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REPAIR INSTRUCTIONS
Plate-Type Oil Cooler and Oil Filter
Mounting Bracket Assembly
Installation
[215 DW, 219 EP]
When the engine is equipped with the current-
production plate-type oil cooler, the cooler and oil
filter mounting bracket cannot be installed until
the engine is removed from the repair stand.
Refer to Figure 312 and install the assembly as
follows:
1. Install an alternator mounting stud (part
No. 107AM5009) or stud of the same thread
into the upper right-hand corner of the oil
filter pedestal mounting pad. Only one stud
can be installed due to the close proximity of
the oil cooler to the inlet manifold.
2. Apply a small amount of grease to the back
of the oil filter mounting bracket pedestal
gasket around the area of the mounting hole
on the left-hand side of the gasket as shown
in Figure 311. This will hold the gasket in
place as the oil cooler and filter assembly is
installed.
311
Figure 311 — Gasket Grease Application
3. Apply the gasket onto the block over the
previously installed alternator stud.
4. If not previously done, install the cooler-to-
water pipe hose onto the water pump inlet
pipe and slide completely onto the pipe to
allow installation of the oil cooler. Also
loosely install both the hose clamps.
5. Install the filter assembly pedestal onto the
stud with the forward end of the assembly
tilted downward approximately 1 inch (to
allow clearance with the inlet manifold).
Once the assembly is mounted on the stud,
pivot the assembly clockwise to align the
remaining three mounting holes of the
pedestal, while making sure the gasket
remains in the proper position.
6. With the mounting holes of the pedestal
aligned, install the bolt in the upper front
mounting hole position. Then install the
remaining two bolts in the lower mounting
holes.
7. Remove the stud from the upper right
mounting hole, then install the mounting
bolt.
8. Snug all bolts (7) in a criss-cross pattern,
then tighten to 60 lb-ft (81 N•m).
9. Slide the cooler-to-water pipe hose from its
previously positioned location on the pipe to
be centered between the cooler and the
water pipe.
10. Properly position the two hose clamps and
tighten in position.
11. Install the turbocharger lubrication supply
line (2).
12. Connect the harness to the oil pressure and
oil temperature sensors (6 and 5) on the
filter mounting bracket (9).
5_106_00.bk Page 282 Friday, August 4, 2000 11:17 AM
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