from frame 3 Refer to Driver or Passenger Seat Back Cushion Cover and Pad Replacement 3 Section 07...

Page 1343: ...ess if equipped 1 Install inner seat frame cover 1 2 Install front seat back cushion cover 1 and pad 2 to frame 3 Refer to Driver or Passenger Seat Back Cushion Cover and Pad Replacement 3 Section 07...

Page 1344: ...Install front seat cushion cover 1 and pad 2 to frame 3 Refer to Front Seat Cushion Cover and Pad Replacement 5 Section 07 SEATS Seat Hardware Trim and Upholstery BACK TO CHAPTER INDEX CHEVROLET CRUZ...

Page 1345: ...ar Seat Cushion Replacement 1 Rear Seat Back Left Side Procedure Fold down rear seat backrest 1 Remove rear seat backrest from booth side guide 2 Section 07 SEATS Seat Hardware Trim and Upholstery BAC...

Page 1346: ...Rear Seat Belt Buckle Replacement 1 Rear Seat Back Right Side Procedure Fold down rear seat backrest 1 Remove rear seat backrest from booth side guide 2 Section 07 SEATS Seat Hardware Trim and Uphols...

Page 1347: ...t 1 Armrest Hinge Cover 2 Armrest Hinge Nut Caution Refer to Fastener Caution in the Preface section Tighten 4 5 N m 40 lb in 3 Armrest Hinge Bolt Tighten 9 N m 80 lb in 4 Armrest Section 07 SEATS Sea...

Page 1348: ...ar Seat Head Restraint Procedure Push the head restraint guide button and remove the head restraint Section 07 SEATS Seat Hardware Trim and Upholstery BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR...

Page 1349: ...ar Seat Head Restraint Replacement 1 Rear Seat Head Restraint Guide Replacement Procedure Unclip the rear seat head restraint guide with a suitable device Qty 2 Section 07 SEATS Seat Hardware Trim and...

Page 1350: ...ement 1 Rear Seat Cushion Cover Procedure Remove the hog rings that secure the rear seat cushion cover to the pad 1 Remove seat cushion cover from Velcro 2 2 Rear Seat Cushion Pad Section 07 SEATS Sea...

Page 1351: ...Pull up on the front of the seat cushion to disengage the retainers and lift out of the vehicle 2 Seat Cushion Retainer Qty 2 Section 07 SEATS Seat Hardware Trim and Upholstery BACK TO CHAPTER INDEX C...

Page 1352: ...d left side Refer to Rear Seat Back Cushion Cover and Pad Replacement Left Side 2 1 Rear Seat Back Latch Bolt Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 45 N m 33 lb ft 2 R...

Page 1353: ...r seat back cushion cover and pad right side Refer to Rear Seat Back Cushion Cover and Pad Replacement Right Side 3 1 Rear Seat Back Latch Bolt Qty 2 Caution Refer to Fastener Caution in the Preface s...

Page 1354: ...cement 1 Rear Seat Back Cushion Cover Procedure Remove the staples from the seat back cover 1 Remove seat back cushion cover from Velcro 2 2 Rear Seat Back Cushion Pad Section 07 SEATS Seat Hardware T...

Page 1355: ...st Refer to Rear Seat Armrest Replacement 2 1 Rear Seat Back Cushion Cover Procedure Remove the staples from the seat back cover 1 Remove seat back cushion cover from Velcro 2 2 Rear Seat Back Cushion...

Page 1356: ...hread 3 Remove the chips 4 Apply clean engine oil to the top thread 5 Use the tap in order to cut new thread 6 Clean the thread 7 Screw the thread insert onto the mandrel of the thread insert installe...

Page 1357: ...BO 569 A KM 569 A Plug Lifter DT 6459 B MKM J 6459 B Torque Wrench GE 604 D MKM 604 D Torx Bit and Socket Set Section 07 SEATS Seat Hardware Trim and Upholstery BACK TO CHAPTER INDEX CHEVROLET CRUZE B...

Page 1358: ...ent Driver Seat Cushion Heater Replacement Passenger Seat Cushion Heater Replacement Heated Cooled Seat Schematics Specifications Heated Seats Description and Operation Special Tools and Equipment Sec...

Page 1359: ...cation Specification Metric English Front Seat Heater Control Module 2 5 N m 22 lb in Section 07 SEATS Seat Heating and Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL I...

Page 1360: ...Heated Cooled Seat Driver Section 07 SEATS Seat Heating and Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1361: ...Heated Cooled Seat Passenger Section 07 SEATS Seat Heating and Cooling BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1362: ...1 Front Seat Heater Control Module Bolt Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 23 lb in 2 Front Seat Heater Control Module Procedure Disconnect the electrical c...

Page 1363: ...ack cushion cover and cushion pad replacement Refer to Front Seat Back Cushion Cover and Cushion Pad Replacement 1 Front Seat Back Heater Section 07 SEATS Seat Heating and Cooling BACK TO CHAPTER INDE...

Page 1364: ...ure Front seat cushion cover and pad replacement Refer to Front Seat Cushion Cover and Pad Replacement 1 Front Seat Heater Section 07 SEATS Seat Heating and Cooling BACK TO CHAPTER INDEX CHEVROLET CRU...

Page 1365: ...ure Front seat cushion cover and pad replacement Refer to Front Seat Cushion Cover and Pad Replacement 1 Front Seat Heater Section 07 SEATS Seat Heating and Cooling BACK TO CHAPTER INDEX CHEVROLET CRU...

Page 1366: ...ing control module then sends a serial data message back to the HVAC control module to gateway the information to the HVAC control to either illuminate or turn off the appropriate temperature indicato...

Page 1367: ...ion BO 569 A KM 569 A Plug Lifter DT 6459 B MKM J 6459 B Torque Wrench GE 604 D MKM 604 D Torx Bit and Socket Set Seat Heating and Cooling SEATS Section 07 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY R...

Page 1368: ...ement Roof Side Rail Inflatable Restraint Module Replacement Driver or Passenger Seat Retractor Side Belt Replacement Repairs and Inspections Required After a Collision Inflatable Restraint Module Han...

Page 1369: ...t Sensing and Diagnostic Module 10 N m 89 lb in Inflatable Restraint Side Impact Sensor 7 5 N m 66 lb in Instrument Panel Inflatable Restraint Module Bracket Bolt 9 N m 80 lb in Instrument Panel Infla...

Page 1370: ...Module Power Ground and MIL Supplemental Inflatable Restraints RESTRAINTS Section 08 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1371: ...Front Impact Sensor Retractors and Driver Passenger Air Bags Supplemental Inflatable Restraints RESTRAINTS Section 08 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1372: ...Side Impact Sensors and Side Roof Air Bags Supplemental Inflatable Restraints RESTRAINTS Section 08 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1373: ...Air Bag Indicator and Disable Switch C99 Supplemental Inflatable Restraints RESTRAINTS Section 08 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1374: ...d the door panel on the right rear passenger door 12 Inflator Module for Roof Rail Air Bag Located behind the garnish molding on the upper rear pillar 13 Rear Hood Assist Rod A gas shock located under...

Page 1375: ...llowed in order to properly repair the vehicle and return it to its original integrity Do not expose inflator modules to temperatures above 65 C 150 F Verify the correct replacement part number Do not...

Page 1376: ...Procedure Disable the SIR system Refer to SIR Disabling and Enabling 1 Inflatable Restraint Front End Sensor Bolt Caution Refer to Fastener Caution in the Preface section Tighten 7 5 N m 66 lb in 2 In...

Page 1377: ...isable the SIR system Refer to SIR Disabling and Enabling 1 Remove center pillar lower garnish molding Refer to Center Pillar Lower Garnish Molding Replacement 2 1 Inflatable Restraint Side Impact Sen...

Page 1378: ...acement Right Side 2 Disconnect the electrical connector 3 1 Inflatable Restraint Sensing and Diagnostic Module Nut Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 10 N m 89 lb...

Page 1379: ...eel with the inflator module face down and the column vertical This may result in personal injury Warning Refer to SIR Warning in the Preface section Disable the supplemental inflatable restraint SIR...

Page 1380: ...R Disabling and Enabling 4 After replacing the module fully deploy the old module before disposal 5 Supplemental Inflatable Restraints RESTRAINTS Section 08 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY...

Page 1381: ...n in the Preface section Tighten 15 N m 11 lb ft 2 Steering Wheel Inflatable Restraint Module Coil Assembly Procedure Disconnect any electrical connectors as needed Tip Do not remove the centering tab...

Page 1382: ...are straight ahead The centering mark 1 of the steering shaft is in the 6 o clock position Turn the lobe of the clock spring clockwise until the coil ribbon stops Do not force 2 Turn the lobe of the c...

Page 1383: ...strument Panel Assembly Replacement 2 1 Instrument Panel Inflatable Restraint Module Nut Qty 7 Caution Refer to Fastener Caution in the Preface section Tighten 8 N m 71 lb in 2 Instrument Panel Inflat...

Page 1384: ...frame Failure to do so may cause future personal injury Preliminary Procedure Disable the SIR system Refer to SIR Disabling and Enabling 1 Front Seat Back Trim 2 Front Seat Side Inflatable Restraint...

Page 1385: ...ailure to observe the correct procedure could cause deployment of the SIR components personal injury or unnecessary SIR system repairs Preliminary Procedure Disable SIR system Refer to SIR Disabling a...

Page 1386: ...s Warning Refer to SIR Seatbelt Pretensioner Handling Warning in the Preface section Preliminary Procedure Remove the Center Pillar Upper Garnish Molding Refer to Center Pillar Upper Garnish Molding R...

Page 1387: ...spect for any damage and repair or replace each component as needed Accident With Side Air Bag Module Deployment Component Replacement and Inspections After a collision involving left right side air b...

Page 1388: ...e the inflatable restraint impact sensor Also if you follow a diagnostic trouble code DTC procedure and a malfunctioning sensor is indicated replace the inflatable restraint impact sensor Supplemental...

Page 1389: ...OT alter the SIR system in any manner If the vehicle is involved in a campaign affecting the inflator modules follow the instructions in the campaign service bulletin for proper SIR handling procedure...

Page 1390: ...eployment fixture 2 with the v inyl trim facing up 6 4 Securely tighten all fasteners that hold the instrument panel air bag module 1 to the deployment fixture 2 When deploying a roof rail module perf...

Page 1391: ...he people in the immediate area that you intend to deploy the inflator module When the inflator module deploys the deployment fixture may jump about 30 cm 1 ft vertically This is a normal reaction of...

Page 1392: ...the deployed inflator module through normal refuse channels 23 Wash your hands with a mild soap 24 Deployment Inside Vehicle Vehicle Scrapping Procedure Deploy the inflator modules inside of the vehic...

Page 1393: ...g high and low circuits Cut the yellow harness connector out of the vehicle leaving at least 16 cm 6 in of wire at the connector 6 Strip 13 mm 0 5 in of insulation from each of the connector wire lead...

Page 1394: ...ctor wire leads 21 Cut two 6 1 m 20 ft deployment wires from a 0 8 mm 18 gauge or thicker multi strand wire These wires will be used to fabricate the roof rail air bag deployment harness 22 Strip 13 m...

Page 1395: ...Cut two 6 1 m 20 ft deployment wires from a 0 8 mm 18 gauge or thicker multi strand wire These wires will be used to fabricate the roof rail air bag deployment harness 47 Strip 13 mm 0 5 in of insula...

Page 1396: ...paign service bulletin for proper SIR handling procedures Deployment Procedures The pretensioner can be deployed inside or outside of the vehicle The method used depends upon the final disposition of...

Page 1397: ...sand 7 Mount the module 1 in the SIR deployment fixture 3 with the open end facing up using the following mounting method 8 Adjust and secure the EL 39401 B fixture arms 4 to the deployment fixture 3...

Page 1398: ...iate area that you intend to deploy the seat belt pretensioner Clear the area of people 14 Warning When you are deploying a pretensioner for disposal perform the deployment procedures in the order lis...

Page 1399: ...after the pretensioner deploys 18 Seat one banana plug into the other in order to short the deployment harness leads 19 If the pretensioner did not deploy disconnect the adapter and discontinue the pr...

Page 1400: ...vement and decrease the chance of injury to the driver and passenger Frontal SIR System Description The frontal supplemental inflatable restraint SIR system consists of the following components AIR BA...

Page 1401: ...ended The AIR BAG indicator will remain ON until the malfunction has been repaired Dual Stage Inflator Modules Dual stage inflator modules contain a housing inflatable air bag two initiating devices c...

Page 1402: ...tored value the SDM will cause current to flow through the side deployment loop deploying the roof rail air bags The SDM roof rail modules and the connecting wires make up the side deployment loops Th...

Page 1403: ...he system after disabling the SIR system prevents deployment of the air bags from the reserved energy supply General Service Instructions The following are general service instructions which must be f...

Page 1404: ...Cable Place the ignition in the OFF position 1 Connect the negative battery cable to the battery Refer to Battery Negative Cable Disconnection and Connection 2 Turn the ignition switch to the ON posit...

Page 1405: ...B Torque Wrench EL 799 3 KM 799 3 Adapter Cable Airbag Deployment Unit EL 799 13 KM 799 13 Airbag Deployment Unit GE 604 D MKM 604 Torx Bit and Socket Set Supplemental Inflatable Restraints RESTRAINTS...

Page 1406: ...Select a Service Category Power Steering Steering Wheel and Column STEERING Section 09 BACK TO MAIN INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1407: ...e Replacement Power Steering Gear Inlet Pipe Hose Replacement Power Steering Gear Outlet Pipe Hose Replacement Steering Gear Replacement Hydraulic Power Steering Steering Linkage Inner Tie Rod Replace...

Page 1408: ...80 lb in Power Steering Gear Inlet and Outlet Hose Bolt 11 N m 97 lb in Power Steering Pump Bolt 22 N m 16 lb ft Steering Gear Bolt 125 N m 92 lb in Steering Gear to Steering Knuckle Nut 35 N m 26 lb...

Page 1409: ...e Code High Flow Pressure Relief LPM GPM mPa PSI Daewoo Lacetti LXV LLW 8 0 2 11 12 0 12 8 1740 1856 Power Steering STEERING Section 09 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO...

Page 1410: ...discharge the hydro boost accumulator If equipped with hydro boost fully charge the hydro boost accumulator using the following procedure 2 2 1 Start the engine 2 2 Firmly apply the brake pedal 10 15...

Page 1411: ...Recommendations Fluid Is Hot 3 1 Run the engine until the fluid reaches about 80 C 170 F 3 2 Turn the engine OFF 3 3 Remove the reservoir cap 3 4 Inspect the fluid level on the capstick 3 5 Ensure tha...

Page 1412: ...ring fluid reservoir 1 Remove outlet and inlet hose from power steering fluid reservoir 2 2 Power Steering Fluid Reservoir Screw Caution Refer to Fastener Caution in the Preface section Tighten 9 N m...

Page 1413: ...D Pulley Remover to remove the power steering pump pulley 1 Use CH 25033 C Pulley Installer to install the power steering pump pulley 2 Special Tools CH 25034 D Pulley Remover CH 25033 C Pulley Instal...

Page 1414: ...the Preface section Tighten 21 N m 16 lb in 2 Power Steering Gear Inlet Hose 3 Power Steering Reservoir Outlet Hose 4 Power Steering Pump Bolt Qty 2 Tighten 22 N m 17 lb ft 5 Power Steering Pump Proc...

Page 1415: ...er Steering Pump Replacement 1 Power Steering Pump Bracket Screw Caution Refer to Fastener Caution in the Preface section Tighten 22 N m 16 lb ft 2 Power Steering Pump Bracket Power Steering STEERING...

Page 1416: ...1 B puller to separate the steering linkage outer tie rod from the steering knuckle 1 Inspect the steering linkage inner tie rod for bent or damaged threads 2 Clean the tapered surface of the steering...

Page 1417: ...Mark installation position of boot clamp 1 on steering gear 4 Remove the steering gear boot 1 5 Note After removing the boot inspect the steering linkage inner tie rod for evidence of corrosion or co...

Page 1418: ...and onto the steering gear 3 Adjust boot clamp 1 to marking on steering gear to keep correct installation position 4 Using CH 804 pliers crimp the inner steering gear boot clamp 1 5 Install the steer...

Page 1419: ...he power steering fluid reservoir outlet hose clamp from the power steering pump and power steering fluid reservoir 2 Power Steering Fluid Reservoir Outlet Hose Procedure Fill and bleed the power stee...

Page 1420: ...wer steering gear inlet hose bolt 1 4 Remove inlet hose 3 from clip 2 5 Unscrew hollow screw 1 6 Remove gasket 2 7 Remove inlet pipe 3 from power steering pump 8 Unscrew 3 bracket nuts 1 9 Remove powe...

Page 1421: ...ump 5 Install gasket 2 6 Install hollow screw 1 and tighten to 21 N m 16 lb ft 7 Install inlet hose 3 to clip 2 8 Install power steering gear inlet hose bolt 1 and tighten to 11 N m 98 lb in 9 Clean a...

Page 1422: ...the Preface section Tighten 11 N m 98 lb in 2 Hose Clamp Procedure Compress the power steering fluid reservoir outlet hose clamp from the power steering fluid reservoir 3 Power Steering Gear Outlet Ho...

Page 1423: ...Pipe Replacement 6 Remove the front compartment splash shield Refer to Front Compartment Splash Shield Replacement 7 Remove the front compartment insulator if equipped Refer to Front Compartment Insu...

Page 1424: ...gear 17 Remove the steering gear 18 Installation Procedure Install the steering gear 1 Install steering gear bolts 1 washers 2 and nuts 3 to the steering gear 2 Caution Refer to Fastener Caution in th...

Page 1425: ...o the strut 10 Install the NEW stabilizer shaft link nut 1 and tighten to 65 N m 48 lb ft 11 Install the steering linkage inner tie rod Refer to Steering Linkage Inner Tie Rod Replacement 12 Install t...

Page 1426: ...lignment of fine toothing of universal joint and steering pinion 18 Install the lower intermediate steering shaft bolts and tighten to 34 N m 26 lb ft 19 Adjust the front toe Refer to Wheel Alignment...

Page 1427: ...nd to the threads of the inner tie rod 1 Caution Refer to Fastener Caution in the Preface section Install the steering linkage inner rod using the CH 6247 remover installer and tighten to 90 N m 64 lb...

Page 1428: ...d to the threads of the inner tie rod 1 Caution Refer to Fastener Caution in the Preface section Install the steering linkage inner rod using the CH 6247 remover installer and tighten to 105 N m 77 lb...

Page 1429: ...with the gear teeth on the rack The rotating pinion moves the rack from side to side The lateral action of the rack pushes and pulls the tie rods in order to change the direction of the vehicle s fro...

Page 1430: ...coil assembly on each side By commanding currents between 3 to 3 Amps through the coils the steering effort will be adapted to the vehicle s speed At lowest speed around 5 km h 3 mph the coils are pol...

Page 1431: ...al Clamp Pliers CH 6247 KM 4267 Removal and Installation Tool for the Steering Linkage Inner Tie Rod CH 25033 C KMJ 25033 C J 25033 C 89 96 415 Pulley Installer CH 25034 D KM J 25034 D J 25034 D 89 96...

Page 1432: ...nal Switch Replacement Steering Wheel Replacement Steering Column Replacement Right Hand Drive Steering Angle Sensor Replacement Column Lock Schematics 2009 General Motors Cor Steering Wheel and Colum...

Page 1433: ...ate Steering Shaft Lower Bolt 34 N m 26 lb ft Intermediate Steering Shaft Upper Bolt 34 N m 26 lb ft Steering Wheel Bolt 35 N m 26 lb ft Steering Column STEERING Section 09 BACK TO CHAPTER INDEX CHEVR...

Page 1434: ...pe of Material GM Part Number Steering Wheel Bolt Locking Compound Refer to Electronic Parts Catalog Steering Column STEERING Section 09 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 T...

Page 1435: ...Assembly Column Lock Steering Column STEERING Section 09 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1436: ...from movement 1 Remove the 2 intermediate steering shaft bolts 1 2 Remove the intermediate steering shaft 1 3 Installation Procedure Install the intermediate steering shaft 1 1 Steering Column STEERIN...

Page 1437: ...e groove on the steering pinion 3 Push universal joint onto steering pinion carefully as desribed above inthe note 2 Caution Refer to Fastener Caution in the Preface section Install the 2 intermediate...

Page 1438: ...Column Upper Trim Cover Procedure Unclip the steering column upper trim cover from the steering column lower trim cover Steering Column STEERING Section 09 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY...

Page 1439: ...t 1 Steering Column Lower Trim Cover Bolt Qty 3 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Steering Column Lower Trim Cover Procedure Turn the steering wheel u...

Page 1440: ...m cover Refer to Steering Column Lower Trim Cover Replacement 2 1 Turn Signal Switch Procedure Disconnect any electrical connectors as needed 1 Release the plastic retaining tabs to release the turn s...

Page 1441: ...er Caution in the Preface section Procedure Clean thread of the bolt 1 Apply locking compound to the thread Refer to Adhesives Fluids Lubricants and Sealers 2 Tighten 30 N m 23 lb ft 2 Steering Wheel...

Page 1442: ...tic injections which maintain column rigidity Removal Procedure Remove the instrument panel lower trim pad cover Refer to Instrument Panel Lower Trim Panel Replacement Left Side 1 Remove the intermedi...

Page 1443: ...fasteners could affect the steering column collapse Remove the tie straps 3 Connect any electrical connectors as needed 4 Install the steering column lower trim cover Refer to Steering Column Lower T...

Page 1444: ...otating the steering angle sensor could limit the operation of the electronic power steering EPS system and result in personal injury Procedure Press in the clip on the inflatable restraint steering w...

Page 1445: ...ipped with automatic transmission and a floor mounted console gear shift it has an ignition lock cylinder control actuator system in the steering column The ignition lock cylinder control actuator pur...

Page 1446: ...Select a Service Category Front Suspension Rear Suspension Tires and Wheels Wheel Alignment SUSPENSION Section 10 BACK TO MAIN INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1447: ...m Replacement Front Lower Control Arm Bushing Replacement Wheel Stud Replacement Strut Assembly Replacement Shock Absorber Disposal Strut Strut Component or Spring Replacement Front Suspension Front S...

Page 1448: ...lb in 30 Front Suspension Strut Lower Bolt and Nut 90 N m 60 66 lb ft 60 Front Suspension Strut Mount Nut 45 N m 34 lb ft Front Suspension Support Bolt 60 N m 35 45 lb ft 35 Rear Control Arm Bushing t...

Page 1449: ...n Strut Insulator Assembly 6 Front Spring 7 Shock Absorber Assembly 8 Steering Knuckle 9 Front Wheel Bearing Hub Assembly 10 Front Lower Control Arm Rear Bushing 11 Front Lower Control Arm 12 Front Lo...

Page 1450: ...and Jacking the Vehicle 4 Remove the tire and wheel assemblies Refer to Tire and Wheel Removal and Installation 5 Remove the front compartment insulator if equipped Refer to Front Compartment Insulato...

Page 1451: ...he front 1 and the rear 2 transmission mount bracket bolts 13 Remove and DISCARD 2 rear suspension frame bolts 2 14 Remove rear frame reinforcements 1 Front Suspension SUSPENSION Section 10 BACK TO CH...

Page 1452: ...ulator clam bolts 1 17 Remove the stabilizer shaft 18 Installation Procedure Install the stabilizer shaft 1 Caution Refer to Fastener Caution in the Preface section Install the 4 front stabilizer shaf...

Page 1453: ...2 NEW frame rear bolts 2 and tighten to 160 N m 119 lb ft 6 Install the front transmission mount bolt 1 and tighten to 58 N m 43 lb ft 7 Install the rear transmission mount bracket bolt 2 and tighten...

Page 1454: ...ulator Replacement 11 Install the exhaust flexible pipe Refer to Exhaust Flexible Pipe Replacement 12 Install and tighten lower stabilizer link shaft nut 2 on both sides to 35 N m 26 lb ft 13 Lower th...

Page 1455: ...o Tire and Wheel Removal and Installation 2 1 Stabilizer Shaft Link Nut Qty 2 Caution Refer to Fastener Caution in the Preface section Procedure Discard the old stabilizer shaft link nut and use NEW O...

Page 1456: ...port the vehicle Refer to Lifting and Jacking the Vehicle 4 Remove the tire and wheel assemblies Refer to Tire and Wheel Removal and Installation 5 Remove the front compartment insulator if equipped 6...

Page 1457: ...engine compartment cover 13 Remove the front and rear transmission mount bracket bolts 1 2 14 Remove and DISCARD 2 rear suspension frame bolts 2 15 Remove rear frame reinforcements 1 Front Suspension...

Page 1458: ...Remove and discard the two front stabilizer shaft insulator clamp bolts 1 18 Remove the shaft insulator clamp 2 19 Bend up clamp 2 slightly Mark the location of the insulator 1 to the stabilizer shaft...

Page 1459: ...r Check proper fitting of clamp and insulator 3 Retainer 1 MUST seat centrically in the hole of the clamp Caution Refer to Fastener Caution in the Preface section Install the NEW stabilizer shaft bolt...

Page 1460: ...ements 1 7 Install the 2 NEW frame rear bolts 2 and tighten to 160 N m 118 lb ft 8 Install the front transmission mount bolt 1 and tighten to 58 N m 43 lb ft 9 Install the rear transmission mount brac...

Page 1461: ...shield if equipped 14 Install the exhaust flexible pipe Refer to Exhaust Flexible Pipe Replacement 15 Install and tighten lower stabilizer link shaft nut 2 on both sides to 35 N m 26 lb ft 16 Lower th...

Page 1462: ...eel speed sensor screw 2 3 Remove the wheel speed sensor 1 from the steering knuckle 4 Remove the wheel drive shaft from the front wheel bearing hub Refer to front wheel drive shaft replacement Front...

Page 1463: ...n Install the NEW front wheel bearing hub bolts 1 2 Tighten the bearing hub bolts 1 in 3 passes Use the EN 45059 kit 3 First pass to 90 N m 67 lb ft Second pass to 60 Third pass to 15 Install the whee...

Page 1464: ...speed sensor screw 2 and tighten to 6 N m 54 lb in 6 Install the brake rotor Refer to Front Brake Rotor Replacement 7 Remove the support and lower the vehicle 8 Front Suspension SUSPENSION Section 10...

Page 1465: ...d end from the knuckle Refer to Steering Linkage Outer Tie Rod Replacement 3 Remove the wheel bearing hub Refer to Lower Control Arm Replacement 4 1 Steering Knuckle Bolt Qty 2 2 Steering Knuckle Nut...

Page 1466: ...trol arm bolts and nuts Discard and use NEW only Remove wheel speed sensor wiring harness from control arm and steering knuckle 3 Remove and DISCARD the lower ball joint to knuckle nut and bolt 1 4 Se...

Page 1467: ...trol arm 1 in the cradle 1 Install and hand tighten the NEW rear lower control arm bushing nuts and bolts 1 2 Install and hand tighten the NEW front lower control arm nut and bolt 1 3 Front Suspension...

Page 1468: ...to 55 N m 41 lb ft 45 60 degrees using EN 45059 kit 6 Install the NEW ball joint to knuckle bolt and nut and tighten to 30 N m 22 lb ft 60 75 degrees using EN 45059 kit 7 Lower the vehicle to the gro...

Page 1469: ...3 1 Lower Control Arm Rear Bushing Bolt 2 Lower Control Arm Rear Bushing Caution Refer to Fastener Caution in the Preface section Procedure Discard Bushing Bolt and use NEW ONLY 1 Tighten Bushing Bolt...

Page 1470: ...he caliper in this manner will cause the flexible brake hose to bear the weight of the caliper which may cause damage to the brake hose and in turn may cause a brake fluid leak Using the CH 43631 remo...

Page 1471: ...and wheel assembly Refer to Tire and Wheel Removal and Installation 2 Separate the brake hose 1 from the shock absorber 3 Remove the steering knuckle nuts and bolts 1 4 Remove the stabilizer shaft lin...

Page 1472: ...Installation Procedure Install the front strut assembly 1 Caution Refer to Fastener Caution in the Preface section Install the strut mounting plate 2 2 Install the upper strut mount nut 1 using the CH...

Page 1473: ...stall the front tire and wheel assembly Refer to Tire and Wheel Removal and Installation 8 Lower the vehicle 9 Check the front end alignment specifications Refer to Wheel Alignment Specifications 10 F...

Page 1474: ...3 16 in drill bit Gas or a gas oil mixture will exhaust when the drill bit penetrates the strut Use shop towels in order to contain the escaping oil 2 Remove the strut from the vise 3 Hold the strut...

Page 1475: ...e the front spring strut components 6 6 1 Remove the strut mount insulator assembly 2 Inspect for damage and replace as necessary 6 2 Remove the strut mount bearing assembly 3 Inspect for damage and r...

Page 1476: ...er 8 2 2 Install the spring 6 to the CH 6068 tensioner 1 compress spring to remove the spring tension 2 3 Install the spring 6 to the strut 7 2 4 Install the insulator 5 to the strut 7 2 5 Install the...

Page 1477: ...the strut shaft and tighten to 70 N m 52 lb ft 4 Remove the CH 6068 tensioner 1 from the spring 4 5 Remove the front strut from CH 6066 holder 5 6 Install the strut assembly Refer to Strut Assembly R...

Page 1478: ...ng The steering knuckle is allowed to travel up and down independent of the vehicle body structure and frame This up and down motion of the steering knuckle as the vehicle travels over bumps is absorb...

Page 1479: ...059 Angle Meter CH 6066 KM 6066 Holding Device CH 6068 MKM 6068 88 18 791 88 18 809 88 18 817 Spring Tensioner Device CH 49375 Wrench Front Suspension SUSPENSION Section 10 BACK TO CHAPTER INDEX CHEVR...

Page 1480: ...eplacement Shock Absorber Disposal Rear Spring Insulator Replacement Rear Spring Replacement Rear Axle Replacement Wheel Stud Replacement Rear Suspension SUSPENSION Section 10 Specifications Rear Susp...

Page 1481: ...ear Suspension Trailing Arm Nut 70 N m 120 52 lb ft 120 Shock Absorber Bolt Upper 100 N m 74 lb ft Shock Bolt Lower 150 N m 60 111 lb ft 60 Wheel Bearing Hub Assembly Mounting Bolts 50 N m 40 37 lb ft...

Page 1482: ...pper Mount 4 Rear Shock Absorber Upper Mount 5 Shock Absorber Assembly 6 Upper Dumping Ring 7 Rear Spring 8 Lower Dumping Ring 9 Rear Axle Bushing 10 Rear Axle Bracket 11 Rear Wheel Bearing 12 Rear Ax...

Page 1483: ...pport the brake caliper with heavy mechanic wire or equivalent whenever it is separated from its mount and the hydraulic flexible brake hose is still connected Failure to support the caliper in this m...

Page 1484: ...eed sensor 2 3 Install the wheel speed sensor screw 1 and tighten to 6 N m 54 lb in Tighten the bolts evenly in a cross pattern 4 Install the brake rotor and install the brake caliper and bracket as a...

Page 1485: ...ation 2 Remove the brake drum Refer to Brake Drum Replacement 3 Remove the plug from the drum brake actuator access hole in the backing plate Using the access hole install a heavy mechanic wire 1 in o...

Page 1486: ...rear axle assembly 1 Caution Refer to Fastener Caution in the Preface section Note Tighten the bolts evenly in a cross pattern Install the wheel bearing hub mounting bolts 1 and tighten to 50 N m 37...

Page 1487: ...plug to the drum brake actuator access hole in the backing plate 6 Install the brake drum Refer to Brake Drum Replacement 7 Install the tire and wheel assembly Refer to Tire and Wheel Removal and Inst...

Page 1488: ...ury Remove the rear axle Refer to Rear Axle Replacement 1 With the aid of second mechanic place rear axle onto work bench 2 Mark installation position dashed line for rear axle bushing 2 on rear axle...

Page 1489: ...Insert CH 48377 1 chisel on place of V cut 6 Mark installation position 2 of NEW rear axle bushing 1 as shown in graphic above 7 Align bushing marking 2 to rear axle marking 1 8 Install the following...

Page 1490: ...he rear axle bushing in to rear axle using CH 6616 pump 11 When lift way of CH 6615 10 cylinder reaches stop release pressure on CH 6616 pump retighten counter nut 5 and press rear axle bushing in to...

Page 1491: ...and near the shock absorber 3 Remove the upper shock absorber bolts 1 4 Remove the lower shock absorber bolt 1 5 Installation Procedure Position the shock absorber to the vehicle 1 Caution Refer to Fa...

Page 1492: ...11 lb ft 60 3 Remove the jack stand 4 Install the rear tire and wheel assembly Refer to Tire and Wheel Removal and Installation 5 Lower the vehicle 6 Rear Suspension SUSPENSION Section 10 BACK TO CHAP...

Page 1493: ...le in the shock absorber at the centerpunch 4 using a 5 mm 3 16 in drill bit Gas or a gas oil mixture will exhaust when the drill bit penetrates the shock absorber Use shop towels in order to contain...

Page 1494: ...the rear axle in order to remove tension from the rear springs 4 Remove the spring 1 5 Remove the lower and upper rear spring insulators 1 2 6 Installation Procedure Note The rear springs are indexed...

Page 1495: ...e lower spring seat 2 Using the jack stands raise the rear axle in order to compress the rear springs 3 Install the lower shock absorber bolts Refer to Shock Absorber Replacement 4 Lower the vehicle 5...

Page 1496: ...Using the tall jack stands slowly lower the rear axle in order to remove tension from the rear springs 4 Remove the spring 1 5 Remove the upper spring seat jounce bumper 1 from the spring while leavin...

Page 1497: ...ng the jack stands raise the rear axle in order to compress the rear springs 3 Install the lower shock absorber bolts Refer to Shock Absorber Replacement 4 Lower the vehicle 5 Rear Suspension SUSPENSI...

Page 1498: ...ve the tire and wheel assembly Refer to Tire and Wheel Removal and Installation 2 Remove the both brake hose bolts 1 attaching the hose to the rear brake caliper bracket 3 Remove rear parking brake ca...

Page 1499: ...xible hose remove wheel bearing hub and brake assembly 2 upward and secure the wheel bearing hub and brake assembly with heavy mechanics wire 1 or equivalent 6 Support the rear axle with a hydraulic l...

Page 1500: ...Procedure Install the rear coil spring lower seat insulators 1 to the axle 1 Raise the axle 1 into position 2 Loosely install the both axle bushing bolts 1 and nuts 3 Rear Suspension SUSPENSION Sectio...

Page 1501: ...through bolts and NEW nuts and tighten to 70 N m 52 lb ft 130 using the EN 45059 kit 5 Install the rear coil springs Refer to Rear Spring Replacement 6 Install the lower shock bolts Refer to Shock Ab...

Page 1502: ...ake caliper bracket 12 Install the tire and wheel assembly Refer to Tire and Wheel Removal and Installation 13 Remove the support and lower the vehicle 14 Rear Suspension SUSPENSION Section 10 BACK TO...

Page 1503: ...rake hose and in turn may cause a brake fluid leak Release the wheel stud 1 from the bearing hub with the hydraulic press and discard the stud 4 Installation Procedure Install a NEW stud into the bear...

Page 1504: ...axle assembly 1 attaches to the underbody through a rubber bushing and bracket located at the front of each integral trailing arm The brackets are attached to the underbody side rails with bolts 2 Th...

Page 1505: ...Illustration Tool Number Description EN 45059 J 45059 Angle Meter Rear Suspension SUSPENSION Section 10 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1506: ...pair Aluminum Wheel Refinishing Tyre and Wheel Removal and Installation Tyre Repair Tyre Dismounting and Mounting Tyre and Wheels SUSPENSION Section 10 Specifications BACK TO CHAPTER INDEX CHEVROLET C...

Page 1507: ...Application Specification Metric English Wheel Nuts 140 N m 103 lb ft Tyre and Wheels SUSPENSION Section 10 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX...

Page 1508: ...Aluminum Wheels Adhesive Sealant Refer to Electronic Parts Catalog Wheels Mounting Lubricant Refer to Electronic Parts Catalog Tyre and Wheels SUSPENSION Section 10 BACK TO CHAPTER INDEX CHEVROLET CR...

Page 1509: ...ral purpose cleaner to clean the leak area 8 Apply 3 mm 0 12 in thick layer of adhesive sealant to the leak area Refer to Adhesives Fluids Lubricants and Sealers 9 Allow for the adhesive sealant to dr...

Page 1510: ...the balance weights from the wheel 3 Remove the tire from the wheel Refer to Tire Dismounting and Mounting 4 Use a suitable cleaner in order to remove the following contaminants from the wheel 5 Lubri...

Page 1511: ...e vehicle from side to side 5 5 Repeat this procedure if necessary If the tire and wheel assembly still does not loosen perform the following steps 6 6 1 Start the engine 6 2 Drive the vehicle forward...

Page 1512: ...ely in the sequence shown in order to avoid excessive runout Tighten the wheel nuts in the sequence shown tighten the nuts in sequence to 140 N m 100 lb ft 5 Install the wheel center cap 6 Lower the v...

Page 1513: ...repair material supplier manufacturer for repair unit application procedures and repair tools repair material recommendations Three basic steps for tire puncture repair Remove the tire from the wheel...

Page 1514: ...face to prevent damage to the repair unit 2 Consult your repair material supplier for recommended reaming tool s 3 Fill the Injury It is necessary to fill the injury channel to provide back up for the...

Page 1515: ...line buff within the marked area thoroughly and evenly with a low speed buffing tool using a fine wire brush or gritted rasp 1 Buff to a smooth velvet surface RMA 1 or 2 buffed texture 2 Use caution n...

Page 1516: ...3 Combination Repair Plug Units Pull the plug through the injury until the repair just reaches the liner Stitch down thoroughly 1 Follow the repair material manufacturer s recommendations for further...

Page 1517: ...lance the tire and wheel assembly Refer to Tire and Wheel Assembly Balancing Off Vehicle 3 For additional tire puncture repair information contact Rubber Manufacturers Association RMA 1400 K Street N...

Page 1518: ...wheel 2 Use a wire brush or coarse steel wool in order to remove any rubber light rust or corrosion from the wheel bead seats 3 Caution When mounting the tires use an approved tire mounting lubricant...

Page 1519: ...amber Adjustment Wheel Alignment Steering Wheel Angle and or Front Toe Adjustment Rear Caster and Camber Adjustment Rear Camber Adjustment Rear Toe Adjustment Wheel Alignment SUSPENSION Section 10 Spe...

Page 1520: ...Toe Outer Wheel Deflection for 20 Inner Wheel Deflection Front 0 27 0 75 0 0 1 00 4 65 0 75 0 00 1 00 0 00 1 50 0 105 0 167 18 50 0 75 Rear 1 25 0 50 0 00 0 58 0 00 0 208 0 15 0 417 Wheel Alignment S...

Page 1521: ...ive drag or poor return due to stiff or rusted linkage or suspension components Inspect the fuel level The fuel tank should be full or the vehicle should have a compensating load added Give considerat...

Page 1522: ...ot within specifications inspect for suspension support misalignment or front suspension damage Replace any damaged suspension components as necessary Wheel Alignment SUSPENSION Section 10 BACK TO CHA...

Page 1523: ...is not within specifications inspect for suspension support misalignment or front suspension damage Replace any damaged suspension components as necessary Wheel Alignment SUSPENSION Section 10 BACK T...

Page 1524: ...oe to specification by turning the adjuster 2 Refer to Wheel Alignment Specifications 3 Caution Refer to Fastener Caution in the Preface section Tighten the tie rod jam nut 1 to 35 N m 26 lb ft 4 s Wh...

Page 1525: ...angle is not within specifications inspect for suspension support misalignment or rear suspension damage Replace any damaged suspension components as necessary Wheel Alignment SUSPENSION Section 10 BA...

Page 1526: ...t within specifications inspect for suspension support misalignment or rear suspension damage Replace any damaged suspension components as necessary Wheel Alignment SUSPENSION Section 10 BACK TO CHAPT...

Page 1527: ...ithin specifications inspect for suspension support misalignment or rear suspension damage Replace any damaged suspension components as necessary Wheel Alignment SUSPENSION Section 10 BACK TO CHAPTER...

Page 1528: ...ol and the tire wear Too much positive camber will result in premature wear on the outside of the tire and cause excessive wear on the suspension parts Too much negative camber will result in prematur...

Page 1529: ...hicle is lower than its designated trim height the front suspension moves to a more positive caster If the rear of the vehicle is higher than its designated trim height the front suspension moves to a...

Page 1530: ...sure that the wheels roll parallel Toe also offsets the small deflections of the wheel support system that occur when the vehicle is rolling forward In other words with the vehicle standing still and...

Page 1531: ...Outlet Replacement Instrument Panel Outer Air Outlet Replacement Right Side Radio Cooling Duct Replacement Right Hand Drive Floor Air Outlet Replacement Instrument Panel Outer Air Outlet Duct Replace...

Page 1532: ...et Duct Bolt 2 5 N m 23 lb in Auxiliary Heater Core Bolts 2 5 N m 23 lb in Blower Motor Bolt 4 5 N m 40 lb in Blower Motor Cup Bolt 2 5 N m 23 lb in Bracket Heater Core Outlet Tube Bolt 2 5 N m 23 lb...

Page 1533: ...cification Metric English R 134a Refrigerant Charge 0 650 kg 1 43 lb Heating Ventilation and Air Conditioning HVAC SYSTEM Section 10 BACK TO CHAPTER INDEX CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MO...

Page 1534: ...manufacturer instructions included with the service equipment before servicing Note For the use of the correct refrigerant oil refer to electronic parts catalog The AC filling device is a complete air...

Page 1535: ...o Fastener Caution in the Preface section Tighten 22 N m 16 lbf ft 2 A C Compressor Assembly Procedure Use a low viscosity poly alkylene glycol PAG oil Use of the incorrect oil can result in compresso...

Page 1536: ...olt Qty 4 Caution Refer to Fastener Caution in the Preface section Tip The graphic shows the engine without attaching parts for better clarity Tighten 22 N m 17 lb ft 2 A C Compressor Assembly Procedu...

Page 1537: ...e bolt 1 from A C compressor 2 4 Remove A C compressor and condenser hose nut 1 from refrigerant hose 2 5 Remove A C compressor and condenser hose 6 Installation Procedure Note Use NEW O ring seals Re...

Page 1538: ...all air conditioning compressor and condenser hose nut 1 to A C condenser 2 Tighten nut to 19 N m 14 lb ft 4 Install front bumper fascia Refer to Front Bumper Fascia Replacement 5 Evacuate and charge...

Page 1539: ...om A C compressor 2 4 Remove A C compressor and condenser hose nut 1 from refrigerant hose 2 5 Remove A C compressor and condenser hose 6 Installation Procedure Note Use NEW O ring seals Refer to Air...

Page 1540: ...3 Install A C compressor and condenser hose nut 1 to A C condenser 2 Tighten nut to 19 N m 14 lb ft 4 Install front bumper fascia Refer to Front Bumper Fascia Replacement 5 Evacuate and charge the ref...

Page 1541: ...Conditioning Evaporator Hose Assembly Nut to Air Conditioning Evaporator Thermal Expansion Valve Caution Refer to Fastener Caution in the Preface section Tighten 19 N m 14 lb ft 2 Air Conditioning Ev...

Page 1542: ...ent Refer to Radiator Support Replacement 5 Remove A C compressor and condenser hose from condenser Refer to Air Conditioning Compressor and Condenser Hose Replacement 6 Remove condenser hose bolt and...

Page 1543: ...nditioning Compressor and Condenser Hose Replacement 4 Install radiator support Refer to Radiator Support Replacement 5 Install air intake duct 1 6 Install front bumper fascia Refer to Front Bumper Fa...

Page 1544: ...t panel cluster lower trim plate Refer to Instrument Panel Cluster Lower Trim Plate Replacement 3 Remove instrument panel upper trim panel Refer to Instrument Panel Upper Trim Panel Replacement Left S...

Page 1545: ...anel center upper molding 2 Refer to Instrument Panel Center Upper Molding Replacement 1 Instrument Panel Center Air Outlet Heating Ventilation and Air Conditioning HVAC SYSTEM Section 10 BACK TO CHAP...

Page 1546: ...pper Trim Panel Replacement Right Side 1 Instrument Panel Outer Air Outlet Assembly Procedure Remove instrument panel outer air oulet duct right side 1 Remove clip Qty 4 2 Heating Ventilation and Air...

Page 1547: ...Replacement 1 Remove floor air outlet duct left side Refer to Floor Air Outlet Duct Replacement Left Side 2 1 Radio Cooling Duct Procedure Remove radio cooling duct Heating Ventilation and Air Conditi...

Page 1548: ...connectors Remove the instrument panel tie bar 2 3 Remove the 4 instrument panel tie bar bolts 3 4 Remove the 2 instrument panel tie bar nuts 1 Remove the heater wiring harness 4 Remove the floor air...

Page 1549: ...tie bar bolts 3 4 and tighten to 22 N m 17 lb ft Install the 2 instrument panel tie bar nuts 1 and tighten to 9 N m 80 lb in Attach the instrument panel wiring harness 2 to the instrument panel tie b...

Page 1550: ...ent 1 Instrument Panel Outer Air Outlet Duct Screw Qty 7 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Instrument Panel Outer Air Outlet Duct Heating Ventilation...

Page 1551: ...artment Replacement 1 Floor Air Outlet Duct Bolt Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lbf in 2 Floor Air Outlet Duct Heating Ventilation and Air Conditioning HVA...

Page 1552: ...utlet duct 1 right side 3 Installation Procedure Install floor air outlet duct 1 right side 1 Install instrument panel lower trim pad cover left side Refer to Instrument Panel Lower Trim Pad Cover Rep...

Page 1553: ...emove front floor panel carpet Refer to Front Floor Panel Carpet Replacement 1 Floor Rear Air Outlet Duct Heating Ventilation and Air Conditioning HVAC SYSTEM Section 10 BACK TO CHAPTER INDEX CHEVROLE...

Page 1554: ...emove front floor panel carpet Refer to Front Floor Panel Carpet Replacement 1 Floor Rear Air Outlet Duct Heating Ventilation and Air Conditioning HVAC SYSTEM Section 10 BACK TO CHAPTER INDEX CHEVROLE...

Page 1555: ...l Refer to Heater and Air Conditioning Control Replacement 1 Heater and Air Conditioning Remote Control Procedure Disconnect electrical components Heating Ventilation and Air Conditioning HVAC SYSTEM...

Page 1556: ...ows through the condenser the heat of the refrigerant is transferred to the ambient air passing through the condenser Cooling the refrigerant causes the refrigerant to condense and change from a vapor...

Page 1557: ...J 39400 A Halogen Leak Detector GE 41447 J 41447 R 134A A C Tracer Dye Box of 24 BO 42220 J 42220 Universal 12V Leak Detection Lamp GE 43872 J 43872 Florescent Dye Cleaner Heating Ventilation and Air...

Page 1558: ...46 Valve Core Tool GE 46297 J 46297 A C Dye Injector Kit GE 46297 12 J 46297 12 Replacement Dye Cartridges EL 47955 J 2534 Multi Diagnostic Interface MDI Heating Ventilation and Air Conditioning HVAC...

Page 1559: ...ent Power Steering Pump Belt Replacement Front Brake Rotor Replacement Front Wheel Drive Shaft Replacement Left Side Front Wheel Drive Shaft Replacement Right Side Rear Brake Rotor Replacement Brake D...

Page 1560: ...im cover Refer to Steering Column Upper Trim Cover Replacement 2 1 Instrument Cluster Screw Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Instrument Cluster...

Page 1561: ...Center Upper Molding Replacement 1 Radio Control Module Bolts Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Radio Control Module Procedure Disconnect electr...

Page 1562: ...ent 2 1 Radio Bolts Qty 4 Caution Refer to Fastener Caution in the Preface section Tighten 2 5 N m 22 lb in 2 Radio Bolt Washer Qty 4 3 Radio Assembly Procedure Disconnect electrical components 1 Afte...

Page 1563: ...ent 1 Radiator Support Bracket Bolt Caution Refer to Fastener Caution in the Preface section Tighten 22 N m 17 lb ft 2 Radiator Support Bracket Procedure Pull the radiator forward until the bracket is...

Page 1564: ...attery 5 Installation Procedure Install the negative battery cable 1 to the battery 1 Caution Refer to Fastener Caution in the Preface section Fasten the negative battery cable nut 2 and tighten the n...

Page 1565: ...Muffler 3 Exhaust Flexible Pipe to Exhaust Rear Muffler Nuts Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 17 N m 13 lb ft 4 Exhaust Pipe Front Hanger Bracket 5 Exhaust Pipe...

Page 1566: ...emove the gasket 9 8 Remove the gasket 4 9 Installation Procedure Install a NEW gasket 4 1 Install a NEW gasket 9 2 Install the exhaust flexible pipe 7 3 Caution Refer to Fastener Caution in the Prefa...

Page 1567: ...move the power steering pump belt 2 3 Installation Procedure Relieve the tension of the drive belt 1 Refer to Drive Belt Replacement 1 Install CH 49800 installer 3 on the power steering pump pulley 2...

Page 1568: ...ainst the rear of the caliper body and the outboard disc brake pad 3 Tighten the C clamp 1 until the caliper piston is compressed into the caliper bore enough to allow the caliper to slide past the br...

Page 1569: ...ng surface of the hub axle flange 1 1 Using the CH 41013 resurfacer thoroughly clean any rust or corrosion from the mating surface and mounting surface of the brake rotor 2 2 Inspect the mating surfac...

Page 1570: ...to Tire and Wheel Removal and Installation 10 Lower the vehicle 11 If the brake rotor was refinished or replaced or if new brake pads were installed burnish the pads and rotors Refer to Brake Pad and...

Page 1571: ...on Wheel drive shaft boots seals and clamps should be protected from sharp objects any time service is performed on or near the wheel drive shaft s Damage to the boot s the seal s or the clamp s may c...

Page 1572: ...remover 2 separate the brake rotor and wheel bearing hub assembly 1 5 Remove the outer tie rod assembly from the steering knuckle Refer to Steering Linkage Outer Tie Rod Replacement 6 Remove the ball...

Page 1573: ...lly seated 4 Confirm that the front wheel drive shaft retaining ring is properly seated by holding the inner housing and pull the inner housing outward 5 Install the front wheel drive shaft into the f...

Page 1574: ...the wheel drive shaft nut 2 trough 45 12 Retighten the wheel drive shaft nut 2 to 250 N m 185 lb ft 13 Install the tire and wheel assembly Refer to Tire and Wheel Removal and Installation 14 Lower the...

Page 1575: ...on Wheel drive shaft boots seals and clamps should be protected from sharp objects any time service is performed on or near the wheel drive shaft s Damage to the boot s the seal s or the clamp s may c...

Page 1576: ...49400 remover 2 separate the brake rotor and wheel bearing hub assembly 1 5 Remove the outer tie rod assembly from the steering knuckle Refer to Steering Linkage Outer Tie Rod Replacement 6 Remove the...

Page 1577: ...lly seated 4 Confirm that the front wheel drive shaft retaining ring is properly seated by holding the inner housing and pull the inner housing outward 5 Install the front wheel drive shaft into the f...

Page 1578: ...the wheel drive shaft nut 2 trough 45 12 Retighten the wheel drive shaft nut 2 to 250 N m 185 lb ft 13 Install the tire and wheel assembly Refer to Tire and Wheel Removal and Installation 14 Lower the...

Page 1579: ...ke rotor 2 Inspect the mating surfaces of the hub axle flange and the rotor to ensure that there are no foreign particles or debris remaining 3 Install the brake rotor 1 to the hub axle flange Use the...

Page 1580: ...an any rust or corrosion from the hub flange mating surface of the brake drum 2 Use the CH 42450 A resurfacer or equivalent to clean the wheel hub flange 7 Installation Procedure If installing a new b...

Page 1581: ...ts full height Refer to Lifting and Jacking the Vehicle 3 Remove the front compartment splash shield Refer to Front Compartment Splash Shield Replacement 4 Release tension to the drive belt tensioner...

Page 1582: ...projection 1 clockwise 4 Install the front compartment splash shield Refer to Front Compartment Splash Shield Replacement 5 Lower the vehicle by its full height 6 Install the power steering pump belt...

Page 1583: ...table tool 3 4 Installation Procedure Rotate the drive belt tensioner bolt 2 clockwise 1 Install the drive belt 1 while pulling the tensioner by a suitable tool 3 2 Rotate the tensioner counterclockwi...

Page 1584: ...engine lift brackets and at the engine lifting device 2 1 Engine Mount Bolt Qty 2 Caution Refer to Fastener Caution in the Preface section Tighten 62 N m 46 lb ft 2 Engine Mount Bracket Bolt Qty 3 Not...

Page 1585: ...dures Remove instrument panel accessory bezel Refer to Instrument Panel Accessory Bezel Replacement 1 Heater and Air Conditioning Control CHEVROLET CRUZE BODY REPAIR MANUAL 2010 TO MODEL INDEX BACK TO...

Page 1586: ...2010 CHEVROLET CRUZE LABOUR TIMES BODY REPAIR MANUAL...

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Chevrolet 2012 Cruze, Manual

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Summary of Contents for 2012 Cruze

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