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BRINKMANN PUMPS Bplogic Operating Manual Download Page 6

1 Overview 

 

 

6 

bplogic intelligent pump controller 

18/02/2021 

7.3.2

 

Acknowledging and closing event messages .................... 260

 

7.3.3

 

“Event list” menu ............................................................... 262

 

7.4

 

Fault table ...................................................................................... 266

 

7.5

 

Restarting in the event of errors ..................................................... 267

 

8

 

Technical data ....................................................................................... 268

 

8.1

 

Device properties ........................................................................... 268

 

8.1.1

 

Functions ........................................................................... 269

 

8.1.2

 

Frequency converter.......................................................... 269

 

8.1.3

 

Interfaces ........................................................................... 269

 

8.1.4

 

WLAN communication ....................................................... 270

 

8.2

 

Ambient and operating conditions .................................................. 271

 

8.3

 

Electrical properties ....................................................................... 272

 

8.3.1

 

Pump controller ................................................................. 272

 

8.3.2

 

I/O module 1 ...................................................................... 273

 

8.3.3

 

I/O module 2 ...................................................................... 275

 

8.4

 

Connection line requirements ........................................................ 277

 

8.5

 

Permits 277

 

8.6

 

Type plate ...................................................................................... 278

 

8.7

 

Supplied as standard ..................................................................... 278

 

9

 

Storage, transport, dismantling and disposal .................................... 279

 

9.1

 

Storage and transport .................................................................... 279

 

9.2

 

Dismantling and disposal ............................................................... 279

 

10

 

Licensing information .......................................................................... 281

 

11

 

EC Declaration of Conformity .............................................................. 282

 

12

 

Accessories and required materials ................................................... 284

 

13

 

Index ...................................................................................................... 285

 

 

Summary of Contents for Bplogic

Page 1: ...Operating manual Intelligent pump controller Bplogic Please read this manual prior to starting any work...

Page 2: ...gent pump controller 18 02 2021 Brinkmann Pumpen K H Brinkmann GmbH Co KG Friedrichstr 2 58791 Werdohl GERMANY 49 2392 5006 0 sales brinkmannpumps de www brinkmannpumps de BRIN 46069 EN Version 03 01...

Page 3: ...9 2 6 Staff requirements 21 2 7 Personal protective equipment 23 2 8 Environmental protection 24 3 Pump controller fields of application and layout 25 3 1 Typical areas of application 25 3 2 Pump cont...

Page 4: ...ation bar 59 5 2 5 Main screen 62 5 2 6 Dialogue Quick access 68 5 2 7 Navigation 70 5 2 8 Input helps 73 5 2 9 Global data 79 5 2 10 File manager 81 5 2 11 Main menu overview 83 5 3 Application modul...

Page 5: ...afely 224 5 7 3 Using the application overview during operation 226 5 7 4 Using the pump overview during operation 228 5 7 5 Using the application oscilloscope during operation 231 5 8 Shutting down t...

Page 6: ...es 269 8 1 4 WLAN communication 270 8 2 Ambient and operating conditions 271 8 3 Electrical properties 272 8 3 1 Pump controller 272 8 3 2 I O module 1 273 8 3 3 I O module 2 275 8 4 Connection line r...

Page 7: ...ing and may differ from the actual design Complete installation The pump controller is part of a system to supply machine tools with cooling lu bricant Complete installation or system designates all o...

Page 8: ...notes as well as the system specific con figurator provide an overview of the complete installation Customer service When contacting customer service Provide customer service with the current configur...

Page 9: ...l The pump controller Fig 1 consists of a cast aluminium housing inside of which the main circuit board is located The touchscreen Fig 1 1 and the I O level with the connections Fig 1 3 are accessible...

Page 10: ...s In this context application modules means basic application functions adjustment control pressure increase and rinsing applications The number type and scope of the application modules depend on the...

Page 11: ...1 Overview 18 02 2021 bplogic intelligent pump controller 11 Supported frequency converters ABB Brinkmann Danfoss Emotron Fuji Electric Kostal Mitsubishi...

Page 12: ...an im mediately dangerous situation that causes death or serious injuries if not avoided WARNING This combination of symbol and signal word advises of a possi bly dangerous situation that may cause d...

Page 13: ...ions results lists references and other elements Label Explanation 1 2 3 Step by step handling instructions Results of handling instructions References to other sections in this manual and to further...

Page 14: ...the cover carefully 3 Screw the screw tight 2 2 Proper use The pump controller co ordinates pump tasks e g supplying machine tools with cooling lubricant The pump controller is intended solely to oper...

Page 15: ...ump controller to switch the controlled ma chine off for maintenance or troubleshooting purposes Never operate the pump controller in an explosive atmos phere Never open the pump controller s housing...

Page 16: ...om plete installation The pump controller does not have any safety functions Operating errors or faults can cause faults in the complete instal lation e g overpressure uncontrolled start ups which can...

Page 17: ...PELV protective extra low voltage power with high insulation requirements to be used If these requirements are not met there is the risk of serious to fatal injuries due to electric shock Ensure that...

Page 18: ...controller and or lines For this reason the owner must ensure that the specified maximum currents are not exceeded and also that external overcurrent protection units and connection lines with the co...

Page 19: ...A C together properly Cover unwanted M12 connections with sealing caps supplied as standard Always close the service access cover properly Do not open any of the other screw connections on the hous in...

Page 20: ...hat arise due to operating the complete installation For the entire usage duration of the pump controller and the complete installa tion the owner must check whether the operating instructions that th...

Page 21: ...operator has the required qualifica tions and the required training Electrician The electrician is able to perform work on electrical systems and to identify and avoid possible dangers independently d...

Page 22: ...staff User level Manufacturer Brinkmann Service customer Operator customer User customer Instruction The commercial owner must instruct the staff on a regular basis A training log with at least the fo...

Page 23: ...hat are in stalled Observe the operating instructions Also see Further applicable documents on page 7 CAUTION Ensure that the pump controller does not fall from great heights and injure you when unpac...

Page 24: ...ble of the damage and enquire about suitable measures to be taken The following substances that are harmful to the environment are used Electronic components Electronic components can contain substanc...

Page 25: ...to 6 pumps and the sensors and actuators such as valves or shut off valves connected to form a functional unit complete installation The pumps can be used individually or as a group Different appli ca...

Page 26: ...c intelligent pump controller 18 02 2021 3 2 Pump controller layout Pump controller overview Fig 2 Overview sample configuration 1 Housing 5 I O level slot C 2 Holes for fastening screws 6 Touchscreen...

Page 27: ...s A B and C Fig 3 4 are designed as individual die cast aluminium elements that are screwed to the re mainder of the housing Only the manufacturer s service staff are permitted to open it Opening the...

Page 28: ...nu ally in 90 increments CAUTION Avoid touching a faulty or cracked display glass There is a risk of cutting injuries Stop using a device with a faulty display im mediately as it may also no longer be...

Page 29: ...crewed to the housing and connected to the main board on the inside Slots A and B are the same size and have the same connection fields inside the device Therefore the same types of I O modules can be...

Page 30: ...th sealing cap 1 Housing outside connections X1 X6 2 Housing inside contacts to main board 3 12 pin M12 connection to X2 I O module 1 Fig 6 is inserted into slot A On a 12 pin M12 connection here in X...

Page 31: ...6 2 Housing inside contacts to main board One I O module 2 Section 8 3 3 I O module 2 on page 275 can be in serted into both slot A and slot B On 6 M12 connections X1 to X6 one I O module 2 provides 2...

Page 32: ...t The ETH 1 ethernet connection is intended to connect the pump controller permanently to an ethernet network or a field bus The M12 socket can be used to establish the connection while retaining hous...

Page 33: ...nected to the USB connections on the service access Fig 9 1 2 in order to increase the memory capacity Furthermore an optional USB WLAN stick can be plugged in to the USB con nections In order to avoi...

Page 34: ...onnection ETH 2 in the service access LAN 2 Fig 10 2 RJ45 connection The ETH 1 interface in slot C is intended for a permanent connection to an ethernet or an ethernet based field bus system The M12 s...

Page 35: ...via slot C M12 connection Fig 11 1 on the I O level Communication with the pumps is performed via modbus RTU 3 2 8 Supported bus protocols The pump controller supports the following bus protocols Fie...

Page 36: ...ge 30 The pump controller has two separate circuits for internal power supply Section 3 2 9 2 Power supply for actuators sensors and logic on page 36 3 2 9 1 Pump controller power supply The pump cont...

Page 37: ...igher Ensure that the maximum permissible supply currents for the pump controller and the I O modules installed on the pump controller are not exceeded Fuses that conform with UL must be used to safeg...

Page 38: ...r evaluates this information and controls the application modules and pumps automatically in order to perform the provision of the me dium required by the higher level controller 3 2 10 2 Manual mode...

Page 39: ...turer s assembly staff Electrician Protective equipment Safety shoes 1 Selecting the setup location Install the pump controller indoors Adhere to the ambient conditions Section 8 2 Ambient and operati...

Page 40: ...cally 3 Set the pump controller s alignment on the visualisation Setting display options on page 191 CAUTION Pay attention to the latest state of technology as well as the current accident prevention...

Page 41: ...O module 1 connection diagram on page 46 and section 4 3 2 2 I O module 2 connection diagram on page 47 4 Control line 1 ethernet Section 4 3 2 3 Power module connection diagram on page 49 5 Machine...

Page 42: ...s for the connected pumps Fig 14 9 and exchanges stan dard signals 0V 10V 4mA 20 mA Fig 14 2 with the connected actuators and sensors e g pressure sensors valves Fig 14 1 via the I O modules 4 3 Conne...

Page 43: ...modules A Slot A with I O module 1 B Slot B with I O module 2 C Slot C with power module 1 12 pin M12 connection for I O module 1 in slot A 2 5 pin M12 connections for I O module 2 in slot B 4 3 2 Con...

Page 44: ...3 3 I O module 2 on page 275 1 Establish the following connections properly according to the pump controller s configuration Connecting the higher level controller Section 4 3 2 1 I O module 1 connec...

Page 45: ...ng the power supply Section 4 3 2 3 Power module connection diagram on page 49 3 Cover unused connections with the enclosed M12 sealing caps in order to ensure the housing s protection class 4 Install...

Page 46: ...1 connection diagram svg Fig 16 I O module 1 connection diagram The M12 plug connections are allocated as follows Pin Allocation Pin 1 Digital in 1 Pin 2 Digital in 2 Pin 3 Digital in 3 Pin 4 Digital...

Page 47: ...The shielding of the M12 connection is connected to functional earth 4 3 2 2 I O module 2 connection diagram Fig_I O module 2 connection diagram svg Fig 17 I O module 2 connection diagram Functional...

Page 48: ...ator 24 V Sensor 24 V Sensor 24 V Actuator 2 Analog In 1 Digital In 1 Digital Out 1 Analog In 2 Analog Out 1 Digital Out 3 3 GND Sensor GND Sensor GND Actuator GND Sensor GND Sensor GND Actuator 4 Dig...

Page 49: ...connection diagram Fig_Connections for power supply svg Fig 18 Power module pin allocation The connections for the power supply network and field bus are allocated as follows ETH 1 Network Pin Allocat...

Page 50: ...5 A Pin 3 Pin 4 RS485 B PWR Power supply The 24 V power supply must meet the requirements of protective extra low voltage PELV or safety extra low voltage SELV protection class III Pin Allocation Pin...

Page 51: ...on may be interrupted by electromagnetic interference Check that the functional earth is connected properly in order to ensure that the pump controller is resistant to electromagnetic in terference Th...

Page 52: ...necessary 4 If there should be any issues with the configuration contact customer service To do this provide the current configuration file Section 7 2 1 Backup and restore preparation on page 249 Or...

Page 53: ...controller 18 02 2021 bplogic intelligent pump controller 53 Fig 19 Login screen 3 Log in to the active pump controller with a user name and password Fig 19 User name Password admin admin service serv...

Page 54: ...hscreen may be difficult to access e g because the pump controller is installed permanently in a switch cabinet Several users at a time can be logged in to the pump controller via remote access You ca...

Page 55: ...s including the IP address are pre configured by the manufacturer according to your speci fications You can change the network settings at any time after initial commissioning Section 5 6 3 Setting LA...

Page 56: ...scanning the QR code in the WLAN settings for your pump controller The web address is opened directly in your web browser Section 5 6 4 Setting WLAN module parameters on page 204 5 2 Operating princip...

Page 57: ...2 2 Status bar on page 58 2 Title bar The title bar displays the name of the current menu It enables you to return to the main menu from every display section 5 2 3 Title bar on page 59 3 Main screen...

Page 58: ...e long term logging and the WLAN for example 2 WLAN on off but ton Meaning of the possible colours WLAN is activated and can be used WLAN is deactivated The WLAN on off button opens the quick start di...

Page 59: ...Full view button Opens the full view in the Application oscilloscope main menu 5 2 4 Navigation bar The jump icons that are displayed in the navigation bar represent all available adja cent menus for...

Page 60: ...con s colours being inverted Fig 24 2 Navigation bar jump icons in the individual views You can use the jump icons to switch between the application single view Fig 25 1 and the pump single views for...

Page 61: ...s for the jump icons Display Description Meaning Blue Indicates that the pump is ready for operation Red Indicates that there is a fault on the pump Yellow Indicates that a pump is in maintenance mode...

Page 62: ...to be executed within the menus In the Application single view and Pump single view menus the main screen is divided into 2 display areas Fig 26 1 2 Main screen_display areas 01 png Fig 26 Display are...

Page 63: ...e Configuration menu call the next menu level Scroll bar Touchscreen tap the white bar to scroll PC click the white bar or press and hold the blue area and drag to scroll Pump Indicates that the appli...

Page 64: ...he application module is configured as a logic module Opens the application single view In the Event list menu deletes all entries from the event list Displays a selected setting The selection can be...

Page 65: ...e application oscilloscope is paused Starts the paused application oscilloscope Indicates that the application oscilloscope is active Pauses the active application oscilloscope Saves the settings chan...

Page 66: ...nt pump controller 18 02 2021 Icon Function Closes a dialogue box Acknowledges an event message Closes an event message without acknowledging Opens a dialogue box that displays the contents of the adj...

Page 67: ...on displayed is deactivated Automatic mode manual mode Indicates that automatic mode is acti vated for the application module dis played Indicates that manual mode is activated for the application mod...

Page 68: ...Info indicates that there is new information for an applica tion module or a hardware component Warning indicates that there is a warning for an applica tion module or a hardware component Fault indi...

Page 69: ...204 Settings menu 01 png Fig 27 Quick access dialogue 1 Displays the current screen brightness 2 Reduces the screen brightness 3 Increases the screen brightness 4 Closes the Quick access dialogue 5 Lo...

Page 70: ...rn to the previous view Software switch The pump controller also has some special buttons the software switches All software switches have two states e g On and Off Fig 28 They are used to activate an...

Page 71: ...u level section 5 2 11 Main menu overview on page 83 Horizontal_swiping 01 png Fig 30 Horizontal swiping Swipe horizontally Fig 30 1 to display the adjacent main menu on the same hierarchy level Fig 3...

Page 72: ...ertical_downwards swiping 01 png Fig 31 Vertical swiping 1 Swipe downwards Fig 31 1 to show the Quick access dialogue The Quick access dialogue Fig 32 opens Vertical_upwards swiping 01 png Fig 32 Quic...

Page 73: ...to an activated application module You can only change the values once the application module has been deactivated The values are pre specified by the manufacturer in accordance with their specificati...

Page 74: ...oller 18 02 2021 Alphanumeric_numeric_keyboards 01 png Fig 34 On screen keyboards 1 Alphanumeric keyboard 4 Numeric keyboard 2 Input field 5 Enter key closes the keyboard and saves the entry 3 Close c...

Page 75: ...d list point The list entry is selected and saved The dropdown list closes automatically after selection 5 2 8 3 Parameter selection Parameter selection supports you when setting the parameters for ce...

Page 76: ...lection displays the highest level of the Configuration menu Fig 36 If a parameter is already defined for the input field parameter selection displays the submenu of the Configuration menu Fig 37 whic...

Page 77: ...ou can use parameter selection to delete parameters from input fields 1 Tap the input field for which you wish to delete a parameter Parameter selection Fig 38 displays the menu that contains the para...

Page 78: ...rameter selection at any time when it is open without selecting a parameter Tap in parameter selection Parameter selection closes and the Configuration menu is displayed In parameter selection use to...

Page 79: ...each piece of global data Data type Description BOOL The BOOL data type is a binary signal A binary sig nal can only express two states Global data with the BOOL data type saves the on or off state It...

Page 80: ...the corresponding submenu BOOL variables Fig 39 1 UDINT variables Fig 39 2 REAL variables Fig 39 3 BOOL variables Assigning pre initialising values 1 If the variable is to have the on state set the so...

Page 81: ...manger to select files or file paths for file operations such as copying saving or loading 1 In Configuration System Backup Restore tap File operations Configuration System Backup restore File operat...

Page 82: ...troller 18 02 2021 File manager_Backup Restore 01 PNG Fig 41 File manager 1 Contents of the current folder 2 Current path 3 Open higher level folder 4 Create new folder 5 Delete selected item 6 File t...

Page 83: ...3 Application overview The application overview provides an overview of all available application modules 4 Pump overview The pump overview provides an overview of the status of all connected pumps 5...

Page 84: ...e Configuration main menu Level 1 Level 2 Level 3 Description System General Defines the following basic set tings Type of displayed system parameter The system language The screen rotation The time a...

Page 85: ...oad Can download files from the pump controller onto a networked PC and upload files from a networked PC to the pump controller Device restart Restarts the device Global data BOOL variables Provides u...

Page 86: ...d bus General Field bus selection Displays the type of field bus used BOOL mapping PLC BPL Defines the parameters for which values are sent from the machine controller to the pump controller UDINT map...

Page 87: ...ed General Displays status and system information regarding the I O module Digital inputs Sets parameters for all available digital inputs for the module individually Digital outputs Sets parameters f...

Page 88: ...e frequency converter individually Analog outputs Sets parameters for all available analog outputs for the frequency converter individually Applications Application modules General Displays the quanti...

Page 89: ...ps Pump 1 the submenus are each available for every pump that is connected General Displays status and system information regarding the pump Hydraulics Sets parameters for the pump s hydraulics Motor...

Page 90: ...plication module Some parameter set tings can be changed Favourites Activates or deactivates the favourites display for this application module Defines up to 8 parameter values as fa vourites for this...

Page 91: ...application mod ule is able to control up to 6 pumps An application module contains the following components Component Description Primary function The main function of the application module e g Pres...

Page 92: ...5 3 1 Checking the assignments to application modules The application modules are created by the manufacturer according to the cus tomer s specifications The number of application modules and the cor...

Page 93: ...ications Application modules 3 Tap General Fig 44 1 Configuration Applications Application modules General Fig 45 opens Config_Application modules General png Fig 45 Configuration Applications Applica...

Page 94: ...g Fig 46 Configuration Applications Application modules Application module 1 6 Tap Overview Fig 46 1 Configuration Applications Application modules Application module 1 Overview Fig 47 opens Configura...

Page 95: ...ondary functions Fig 48 opens Configuration_Application module1 Secondary functions png Fig 48 Configuration Applications Application modules Application module 1 Secondary functions 10 Check whether...

Page 96: ...pplication module1_Pumps png Fig 49 Configuration Applications Application modules Application module 1 Pumps 13 Check whether the required pump Fig 49 1 is assigned to the application module Further...

Page 97: ...running operation Only the following user groups can display favourites Service Admin 1 In Configuration tap Applications Configuration Applications opens 2 In Configuration Applications tap Applicati...

Page 98: ...wish to display as a favourite Fig 50 2 7 If you do not want the favourite s parameter value to be able to be changed in running operation in the application single view you can set the Read only sof...

Page 99: ...n overview 1 Automatic mode 2 Manual mode 1 In the Application overview section 5 7 3 Using the application overview during operation on page 226 switch the required application module from automatic...

Page 100: ...er service To do this provide the current configuration file section 7 2 1 Backup and restore preparation on page 249 Or Have the pump controller s order number and serial number to hand Customer serv...

Page 101: ...w section 5 7 3 Using the application overview during operation on page 226 switch the required application module from automatic mode Fig 52 1 to manual mode Fig 52 2 Or Switch the application module...

Page 102: ...ion overview tap the required application module with the Ad justment mode primary function section 5 7 3 Using the application over view during operation on page 226 The application single view opens...

Page 103: ...ection 5 3 1 Checking the assignments to application modules on page 92 Section 5 7 3 Using the application overview during operation on page 226 1 In the Application overview section 5 7 3 Using the...

Page 104: ...pre set target values on the pump controller from which the machine controller can select The fixed target values for the process parameters are pre set for all application modules You can call the fi...

Page 105: ...g a redundancy pump The pumps can be operated in various modes in parallel mode Adjustment mode Control mode Cascade mode Operation as a redundancy pump Even mode The operating modes are described in...

Page 106: ...e task If the lower speed threshold is not reached the pump controller detects that it the flow rate with fewer pumps and switches a pump off The compensation task is taken on by all active pumps Sett...

Page 107: ...stand by mode acts as spare pump As long as at least one of the pumps is functional the application module remains active and attempts to complete the conveyance task The system owner must ensure tha...

Page 108: ...e e g Parallel mode 1 Configuration Applications Primary functions Parallel mode 1 Fig 57 opens Configuration_Group mode_Redundancy png Fig 57 Configuration Applications Primary functions Parallel mod...

Page 109: ...the sensors report a sufficient fill level the pump increases the speed and pumps the return tank empty to generate a rinsing pulse As soon as the sensors report a low fill level in the return tank th...

Page 110: ...n a defined upper fill level is exceeded the pump switches to overload mode in order to pre vent the return tank overflowing boost 4 Emptying The return tank s fill level reduces while the pump pumps...

Page 111: ...ivation timer the pump controller puts the pump into the Sleep phase The pump then works with the speed set for the Sleep phase instead of the speed set for the Filling phase This prevents the pump ru...

Page 112: ...cle mode 1 In the Application overview tap Saw tooth cycle mode Fig 59 1 The application single view A1 as an example here Fig 60 opens Filling 2 Tap or until the parameters for filling are displayed...

Page 113: ...played in the left display area Fig 61 1 Applications_Saw tooth cycle mode_Boost png Fig 61 Saw tooth cycle mode boost 5 Enter the values for the boost phase Fig 61 1 Emptying 6 Tap or until the param...

Page 114: ...ng Fig 63 Saw tooth cycle mode sleep 9 Enter the values for the sleep phase Fig 63 1 Setting timer parameters 10 Tap or until the parameters for the timer functions are displayed in the left display a...

Page 115: ...troller adjusts the other pump s speeds continuously until the required final pressure is reached Prerequisites The corresponding application module is set up and selected Section 5 3 1 Checking the a...

Page 116: ...1 Both pumps 6 If the required pressure is not reached within the required time use the KP P TN I and TV D parameters in the application single view s left dis play area to re adjust the PID controlle...

Page 117: ...an configure a total of 6 action blocks with 20 ac tions each An action block cannot be used several times This means that if you assign all 6 possible action blocks to the same logic module you canno...

Page 118: ...a warning message Go to action The command defines which action follows the current ac tion Example You can use the Go to action command to skip or repeat actions Add The command adds up to 6 freely...

Page 119: ...imer for up to 6 different actions The command resets the timer for the stopped follow up time The following terms apply to this Description Source parameters Source parameters are used as the source...

Page 120: ...ches the pump off if marker 1 has the value 1 In this way the result of an action can trigger or prevent execution of a further action automatically Lead time A lead time timer can be set for each act...

Page 121: ...onveyance tasks Ensure that enough application modules are configured to control the conveyance tasks in addition to the required logic modules For the individual configuration of your pump controller...

Page 122: ...on time timer You can select which command is executed for each ac tion ELSE com mand Fig 66 3 optional An ELSE command can be defined for each action If the condition checked by the IF command is fa...

Page 123: ...valve to be opened for exam ple If the two values compared are the not same the condition is false In this case the ELSE command is used to write a different command variable ELSE value 1 to the targe...

Page 124: ...eters ELSE value The ELSE value is a value that the ELSE command uses to edit the target parameter if the condition defined for executing a com mand is false The way in which the ELSE command edits th...

Page 125: ...controller 125 Description Command variable A command variable is a value that is set as the THEN value or ELSE value for an action You can define the following values as the command variable A free v...

Page 126: ...used in each comparison equal The condition is true if the source parameter is equal to the IF value not equal The condition is true if the source parameter is not equal to the IF value greater than T...

Page 127: ...ons with the less than or equal to operator A source parameter and an IF value must be specified for each of the up to 6 comparisons Example A possible condition is for example IF source parameter 1 I...

Page 128: ...s are linked with an OR link only one of the two comparisons must be met for the condition to be considered true If the condition is true the THEN command is executed and THEN value 1 is written to ta...

Page 129: ...r message Warning message Information The error code Fig 70 3 The error description Fig 70 1 The instructions for error correction Fig 70 2 You can create the error description text and the instructio...

Page 130: ...the error rectification methods 3 Error code This must be between 1 and 10 for information or a warning message This must be between 1 and 20 for an error message You can only assign each error code f...

Page 131: ...vent messages you must compose the event ID of the group number and the error code The group number specifies the first three numbers of the event ID The error code specifies the last three numbers of...

Page 132: ...e event message is closed automatically as soon as the system reports that the cable break has been rectified If a flag is set for the error message the event message is displayed until it is acknowle...

Page 133: ...p controller Section 5 6 7 2 Connecting storage media on page 221 Exporting text lists 1 Ensure that you are logged in to the pump controller with one of the following user groups Service Admin 2 Tap...

Page 134: ...ic module 1 Import export text lists Fig 74 opens Export_text lists 01 png Fig 74 Import export text lists 7 Tap the Browse button Fig 74 1 to select a target directory If the pump controller is linke...

Page 135: ...iption 3 Store the event ID together with the error description in the text list 4 Save the edited text list on the PC or the storage medium 5 Open the text list tl_customereventtroubleshooting txt in...

Page 136: ...mp controller section 5 6 2 7 Device restart on page 200 The new user defined event message is stored in the system and can be assigned to an action Setting logic module parameters and checking on pag...

Page 137: ...ith the configuration contact customer service When doing so provide the current configuration file Section 7 2 1 Backup and restore preparation on page 249 Or Have the pump controller s order number...

Page 138: ...quence of action blocks on page 139 Action block x Fig 77 2 Adding actions to an action block or deleting actions from an action block on page 140 Setting parameters for the logic module s actions on...

Page 139: ...ction blocks in sequence Parameters can be set for up to 20 actions in each action block The available action blocks are numbered 1 6 The number and sequence of action blocks cannot be changed as long...

Page 140: ...nput field will run first The action block number that you enter into the Action block 6 input field will run last 5 Restarting the pump controller Section 5 6 2 7 Device restart on page 200 Adding ac...

Page 141: ...uration menu for the logic module select the required action block e g Action block 4 Configuration Applications Primary functions Logic module 1 Ac tion block 4 opens 2 Tap Add delete action 3 If a n...

Page 142: ...ck 4 opens 2 Tap the required action e g Action 1 Configuration Applications Primary functions Logic module 4 Action block 4 Action 1 Fig 80 Fig 85 opens Configuration_Logic module_Action01a 01 png Fi...

Page 143: ...Displays the type of branching with or without ELSE command and the operator No branching 1 IF THEN IF THEN IF THEN IF THEN IF THEN IF THEN IF THEN ELSE IF THEN ELSE IF THEN ELSE IF THEN ELSE IF THEN...

Page 144: ...e logic module next executes the action with the set number in the corresponding branch THEN or ELSE Example If 3 is set at this point for THEN in the menu for action 4 and the condi tion for executin...

Page 145: ...urce parameters 1 6 The values of several or all source parameters may be identical For example Marker 1 can be set for each of the source parameters 1 6 In this way the Copy com mand can copy the sam...

Page 146: ...3 Displays IF values 1 6 The number of IF values must correspond to the number of source parameters The values of several or all IF values may be identical In this way several source parameters can be...

Page 147: ...dged On The event message must to be acknowledged Off The event message does not need to be acknowledged 16 Displays the event ID for the event message 3 Assign a description for the action Fig 80 1 4...

Page 148: ...ow up time is required ensure that the follow up is set to 0 11 Define the required number of source parameters Fig 83 10 12 Define the values for the required number of IF values Fig 84 13 13 Set or...

Page 149: ...copies the values from source parameters to target pa rameters Define the required number of target parameters Fig 84 12 Setting the parameters for the action with the Write command The Write command...

Page 150: ...values or the ELSE values to the target parameter values Example Before executing the action the parameters have the following values G REAL 1 4 G REAL 2 10 5 G REAL 3 0 The following target paramete...

Page 151: ...ically if no THEN command is exe cuted but rather an ELSE command or no command is executed You can use the Reset lead time timer command to reset and stop up to 6 lead time timers simultaneously To d...

Page 152: ...cuted the follow up times for action 3 and ac tion 7 are stopped and the follow up time timers for these actions are reset to 0 1 Define the values for the required number of THEN values Fig 84 14 2 D...

Page 153: ...for which parameters were set automatically If an error in the pa rameter settings is detected the application module is automati cally deactivated and an error message issued 1 In the Application ove...

Page 154: ...ns 2 Displays the number of the selected action The number of available actions do not have to be sequential as the Go to command can be used to by pass functions 2 Select an action for the logic modu...

Page 155: ...png Fig 87 Designations of the source and target parameters 4 If required If you use remote access to operate the pump controller with a web browser move the mouse pointer over a parameter to display...

Page 156: ...en mark designates the command that is currently being executed by the action THEN command or ELSE command An orange marking can have the following meanings The condition is false but no ELSE command...

Page 157: ...ler s order number and serial number at hand Customer service on page 8 5 5 1 Offset control The offset control is used to limit the pressure and to extend the permissible work ing range of a screw sp...

Page 158: ...vey medium at a pre set pressure Wear detection compares the measurement result with the results of previous wear measurements and de termines whether the pump performance has changed since the last w...

Page 159: ...he current configuration file Section 7 2 1 Backup and restore preparation on page 249 Or Have the pump controller s order number and serial number at hand Customer service on page 8 1 Tap in the navi...

Page 160: ...ump controller 18 02 2021 The Configuration Applications Secondary functions Wear detec tion 2 Fig 90 menu opens Config_Wear detection 01 png Fig 90 Wear detection 2 6 Set the required forecast period...

Page 161: ...of the pump s wear condition 1 Displays the pump s current wear condition and the forecast wear condition that the pump will have at the end of the forecast period Normal mode No special measures are...

Page 162: ...ures are required Significant characteristic curve decline risk of increased vibration values and operating noises The pump should be checked Risk of irreparable pump damage generally highly increased...

Page 163: ...he pump that has to be checked is as signed has been activated NOTICE False measurement results due to bypass leaks Bypass leaks e g due to pressure limitation valves can falsify the measurement resul...

Page 164: ...ard s instructions Displaying the pump s wear condition 1 Open the pump single view for the pump that was checked 2 In the pump single view s left and right display area use or to scroll until the res...

Page 165: ...tting options that are available on your pump controller depend on the pump controller configuration file that is used All pump controller setting parameters that you can save have a white background...

Page 166: ...I O configuration Fig 95 4 Section 5 6 1 Setting I O parameters on page 167 Pumps Fig 95 6 Section 5 6 1 5 Setting pump parameters on page 182 System Fig 95 1 Section 5 6 2 System settings on page 189...

Page 167: ...parameters You can connect the sensors and actuators directly to the pump controller s I O module or to the frequency converter s I Os Setting parameters via the pump con troller works in the same way...

Page 168: ...the settings are correct before commission ing for the first time If there are problems with the configuration contact customer service When doing so provide the current configuration file Section 7 2...

Page 169: ...as an output or an input All other settings for the digital inputs and outputs are specified by the manufacturer and must be checked before commissioning 1 In Configuration tap I O configuration Conf...

Page 170: ...on_digital outputs 01 png Fig 99 Digital outputs 4 In Digital inputs tap the required digital input or in Digital outputs tap the required digital output e g Digital output 1 Digital output 1 Fig 100...

Page 171: ...sed as an input OFF The output s function cannot be switched 6 If the output is switchable ON The output is used as an output OFF The output is used as an input 7 Indicates whether the pump con trolle...

Page 172: ...er service on page 8 5 6 1 2 Setting parameters for analog inputs and out puts A designation and a name for the connection point can be assigned to each analog input and analog output Furthermore you...

Page 173: ...uts Analog inputs or Analog outputs Fig 102 opens A list of the available analog inputs or analog outputs is displayed Configuration_ Analog outputs PNG Fig 102 Analog outputs 4 In Analog inputs tap t...

Page 174: ...ontroller 174 bplogic intelligent pump controller 18 02 2021 Configuration_analog input1 01a png Configuration_analog_input1b 01 png Fig 103 Analog input output example Analog inputs Analog input Anal...

Page 175: ...put output can be switched Off The operating mode for the input output cannot be switched 12 Current process value for the sen sor actuator that is connected 6 On Switches the operating mode for the i...

Page 176: ...tor that is connected 5 Set the minimum and maximum values for the process value for the sensor or actuator that is connected To do this take the required values from the data sheet for the sensor or...

Page 177: ...5 Operating the pump controller 18 02 2021 bplogic intelligent pump controller 177 Sensor_actuator_scaling svg Fig 104 Example Converting a signal value into a physical process size...

Page 178: ...1 3 Setting sensor parameters Parameters are set in the same way for all sensors Prerequisite The sensors are connected properly Section 4 3 Connecting the pump con troller electrically on page 42 Als...

Page 179: ...service on page 8 5 6 1 4 Setting actuator parameters Parameters are set in the same way for all actuators Most settings are pre configured by the manufacturer Check that the settings are correct bef...

Page 180: ...ing pump parameters on page 182 Frequency converter with its own I O Configuration_I O_frequency converter png Fig 105 Configuration I O configuration 1 In Configuration I O configuration Fig 105 1 ta...

Page 181: ...nalog inputs or Analog outputs Fig 106 2 as required e g Digital inputs Configuration I O configuration Frequency converter 1 Digital inputs is displayed 4 In Configuration I O configuration Frequency...

Page 182: ...p s QH characteristic curve The pump controller derives all other pump characteristic curves from the characteristic curve calculated The pump characteristic curves for a pump are displayed in the cor...

Page 183: ...ration Pumps 1 In Configuration tap Pumps Configuration Pumps Fig 107 opens The pumps that are connected are displayed 2 In Configuration Pumps Fig 107 tap the required pump e g Pump 1 Configuration P...

Page 184: ...Pump 2 tap General Configuration Pumps Pump 2 General Fig 109 opens Config_Pumps_General01 01 png Config_Pumps_General02 01 png Fig 109 Configuration Pumps Pump 2 General 2 Enter or change the followi...

Page 185: ...ics Configuration Pumps Pump 2 Hydraulics Fig 110 opens Configuration_Pump_Hydraulics_a 01 png Config_Pumps_Hydraulics png Fig 110 Configuration Pumps Pump 2 Hydraulics 2 Enter or change the following...

Page 186: ...e settings configured by the manufacturer are correct before commissioning for the first time 4 Scroll to display the supporting points that are used to calculate the pump char acteristic curves 1 The...

Page 187: ...menu is only for information and to check the parameters However you must still use the frequency converter to set pa rameters for the motor 1 In Configuration Pumps Pump 1 tap Motor Configuration Pum...

Page 188: ...guration_Pump_Frequency converter png Fig 112 Configuration Pumps Pump 1 Frequency converter 2 Enter or change the following parameters Direction of rotation Modbus slave ID The remaining parameters a...

Page 189: ...e are problems with the configuration contact customer service When doing so provide the current configuration file Section 7 2 1 Backup and restore preparation on page 249 Or Have the pump controller...

Page 190: ...tion on the possible settings see Section 5 6 2 1 Screen display options on page 191 Section 5 6 2 2 Switching logging on on page 193 Section 5 6 2 3 Converting physical units on page 194 Section 5 6...

Page 191: ...ters 5 Defines the number of minutes after which the user is logged out automatically 3 Sets the required system language 6 Defines the maximum size in bytes for the event log CSV file and the CSV arc...

Page 192: ...2 bplogic intelligent pump controller 18 02 2021 1 Open the Configuration System General menu Horizontal_screen_rotation_80 01 png Vertical_screen_rotation_80 01 png Fig 116 Screen rotation example 1...

Page 193: ...ghtness call the Quick access dia logue Section 5 2 6 Dialogue Quick access on page 68 5 6 2 2 Switching logging on Configuration_Logging 01 png Fig 117 Logging 1 Switching logging on Section 5 2 6 Di...

Page 194: ...you can select the physical units in which the pump controller displays the measured process values For example you can choose between the units of Pressure in bar Pascal psi and mWS 1 In Configuratio...

Page 195: ...that can be set manually or adopt the time from an NTP server If there is a power interruption the pump controller can run the clock for up to 30 days using an internal energy buffer 1 In Configuratio...

Page 196: ...5 User administration Configuration_System_User administration png Fig 120 Configuration System User administration 1 In Configuration System tap User administration Configuration System User administ...

Page 197: ...acked up data at a later time You can back up the following system components Designation Description Applications Fig 122 1 Backs up the application software but not the setting parameters System Fig...

Page 198: ...controller 18 02 2021 System_Backup and Restore_02 PNG Fig 122 Backup Restore Section 7 2 3 Backing up and updating the system software on page 253 Section 7 2 1 Backup and restore preparation on page...

Page 199: ...ion System Backup Restore tap File operations Configuration System Backup restore File operations Fig 122 opens Config_System_File operations png Fig 123 File operations 2 In the top screen area selec...

Page 200: ...ming Delete file 1 Use Browse to select the required file 2 Use Delete to start deleting 3 Use to exit the screen To use storage devices Section 5 6 7 2 Connecting storage media on page 221 Section 5...

Page 201: ...2021 bplogic intelligent pump controller 201 Fig 124 Device restart 2 Press Yes to confirm the device restart 3 If you do not want to perform a restart use NO or to exit the screen 5 6 3 Setting LAN p...

Page 202: ...service access is used for temporary access for service and maintenance purposes As long as the cover on the service access is open housing protection category IP65 is removed 2 In Configuration tap...

Page 203: ...lect the required options depending on the server used If you use a DHCP server Tap Obtain IP address automatically The IP address assigned by the DHCP server is displayed in the IP ad dress field Tap...

Page 204: ...odule parameters Materials USB WLAN dongle Opening the service access Fig 128 Expose service access 1 Undo the screws Fig 128 2 2 Remove the plastic cover Fig 128 1 Plugging the dongle in Fig 129 USB...

Page 205: ...ve a shielding effect Closing the service access 4 Use the plastic cover to close the service access Fig 128 1 Loss of protection category when the service access is open The pump controller only has...

Page 206: ...tings Projected On if a working WLAN dongle was inserted Active On to switch on the WLAN function Enter the IP address Enter the subnet mask Enter the WLAN access data WLAN SSID WLAN channel Password...

Page 207: ...re configured by the manufac turer according to your configuration Only the manufacturer can set the field bus type that is available on your pump controller You can use the pump controller to display...

Page 208: ...ig 133 opens Config_Field bus_General_1a 01 png Fig 133 Configuration Field bus General 3 Tap Select Field bus Fig 133 1 Configuration Field bus General Select field bus Fig 134 opens Configuration_Fi...

Page 209: ...ter values must be checked before commissioning the pump controller The settings are pre configured by the manufacturer Check that the settings are correct before commissioning for the first time If t...

Page 210: ...are displayed for stop bits parity and baud rate Fig 137 match the parameter values that are set on the frequency converter 5 If the parameter values that are set on the pump controller do not match t...

Page 211: ...data containers are divided into 14 modules Each of these modules uses one slot on the pump controller In order to enable the pump controller and the machine controller to exchange process values wit...

Page 212: ...apping BPL PLC Defines up to 8 parameters for which values are sent in UDINT data containers 1 from the pump controller to the machine controller REAL mapping BPL BPL Defines up to 16 parameters for w...

Page 213: ...o specify target values 1 Tap in the navigation bar The Configuration menu opens 2 In the Configuration menu tap Field bus Configuration Field bus opens 3 In Field bus tap General Configuration Field...

Page 214: ...onnect to a PROFINET IO field bus system or to an EtherNet IP network The two field bus types are activated in the same way 1 Tap in the navigation bar The Configuration menu opens 2 In the Configurat...

Page 215: ...erNet IP field bus proceed as follows Download the EnipAdapter EDS file from the home bplogic directory on the pump controller Install the EnipAdapter EDS file on the machine controller 3 Select the p...

Page 216: ...5 Input Unsigned32 8_1 2 1 includes 8 containers for exchanging boolean variables between the machine controller and the pump controller 2 includes 8 containers for exchanging 32 bit variables without...

Page 217: ...ne controller and the pump controller 2 includes 8 containers for exchanging 32 bit variables without a mathematical sign for natural numbers between the machine controller and the pump controller 3 i...

Page 218: ...age media on page 221 5 6 7 1 Uploading and downloading files Use the Up Download menu to exchange data between the pump controller and a networked PC In order to be able to exchange files with the pu...

Page 219: ...ens 2 Tap the Browse button Fig 141 1 The file manager opens 3 Select a file for download and confirm the selection The selected file s complete path is displayed Fig 141 2 4 Tap the Start download bu...

Page 220: ...ory into which the file is to be uploaded and confirm the selection The target directory s complete path is displayed Fig 143 2 4 Tap the Start upload button Fig 143 3 A message in a dialogue box prom...

Page 221: ...re liably if the height of the USB storage medium is less than 1 5 cm Pre format the storage media FAT32 for use with the pump controller 1 Pre format the storage medium with FAT32 2 Exposing the serv...

Page 222: ...andling step 5 Open the directory path for the storage medium A local directory is set up on the pump controller which you can use to access all connected storage media 1 Use the file manager to navig...

Page 223: ...ontroller 223 5 7 Operation 5 7 1 Locking and unlocking the screen Lock screen Fig 146 Quick access dialogue 1 Open the Quick access dialogue by swiping from top to bottom 2 Tap Lock screen Fig 146 1...

Page 224: ...displayed 2 Log in Section 5 1 Switching on and logging in on page 52 5 7 2 Ejecting the removable storage device safely NOTICE Possible damage to the file system due to ejecting the con nected stora...

Page 225: ...5 File operations_Ejecting_Storage device png Fig 149 Eject removable storage device 1 In Configuration System Backup Restore File operations tap the stor age device to be ejected Fig 149 1 2 Tap Ejec...

Page 226: ...Tap in the navigation bar Application overview Fig 150 opens All existing application modules are displayed A1 to A5 in Fig 150 Fig 150 Application overview 2 Tap an application such as pressure incre...

Page 227: ...ta pump characteristic curves etc The available displays are specific for every application For more details also see Section 5 7 4 Using the pump overview during operation on page 228 Section 5 3 App...

Page 228: ...152 opens All pumps that are present are displayed Fig 152 1 In addition the application modules to which the pumps are assigned are also displayed Fig 152 3 4 Pump overview_example 01 png Fig 152 Pu...

Page 229: ...re is a fault on the pump 2 Tap a pump such as pressure increase Fig 152 1 to display further settings The application single view for the Pressure increase application module example Fig 153 opens Fi...

Page 230: ...pump parameters on page 182 4 You can use the jump icons to switch between the application single view Fig 153 1 or the single views for the assigned pumps Fig 153 2 3 Executing the application module...

Page 231: ...the pumps For information on the corresponding available parameters and process sizes also see I O configuration Section 5 6 1 Setting I O parameters on page 167 Application modules Section 5 3 Applic...

Page 232: ...f parameter values or process sizes on the main menu level tap one of the 8 channels on the main menu level Fig 155 1 In order to use the graphical display of parameter values or process sizes on the...

Page 233: ...submenu Application oscilloscope_navigation bar_01 png Fig 157 Jump marks in the Full view submenu 1 Shows a graphical display of up to 8 channels 2 Enables values from up to 16 channels to be displa...

Page 234: ...Tap a channel The Application oscilloscope Channel x parameter selection opens 3 In the Application oscilloscope Channel x parameter selection navigate to the parameter or process size from the submen...

Page 235: ...the pump controller determines the scaling value automatically 3 Defines whether the configured channel is hidden in the application oscil loscope 4 Fills the channel with this parameter or the proces...

Page 236: ...controller 18 02 2021 Application oscilloscope_example 01 png Fig 160 configured application oscilloscope example Shown configured channels are marked in the colour of the corresponding curve Fig 160...

Page 237: ...commissioning after an extended shut down If there is a power interruption the pump controller can run the clock for up to 30 days thanks to its own energy buffer A pump controller that has been de e...

Page 238: ...elopments to be recorded for an extended period The recorded values can be exported to a spread sheet program for evaluation WLAN function This function enables the pump controller to be con nected to...

Page 239: ...parameter values and process sizes from the sub menus for I O configuration the application modules and the pumps For information on the corresponding available parameter values and process sizes also...

Page 240: ...hat the file size is specified in bytes 4 Specify the interval at which the log data is to be updated Fig 162 2 5 Define the number of parameters or process sizes for which the log data is to be recor...

Page 241: ...ter value or the process size from the submenus for the I O configuration Fig 163 1 the application modules Fig 163 2 and the pumps Fig 163 3 which are to be displayed via the channel example Fig 164...

Page 242: ...8 02 2021 Logging_selection 01 png Fig 164 Selecting the process size for long term logging example Your selection is saved and displayed in the Configuration System Logging menu Fig 165 1 Logging_exa...

Page 243: ...rm logging function can be activated Exporting data Logging data is first written to the system To export the logging data File operations on page 199 6 2 WLAN You can connect the pump controller to a...

Page 244: ...rtical swiping on page 71 Switch the WLAN on Fig 166 1 Or Fig 167 WLAN Server 1 In Configuration tap Network Configuration Network opens 2 In Configuration Network tap WLAN Configuration Network WLAN...

Page 245: ...r to obtain the current date and the current time via an NTP server Prerequisite The pump controller must be connected to a network in which an IP connection to an external time server is possible Fig...

Page 246: ...Configuration Network NTP Server 3 Select one of the pre configured NTP servers Fig 169 2 or enter the required server address 4 Tap Save to save the selected settings 5 Use to exit the screen To set...

Page 247: ...he housing Materials Standard glasses cleaning cloth Soft cloth CAUTION Do not use an aggressive solvents or cleaning agents Cleaning the housing 1 Wipe the housing with a damp soft cloth from time to...

Page 248: ...be saved on the pump controller System Backup the entire pump controller system software including the appli cation software and the restorable setting parameters Note that you cannot save the pump co...

Page 249: ...storage media 2 If the entire system software is to be backed up ensure that the USB storage medium s designation is BOOT Fig_USB_connections svg Fig 171 USB connections microSD slot 3 Insert the USB...

Page 250: ...g up and updating application modules The following steps describe how you can back up and update the pump controller s application software The pump controller s application software comprises all ap...

Page 251: ...System_Applications png Fig 173 Configuration System Backup Restore Application software For information regarding setting up external storage see section 5 6 7 Exchanging data on page 218 2 Use Brows...

Page 252: ...02 2021 Waiting_message png Fig 174 Backup running A message confirms that the backup was successful Fig 175 Completed_message 01 png Fig 175 Backup completed successfully 4 Tap OK Fig 175 1 to confir...

Page 253: ...g ejecting a removable storage device see section 5 7 2 Ejecting the removable storage device safely on page 224 7 2 3 Backing up and updating the system software The following steps describe how you...

Page 254: ...stem software png Fig 176 Configuration System Backup Restore System software 2 Use Device to select a storage device for the backup or for restoring Fig 176 2 Backing up 3 In Backup system Fig 176 3...

Page 255: ...Restart required message 4 Tap Yes Fig 177 1 The backup runs and a loading screen with a progress bar is displayed Fig 178 Backup_progress png Fig 178 Backup progress After backing up the pump control...

Page 256: ...ject the source storage device and remove it 10 Closing the service access Section 5 6 4 Setting WLAN module parame ters on page 204 handling step 4 and handling step 5 11 Restarting the system Sectio...

Page 257: ...Backing up Configuration_System_Settings PNG Fig 179 Configuration System Backup Restore Settings 2 Use Browse to select the required file path Fig 179 2 3 Tap Start to start the backup The backup run...

Page 258: ...start restoring 9 After restoring is complete eject the source storage device and remove it 10 Closing the service access Section 5 6 4 Setting WLAN module parame ters on page 204 handling step 4 and...

Page 259: ...gnals to be reset Warning mes sage Reports software and hardware faults Warn ing messages being triggered do not cause any application modules to be switched off or operational readiness signals to be...

Page 260: ...ber of the application module that triggered the event message If 0 is displayed no application module is assigned to the event message 6 Designates error rectification steps 3 Indicates the number of...

Page 261: ...ssage by Tapping the OK button The event message is closed and marked as active in the Event list menu Rectify the cause of the event message The event message is closed and marked as inactive in the...

Page 262: ...event message 4 Inactive event message 5 List of all saved event mes sages in chronological order All event messages are marked as unread in bold Fig 182 2 until they are opened using the Event list m...

Page 263: ...t list button in the status bar Fig 183 1 Event list_Header 01 png Fig 183 Event list button 7 3 3 1 Hiding and deleting event messages You can use both buttons in the Event list menu s header to hide...

Page 264: ...7 Performing maintenance 264 bplogic intelligent pump controller 18 02 2021...

Page 265: ...iately Tap the button Fig 184 2 All saved event messages are deleted 7 3 3 2 Displaying event messages The Event list menu supports you when rectifying errors by enabling you to display individual eve...

Page 266: ...ulty Check the power supply No WLAN function WLAN off Section 6 2 WLAN on page 243 No WLAN dongle inserted WLAN is not projected Section 5 6 4 Setting WLAN module parame ters on page 204 Metallic cove...

Page 267: ...s on page 267 7 5 Restarting in the event of errors 1 Use the touchscreen to perform a restart Section 5 6 2 7 Device restart on page 200 If the pump controller no longer shuts down 2 To switch off di...

Page 268: ...180 x 270 x 80 mm Weight approx 2 kg Pump controller housing protection category IP65 1 Pump controller housing protection class III Pump controller housing degree of soiling 2 Screen diagonal 7 Resol...

Page 269: ...de Offset control Wear detection Logic module 8 1 2 Frequency converter Maximum of 6 frequency converters more upon request Frequency converters supported by Modbus RTU ABB Brinkmann Danfoss Emotron F...

Page 270: ...OTG USB 2 External storage expansion SDHC card up to 32 GB 8 1 4 WLAN communication Specifications for the WLAN dongle EDIMAX EW 7811Un or all comparable products with the Realtek RTL8188CUS chip set...

Page 271: ...missible storage temperature 30 80 C Maximum relative humidity without condensa tion 95 Maximum operating height 2000 m Strain due to hazardous materials DIN EN 60068 2 60 Max hazardous material conce...

Page 272: ...t IA 3 14 A Maximum logic and sensor current ILS 3 4 A Power supply connection M12 Power L coded Real time clock power reserve 4 30 days 1 The 24 V power supply must meet the requirements of protectiv...

Page 273: ...l inputs and outputs and analog inputs and outputs 2 5 Digital inputs and 4 digital outputs that can be configured as inputs 3 switchable Connection M12 socket A coded Housing material Die cast alumin...

Page 274: ...g input signal shape for voltage V 1 0 10 V Analog input resolution 12 Bit Analog input accuracy 2 0 2 Analog output signal shape for current I 1 4 20 mA Analog output signal shape for voltage U 1 0 1...

Page 275: ...Number of digital outputs 4 Number of analog inputs 2 Number of analog outputs 1 Connection M12 socket A coded Housing material Die cast aluminium Digital input and output for I O module 2 Specificati...

Page 276: ...ut signal shape in mA 1 4 20 mA Analog input signal shape in V 1 0 10 V Analog input resolution 12 Bit Analog input accuracy 2 0 2 Analog output signal shape in mA 1 4 20 mA Analog output signal shape...

Page 277: ...esistance per connection contact in A Power supply 80 1 5 14 M12 12 pin X2 connection to I O module 1 80 0 14 0 4 M12 4 5 pin X1 X6 connections to I O module 2 80 0 34 2 8 5 Permits Permits Standard C...

Page 278: ...s located on the pump controller s housing It contains the fol lowing specifications Manufacturer Type Year of construction Connection values 8 7 Supplied as standard The following are supplied as sta...

Page 279: ...prevent falling and impacts Specification Value Unit Permissible storage temperature 30 80 C Transport Observe the following points when transporting Transport in the original packaging or comparable...

Page 280: ...er from the power sup ply Fig 185 Dismantling the pump controller 1 Holes for fastening screws 2 Slot A 3 Slot B 4 Slot C 3 Disconnect all connections slots A C Fig 185 2 3 4 4 Safeguard the pump cont...

Page 281: ...logic_licences zip You can copy the archive file from the pump controller to a PC and unpack it there Use your web browser to open the index html file that it contains in order to display an overview...

Page 282: ...s zur Angleichung der Rechtsvorschriften der EG Mitgliedsstaaten berein The named product conforms to the following Council Directives on approximation of laws of the EEC Member States Le produit sus...

Page 283: ...N 61000 6 2 2007 A1 2011 EMV CE St raussendung DIN EN 61000 6 4 2005 RoHS DIN EN IEC 63000 2019 05 Die Hinweise in der Betriebsanleitung f r den Einbau und die Inbetriebnahme der Pumpensteuerung sind...

Page 284: ...d with a maximum capacity of 32 GB Formatted as FAT16 or FAT32 USB storage medium or a micro SD card containing the current system backup USB storage medium or a micro SD card containing the current s...

Page 285: ...tes 97 manual mode 101 parameter setting 100 Application oscilloscope 231 channels 234 Application overview 226 Applications 25 checking parameters 92 defining favourites 97 Automatic mode 38 99 230 B...

Page 286: ...e 260 delete 263 hide 263 read 265 Event messages logic module 129 F Fault table 266 Favourite define 97 display 226 Field bus 41 207 269 File renaming deletion saving 199 File manager 81 File operati...

Page 287: ...off 68 parameter setting 202 Language setting 191 Lead time 127 Lead time logic module 120 Left display area 62 Link logic function 127 Lock screen 223 removal 224 Logging 239 channel 240 exporting d...

Page 288: ...principles 56 Operating system 28 Operating temperature 271 Operation pause 237 Operational readiness 38 missing 38 99 Operational readiness missing 38 99 Operator logic function 126 Overflow warning...

Page 289: ...ngs 256 Reset to factory settings 256 Restart 200 267 Restorable parameters display 191 Restore 197 249 Restore system 249 Right display area 62 RJ45 201 S Saw tooth cycle mode function 109 parameter...

Page 290: ...gation 63 switch 67 technical data 268 unlock 223 Transport 279 Type plate 278 U Upload 218 USB 269 storage device ejection 199 USB connection 33 USB storage medium 33 Use 14 User administration 196 U...

Page 291: ......

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