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DESCRIPTION & OPERATION
ENGINE BRAKE OPERATION
Refer to Figure 23.
The J-Tech™ brake functions in the following
manner:
r
Under powered operation, a large lash in the
valve train “skips” the 0.100-inch brake
bump on the camshaft.
r
During engine brake operation, the solenoid
valve is energized, allowing engine oil to fill
the J-Tech™ brake housing oil passages.
r
Oil overcomes the control valve spring and
drives the control valve up in its bore. Oil
passes through the ball check inside the
control valve and exits through the port in
the side, filling the master/slave piston
circuit.
r
Oil pressure causes the master piston and
rocker arm to move down, removing the
large lash from the cam side of the valve
train. The result is a corresponding lash
increase on the exhaust valve side.
r
The brake bump on the exhaust cam forces
the master piston upward and directs high-
pressure oil to the slave piston. The check
valve in the control valve prevents high-
pressure oil from escaping.
r
High-pressure oil causes the slave piston to
move down, opening the outboard exhaust
valve via a valve-actuating pin which passes
through the center of the yoke adjusting
screw. Activation occurs near top dead
center and releases compressed air into the
exhaust manifold.
r
At stroke bottom, the slave piston separates
from the reset valve, allowing oil to flow into
the accumulator. This action reduces
pressure in the high-pressure circuit,
permitting the slave piston to retract and the
exhaust valve to close in preparation for
normal exhaust cycle. Oil in the accumulator
ensures the hydraulic circuit is fully charged
for the next cycle.
To help prevent breaking or dislodging of the
control valve snap ring, the J-Tech™ control
valve components have been redesigned to
incorporate a new-style collar (which replaces the
old-style valve stop spacer) and outer spring and
a retaining washer. With this change, the part
number of the engine brake housing assembly
was changed from 757GB58B to 757GB58C
(beginning with housing assembly Serial No.
D69006001), and was phased into E-Tech™
engine production June 30, 1999 (beginning with
engine serial number 9M4395).
23
Figure 23 — J-Tech™ Brake
5_106_00.bk Page 26 Friday, August 4, 2000 11:17 AM
BDC for engine manuals and specs