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Page 242
REPAIR INSTRUCTIONS
Valve Lifter Installation
[213 LB]
1. Rotate the engine 180 degrees, so bottom of
the engine is facing up.
2. Apply a generous coating of clean engine oil
to the lifters.
3. Install the lifters into the cylinder block lifter
bores as shown in Figure 258.
258
Figure 258 — Valve Lifter Installation
4. Make sure that the lifter flats are aligned with
the H-ring flats (Figure 259) and that the
lifters are fully seated against the H-rings.
Once installed, it should be possible to
rotate lifters slightly from left to right.
259
Figure 259 — Installed Valve Lifter
Camshaft Installation
[213 CH]
Before installing a camshaft in any engine,
ensure that cam is clean, undamaged and well-
lubricated with clean engine oil. Refer to the
Auxiliary Shaft and Camshaft Bench Procedures
in the REPAIR INSTRUCTIONS section.
When installing the camshaft, it is easier to
remove the camshaft guide from the camshaft
(after installation) when the idler gear is removed
and alignment of the timing marks is not being
attempted at the same time. The final step in the
process is to reinstall the idler gear.
Use camshaft guide tool J 41682 to ease
installation of the camshaft and avoid damage to
the camshaft bushings.
Install the camshaft as follows:
1. Apply a generous coating of clean engine oil
to the camshaft bushings.
2. Clean the camshaft with a suitable solvent.
3. Install the camshaft installation guide over
the large flat of the injector lobe, between
the last two cam journals (journals at the
back of shaft). Refer to Figure 260.
260
Figure 260 — Camshaft Installation Guide
5_106_00.bk Page 242 Friday, August 4, 2000 11:17 AM
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