MacDon M1240 User Manual Download

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The harvesting specialists.

M1240

Self-Propelled Windrower

Operator’s Manual

214053 Revision A

2017 Model Year

Original Instruction

Summary of Contents for M1240

Page 1: ...The harvesting specialists M1240 Self Propelled Windrower Operator s Manual 214053 Revision A 2017 Model Year Original Instruction ...

Page 2: ...which the whole body is subjected ranges from 0 46 to 1 52 m s2 as measured on a representative machine during typical operations and analyzed in accordance with ISO 5008 During the same operations the weighted root means square hand arm vibration was less than 1 79 m s2 when analyzed in accordance with ISO 5349 These acceleration values depend on the roughness of the ground the speeds at which th...

Page 3: ...ult in a hazardous situation MacDon provides warranty for Customers who operate and maintain their equipment as described in this manual A copy of the MacDon Industries Limited Warranty Policy which explains this warranty should have been provided to you by your Dealer Damage resulting from any of the following conditions will void the warranty Accident Misuse Abuse Improper maintenance or neglect...

Page 4: ...n the lines below The windrower serial number plate A is located on the left side of the main frame near the walking beam Windrower Model Number Windrower Serial Number Year of Manufacture Figure 1 Windrower Serial Number Location The engine serial number plate A is located on top of the engine cylinder head cover Engine Serial Number Year of Manufacture Figure 2 Engine Serial Number Location 2140...

Page 5: ...m 41 3 2 1 Header Drive 41 3 2 2 Engine and Transmission 41 3 3 Operator s Seat Adjustments 42 3 3 1 Armrest 42 3 3 2 Armrest Angle 43 3 3 3 Suspension and Height 43 3 3 4 Fore Aft Slide Control 44 3 3 5 Fore Aft Isolator Control 44 3 3 6 Tilt 45 3 3 7 Lumbar Support 45 3 3 8 Vertical Dampener 46 3 3 9 Cushion Tilt Deluxe Cab Only 46 3 3 10 Cushion Extension Deluxe Cab Only 47 3 3 11 Lateral Isola...

Page 6: ... Performance Tracker HPT Display 78 3 17 1 Harvest Performance Tracker HPT Screen Layout 78 3 17 2 Navigating the Harvest Performance Tracker HPT Display 81 Scroll Knob Scroll Wheel and Select Button 81 Home Back and Select Buttons 82 Soft Keys 82 QuickMenu System 83 Main Menu 84 Menu Icons 84 Faults and Telltales 88 3 17 3 Setting up the Harvest Performance Tracker HPT Screen 89 Setting Screen Br...

Page 7: ...iving in Reverse in Engine Forward Mode 130 Spin Turning 131 Stopping 132 4 3 7 Transporting 133 Driving on Road in Engine Forward Mode 133 Driving on Road in Cab Forward Mode 136 Towing Header with Windrower 138 Towing the Windrower Emergency 141 4 3 8 Storing the Windrower 142 4 4 Attaching and Detaching Headers 144 4 4 1 A40 D Auger Header 144 Attaching an A40 D Auger Header 144 Connecting A40 ...

Page 8: ...3 Setting Draper Speed in Manual Mode 204 Adjusting Draper Alarm Pressure 206 Draper Slip Warning 207 4 6 7 Knife Speed 208 Setting Knife Speed 208 Adjusting Knife Alarm Pressure Draper Header 210 Adjusting Knife Speed Alarm 211 4 6 8 Deck Shift Control 212 Deck Shift 212 Setting Float Options with Deck Shift 213 4 6 9 Draper Header Run Screens 215 Run Screen 1 215 Run Screen 2 216 4 7 Operating w...

Page 9: ...ensioning Air Conditioner A C Compressor Belts 250 5 5 6 Changing Engine Gearbox Lubricant 251 5 5 7 Changing Wheel Drive Lubricant 251 5 5 8 Changing Hydraulic Filters 252 Charge Filter 252 Return Oil Filter 254 5 6 Every 10 Hours or Daily 256 5 6 1 Checking Engine Oil Level 256 Adding Engine Oil 257 5 6 2 Fuel Water Separator 257 Removing Water from Fuel System 258 5 6 3 Checking Hydraulic Oil 2...

Page 10: ... Priming Fuel System 290 5 10 2 Safety Systems 291 Checking Operator Presence System 291 Checking Engine Interlock 292 5 11 Every 1000 Hours 293 5 11 1 Removing and Installing the Fuel Tank Vent Filter 293 5 11 2 DEF Supply Module Filter 295 Checking the Supply Module Filter 295 Removing the Supply Module Filter 295 Cleaning and Inspecting the Supply Module Filter 297 Installing the Supply Module ...

Page 11: ...ing Headlight Bulb Engine Forward 329 Replacing LED Lights Deluxe Cab Only 330 Replacing Bulbs in Red and Amber Lights 331 Replacing Red Tail Lights 332 Replacing Beacon Lights 333 Replacing the Cabin Dome Bulb and Light Assembly 333 Turn Signal Indicators 335 5 14 8 Accessing Circuit Breakers and Fuses 335 Checking and Replacing Fuses 337 Replacing Circuit Breakers and Relays 337 Fuse Panel and R...

Page 12: ...r Troubleshooting 371 7 8 Operator s Station Troubleshooting 375 8 Reference 377 8 1 Torque Specifications 377 8 1 1 Metric Bolt Specifications 377 8 1 2 Metric Bolt Specifications Bolting into Cast Aluminum 380 8 1 3 O Ring Boss ORB Hydraulic Fittings Adjustable 381 8 1 4 O Ring Boss ORB Hydraulic Fittings Non Adjustable 383 8 1 5 O Ring Face Seal ORFS Hydraulic Fittings 384 8 1 6 Tapered Pipe Th...

Page 13: ...and on safety signs on the machine This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Carefully read and follow the safety message accompanying this symbol Why is safety important to you Accidents disable and kill Accidents cost Accidents can be avoided Figure 1 1 Safety Symbol 214053 1 Revision A ...

Page 14: ...mminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may be used to alert against un...

Page 15: ...or or filter mask Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protection devices such as ear muffs or ear plugs to help protect against objectionable or loud noises Figure 1 3 Safety Equipment Provide a first aid kit for use in case of emergencies Keep a fire extinguisher on the machine Be sure fire extinguisher is pr...

Page 16: ...achine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Figure 1 6 Safety around Equipment Keep service area clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets and tools are...

Page 17: ...nd that steel lines hoses and couplings are in good condition before applying pressure to hydraulic systems Keep hands feet clothing and hair away from all moving and or rotating parts Clear area of bystanders especially children when carrying out any maintenance repairs or adjustments Install transport lock or place safety stands under frame before working under machine If more than one person is...

Page 18: ...eate hazardous and unsafe conditions Figure 1 11 Testing for Hydraulic Leaks Wear proper hand and eye protection when searching for high pressure hydraulic leaks Use a piece of cardboard as a backstop instead of hands to isolate and identify a leak If injured by a concentrated high pressure stream of hydraulic fluid seek medical attention immediately Serious infection or toxic reaction can develop...

Page 19: ...ace tires that have defects Replace wheel rims that are cracked worn or severely rusted Never weld a wheel rim Never use force on an inflated or partially inflated tire Make sure tire is correctly seated before inflating to operating pressure If tire is not correctly positioned on rim or is overinflated tire bead can loosen on one side causing air to escape at high speed and with great force An ai...

Page 20: ...hed on clothing or body neutralize it immediately with a solution of baking soda and water then rinse with clear water Figure 1 17 Safety around Batteries WARNING To avoid injury from spark or short circuit disconnect battery ground cable before servicing and part of electrical system Do NOT operate engine with alternator or battery disconnected With battery cables disconnected and engine running ...

Page 21: ... to plasma cutting or any other high current electrical operation performed on machine The following items need to be disconnected Negative battery terminals two connections A IMPORTANT Always disconnect the battery terminals first and reconnect them last Figure 1 19 Negative Battery Terminals Master controller four connectors P231 P232 P233 and P234 A Location Behind cab near lift fan block To di...

Page 22: ...crewdriver to insert into the connector s locking tab Gently pry upward no more than 1 4 in to unlock the connector tab and pull the connector away from the module The connector should disconnect from the module Figure 1 22 Chassis Extension Module Engine ECM two connectors for Cummins P100 A J1 Cummins Proprietary ECM Connector B Location On engine To disconnect the connectors pull off the rubber...

Page 23: ...ors two round connectors C1 C2 A Location Under cab Figure 1 24 Cab Connectors Roof connectors four connectors C10 C12 C13 C14 A Location Under cab at base of left cab post Figure 1 25 Roof Connectors Chassis relay module three connectors P240 P241 P242 A Location Outside left frame rail near batteries Figure 1 26 Chassis Relay Module 214053 11 Revision A ...

Page 24: ...gure 1 27 Engine Harness Air conditioning A C box connectors two connectors C15 C16 A Location Rear of A C box Figure 1 28 AC Box Connectors Wheel motor connectors 2 round connectors C25 C26 A Location Under center of frame just behind front cross member Figure 1 29 Wheel Motor Connectors 214053 12 Revision A ...

Page 25: ...ct To align the connectors 1 Observe the channel cuts and mating channel protrusions on the inner part of the circular walls of the connectors 2 Face the mating connectors to each other and rotate connectors so that channels are aligned 3 Press connectors together while turning the outer connector clockwise until collar locks 214053 13 Revision A ...

Page 26: ...h or to controls do NOT start engine or move controls Consult with person who attached warning tag before engine is started Start engine from operator s compartment Always start engine according to procedure that is described in Starting Engine section of operator s manual Knowing correct procedure will help to prevent major damage to engine components and prevent personal injury To ensure that ja...

Page 27: ...perating Failure to follow this instruction could result in personal injury or death This engine has a comprehensive programmable engine monitoring system The ECM has ability to monitor engine operating conditions If conditions exceed allowable range ECM will initiate an immediate action The following actions are available for engine monitoring control Warning Derate Shut down The following monito...

Page 28: ...eplacement safety signs are available from your Dealer Parts Department Figure 1 30 Operator s Manual Decal 1 10 1 Installing Safety Decals 1 Clean and dry installation area 2 Decide on exact location before you remove decal backing paper 3 Remove smaller portion of split backing paper 4 Place sign in position and slowly peel back remaining paper smoothing sign as it is applied 5 Prick small air p...

Page 29: ...SAFETY 1 11 Safety Sign Locations Figure 1 31 Safety Sign Locations 214053 17 Revision A ...

Page 30: ...ransport H 166824 Decal Fill rate J 166832 Decal High pressure fluid K 166829 Decal Caution balance L 166834 Decal Warning starter jump M 166835 Decal Warning battery explode N 166836 Decal Warning battery burn P 166837 Decal Danger fan Q 166838 Decal Warning hot surface R 166839 Decal Warning belt S 166843 Decal Steering control T 167502 Decal Warning pinch hazard U 135378 Reflector SMV NOTE For ...

Page 31: ...training seat is not intended as a passenger seat or for use by children Use the seat belt whenever operating the machine or riding as a trainer Keep all other riders off the machine Figure 1 32 MD 166234 MD 166425 Run over hazard WARNING Remove key from ignition Read the windrower and header manuals for inspection and maintenance instructions Figure 1 33 MD 166425 214053 19 Revision A ...

Page 32: ...ER Rest header on ground or engage safety props before going under unit Figure 1 34 MD 166438 MD 166439 Crushing hazard DANGER Rest header on ground or engage safety props before going under unit Figure 1 35 MD 166439 214053 20 Revision A ...

Page 33: ... before starting engine and during operation Keep riders off the machine Keep all shields in place and stay clear of moving parts Disengage header drive put transmission in Neutral and wait for all movement to stop before leaving operator s position Stop the engine and remove the key from ignition before servicing adjusting lubricating cleaning or unplugging machine Engage locks to prevent lowerin...

Page 34: ...it for all movement to stop before leaving operator s position Stop the engine and remove the key from ignition before servicing adjusting lubricating cleaning or unplugging machine Engage locks to prevent lowering of header or reel before servicing in the raised position Use slow moving vehicle emblem and flashing warning lights when operating on roadways unless prohibited by law Run over hazard ...

Page 35: ... slow moving vehicle emblem and flashing warning lights unless prohibited by law If width of attached header impedes other vehicle traffic remove header and install MacDon approved weight box Refer to operator s manual for safe procedure to tow header Figure 1 38 MD 166463 MD 166824 Hot fluid under pressure and fluid fill rate WARNING Do not exceed 11 L min 3 gpm Coolant is under pressure and may ...

Page 36: ...ressure oil easily punctures skin causing serious injury gangrene or death If injured seek emergency medical help Immediate surgery is required to remove oil Do not use finger or skin to check for leaks Lower load or relieve hydraulic pressure before loosening fittings Figure 1 41 MD 166832 MD 166834 Run over hazard DANGER Do not start engine by shorting across starter or starter relay terminals M...

Page 37: ...es Keep sparks and flames away from the battery Refer to operator s manual for battery boosting and charging procedures Figure 1 43 MD 166835 MD 166836 Battery acid hazard WARNING Corrosive and poisonous battery acid Acid can severely burn your body and clothing Figure 1 44 MD 166836 214053 25 Revision A ...

Page 38: ...ANGER To avoid injury stop the engine and remove the key before opening engine hood Figure 1 45 MD 166837 MD 166838 Hot surface hazard WARNING To avoid injury keep a safe distance from hot surface Figure 1 46 MD 166838 214053 26 Revision A ...

Page 39: ...e turns by slowing down well in advance Do not rapidly accelerate or decelerate while turning Limit speed to maximum 32 km h 20 mph when towing a header To ensure steering control refer to operator s manual for adding weight to drive wheels Figure 1 48 MD 166843 MD 167502 Pinch point hazard WARNING To avoid injury be cautious when opening closing the training seat to avoid getting pinched Failure ...

Page 40: ......

Page 41: ...D1XL Series header MacDon D130XL D135XL D140XL and D145XL rigid draper headers for windrowers DK Double knife DKD Double knife drive DDD Double draper drive DOC Diesel oxidation catalyst DRT Decomposition reactor tube DWA Double Windrow Attachment ECM Engine control module ECU Electronic control unit EEC Eco Engine Control Engine forward Windrower operation with Operator and engine facing in direc...

Page 42: ...fit ORB O ring boss A style of fitting commonly used in port opening on manifolds pumps and motors ORFS O ring face seal A style of fitting commonly used for connecting hoses and tubes This style of fitting is also commonly called ORS which stands for O ring seal rpm Revolutions per minute R Series header MacDon R80 and R85 rotary disc headers RoHS Reduction of Hazardous Substances A directive by ...

Page 43: ... nut is turned farther a number of degrees to achieve its final position Torque tension The relationship between assembly torque applied to a piece of hardware and axial load it induces in bolt or screw ULSD Ultra low sulphur diesel Washer A thin cylinder with a hole or slot located in the center that is to be used as a spacer load distribution element or a locking mechanism Windrower Power unit o...

Page 44: ...p Egress lighting Standard Starter Wet type Lights Base cab1 12 halogen 4 road 8 work 2 also used for egress Traction Drive Type Hydrostatic infinitely variable motors via electric shift Field 0 29 km h 18 mph Reverse 9 6 km h 6 mph Speed Transport Engine forward 0 43 km h 27 mph Type 2 piston pumps 1 per drive wheel Displacement 44 cc 2 65 cu in Transmission Flow 167 L min 40 U S gpm Type Planeta...

Page 45: ... 3810 kg 8400 lb Header Float Adjustment Fully in cab adjustable Automatic Memory for 3 float settings deck shift positions on draper Options External booster spring 1 or 2 per side Base Cab Suspension 4 point spring shock Width 1767 mm 69 6 in Depth 1735 mm 68 3 in Dimensions Height 1690 mm 66 5 in Operator Cloth adjustable air ride suspension seat belt Seat Training Cloth folding cab mounted sea...

Page 46: ...psi or MPa conveyor psi or MPa supercharge psi or MPa Platform Height angle float Header position Reel Height fore aft Engine parameters Fuel consumption load Tire Options Bar 600 65R28 Drive Turf 580 70R26 Caster Suspended 16 5L 16 1 with independent suspension Frame and Structure Dimensions Refer to 2 3 Windrower Dimensions page 36 Frame to ground crop clearance 1160 mm 45 7 in Walking beam maxi...

Page 47: ...PRODUCT OVERVIEW NOTE Specifications and design are subject to change without notice or obligation to revise previously sold units 214053 35 Revision A ...

Page 48: ...ower Dimensions A 3304 mm 130 3 32 in B 4290 mm 168 7 8 in C 5752 mm 226 7 16 in D 4070 mm 160 1 4 in E 1160 mm 45 11 16 in F 3480 mm 137 1 32 in G 3449 mm 135 13 16 in H 3422 mm 134 3 4 in J 3856 mm 151 13 16 in Max K 4415 mm 173 13 16 in 214053 36 Revision A ...

Page 49: ...Forward View A Header Lift Leg B Header Float Springs C Operator s Station D Windshield Wiper E Turn Signal Hazard Lights F Tail Lights Engine Forward G Field Road Lights H Handholds J Mirror K Door L Maintenance Platform M Center Link N Horn 214053 37 Revision A ...

Page 50: ...Walking Beam C Tail Lights Cab Forward D Engine Compartment Hood E Windshield Wiper F Field Lights G Turn Signal Hazard Lights H Field Road Lights J Mirror K Door L Drive Wheel M Maintenance Platform N Pre cleaner P Beacons Q Anti Shimmy Dampeners 214053 38 Revision A ...

Page 51: ...he direction of travel 3 1 Operator Console The console contains controls to operate the windrower as well as amenities for the Operator The console position is adjustable to suit each particular Operator Figure 3 1 Operator Console A Ignition B Harvest Performance Tracker HPT Display C Header Controls D Ground Speed Lever GSL E Throttle 1 Adjust fore aft and height as follows a Pull lever A and s...

Page 52: ...OPERATOR S STATION 2 Adjust only fore aft as follows a Loosen nuts A under console b Move console as required c Tighten nuts A Figure 3 3 Operator Console Fore Aft 214053 40 Revision A ...

Page 53: ...nd back to the ON position to restart the header 3 2 2 Engine and Transmission The engine will not start when the HEADER ENGAGE switch is engaged The engine will shut down when the windrower is moving at 8 km h 5 mph or less and the Operator leaves the seat and the transmission is not locked in NEUTRAL The Harvest Performance Tracker HPT will display NO OPERATOR DETECTED and ENGINE SHUT DOWN 5 4 3...

Page 54: ...owing sections for a description and the location of each adjustment Some seat features are only available with the deluxe cab option 3 3 1 Armrest Raise armrest for easier access to seat Lower armrest after seat belt is buckled Figure 3 4 Operator s Seat Armrest A Standard Seat B Deluxe Seat 214053 42 Revision A ...

Page 55: ...erclockwise to decrease armrest angle Figure 3 5 Operator s Seat Armrest Angle Controls 3 3 3 Suspension and Height Use controls to adjust the seat s suspension stiffness and height Press upper switch A to increase seat height Press lower switch A to decrease seat height Figure 3 6 Operator s Seat Suspension and Height Controls 214053 43 Revision A ...

Page 56: ... release 2 Move seat forward or rearward 3 Release lever A Figure 3 7 Operator s Seat Fore Aft Position Controls 3 3 5 Fore Aft Isolator Control Use controls to lock the seat s fore aft isolator Push lever A down to lock Pull lever A up to unlock Figure 3 8 Operator s Seat Fore Aft Isolator Controls 214053 44 Revision A ...

Page 57: ...esired 3 Release lever A Figure 3 9 Operator s Seat Tilt Controls 3 3 7 Lumbar Support Use controls to adjusts the stiffness of the seat s back Rotate knob A clockwise to increase lumbar support Rotate knob A counterclockwise to decrease lumbar support Figure 3 10 Operator s Seat Lumbar Support Controls 214053 45 Revision A ...

Page 58: ...ical dampener Turn knob A clockwise to decrease vertical dampener Figure 3 11 Operator s Seat Vertical Dampener Controls 3 3 9 Cushion Tilt Deluxe Cab Only Use controls to adjust the deluxe seat s cushion tilt 1 Pull lever A up to release 2 Tilt seat cushion up or down 3 Release lever A Figure 3 12 Deluxe Seat Cushion Tilt Controls 214053 46 Revision A ...

Page 59: ...ver A up to release 2 Move cushion forward or rearward 3 Release lever A Figure 3 13 Deluxe Seat Cushion Extension Controls 3 3 11 Lateral Isolation Lockout Deluxe Cab Only Use the controls A to lock or unlock the deluxe seat s lateral isolation lockout Figure 3 14 Deluxe Seat Lateral Isolation Controls 214053 47 Revision A ...

Page 60: ...ling of deluxe operator s seat Seat heating cooling switch A Press switch forward for COOL Press switch back for HEAT Heating cooling high low off switch B Press switch up for HIGH Press switch down for LOW Center switch for OFF Figure 3 15 Deluxe Seat Heating and Cooling Controls 214053 48 Revision A ...

Page 61: ...rator while training a new Operator The training seat is NOT intended as a passenger seat or for use by children Use the seat belt whenever operating the machine or riding as a Trainer Keep all other riders off the machine To store training seat lift seat and secure with latch A To lower training seat pull latch A and lower seat Figure 3 16 Training Seat 214053 49 Revision A ...

Page 62: ...Never wear a seat belt loosely or with slack in the belt system Never wear the belt in a twisted condition or pinched between the seat structural members To fasten seat belt 1 Pull belt with metal eye A at right side completely across your body 2 Push the metal eye A into the buckle B until it locks 3 Adjust the position of the belt as low on your body as possible Figure 3 17 Seat Belt To release ...

Page 63: ...nto the steering wheel lift handle A and move steering column forward or backward to desired position 2 Release handle A to lock the steering column in position Figure 3 18 Steering Column To adjust the steering wheel 1 Hold onto the steering wheel turn the center cap A counterclockwise and move steering wheel up or down to desired position 2 Turn center cap clockwise A to lock steering wheel in p...

Page 64: ...rn on when the windrower is in engine forward mode An LED on the switch changes from OFF to amber when the switch is on The high beam switch has a blue LED that changes from OFF to blue when the switch is on Figure 3 20 Light Switches A Road Lights B Field Lights C Low or High Beams D Beacons 3 7 1 Cab Forward Lighting Field The following lights are on when FIELD LIGHT button A is selected and ope...

Page 65: ... swath lights F NOTE Refer to Aligning Headlights Cab Forward page 324 for adjustment procedures Figure 3 22 Windrower Lighting Top View 3 7 2 Cab Forward Lighting Road The following lights are functional when the ROAD LIGHT button A is selected and the operator s station is locked in the cab forward mode To toggle between low and high beams press the HIGH BEAM button B To operate hazard lights pr...

Page 66: ...mode Figure 3 24 Windrower Lighting Top View 3 7 3 Engine Forward Lighting Road The following lights are functional when the ROAD LIGHT button A is selected and the operator s station is locked in the engine forward mode To toggle between low and high beams press the HIGH BEAM button B To operate hazard lights press HAZARD LIGHT button C Figure 3 25 Road Light Button 214053 54 Revision A ...

Page 67: ...ard lights C on mirror supports Amber turn signals and hazard lights A on mirror supports viewed from the front Work lights D turn on only when high beams are activated in engine forward mode NOTE To align headlights A refer to Aligning Headlights Engine Forward page 323 Figure 3 26 Windrower Lighting Top View 214053 55 Revision A ...

Page 68: ...s A are functional when the IGNITION is ON and the BEACON button B is selected NOTE In some areas the law requires the use of beacon lights when driving on the road Figure 3 27 Windrower Lighting Top View Figure 3 28 Beacon Light Button 214053 56 Revision A ...

Page 69: ...from both front and rear NOTE Turn signals can also be controlled with the REEL DISC SPEED switches on the ground speed lever GSL when the header is disengaged The following lights are on when the HAZARD switch B is pressed Press to turn lights off Amber hazard lights C which are visible from both front and rear Figure 3 29 Turn Signal Hazard Button Figure 3 30 Windrower Lighting Top View 214053 5...

Page 70: ...olding the window washer button C will spray washer fluid onto both windows and both wipers will turn on When the button is released the washer fluid stops but both wipers continue to operate for 4 seconds before automatically stopping If only one wiper is on pressing and holding the window washer button C will activate the other wiper and spray washer fluid onto both windows When the button is re...

Page 71: ... mounted mirror B provides a rear view in the engine forward mode The mirror light assemblies A are designed to fold back if accidentally struck Figure 3 33 Mirrors The deluxe cab is equipped with power adjustable exterior mirrors which can be adjusted using knob A located next to the radio inside the cab Figure 3 34 Mirror Adjustment Knob 214053 59 Revision A ...

Page 72: ...hut Off Valve A shut off valve A at the engine allows the cab heater to be isolated from the engine coolant The valve must be open to provide heat to the cab but can be closed for maximum cooling Figure 3 35 Heater Shut Off Valve 3 10 2 Air Distribution Cab air distribution is controlled through adjustable air vents A located in the cab posts You can adjust the vent to open close B or to change th...

Page 73: ...witch turns amber when switch is ON The windshield defog defrost operates with the A C switch E ON Air conditioning A C switch E Controls the A C system The LED light on the switch turns amber when switch is ON The A C operates with the blower switch ON Temperature control toggle switch F Controls cab temperature Press red top area to increase cab temperature Press blue bottom area to decrease cab...

Page 74: ...tlets A USB jack B Utility tray under armrest C Utility tray D Cup holder E Figure 3 38 Console Window shades Retractable window shades A are located at the front and rear windows Figure 3 39 Window Shades Manual storage A manual storage case A is located behind the training seat Figure 3 40 Manual Storage Location 214053 62 Revision A ...

Page 75: ...OPERATOR S STATION Coat hook A coat hook A is located above the training seat to the left of the Operator Figure 3 41 Coat Hook 214053 63 Revision A ...

Page 76: ...tructions supplied with the radio Figure 3 42 Radio and Speakers Activating Bluetooth Feature The Bluetooth feature must be activated to allow mobile device pairing To activate the Bluetooth feature follow this procedure 1 Press POWER button A to turn the radio on 2 Press and hold VOL SEL knob B for two seconds MENU is displayed on screen C 3 Rotate VOL SEL B to highlight BT SET menu and press VOL...

Page 77: ...Bluetooth discover mode if the Bluetooth feature has been activated Refer to Activating Bluetooth Feature page 64 2 Turn the mobile device s Bluetooth to ON Refer to the device s operator s manual The radio appears as a discoverable device 3 Select CD 5000 BT on the mobile device to connect NOTE A passkey is required to connect to the Bluetooth radio The default passkey is four zeros 0000 4 Enter ...

Page 78: ...ed by pushing button A located on the operator console Sound the horn three times prior to starting the engine The horn is located under the front left corner of the cab floor when facing cab forward Figure 3 45 Operator Console 214053 66 Revision A ...

Page 79: ...46 Ignition Switch on Operator s Console Throttle A Controls engine speed range MAX Push lever forward MIN Pull lever back Harvest Performance Tracker display B Fuel level monitoring DEF level monitoring High exhaust system temperature indicator HEST Exhaust system cleaning inhibit and forced indicator Speed monitoring ground engine knife reel conveyor and cooling fan Pressure monitoring knife ree...

Page 80: ... adjustable in 100 rpm increments Activate this feature by using the EEC button A on the operator s console The EEC symbol will display on the Harvest Performance Tracker HPT screen over the right side of the tachometer The EEC feature will only be active when the header is engaged but can be adjusted without the header running When the header is disengaged EEC will be canceled and engine rpm will...

Page 81: ...ages neutral interlock and applies park brake when steering locked in center R Reverse Hazard warning lights C Activates signals on windrower and header Push ON Push OFF N Detent D Engages neutral interlock and applies park brake when steering locked in center Horn E Figure 3 49 Console Controls Autosteer engagement button A Engages disengages the automated steering system if installed ENGAGE Clic...

Page 82: ...ar B while depressing switch A To disengage the header drive push the switch down NOTE Although not required it is good practice to move the throttle lever back to IDLE before engaging header drive Figure 3 51 Header Engage Switch 3 16 2 Header Drive Reverse Button NOTE The following header systems have reverse capability D1XL Series Draper Headers knife D125X Draper Headers knife R85 rotary disc ...

Page 83: ...Return position switch A One Touch Return position switch B One Touch Return position switch C Reel or disc speed D also operates turn signals when header disengaged Reel position E Autosteer engagement F if equipped Header position G Back switch H controls Harvest Performance Tracker HPT functions Select switch J controls HPT functions Figure 3 54 GSL Function Groups 214053 71 Revision A ...

Page 84: ...press C lightly To raise header quickly press C fully To tilt header downward press B To tilt header upward press D Release switch at desired position NOTE Header raise and lower rates are adjustable on the HPT display Refer to 4 5 9 Adjusting Header Raise and Lower Rates page 192 NOTE Refer to the section in this manual that is specific to your header for detailed switch operating modes Figure 3 ...

Page 85: ...A position 4 5 6 Double Windrowing page 189 Figure 3 57 Ground Speed Lever A Reel Down B Reel Forward C Reel Up D Reel Aft Reel and Disc Speed Switch Press and hold the button A to increase the reel or disc speed Press and hold the button B to decrease the reel or disc speed Release the button at the desired speed Refer to the applicable header topic for detailed use of these switches NOTE The REE...

Page 86: ...oat selection Double windrow attachment DWA up down DWA speed Knife speed Draper speed Reel speed Reel height Reel fore aft Disc speed To program the One Touch Return buttons press and hold button A B or C on the GSL handle for 3 seconds until an audible tone is heard indicating the current header settings are saved to that button To return header to a preset condition tap the A B or C button quic...

Page 87: ...responding letter A on the screen for the preset Figure 3 60 3 16 4 Console Header Buttons The console header buttons A adjust the following header functions Deck shift float preset Draper speed Double windrow attachment DWA lift functions Figure 3 61 Console Header Buttons 214053 75 Revision A ...

Page 88: ...Deck Shift Buttons A Right Side Delivery B Center Delivery C Left Side Delivery Draper header with fixed decks rotary header auger header When used with a rotary header auger header or fixed deck draper header these buttons select header float presets Refer to 4 8 3 Setting Float Options with Fixed Deck page 230 to learn how to preset the float NOTE Refer to the section in this manual that is spec...

Page 89: ...o modes Refer to 4 6 6 Adjusting Draper Speed page 202 for more information Figure 3 64 Operator s Console Conveyer Controls Auxiliary Lift Switches With DWA attachment Raise the DWA deck by pressing button A or lower the deck by pressing button B With swath roller attachment Raise the swath roller by pressing button A or lower the roller by pressing button B Figure 3 65 Operator s Console Auxilia...

Page 90: ... section explains how to adjust the settings 3 17 1 Harvest Performance Tracker HPT Screen Layout The appearance and functions of the HPT depend on the type of header attached Figure 3 66 Run Screen 1 Draper Header Shown A Left Gauge Cluster B Header Information C Current Header Position D Telltales 214053 78 Revision A ...

Page 91: ...mation displayed depends on the type of header attached to the windrower and which run screen is active Run screen 1 Displays reel draper knife disc or auger speed and pressure alarm point and indexing factory set according to header Run screen 2 Displays draper knife or disc speed and pressure reel height and fore aft position hydraulic pressure and load bar Run screen 3 Displays fuel per hour ac...

Page 92: ...r red in color accompanied by a symbol for the fault Telltales display a short description B of the fault Figure 3 70 Faults Telltales Required maintenance indicator An amber indicator A is displayed 50 hours before required maintenance is due The indicator only displays when header is disengaged Indicator flashes when maintenance is overdue by 50 hours Figure 3 71 Maintenance Indicator 214053 80 ...

Page 93: ...rform the same function and when select is used in this document either one of these buttons can be used Turn scroll knob A clockwise to move selections down the screen to the right clockwise and to increase settings Push the scroll knob to activate the selection Turn scroll knob A counterclockwise to move selections up the screen to the left counterclockwise and to decrease settings Push the scro...

Page 94: ...the menu structure Press the SHIFT button B on the back of the GSL and then press the GSL BACK button A to return to the last selected run screen or header disengaged screen Pressing the SHIFT B and BACK A buttons on the GSL at the same time produces the same result as pushing the HOME key on the HPT display Figure 3 75 GSL Select and Back Buttons Soft Keys Soft keys 1 4 A on the Harvest Performan...

Page 95: ...lowing selectable areas are highlighted in white and can be changed while in motion using the QuickMenu system Ground speed limit A Refer to Adjusting Ground Speed Limit page 126 EEC throttle limit B Refer to Programming the Eco Engine Control EEC page 119 Header float C Refer to Setting the Float page 182 Header adjustments when header is running not shown Refer to 4 5 Operating with a Header pag...

Page 96: ... soft key will also work Figure 3 79 Opening the Main Menu The main menu provides access to submenus for viewing and adjusting windrower and header settings Refer to Menu Icons page 84 for details on navigating the following submenus Information Settings Maintenance Diagnostics Engine aftertreatment Menu Icons Several menu icons are available in the main menu Selecting a menu icon will open submen...

Page 97: ...3 shortcut button on the operator s console also displays the windrower settings menu Calibration B Tires C Lockout functions D Sensors E Figure 3 82 Windrower Settings Icon and Windrower Settings Submenu Icons Header Setup Icon A opens the SET UP HEADER menu list NOTE The F4 shortcut button on the operator s console also displays the SET UP HEADER menu list Header type B Hours used C Total acres ...

Page 98: ...s Brightness and volume B Time and date C Language and units D Run screen set up E Reset to defaults F Figure 3 85 Display Settings Icon and Display Settings Submenu Icons One Touch Return Icon A displays the One Touch Return menu list NOTE The F2 shortcut button on the operator s console also displays the One Touch Return menu list Figure 3 86 One Touch Return Icon and One Touch Return Menu List ...

Page 99: ...utputs D CAN network E Figure 3 88 Diagnostics Icon and Diagnostics Submenu Icons Engine Aftertreatment Icon A Soft key 4 B activates the initiate manual SCR conditioning command and the initiate icon D will become highlighted on the display Soft key 5 C activates the inhibit SCR conditioning command and the inhibit icon E will become highlighted on the display Figure 3 89 Engine Aftertreatment Ic...

Page 100: ...ine should be shut down as soon as possible Yellow faults displayed on the bottom line indicate that a failure has occurred and the machine should be serviced as soon as possible to diagnose the failure To display a more detailed fault page use the HPT scroll knob E to select the question mark symbol C To close the short description B use the HPT scroll knob E to select the close symbol D Telltale...

Page 101: ...etting up the Harvest Performance Tracker HPT Screen The setup menu configures the HPT for specific operations The following settings should be checked before initial operation of the windrower The key must be turned to the ON position to enter the setup menu but the engine does not have to be running Setting Screen Brightness and Volume Setting Screen Brightness The screen brightness is shown wit...

Page 102: ...AY mode A default setting is 70 NIGHT mode B default setting is 20 KEYPAD DAY mode C default setting is 70 KEYPAD NIGHT mode D default setting is 20 5 Adjust the selected value by scrolling and previewing the brightness as you scroll Figure 3 94 Brightness and Volume Setting Volume The volume control adjusts the audible alarms It is depicted with a 10 segment bar graph and is adjustable down to 10...

Page 103: ...me Setting Time and Date Whenever the Harvest Performance Tracker HPT boots up the time and date will display according to your selected configuration 1 Navigate to the SETTINGS Menu with soft key 5 and the HPT scroll knob Refer to 3 17 2 Navigating the Harvest Performance Tracker HPT Display page 81 if required 2 Scroll to the SCREEN option A and select it 3 Scroll to the TIME AND DATE option B a...

Page 104: ...avigating the Harvest Performance Tracker HPT Display page 81 if required 2 Scroll to the SCREEN icon A and select it 3 Scroll to the LANGUAGE AND UNITS icon B and select it to open the adjustment window Figure 3 100 Language and Units 4 Scroll through the available options on the HPT select desired item and scroll to adjust LANGUAGE ENGLISH default SPANISH UNITS METRIC USA default Refer to 8 2 Co...

Page 105: ... the DISPLAY SETTING icon A and press SELECT 4 Scroll to the RESET TO DEFAULTS icon B and press SELECT to open the adjustment window Figure 3 102 Opening the Reset to Defaults Page 5 Scroll through the available options and press SELECT to reset to default Refer to the following list for factory default options SELECT ALL DISPLAY BRIGHTNESS KEYPAD BRIGHTNESS BY DAY DISPLAY VOLUME LANGUAGE English ...

Page 106: ...Header When a header is attached to the windrower the Harvest Performance Tracker HPT will recognize the header ID and determine the appropriate systems to calibrate The following sensors require calibration depending on header type Header height Header angle Header float left Header float right Reel height Reel fore aft Recalibration is required if the HPT is replaced a position sensor is replace...

Page 107: ...LECT button not shown to activate the settings menu options Figure 3 103 Opening the Main Menu 5 Scroll to the WINDROWER SETTINGS icon A and press SELECT 6 Scroll to the CALIBRATION icon B and press SELECT to open the adjustment page NOTE The F3 shortcut button on the operator s console also will open the WINDROWER SETTINGS menu Figure 3 104 Windrower Settings Icon and Calibration Submenu Icon 7 S...

Page 108: ...tem will accelerate the engine to 1500 rpm Figure 3 106 Calibration Page 10 When stage one of the calibration is complete press the PLAY button A on the screen to continue with stage two of the calibration process Figure 3 107 Calibration Page 11 When stage two of the calibration is complete press the RESUME button A on the screen to set HEADER FLOAT or press the HOME or BACK button not shown to e...

Page 109: ...Setting Windrower Tire Size The Harvest Performance Tracker HPT is factory set for 600 65R28 bar tires If the windrower has a different tire type you need to change this setting Setting the proper tire size is important for accurate tracking of ground speed acres and productivity data 1 Navigate to the SETTINGS menu with soft key 5 and the HPT scroll knob Refer to 3 17 2 Navigating the Harvest Per...

Page 110: ... C 3 Press the HPT scroll knob B or the GSL SELECT button not shown to activate the settings menu options Figure 3 112 Displaying the Main Menu 4 Scroll to the WINDROWER SETTINGS icon A and press SELECT 5 Scroll to the CONTROL LOCKS icon B and press SELECT to display the adjustment window NOTE The F3 shortcut button on the operator s console will also display the windrower settings menu Figure 3 1...

Page 111: ...ure 3 115 Information Icon and Information Submenu Icons Windrower Information 1 Press soft key 5 A to open the main menu 2 Use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown to place the red cursor over the INFORMATION icon C 3 Press the HPT scroll knob B or the GSL SELECT button not shown to select the highlighted INFORMATION icon Figure 3 ...

Page 112: ...Use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown to place the red cursor over the INFORMATION icon C 3 Press the HPT scroll knob B or the GSL SELECT button not shown to select the highlighted INFORMATION icon Figure 3 119 Opening the Main Menu 4 Scroll to the HEADER INFORMATION submenu icon A and press SELECT to display the header informati...

Page 113: ...e sub acres Figure 3 121 Header Information Menu Software Information 1 Press soft key 5 A to open the main menu 2 Use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown to place the red cursor over the INFORMATION icon C 3 Press the HPT scroll knob B or the GSL SELECT button not shown to select the highlighted INFORMATION icon Figure 3 122 Openi...

Page 114: ... extension module not shown Figure 3 124 Software Information Menu Performance Information 1 Press soft key 5 A to open the main menu 2 Use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown to place the red cursor over the INFORMATION icon C 3 Press the HPT scroll knob B or the GSL SELECT button not shown to select the highlighted INFORMATION ic...

Page 115: ...roll knob to highlight the FIELD column B and press the SELECT button Figure 3 127 Performance Information Menu 3 17 8 F1 to F4 Function Buttons The following functions have been assigned to the F1 F4 function buttons on the operator s console F1 A Float menu F2 B One Touch Return F3 C Windrower settings F4 D Header settings Press a function button to override the existing screen and display the f...

Page 116: ......

Page 117: ...ever short a time or distance make sure they have been instructed in its safe and proper use Review the manual and all safety related items with all Operators every year Be alert for other Operators not using recommended procedures or not following safety precautions Correct these mistakes immediately before an accident occurs Do NOT modify the machine Unauthorized modifications may impair the fun...

Page 118: ... 2 Symbol Definitions The following symbols are used to depict functions or reactions of the various instruments and controls Learn the meaning of these symbols before operating the windrower 214053 106 Revision A ...

Page 119: ...ights C Forward D Neutral E Reverse F Road Lights G High Beams H Cab forward Field Lights J Blower Speed Manual Mode K Air Conditioning L Windshield Wiper M Wiper Fluid N Float Menu P Windrower Settings Q Header Settings R Header Engage S Header Disengage T Header Reverse U Slow V Fast W Engine Throttle X One Touch Return Y Electrical Power Accessories 214053 107 Revision A ...

Page 120: ...e B Knife Pressure M Header Float X Engine rpm C Reel N DWA Raise Y Fuel D Reel Speed P DWA Lower Z Water in Fuel E Reel Height Q Disc AA Parking Brake F Reel Fore Aft R Disc Pressure AB Climate Control G Draper S Disc Speed H Draper Pressure T DEF J Draper Speed U SCR Conditioning Manual K Header Height V SCR Conditioning Inhibit 214053 108 Revision A ...

Page 121: ... Hour P Engine Coolant Level Z Date E Engine Power Kilowatt Q Engine Air Intake Temperature AA Alarm F Engine Power Horsepower R Hydraulic Oil Pressure AB Alarm Off G Engine Malfunction S Hydraulic Oil Temperature AC Volume Level H Wait to Start T Transmission Oil Pressure AD Sensor Disabled J Engine Coolant Temperature U Battery Voltage AE Night K Engine Intake Air Filter V Fan Speed AF Day 21405...

Page 122: ...earing protective device such as ear muffs or ear plugs to protect against objectionable or uncomfortable loud noises Follow all safety and operational instructions given in your operator s manuals If you do not have a header manual get one from your Dealer and read it thoroughly NEVER attempt to start the engine or operate the machine except from the operator s seat Check the operation of all con...

Page 123: ... a higher than usual oil consumption should be considered normal NOTE If windrower must be driven in cold weather below freezing let engine idle for three minutes and then operate at moderate speed until oil has warmed up 4 3 3 Preseason Checks Annual Service CAUTION Review the operator s manual to refresh your memory on safety and operating recommendations Review all safety signs and other decals...

Page 124: ... is warm Figure 4 6 Climate Control A Blower Toggle Button B Outside Air Button C Recirculating Air Button D Windshield Defog Defrost E Air Conditioning Button F Temperature Control 4 3 4 Daily Checks and Maintenance Perform the following checks and recommended maintenance before operating the windrower every day 1 Check the machine for leaks NOTE Use proper procedure when searching for pressurize...

Page 125: ...age 290 System Priming page 290 1 Stop windrower and remove the ignition key 2 Clean the area around the fuel filler cap A 3 Turn fuel filler cap A counterclockwise until loose Remove cap 4 Fill tank with approved fuel For fuel type and quantity refer to 5 1 3 Lubricants Fluids and System Capacities page 236 IMPORTANT Do NOT completely fill the tank as space is required for expansion A filled tank...

Page 126: ...IMPORTANT If the windrower temperature is going to be below 0 C 32 F do not fill the DEF tank to a full level It should be less than 75 full When freezing the DEF fluid will expand by approximately seven percent 5 Replace filler cap A and turn clockwise until tight Figure 4 8 DEF Tank Checking Engine Oil Level Check engine oil level frequently and watch for any signs of leakage DANGER To avoid bod...

Page 127: ...engine to start only when the ground speed lever is in PARK the steering wheel is locked in the NEUTRAL position and the HEADER ENGAGE switch is in the OFF position Under no circumstances are these devices to be deliberately rewired or misadjusted so that the engine can be started with controls out of NEUTRAL Do NOT start engine by shorting across starter or starter relay terminals If normal start...

Page 128: ...L A into PARK C 3 Turn steering wheel until it locks It may be possible to move the steering wheel slightly in the locked position IMPORTANT Do NOT attempt to force the wheel out of the locked position or damage to the steering system may occur 4 Fasten seat belt 5 Push HEADER ENGAGE switch B to ensure it is in the OFF position Figure 4 12 Operator Controls 214053 116 Revision A ...

Page 129: ...d the header is not engaged the HPT will display as shown This is the HEADER DISENGAGED screen B IMPORTANT Do NOT operate starter for longer than 15 seconds at a time If engine does not start wait at least 2 minutes before trying again If you crank the engine for more than 30 seconds within a 2 minute period the engine will lock the starter circuit to prevent overheating and a flashing WTS symbol ...

Page 130: ...tion Ensure lock is engaged Neutral interlock misadjusted Contact MacDon Dealer No fuel to engine Fill empty fuel tank Replace clogged filter Check for blocked or damaged fuel lines Old fuel in tank Drain tank Refill with fresh fuel Water dirt or air in fuel system Drain flush fill and prime system Improper type of fuel Use proper fuel for operating conditions Crankcase oil too heavy Use recommend...

Page 131: ...for operating conditions Crankcase oil too heavy Use recommended oil Low battery output Test the battery Check battery electrolyte level Poor battery connection Clean and tighten loose connections Faulty starter Contact MacDon Dealer Wiring shorted circuit breaker open Check continuity of wiring and breaker manually reset Faulty injectors Contact MacDon Dealer Programming the Eco Engine Control EE...

Page 132: ...lue Figure 4 17 HPT Display The EEC feature is turned ON or OFF by pressing the ECC button A on the operator s console EEC will only be available when the header is engaged The GREEN LEAF symbol on the HPT display indicates that the EEC is active If EEC is turned OFF or the header is disengaged the LEAF symbol will appear grayed out The EEC throttle limit can be adjusted at any time Figure 4 18 Ec...

Page 133: ...ault code and an amber caution or red stop light will illuminate on the HPT display When the engine temperature is below 5 C 40 F the engine will cycle through a period where it appears to labor until the engine warms up Do NOT operate engine above 1500 rpm until the HPT engine temperature gauge is above the blue range Figure 4 20 HPT Display Engine Temperature Gauge Engine Oil Pressure The nomina...

Page 134: ...ended as a temporary measure If he INHIBIT switch is left on for an extended period the engine will derate until manual SCR conditioning is performed Activate the MANUAL SCR CONDITIONING exhaust system cleaning if the automatic exhaust system cleaning was deactivated during normal operation Engine speed may vary between 1000 1400 rpm during manual exhaust system cleaning Activating the Exhaust Aft...

Page 135: ...the rpm display during system cleaning NOTE The HEST icon also appears during normal operation when exhaust temperature exceeds the maximum temperature threshold The icon remains on until the exhaust temperature drops below the minimum temperature threshold Figure 4 23 Manual SCR Conditioning Icon and Soft Keys Run Screen 3 Performance Data Figure 4 24 Run Screen 3 Performance Data 214053 123 Revi...

Page 136: ...ess soft key 3 A on the Harvest Performance Tracker HPT to open the PERFORMANCE DATA display NOTE Soft keys 1 5 also function as buttons within menus Figure 4 25 HPT Display Run Screen 4 Cooling Data Figure 4 26 Run Screen 4 Cooling Data 214053 124 Revision A ...

Page 137: ...e Windrower CAUTION To prevent slipping and possible injury ALWAYS face the windrower and use the hand rail when dismounting or mounting NEVER attempt to get on or off a moving windrower Before leaving the operator s seat for any reason Park on level ground if possible Be sure ground speed lever is in N DETENT and steering wheel is locked in the straight ahead position Fully lower header and reel ...

Page 138: ... Doors Adjusting Ground Speed Limit The maximum ground speed the ground speed of the windrower at full ground speed lever GSL stroke maximum engine speed has the following selectable speed ranges according to the seat position Direction of Travel Selectable Speed Limits Cab forward 16 19 23 29 km h 10 12 14 16 18 mph Engine forward 16 29 43 km h 10 18 27 mph To adjust the ground speed limit follow...

Page 139: ...sary swivel operator s seat to cab forward position as follows WARNING Do NOT drive windrower on road in cab forward configuration unless it is equipped with the proper lighting and markings for cab forward road travel Figure 4 31 Cab Forward Mode 1 Place ground speed lever GSL A in N DETENT Engine can be running IMPORTANT If GSL is NOT in N DETENT damage to the GSL cable may result when swivellin...

Page 140: ...stalled by a MacDon Dealer The GSL has been pre wired at the factory with a switch Refer to 6 1 1 Automated Steering Systems page 353 Figure 4 33 Operator Console Driving in Reverse in Cab Forward Mode WARNING Back up slowly Steering is opposite to normal when reversing Hold steering wheel at the bottom and turn wheel in direction you want the rear of the machine to travel 1 Move throttle lever A ...

Page 141: ... A in N DETENT and lock steering wheel Engine can be running IMPORTANT If GSL is NOT in N DETENT damage to the GSL cable may result when swivelling operator s station 2 Pull up on knob B and hold to release latch C at base of steering column 3 Turn steering wheel clockwise to pivot operator s station counterclockwise 180 until pin engages latch to secure operator s station in new position 4 Start ...

Page 142: ...sole 8 If more tractive lugging power is required e g when driving up a ramp up a hill or out of a ditch a Move the GSL B closer to NEUTRAL b Reduce max speed setting to 16 km h 10 mph by holding the shift button on the GSL while scrolling downwards or by reducing the max speed setting using the QuickMenu Refer to Adjusting Ground Speed Limit page 126 9 Once the lugging condition no longer exists ...

Page 143: ... significantly more maneuverability than mechanical steering CAUTION Be sure area is clear before making turns Although windrower pivots on the spot the ends of the header travel faster and in a large arc 1 Move the ground speed lever GSL A out of N DETENT towards the seat and hold 2 Slowly turn the steering wheel in the desired direction of turn The windrower will pivot between the drive wheels 3...

Page 144: ... steering wheel until it locks 3 Move throttle lever B to low idle position NOTE Avoid unnecessary idling Stop the engine if it will be idling for longer than five minutes NOTE Brakes are automatically engaged when steering wheel is locked in NEUTRAL position IMPORTANT Before stopping engine run at low idle for approximately five minutes to cool hot engine parts and allow turbocharger to slow down...

Page 145: ...oving vehicle emblem and flashing warning lights unless prohibited by law If width of attached header impedes other vehicle traffic remove header and install a MacDon approved weight box WARNING Do NOT drive windrower on a road or highway at night or in conditions that reduce visibility such as fog or rain The width of the windrower may not be apparent under these conditions CAUTION Check local la...

Page 146: ...t the desired maximum ground speed limit Refer to Adjusting Ground Speed Limit page 126 NOTE Maximum ground speed can be set while the windrower is moving Anticipate acceleration or deceleration if changing maximum speed while moving 12 Slowly push throttle A to full forward operating speed CAUTION Check again to be sure all bystanders have cleared the area 13 Move the GSL B out of N DETENT and sl...

Page 147: ...Lower header If the ground speed is greater than or equal to 51 km h 32 mph the HPT will display a warning message SLOW DOWN with an audible alert Move GSL closer to NEUTRAL to reduce speed With header removed steering control is reduced if weight is not added to drive wheels If you must drive the windrower without header or MacDon weight system Do NOT exceed minimum speed setting Avoid loose grav...

Page 148: ...attached header impedes other vehicle traffic remove header and install a MacDon approved weight box WARNING Do NOT drive windrower on a road or highway at night or in conditions that reduce visibility such as fog or rain The width of the windrower may not be apparent under these conditions CAUTION Check local laws for width regulations and lighting and marking requirements before transporting on ...

Page 149: ...ard lights Figure 4 49 Light Switches 10 Set the desired maximum ground speed limit Refer to Adjusting Ground Speed Limit page 126 NOTE Maximum ground speed can be set while the windrower is moving Anticipate acceleration or deceleration if changing maximum speed while moving 11 Slowly push throttle A to full forward operating speed CAUTION Check again to be sure all bystanders have cleared the ar...

Page 150: ...e wheels If you must drive the windrower without header or MacDon weight system Do NOT exceed minimum speed setting Avoid loose gravel and slopes Do NOT tow a header If control of machine is lost immediately pull ground speed lever GSL to NEUTRAL Towing Header with Windrower The windrower can be used to tow a MacDon draper header that has the slow speed transport option installed Ensure the option...

Page 151: ...ensure the machine and attached equipment are within the following weight limits Table 4 3 Maximum Weight lb kg Maximum GVW includes mounted implements 23 500 10 660 Maximum CGVW includes towed and mounted implements 26 000 11 793 Maximum 19 000 8618 Weight A on both drive wheels Minimum 10 070 4568 Maximum weight B on both caster tires 6050 2744 Figure 4 52 Maximum Weight Preparing the Windrower ...

Page 152: ...r Support 7 Drive windrower so that lift legs A are positioned into the weight box B pockets Raise lift legs slightly 8 Stop the engine and remove key from ignition 9 Install locking pin C into pocket and secure with hairpin D Repeat for opposite leg NOTE Pins A were previously removed from the header supports Figure 4 55 Windrower Lift Linkage 10 Attach slow speed transport hitch A to the weight ...

Page 153: ...sion damage Only tow the windrower for a short distance on level ground and at slow speed DANGER Uncontrolled heavy equipment With final drives disengaged turned inward brakes and steering do NOT work After towing place blocks under front and rear wheels to prevent uncontrolled movement 1 Before towing the vehicle disengage the final drives Refer to Disengaging Final Drives page 142 2 Use attachme...

Page 154: ...with batteries remove metal jewelry and NEVER allow a metal object such as a wrench to touch across the battery terminals A short circuit can produce an extremely hot spark causing severe injuries 1 Check for broken components and order replacements from your Dealer Attention to these items right away will save time and effort at beginning of next season 2 Tighten loose hardware and replace any mi...

Page 155: ...sible block up windrower to take weight off tires If this is not possible increase tire pressure by 25 for storage IMPORTANT Do NOT exceed the maximum pressure specified on the tire sidewall Adjust to recommended operating pressure before next use 13 Store windrower in a dry protected place 14 If stored outside seal the air cleaner intake and exhaust pipe with plastic bags and or waterproof tape 1...

Page 156: ...ason 1 Remove hairpin A from pin B and remove pin from header supports C on both sides of header CAUTION Check to be sure all bystanders have cleared the area 2 Start engine Figure 4 60 Header Support CAUTION To prevent damage to the header lift linkages when lowering header lift legs without a header or weight box attached to the windrower ensure the float springs tension is fully released NOTE I...

Page 157: ...e 4 63 HPT Display 6 Press the HEADER DOWN switch A on the ground speed lever GSL to fully retract header lift cylinders 7 For hydraulic center link with self alignment Press the REEL UP switch B on the GSL to raise the center link until the hook is above the attachment pin on the header IMPORTANT If the center link is too low it may contact the header as the windrower approaches the header for ho...

Page 158: ...ulic center link with self alignment Adjust position of the center link cylinder A with switches on the GSL until the hook B is above the header attachment pin 11 For hydraulic center link without self alignment Push down on rod end of link cylinder C until hook engages and locks onto header pin IMPORTANT Hook release D must be down to enable self locking mechanism If the release is open up manual...

Page 159: ...8 GSL 15 Stop the engine and remove the key 16 Engage safety prop on the windrower s lift cylinder as follows a Pull lever A and rotate toward header to release and lower safety prop onto cylinder b Repeat for opposite lift cylinder IMPORTANT Ensure the safety props engage over the cylinder piston rods If safety prop does not engage properly raise header until prop fits over the rod Figure 4 69 Cy...

Page 160: ...ecure with lynch pin Figure 4 71 Header Stand 21 Disengage safety prop by turning lever A downward to raise prop until lever locks into vertical position 22 Repeat for opposite side Figure 4 72 Cylinder Safety Prop CAUTION Check to be sure all bystanders have cleared the area 23 Start engine and press HEADER DOWN switch A on GSL to fully lower header Figure 4 73 Ground Speed Lever 214053 148 Revis...

Page 161: ... float is active the icon at soft key 3 displays REMOVE FLOAT if header float has been removed the icon displays RESUME FLOAT Figure 4 75 HPT Display 27 Stop the engine and remove the key 28 Proceed to Connecting A40 D Hydraulics page 149 Connecting A40 D Hydraulics CAUTION Do NOT stand on an unlocked platform It is unstable and may cause you to fall 1 Approach platform stair unit A on left cab fo...

Page 162: ... Push button A on rear multicoupler receptacle and rotate handle B away from windrower 8 Open cover C and position multicoupler D onto receptacle Align pins in coupler with slots in handle B and rotate handle toward windrower so that coupler is locked onto receptacle and button A snaps out 9 Push button E on front multicoupler receptacle and rotate handle F away from windrower 10 Open cover and po...

Page 163: ...sed Detaching an A40 D Auger Header DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason DANGER To avoid bodily injury from fall of raised header always engage safety props when working on or around raised header and before going under header for any reason 214053 ...

Page 164: ...e and remove the key Figure 4 82 GSL 4 Engage safety prop on the windrower s lift cylinder as follows a Pull lever A and rotate toward header to release and lower safety prop onto cylinder b Repeat for opposite lift cylinder IMPORTANT Ensure the safety props engage over the cylinder piston rods If safety prop does not engage properly raise header until prop fits over the rod Figure 4 83 Cylinder S...

Page 165: ... the area 7 Disengage safety props by turning lever A away from header to raise safety prop until lever locks into vertical position Repeat for opposite cylinder 8 Start engine choose a level area and lower header to the ground Figure 4 86 Safety Props 9 Activate HEADER TILT UP A and HEADER TILT DOWN B cylinder switches on GSL to release the load on center link cylinder Figure 4 87 GSL 214053 153 ...

Page 166: ...er with the REEL UP switch on the GSL to disengage the center link from the header Figure 4 88 Hydraulic Center Link 12 Disconnect header drive hydraulics A and electrical harness B from the windrower Figure 4 89 Header Drive Hydraulics 13 Place the hydraulics electrical bundle A in storage position on the header 14 Back windrower slowly away from header Figure 4 90 Hydraulics Hoses in Storage Pos...

Page 167: ...D1XL Series Draper Header to the windrower DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason If NOT installed attach draper header support supplied with header to windrower lift linkage as follows 1 Remove hairpin and clevis pin B from the draper header support ...

Page 168: ...fore starting this procedure Refer to Attaching Draper Header Supports page 155 DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 For hydraulic center link without self alignment Relocate pin A in frame linkage as required to raise the center link B until the ...

Page 169: ... display to remove float remove float manually Refer to Removing and Restoring Float page 184 Figure 4 96 Header Float Springs 4 For hydraulic center link with optional self alignment a Press HEADER DOWN switch on the ground speed lever GSL to fully retract header lift cylinders b Press REEL UP switch on the GSL to raise the center link until the hook is above the attachment pin on the header IMPO...

Page 170: ...onal self alignment a Adjust position of the center link cylinder A with the switches on the GSL until the hook B is above the header attachment pin IMPORTANT Hook release C must be down to enable self locking mechanism b If the hook release C is open up stop the engine and remove ignition key Manually push the hook release C down after hook engages the header pin c Lower center link A onto the he...

Page 171: ...r Link CAUTION Check to be sure all bystanders have cleared the area 9 Press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch A until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased 10 Stop the engine and remove key...

Page 172: ...urning lever A downward to raise safety prop until lever locks into vertical position NOTE If safety prop will not disengage raise header to release the prop 15 Repeat for opposite side Figure 4 104 Cylinder Safety Prop CAUTION Check to be sure all bystanders have cleared the area 16 Start engine and press HEADER DOWN switch A on GSL to fully lower header Figure 4 105 Ground Speed Lever 17 Stop en...

Page 173: ... 1 Pull handle A on hose management arm B rearward to disengage arm from support C 2 Move arm B toward left cab forward side of windrower Figure 4 106 Hydraulic Hose Management Arm 3 Unhook hoses from arm assembly 4 Connect hydraulic hose management arm A to windrower by securing the ball joint B on arm into the latch support C on windrower leg Figure 4 107 Windrower Left Leg 214053 161 Revision A...

Page 174: ... connector clockwise 10 Remove hose quick disconnect F from storage location and connect to receptacle on frame Figure 4 108 Draper Reel Multicoupler 11 Retrieve knife and reel drive multicoupler A from hose management arm 12 Push knob B on hydraulic receptacle and pull handle C fully away from windrower 13 Open cover D and position coupler onto receptacle Align pins in coupler with slots in handl...

Page 175: ... safety props engage over the cylinder piston rods If safety prop does not engage properly raise header until prop fits over the rod 5 Open left side platform Refer to 5 4 1 Opening Platform page 246 Figure 4 111 Engaging Cylinder Safety Prop NOTE Firmly hold handle B when disconnecting the multicoupler C Pressure may cause the handle to kick back with force 6 Push lock button A and pull handle B ...

Page 176: ...3 Draper Reel Multicoupler 12 Route draper drive reel hose bundle back to the storage position A on the hydraulic hose management arm B 13 Insert electrical connector into storage cup C 14 Close platform Refer to 5 4 2 Closing Platform page 246 Figure 4 114 Hose Management Arm 15 Disconnect hose management arm A from windrower by pulling latch lever B to open the latch Keep latch open and move hos...

Page 177: ...ve the header leg pin B by removing the hairpin A from header leg on both sides 18 Lower header stand D by pulling spring loaded pin C Release spring pin to lock stand Figure 4 117 Header Stand Windrowers with self aligning center link 19 Release the center link latch A before returning to the cab Figure 4 118 Center Link 214053 165 Revision A ...

Page 178: ...n prompted by the Harvest Performance Tracker HPT NOTE If not prompted by the HPT to remove float remove float manually Refer to Removing and Restoring Float page 184 24 Lower the header to the ground with HEADER DOWN switch A 25 Press HEADER TILT switches B as required on GSL to release load on center link 26 Windrowers with self aligning center link Press the REEL UP switch C to disengage center...

Page 179: ...Hydraulic Center Link 31 Back windrower away from header 32 Reinstall pin A into header leg and secure with hairpin B Figure 4 122 Header Stand 4 4 3 R85 16 Foot Header Attaching an R85 16 Foot Header To attach an R85 header to a windrower follow these steps DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition bef...

Page 180: ...from clevis pin A and remove pin from header support C on both sides of header CAUTION Check to be sure all bystanders have cleared the area 3 Start engine Figure 4 124 Header support CAUTION To prevent damage to the header lift linkages when lowering header lift legs without a header or weight box attached to the windrower ensure the float springs tension is fully released NOTE If not prompted by...

Page 181: ...wly forward until feet engage the supports and header nudges forward 7 Ensure that lift linkages are properly engaged in header legs Figure 4 127 Header support 8 For hydraulic center link with optional self alignment a Adjust position of the center link cylinder A with the switches on the GSL until the hook B is above the header attachment pin IMPORTANT Hook release C must be down to enable self ...

Page 182: ...Center Link CAUTION Check to be sure all bystanders have cleared the area 10 Press the HEADER UP switch A to raise header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch A until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased 11 Stop the engine and remo...

Page 183: ...engage safety prop by turning lever A downward to raise safety prop until lever locks into vertical position NOTE If safety prop will not disengage raise header to release the prop 15 Repeat for opposite side Figure 4 133 Cylinder Safety Prop CAUTION Check to be sure all bystanders have cleared the area 16 Start engine and press HEADER DOWN switch A on GSL to fully lower header Figure 4 134 Ground...

Page 184: ... 18 Rotate scroll knob A to highlight the HEADER FLOAT symbol B and press scroll knob to select 19 Stop the engine and remove the key Figure 4 135 HPT Display 20 On the Float Adjust page press soft key 3 A to restore the header float NOTE If the header float is active the icon at soft key 3 will say REMOVE FLOAT if header float has been removed the icon will say RESUME FLOAT Figure 4 136 HPT Displ...

Page 185: ...otary header operator s manual 1 Open the left side platform A Refer to 5 4 1 page 246 Figure 4 137 M1240 Windrower 2 Route hose bundle A from header to under windrower frame NOTE Route hoses as straight as possible and avoid rub wear points that could damage hydraulic hoses 3 Insert pin B into hole C in windrower frame and place hose bundle on support D Figure 4 138 Hose and Electrical Routing 21...

Page 186: ... clean rag to remove dirt and moisture from the couplers b Connect the disc pressure hose A with red plastic tie to receptacle B c Connect the disc return hose C to receptacle D d Connect the case drain hose E to receptacle F e Connect the electrical harness to receptacle G NOTE Ensure the hydraulic hoses have sufficient slack to clear the multicoupler without coming into contact with it If necess...

Page 187: ... coming into contact with it If necessary increase slack in the hoses by loosening the hose holder at the windrower frame and moving the hoses as required Figure 4 140 Hydraulic and Electrical Connections Parts Removed for Clarity 7 Close the side platform Refer to 5 4 2 Closing Platform page 246 Detaching R85 16 Foot Header DANGER To avoid bodily injury or death from unexpected startup of the mac...

Page 188: ...rm Refer to 5 4 1 Opening Platform page 246 Figure 4 142 Engaging Cylinder Safety Prop 5 Disconnect the following electrical harness and hydraulic hoses from the windrower a Disconnect the disc pressure hose from receptacle A b Disconnect the disc return hose from receptacle B c Disconnect the case drain hose from receptacle C d Disconnect the electrical harness from receptacle D Figure 4 143 Head...

Page 189: ...inder piston rods If safety prop does not engage properly raise header until prop fits over the rod Figure 4 145 Engaging Cylinder Safety Prop 8 For windrowers with self aligning center link Release the center link latch A before returning to the cab Figure 4 146 Center Link 9 Disengage safety prop by turning lever A downwards until lever locks into the vertical position 10 Repeat for the opposite...

Page 190: ...drowers with self aligning center link Use HEADER TILT cylinder switches A on GSL to release load on center link cylinder 14 Operate the link lift cylinder with the REEL UP switch B to disengage the center link from the header Figure 4 148 GSL 15 For windrowers without self aligning center link Shut off the engine and remove the key 16 Lift hook release C and lift hook B off header pin CAUTION Che...

Page 191: ...OPERATION 18 Back the windrower slowly away from header 19 Reinstall clevis pin A through support C and secure with hairpin B Repeat for opposite side Figure 4 150 Header Support 214053 179 Revision A ...

Page 192: ... for any reason 1 Start the engine Press the HEADER UP A switch to raise header to maximum height NOTE If one end of the header does NOT fully raise rephase the lift cylinders as follows a Press and hold the HEADER UP switch A until both cylinders stop moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased 2 Stop the engine and remove key from ignition Figure 4 151 Ground Sp...

Page 193: ...s The float setting is ideal when the cutterbar is on the ground with minimal bouncing scooping or pushing soil IMPORTANT Set header float as light as possible without excessive bouncing to avoid frequent breakage of knife components scooping soil or soil build up at the cutterbar in wet conditions Avoid excessive bouncing resulting In a ragged cut by operating at a slower ground speed when the fl...

Page 194: ... Auger 335 380 N 75 85 lbf Rotary 426 471 N 95 105 lbf 7 Restart the engine and adjust float as required Refer to Setting the Float page 182 NOTE Increasing the float value on the Harvest Performance Tracker HPT makes the header feel lighter Setting the Float The float can be set for windrowing with the cutterbar on the ground or with the cutterbar off the ground normally used with the draper head...

Page 195: ...float in increments 0 05 to optimize field performance 7 Float is now set 8 Use soft key 3 D to remove resume float and deck position to previous setting for the attached header Figure 4 157 HPT Left Right Float Settings Cutterbar off Ground Draper header only The optimum float setting and stabilizer wheel setting lets the header cut the crop evenly with minimal bouncing Proceed as follows 1 Set c...

Page 196: ...der weight at the cutterbar by approximately 91 kg 200 lb Adjust float in increments 0 05 to optimize field performance 7 Float is now set 8 Use soft key 3 D to remove resume float and deck position to previous setting for the attached header Figure 4 160 HPT Left Right Float Settings Removing and Restoring Float Follow these steps to remove and restore the header float settings 1 Press rotary scr...

Page 197: ...L handle NOTE Some controls are optional equipment and may not be present in your unit Some controls may be installed but will be nonfunctional for certain headers Engaging and Disengaging the Header The HEADER ENGAGE switch engages and disengages the header drive CAUTION Check to be sure all bystanders have cleared the area To Engage Header Push and hold HEADER ENGAGE switch A down while pulling ...

Page 198: ...fer to the appropriate header operator s manual for the range of adjustment and recommended settings for your particular header The header angle can be hydraulically adjusted from the cab without shutting down the windrower A readout on the Harvest Performance Tracker HPT display indicates the header height A and header angle B IMPORTANT Changing header angle affects header float because it has th...

Page 199: ...n be locked out to prevent unintentional header angle changes when pressing the header height control switches E F Refer to 3 17 6 Activating Control Locks page 98 Checking Self Locking Center Link Hook Periodically check the operation of the hook locking mechanism as follows and ensure that it is working properly DANGER To avoid bodily injury or death from unexpected startup of the machine always...

Page 200: ...cking device and lift the hook off the header pin Figure 4 166 Center Link 4 Lower the handle A into the locked position 5 Push up on lock pin B only not the actuator rod C Handle should catch on casting and pin should NOT lift Figure 4 167 Center Link Hook 6 Push up on the actuator rod The lock pin should lift with the handle Figure 4 168 Center Link Hook 214053 188 Revision A ...

Page 201: ...ndrows from an A40 D Auger Header or R85 Rotary Disc Header to be laid down side by side for faster pickup Conditioned crop is deposited onto the side delivery draper and delivered beside the windrower Raising the side delivery system shuts off the draper and allows the crop to be deposited between the windrower wheels as it would be without the side delivery system Refer to the MacDon Double Wind...

Page 202: ...72 GSL Figure 4 173 Operator s Console Draper Controls Double Windrow Attachment DWA Conveyor Speed The DWA conveyor speed is adjustable from the operator s console Press button A to increase the speed or button B to decrease the speed NOTE When DWA is attached the conveyor speed adjustment buttons also control header draper speeds Figure 4 174 Operator s Console 214053 190 Revision A ...

Page 203: ...es on the GSL Press switch A to increase speed or switch B to decrease speed Figure 4 175 4 5 7 Swath Roller Operation The swath roller can be raised by pressing button A or lowered by pressing button B on the operator s console Figure 4 176 Operator s Console 214053 191 Revision A ...

Page 204: ...ge 74 Figure 4 177 GSL 4 5 9 Adjusting Header Raise and Lower Rates To adjust header raise and lower rates follow these steps 1 Press soft key 5 A to display the Header Lower Raise menu 2 Use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown to place the red cursor over the SETTINGS icon C 3 Press the HPT scroll knob B or the GSL SELECT button n...

Page 205: ...g point Figure 4 179 Header Settings Icon and Set Up Header Menu List 7 The header lift lower rate is adjustable in two stages A half button press adjusts stage one the slow rate and a full button press adjusts stage two the fast rate Scroll through the RAISE FIRST RAISE SECOND and LOWER FIRST LOWER SECOND menu selections and program the following GSL buttons HEADER RAISE D half press adjusts firs...

Page 206: ...rocedures for controlling header height header tilt and float 4 6 2 Adjusting Reel Fore Aft Position The reel fore aft position can be adjusted with the optional reel position hydraulic system that is controlled with multi function switches on the ground speed lever GSL Press and hold the switch for the desired movement FORWARD A or AFT B Figure 4 181 Ground Speed Lever GSL 4 6 3 Adjusting Reel He...

Page 207: ...rom the ignition before leaving the operator s seat for any reason Before adjusting the header level remove the float spring tension to ensure that lift linkages are not affected by the springs 1 Press rotary scroll knob A on Harvest Performance Tracker HPT to display the QuickMenu system 2 Rotate scroll knob A to highlight the header float symbol B and press scroll knob to select The SET UP FLOAT...

Page 208: ... 7 Ensure that member A is against link B 8 Stop the engine and remove the key from the ignition 9 Measure the distance to the ground at both ends of the header to determine if the header is level Figure 4 186 Lift Linkage CAUTION Check to be sure all bystanders have cleared the area 10 If adjustment is necessary start engine and resume float Lower the header onto the ground until member A lifts a...

Page 209: ...ims are available from your Dealer 4 6 5 Adjusting Reel Speed Reel speed is displayed in either rpm mph or km h depending on the global units selection The default reel speed is 60 rpm and can be set to auto or manual mode MANUAL mode Reel speed is set and is maintained regardless of ground speed Refer to Setting Reel Speed in Manual Mode page 199 AUTO mode Minimum reel speed and operating reel sp...

Page 210: ...draper RUN SCREEN 1 Figure 4 189 Header Run Screen 1 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu system Figure 4 190 HPT Scroll Knob and GSL Select Button 3 Turn knob to scroll to REEL setting A on the QuickMenu and press knob to select it The next page opens Figure 4 191 Header QuickMenu 214053 198 ...

Page 211: ...o INDEX value C and select it 9 Turn scroll knob to set index value The index range is 8 km h 5 mph zero i e equal to ground speed is the default Press knob to select desired setting NOTE The reel operates at reel minimum speed when the ground speed is less than the set minimum speed Minimum reel speed is displayed A and MIN will replace the AUTO 1 7 B Figure 4 193 Draper Header Reel Page Setting ...

Page 212: ...EL setting A on QuickMenu and press knob to select it The next page opens Figure 4 196 Header QuickMenu 4 Turn scroll knob to mode window A and select it 5 Scroll in pop up window to MANUAL and select it 6 Scroll to units B and select desired unit i e RPM MPH or km h 7 Proceed to next step to adjust reel speed C Figure 4 197 Draper Header Reel Page 214053 200 Revision A ...

Page 213: ...ssure This adjustment requires the header to be in operation 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display draper RUN SCREEN 1 Figure 4 199 Header Run Screen 1 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu system Figure 4 200 HPT Scroll ...

Page 214: ...igure 4 202 Draper Header Reel Page 4 6 6 Adjusting Draper Speed Draper speed is displayed in mph or km h depending on the global units selection The default reel speed is rpm and can be set to auto or manual mode MANUAL mode Draper speed is manually set and is maintained independently of ground speed Refer to Setting Draper Speed in Manual Mode page 204 AUTO mode Draper speed is maintained relati...

Page 215: ... SCREEN 1 Figure 4 203 Header Run Screen 1 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL while in any run screen to display the QuickMenu system Figure 4 204 HPT Scroll Knob and GSL Select Button 3 Turn knob to scroll to DRAPER setting A on QuickMenu and press knob to select it The next page opens Figure 4 205 Header QuickMenu...

Page 216: ...d setting 8 Scroll to INDEX value C and select it 9 Turn scroll knob to set index value The index range is 8 km h 5 mph zero i e equal to ground speed is the default Press knob to select desired setting NOTE The draper operates at MINIMUM SPEED when the ground speed the reel index value is less than the set minimum speed Minimum reel speed is displayed A and MIN will replace the AUTO 1 7 B Figure ...

Page 217: ...e Figure 4 209 HPT Scroll Knob and GSL Select Button 3 Turn knob to scroll to DRAPER setting A on QuickMenu and press knob to select it The next page opens Figure 4 210 Draper Header QuickMenu 4 Turn scroll knob to mode window A and select it 5 Scroll in the pop up window to MANUAL and select it Figure 4 211 Draper Header Draper Page 214053 205 Revision A ...

Page 218: ... speed with switch B Figure 4 212 Operator s Console Draper Controls Adjusting Draper Alarm Pressure 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display draper RUN SCREEN 1 Figure 4 213 Header Run Screen 1 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the Q...

Page 219: ... Slip Warning If the left or right draper idler roller speed drops below 50 of the target speed a warning tone will sound and one of the following messages A will appear on the Harvest Performance Tracker HPT screen Left draper slipping Disengage header Right draper slipping Disengage header The Operator cannot cancel the message NOTE A slipping draper can severely damage the draper belts Slippage...

Page 220: ...peed can be programmed and stored in the HPT so the knife will operate at the original set point after the header is detached and reattached to the windrower Refer to the header operator s manual for the suggested knife speed for a variety of crops and conditions NOTE The knife speed cannot be programmed outside the range specified for each header Setting Knife Speed Knife speed is displayed in st...

Page 221: ...ickMenu page Figure 4 219 HPT Scroll Knob and GSL Select Button 3 Scroll to the KNIFE setting A on the QuickMenu page and select it Figure 4 220 Draper Header QuickMenu 4 Scroll to and select the KNIFE SPEED setting A 5 Adjust knife speed using the HPT scroll knob 6 Press the knob to select Figure 4 221 Setting Knife Speed 214053 209 Revision A ...

Page 222: ... display draper RUN SCREEN 1 Figure 4 222 Header Run Screen 1 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu page Figure 4 223 HPT Scroll Knob and GSL Select Button 3 Turn knob to scroll to the KNIFE setting A on the QuickMenu page and press knob to select it Figure 4 224 Draper Header QuickMenu 214053 ...

Page 223: ...ed drops below a pre set value Use this procedure to set the alarm point 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display draper RUN SCREEN 1 Figure 4 226 Header Run Screen 1 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu system Figure 4 227...

Page 224: ...verload Figure 4 229 Adjusting Knife Speed Alarm 4 6 8 Deck Shift Control When connected to a draper header with the deck shift option hydraulic deck shift control allows you to select the deck position and draper rotation of the header from the operator s station Deck shift allows you to select crop delivery from the left side center or right side of the header Deck Shift CAUTION Check to be sure...

Page 225: ...C Left Side Delivery Setting Float Options with Deck Shift Header float should be set for each deck position To program a float setting for each of the deck shift positions follow these steps CAUTION Check to be sure all bystanders have cleared the area 1 Start the engine and use the HEADER TILT switches A and B on the ground speed lever GSL to set header tilt to the MID RANGE position Figure 4 23...

Page 226: ...itches on the operator s console Right side delivery A Center delivery B Left side delivery C Figure 4 234 Header Deck Shift Switches 4 After deck s have stopped moving disengage header with HEADER ENGAGE switch A Figure 4 235 Header Engage Switch 5 Refer to Setting the Float page 182 to adjust the float setting for the selected deck position 6 Repeat steps for the other deck positions 214053 214 ...

Page 227: ...he applicable soft keys on the Harvest Performance Tracker HPT 1 Press soft key 1 A to access RUN SCREEN 1 2 Press soft key 2 B to access RUN SCREEN 2 Figure 4 236 Harvest Performance Tracker Run Screen 1 Figure 4 237 Run Screen 1 Draper Header Display A Reel Speed B Draper Speed C Knife Speed D Reel Pressure E Draper Pressure F Knife Pressure G Indexing H Alarm Point 214053 215 Revision A ...

Page 228: ...OPERATION Run Screen 2 Figure 4 238 Run Screen 2 Draper Header Display A Draper Speed B Reel Speed C Indexing D Reel Fore Aft Position E Reel Height 214053 216 Revision A ...

Page 229: ...e page 219 AUTO mode Minimum reel speed and operating reel speed differential relative to ground speed are set and reel speed is maintained relative to ground speed Refer to Setting Reel Speed in Auto Mode page 217 Setting Reel Speed in Auto Mode This adjustment requires the header to be in operation 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker H...

Page 230: ... REEL SPEED setting A this setting is grayed out in manual mode 7 Turn scroll knob to adjust minimum reel speed between 0 8 km h 5 mph Press knob to select desired setting 8 Scroll to INDEX value C and select it 9 Turn scroll knob to set index value The index range is 8 km h 5 mph zero i e equal to ground speed is the default Press knob to select desired setting NOTE The reel operates at reel mini...

Page 231: ...uger RUN SCREEN 1 Figure 4 244 Header Run Screen 1 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu system Figure 4 245 HPT Scroll Knob and GSL Select Button 3 Turn knob to scroll to REEL setting A on QuickMenu and press knob to select it The next screen opens Figure 4 246 Header QuickMenu Screen 214053 2...

Page 232: ... A on GSL to set reel speed The desired speed increases 1 rpm 0 1 mph or 0 2 km h if in mph km h per momentary press or continuous scrolling if switch is pressed and held Figure 4 248 GSL Adjusting the Reel Auger Alarm Pressure This adjustment requires the header to be in operation 1 If RUN SCREEN 1 is not already displayed press soft key 1 A on the Harvest Performance Tracker HPT to display auger...

Page 233: ... select it The next screen opens Figure 4 251 Header QuickMenu Screen 4 Turn scroll knob to highlight reel pressure ALARM A and press knob to select it 5 Turn knob to change the ALARM setpoint in window A Scrolling past the highest setting turns off alarm When the alarm point is off the digital value is replaced with three dashed lines 6 Adjust reel alarm pressure setpoint to desired value and pre...

Page 234: ... HPT so the knife will operate at the original set point after the header is detached and reattached to the windrower Refer to the header operator s manual for the suggested knife speed for a variety of crops and conditions NOTE The knife speed cannot be programmed outside the range specified for each header Setting Knife Speed This adjustment requires the header to be in operation CAUTION Check t...

Page 235: ...Figure 4 254 HPT Scroll Knob and GSL Select Button 3 Scroll to the KNIFE setting A on the QuickMenu screen and select it Figure 4 255 Auger Header QuickMenu Screen 4 Scroll to and select the KNIFE SPEED setting A displayed in strokes per minute 5 Adjust knife speed using the HPT scroll knob 6 Press knob to select Figure 4 256 Knife Screen 214053 223 Revision A ...

Page 236: ...der Run Screen 1 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu system Figure 4 258 HPT Scroll Knob and GSL Select Button 3 Scroll to and select the KNIFE ALARM PRESSURE setting A 4 Adjust knife alarm pressure to 0 31 027 kPa 4500 psi alarm range 15 513 31 027 kPa 2250 4500 psi NOTE Default is 24 821 kP...

Page 237: ... display draper RUN SCREEN 1 Figure 4 260 Header Run Screen 1 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu system Figure 4 261 HPT Scroll Knob and GSL Select Button 3 Scroll to the KNIFE setting A on the QuickMenu screen and select it Figure 4 262 Auger Header QuickMenu Screen 214053 225 Revision A ...

Page 238: ...Screen 4 7 3 Auger Header Run Screens Two auger header specific run screens are viewable when operating windrower with an auger header attached The screens are accessed by pressing the applicable soft keys on the Harvest Performance Tracker HPT Run Screen 1 Figure 4 264 Run Screen 1 Auger Header Display A Reel Auger Speed B Knife Speed C Reel Auger Pressure D Knife Pressure 214053 226 Revision A ...

Page 239: ...OPERATION Run Screen 2 Figure 4 265 Run Screen 2 Auger Header Display A Knife Speed B Knife Pressure C Reel Auger Speed E Engine Load 214053 227 Revision A ...

Page 240: ...ey 1 A on the Harvest Performance Tracker HPT to display RUN SCREEN 1 Figure 4 266 Rotary Header Run Screen 1 2 Press disc speed switch A on GSL to increase disc speed or switch B to decrease speed 3 Refer to screen in previous step for speed display Figure 4 267 GSL 4 8 2 Adjusting Disc Pressure Alarm This adjustment requires the header to be in operation CAUTION Check to be sure all bystanders h...

Page 241: ...y Header Run Screen 1 2 Press the scroll knob A on the Harvest Performance Tracker HPT or the SELECT button B on the ground speed lever GSL to display the QuickMenu system Figure 4 269 HPT Scroll Knob and GSL Select Button 3 Scroll to the DISC SPEED setting A on the QuickMenu screen and select it Figure 4 270 Disc Header QuickMenu Screen 214053 229 Revision A ...

Page 242: ...essure Screen 4 8 3 Setting Float Options with Fixed Deck When using an R85 Rotary Disc Header the DECK SHIFT buttons can be used to store three different float settings This is useful when cutting in varying ground conditions or when having one side lighter is desirable such as cutting along wheel tracks or irrigation borders CAUTION Check to be sure all bystanders have cleared the area 1 Start t...

Page 243: ...HIFT switches on the operator s console Right side delivery A Center delivery B Left side delivery C Figure 4 274 Header Deck Shift Switches 4 Disengage the header by pushing down on HEADER ENGAGE switch A Figure 4 275 Header Engage Switch 5 Adjust the float setting for the selected deck position Refer to Setting the Float page 182 6 Repeat steps for the other deck positions 214053 231 Revision A ...

Page 244: ...le when operating windrower with an auger header attached The screens are accessed by pressing the applicable soft keys on the Harvest Performance Tracker HPT Run Screen 1 Figure 4 276 Run Screen 1 Rotary Header Display A Disc Speed B Disc Pressure C Engine Load Bar 214053 232 Revision A ...

Page 245: ...OPERATION Run Screen 2 Figure 4 277 Run Screen 2 Rotary Header Display A Disc RPM Digital B Disc Pressure Digital C Engine Load Bar D Hydraulic Oil Temperature 214053 233 Revision A ...

Page 246: ......

Page 247: ...inless steel containers DEF containers should be sealed to prevent contamination and the evaporation of water which will affect the specified water to urea ratio Diesel fuel should never be mixed with DEF 5 1 2 Fuel Specifications Use only ultra low sulphur diesel ULSD from a reputable supplier For most year round service No 2 ULSD fuel meeting ASTM specification D975 Grade S15 will provide good p...

Page 248: ...luid Location Description Capacity Diesel exhaust fluid DEF Diesel exhaust fluid tank Must meet ISO 22241 requirements 29 liters 7 5 US gallons Grease As required unless otherwise specified SAE multi purpose high temperature extreme pressure EP2 performance with 1 max molybdenum disulphide NLGI Grade 2 lithium base Diesel fuel Fuel tank Ultra low sulphur diesel ULSD Grade No 2 or ULSD Grade No 1 a...

Page 249: ...ant mixtures Ethylene glycol or propylene glycol base prediluted 40 60 heavy duty coolant Ethylene glycol or propylene glycol base heavy duty coolant concentrate in a 40 60 mixture of concentrate with quality water Water quality is important to the performance of the cooling system Distilled deionized or demineralized water is recommended for mixing with ethylene glycol and propylene glycol base e...

Page 250: ...is chapter Use the fluids and lubricants specified in 5 1 Recommended Fuel Fluids and Lubricants page 235 Service Intervals The recommended service intervals are in hours of operation Where a service interval is given in more than one time frame for example 100 hours or annually service the machine at whichever interval is reached first IMPORTANT Recommended intervals are for average conditions Se...

Page 251: ...olts Torque 759 N m 560 ft lbf 10 Walking beam width adjustment bolts Torque 759 N m 560 ft lbf Drive wheel nuts Torque 510 N m 375 ft lbf dry Repeat checks at one hour intervals until torque stabilizes at two consecutive checks Hose clamps air intake radiator heater hydraulic Hand tighten unless otherwise noted Walking beam width adjustment bolts Torque 759 N m 560 ft lbf Caster wheel nuts Torque...

Page 252: ... Inspections page 239 10 Hours or Daily13 Engine oil level14 Engine coolant level at reserve tank14 Fuel tank14 Drain fuel filter water trap14 Hydraulic hoses and lines for leaks14 Hydraulic oil level14 Tire inflation14 Diesel exhaust fluid DEF level14 Annually15 A C blower Antifreeze concentration Battery charge Battery fluid level Steering linkages 50 Hours Cab fresh air intake filter Caster piv...

Page 253: ...ne oil and filter Engine air cleaner primary filter element Single sided caster wheel hub bearings Drive wheel lubricant level Mud caster wheel hub bearings Exhaust system visually inspect for leakage point loose clamps or loose hose Engine to pumps gearbox oil 500 Hours or Annually13 15 Primary and secondary fuel filters Hydraulic return filter and charge filter Safety systems 1000 Hours DEF supp...

Page 254: ...t clearance 5 2 3 Electronic Maintenance Tool The Electronic Maintenance Tool contains a list of items requiring service after 250 hours or more of windrower operation To access the maintenance tool use the following procedure 1 Press soft key 5 A to display the main menu 2 Use the Harvest Performance Tracker HPT scroll knob B or the ground speed lever GSL scroll wheel not shown to place the red c...

Page 255: ...ect before connecting the cables to the battery When welding on any part of the machine disconnect battery cables Refer to 1 8 Welding Precaution page 9 Always disconnect battery ground cable when working with the alternator or regulator Never attempt to polarize alternator or regulator If wires are disconnected from the alternator use the illustration to ensure proper reconnection Never ground th...

Page 256: ...3 1 Opening Hood DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Move latch A towards right cab forward side of the windrower 3 Grasp louver B and lift hood to open Figure 5 4 Engine Compartment Hood NOTE If the optional ...

Page 257: ...E AND SERVICING 5 3 2 Closing Hood 1 Grasp the hood by louver A and lower until hood engages latch NOTE Check that latch lever is not tilted to ensure hood is latched Figure 5 6 Hood Closing 214053 245 Revision A ...

Page 258: ...ocked platform It is unstable and may cause you to fall 1 Approach platform stair unit A on left cab forward side of windrower and ensure cab door is closed 2 Push latch B and pull platform A toward walking beam until it stops and latch engages Figure 5 7 Left Cab Forward Platform 5 4 2 Closing Platform CAUTION Do NOT stand on an unlocked platform It is unstable and may cause you to fall 1 Push la...

Page 259: ...and moving the latch B 2 Retighten bolts A and close the platform Figure 5 10 Left Hand Platform 3 The rubber bumper B at the cab end of the platform should measure 52 60 mm 2 2 4 in when properly compressed against the frame Platform should also sit firmly against the front guide A 4 If adjustment is required loosen two bolts C and slide support as required 5 Tighten bolts C to 39 5 N m 29 1 ft l...

Page 260: ...after adjustment is complete Figure 5 12 Left Hand Platform 5 4 4 Accessing Tool Box A tool box is located inside a storage compartment under the left cab forward platform 1 Grasp handle on storage compartment A press latch B and pull to open the compartment Figure 5 13 2 The tool box B is located inside storage compartment A 3 Swing compartment A under platform to close it and push on handle to s...

Page 261: ...pecified torque is achieved each time 3 Repeat torque procedure every hour until two consecutive checks confirm that there is no movement of the nuts Figure 5 15 Wheel Drive Assembly 5 5 2 Tightening At first use or when a wheel is removed check wheel nut bolt torque every 15 minutes on the road or 1 hour in the field until the specified torque is maintained Once specified torque is maintained che...

Page 262: ...ner 5 5 4 Tightening Walking Beam Adjustment Bolts Check walking beam adjustment bolt torque after 5 10 and 50 hours of field or road operation 1 Tighten and torque back bolts A to 759 N m 560 ft lbf 2 Tighten and torque bottom bolts B to 759 N m 560 ft lbf 3 Repeat on opposite side Figure 5 18 Walking Beam Adjustment Bolts 5 5 5 Tensioning Air Conditioner A C Compressor Belts DANGER To avoid bodi...

Page 263: ...the key 3 Place a 4 liters 1 US gallon drain pan under the gearbox 4 Remove drain plug B and allow lubricant to completely finish draining 5 Install drain plug B and remove check plug A 6 Add lubricant until oil level reaches check plug A For lubricant specifications refer to 5 1 3 Lubricants Fluids and System Capacities page 236 7 Replace check plug A 8 Operate the engine at low idle and check fo...

Page 264: ... Drive Assembly 5 5 8 Changing Hydraulic Filters Charge Filter The charge filter removes particulate contaminants from the oil before the oil is directed into the traction and header drive pumps The oil maintains a positive pressure and is continuously supplied in these closed circuits during operation The charge filter has a high pressure bypass of 345 kPa 50 psi that allows oil to bypass the fil...

Page 265: ...harge Filter Installing Charge Filter NOTE For charge filter replacement part number refer to 5 1 4 Filter Part Numbers page 237 1 Clean the gasket surface of the filter head 2 Apply a thin film of clean oil to the filter gasket IMPORTANT Do NOT pre fill filter before installation as this may potentially introduce unfiltered oil into the system 3 Clean the gasket surface of the filter head 4 Apply...

Page 266: ...void high pressure fluids Escaping fluid can penetrate the skin causing serious injury 1 Shut down the engine and remove the key 2 Locate the return filter A under the left platform 3 Clean around head of the filter A 4 Place a container beneath the filter A to collect any oil that may leak out 5 Unscrew filter A with a filter wrench 6 Dispose of used oil and filter in a manner that complies with ...

Page 267: ...gasket C into the groove B in the filter head A 4 Screw the new filter D onto the filter head until the gasket just contacts the filter Figure 5 27 Return Filter 5 Tighten filter A an additional 3 4 turn by hand IMPORTANT Do NOT use a filter wrench to install oil filter Overtightening can damage gasket and filter 6 Check hydraulic fluid levels Refer to 5 6 3 Checking Hydraulic Oil page 258 For cap...

Page 268: ...efer to Filling Fuel Tank page 113 Check diesel exhaust fluid DEF level Refer to 3 17 Harvest Performance Tracker HPT Display page 78 5 6 1 Checking Engine Oil Level Check engine oil level frequently and watch for any signs of leakage DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator...

Page 269: ...Carefully pour in 14 liters 14 8 qts U S of new oil A funnel is recommended to avoid spillage Refer to 5 1 3 Lubricants Fluids and System Capacities page 236 for oil specifications CAUTION Do NOT fill above the HIGH mark 5 Replace oil filler cap A and turn it clockwise until snug 6 Check the oil level Refer to 5 6 1 Checking Engine Oil Level page 256 7 Close the hood Refer to 5 3 2 Closing Hood pa...

Page 270: ... hood Refer to 5 3 2 Closing Hood page 245 Figure 5 32 Fuel System 5 6 3 Checking Hydraulic Oil Hydraulic oil is used to transmit force under high pressure The oil also lubricates cools and cleans the system thus the cleanliness and quality of the oil is highly important to ensure long system life It is extremely important to avoid contamination when service and regular maintenance is performed DA...

Page 271: ...ire Inflation DANGER NEVER use force on an inflated or partially inflated tire Make sure the tire is correctly seated before inflating to operating pressure Do NOT remove install or make repairs to a tire on a rim unless you have the proper equipment and experience to perform the job Take the tire and rim to a qualified tire repair shop If the tire is NOT in correct position on the rim or if over ...

Page 272: ...29 psi D130XL16 Transport Upper cross auger Vertical knives 241 kPa 35 psi D135XL Base 200 kPa 29 psi D135XL16 Transport Hydraulic deck shift 241 kPa 35 psi D135XL16 Transport Upper cross auger Vertical knives 241 kPa 35 psi D140XL Base 241 kPa 35 psi Transport 241 kPa 35 psi D140XL16 Transport Upper cross auger Vertical knives 283 kPa 41 psi Base 241 kPa 35 psi Transport 262 kPa 38 psi D145XL17 T...

Page 273: ... and experience to perform the job Take the tire and rim to a qualified tire repair shop If the tire is NOT in correct position on the rim or if too full of air the tire bead can loosen on one side causing air to leak at high speed and with great force An air leak of this nature can thrust the tire in any direction endangering anyone in the area To avoid severe personal injury or death caused by a...

Page 274: ...has cooled down prior to checking 1 Shut down the engine and remove the key 2 Open the hood Refer to 5 3 1 Opening Hood page 244 3 The tank has a MAX and MIN COLD line marker Coolant level should be kept at the MAX COLD line A NOTE When checking coolant level use the MAX COLD line on the side of tank that faces cab for an accurate measurement NOTE For specifications refer to 5 1 3 Lubricants Fluid...

Page 275: ...operly torqued Refer to 8 1 Torque Specifications page 377 Figure 5 37 Hydraulic Pressure Hazard IMPORTANT Keep hydraulic coupler tips and connectors clean Dust dirt water and foreign material are the major causes of hydraulic system damage DO NOT attempt to service hydraulic system in the field Precision fits require WHITE ROOM CARE during overhaul 5 6 8 Filling Fuel Tank Fill fuel tank daily pre...

Page 276: ...age 236 IMPORTANT Do NOT completely fill the tank as space is required for expansion A filled tank could overflow if exposed to a rise in temperature such as direct sunlight 5 Replace fuel tank filler cap A and turn cap clockwise until it clicks Figure 5 38 Fuel Tank Filler Cap 5 6 9 Filling the Diesel Exhaust Fluid DEF Tank The fuel and DEF gauges low level warning light on the Harvest Performanc...

Page 277: ...ts Fluids and System Capacities page 236 IMPORTANT Spilled DEF must be contained and absorbed by non combustible absorbent material like sand and then shovelled to a suitable container for disposal If spilled on tank or any surface of the vehicle rinse thoroughly with water as DEF is corrosive IMPORTANT If the windrower temperature is going to be below 0 C 32 F do not fill the DEF tank to a full l...

Page 278: ...s located outside the lower right rear of the cab A and should be serviced every 50 hours under normal conditions and more frequently in severe conditions Refer to 5 1 4 Filter Part Numbers page 237 for the appropriate part number Figure 5 40 Fresh Air Intake Filter Location Removing Fresh Air Intake Filter DANGER To avoid bodily injury or death from unexpected startup of the machine always stop t...

Page 279: ...ght be forced through to inside 3 Hold the air nozzle next to the filter element s inner surface and move up and down the pleats 4 Repeat previous steps to remove additional dirt as required 5 Hold a bright light inside the element and check carefully for holes Discard any element that shows the slightest hole 6 Check outer screen for dents Vibration would quickly wear a hole in the filter 7 Check...

Page 280: ...e Filter 3 Secure air filter C with retainer B 4 Install knob A and turn clockwise to tighten Figure 5 45 Fresh Air Intake Filter 5 Insert tabs on fresh air filter door into slots on fresh air box and rotate latch A clockwise to secure door Figure 5 46 Fresh Air Intake Filter Cover 214053 268 Revision A ...

Page 281: ...bricant should be visible through the hole or slightly running out 3 Add lubricant if required through the check plug hole A using a squeeze bottle or by removing the breather at the top right side of the gearbox Refer to 5 1 3 Lubricants Fluids and System Capacities page 236 Figure 5 47 Gearbox Lubricant Check Plug 5 7 3 Greasing the Windrower WARNING To avoid personal injury before servicing the...

Page 282: ...tting with grease gun until grease overflows fitting except where noted Refer to 5 1 3 Lubricants Fluids and System Capacities page 236 3 Leave excess grease on fitting to keep out dirt 4 Replace any loose or broken fittings immediately 5 If fitting will NOT take grease remove and clean thoroughly Also clean grease passageway Replace fitting if necessary Grease Points Figure 5 49 Grease Points A T...

Page 283: ...nscrew two knobs A attaching cover and filter to cab wall and remove cover and filter assembly B Figure 5 50 Return Air Filter 2 Separate the filter B from the cover A 3 Clean the electrostatic filter as follows a Mix a solution of warm water and detergent in a suitable container so that the filter B can soak for a few minutes b Agitate to flush out the dirt c Rinse with clean water and then dry w...

Page 284: ...tment hood to highest position Refer to 5 3 1 Opening Hood page 244 The maintenance platforms can remain in the forward position 3 Proceed to cleaning procedures Refer to Cleaning Right Cooling Module page 275 or Cleaning Left Cooling Module page 272 Cleaning Left Cooling Module This procedure is for cleaning the engine radiator air conditioning condenser and screen in the left cab forward cooling...

Page 285: ...n condenser door B Figure 5 54 Left Side Coolers 3 Pull lever A up to partially open condenser B away from screen C Figure 5 55 Left Side Coolers 4 Secure condenser A with bracket B 5 Clean debris from radiator D condenser A and screen C with compressed air Figure 5 56 Left Side Coolers 214053 273 Revision A ...

Page 286: ...re with bracket A Figure 5 57 Left Side Coolers 7 Close screen condenser door B onto radiator door C and secure with lever A Figure 5 58 Left Side Coolers 8 Close radiator door B and push until latch A secures door D Figure 5 59 Left Cooler Module 214053 274 Revision A ...

Page 287: ...le lower latch handle A and open screen case drain oil cooler door B Figure 5 60 Right Cooler Module 2 At left cab forward side cooler module push latch A and open engine radiator door B Figure 5 61 Engine Radiator Door 3 Access the coolers from inside the cooler box A and clean debris from charge air cooler B and hydraulic oil cooler C Figure 5 62 Right Side Coolers 214053 275 Revision A ...

Page 288: ...cooler C away from screen Figure 5 63 Right Side Coolers 5 Secure case drain cooler A with bracket B 6 Clean debris from case drain cooler A and screen C with compressed air Figure 5 64 Right Side Coolers 7 Close case drain cooler C into screen A and secure with bracket B Figure 5 65 Right Side Coolers 214053 276 Revision A ...

Page 289: ...MAINTENANCE AND SERVICING 8 Close screen case drain cooler door B and secure with latch A Figure 5 66 Right Cooler Module 214053 277 Revision A ...

Page 290: ...ed startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason NOTE The engine should be warm prior to changing the oil 1 Shut down the engine and remove the key 2 Place a drain pan with a capacity of about 24 liters 6 US gallons under the engine oil drain 3 Remove oil drain plug A and allow the oil to completely finish drain...

Page 291: ...r Adding Engine Oil DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key Wait about five minutes 2 Open the hood Refer to 5 3 1 Opening Hood page 244 3 Clean around filler cap A and remove by turning it counterclockwise 4 C...

Page 292: ...A at side of end cap B Rotate end cap counterclockwise until it stops Figure 5 70 Air Filter Housing 4 Make sure arrow A lines up with the UNLOCK symbol on end cap 5 Pull off the end cap Figure 5 71 Air Filter 6 Check the aspirator duct opening A for obstructions or damage Clean if necessary 7 Place cover on platform NOTE Hoses can be left connected to the cover Figure 5 72 Air Filter 214053 280 R...

Page 293: ...arefully Dirt left in the air cleaner housing may be harmful to your engine Use a clean water dampened cloth to wipe every surface clean Check it visually to make sure it is clean before putting in a new element Always clean the gasket sealing surfaces of the housing An improper gasket seal is one of the most common causes of engine contamination Make sure that all hardened dirt ridges are complet...

Page 294: ...nto housing 3 Rotate end cap clockwise until catch A engages housing to prevent end cap from turning Figure 5 75 Air Filter 4 Position end cap B onto filter housing with aspirator pointing approximately down 5 Secure end cap onto filter housing by closing latch A 6 Close the hood Refer to 5 3 2 Closing Hood page 245 7 Close the maintenance platform Refer to 5 4 1 Opening Platform page 246 Figure 5...

Page 295: ...escribed in these steps are found the filter element MUST be replaced 1 Hold a bright light inside element and check carefully for holes Vibration would quickly wear a hole in the filter 2 Check filter gasket for cracks tears or other signs of damage 3 Check element for oil or soot contamination 4 Check the secondary element for cleanliness If there is visible dirt on the secondary element replace...

Page 296: ...ne Primary Air Filter page 280 IMPORTANT When replacing secondary filter reinsert new filter as soon as possible to prevent dirt from entering engine intake Figure 5 77 Secondary Air Filter 2 Remove the secondary element A from canister NOTE If replacing filter refer to 5 1 4 Filter Part Numbers page 237 3 Insert new secondary filter element A into canister seal first and push until seal is seated...

Page 297: ...ics NOTE For lubricant specifications refer to 5 1 3 Lubricants Fluids and System Capacities page 236 DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Rotate the wheel drive so plugs A and B are horizontally aligned C 2 Stop windrower and remove key from igni...

Page 298: ...burns do NOT touch exhaust canister when engine is running Allow sufficient cooling time after shut down The exhaust system requires no regular maintenance but it should be inspected periodically as follows 1 Open the hood Refer to 5 3 1 Opening Hood page 244 IMPORTANT Ensure the exhaust system is secure to eliminate vibration 2 Check the following a Exhaust canisters A and bellow tube B for dents...

Page 299: ...eased turbo wear If dents are relatively large increased bearing and cylinder wear will occur due to increased exhaust temperature Figure 5 82 Exhaust Canister 5 9 6 Changing Engine Gearbox Lubricant Change engine gearbox lubricant after the first 50 hours and then at 250 hours as follows NOTE The engine should be warm when changing the lubricant 1 Park windrower on a level surface 2 Stop the engi...

Page 300: ...nsparent to show the primary filter A Figure 5 84 Fuel System Removing Primary Fuel Filter DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key 2 Open the hood Refer to 5 3 1 Opening Hood page 244 3 Locate the primary fuel ...

Page 301: ...asket and filter Figure 5 86 Fuel System Removing Secondary Fuel Filter DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key 2 Open the hood refer to 5 3 1 Opening Hood page 244 3 Clean around the secondary filter head A 4 ...

Page 302: ...pply line will be vented automatically if the fuel filters are changed in accordance with instructions IMPORTANT Bleeding the fuel system is NOT recommended or required Manual priming will be required if Fuel filter is replaced Injection pump is replaced High pressure fuel lines are replaced Engine is run until fuel tank is empty Priming Fuel System DANGER To avoid bodily injury or death from unex...

Page 303: ...cks 2 With everyone clear of the machine engage the HEADER ENGAGE switch a After header drives are running stand up out of the seat In approximately 5 seconds the header should shut off b If NOT the Operator Presence System requires adjustment See your MacDon Dealer NOTE To restart the header move the HEADER ENGAGE switch to OFF position and back to the ON position again 3 With the windrower movin...

Page 304: ...he engine should NOT turn over If the engine turns over the system requires adjustment See your MacDon Dealer Figure 5 90 Operator Console A properly functioning system should operate as follows If not see your MacDon Dealer The starter should engage ONLY when the GSL is in N DETENT steering wheel locked in the CENTER position and the HEADER ENGAGE switch is in the OFF position The brake should en...

Page 305: ... fuel tank is vented by a hose and filter in the platform rail Change the filter every 1000 hours or annually whichever occurs first Change the filter as follows DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason WARNING To avoid personal injury or death from exp...

Page 306: ...l tank hose B The IN marking on the filter should face away from the fuel tank hose NOTE If filter has an arrow instead of an IN marking arrow should point toward the fuel tank hose Figure 5 93 Fuel Tank Vent and Filter 6 Attach fuel vent hose A to filter B and secure both hoses with tension clamps C 7 Close hood Refer to 5 3 2 Closing Hood page 245 Figure 5 94 Fuel Tank Vent and Filter 214053 294...

Page 307: ...aves a white deposit when dry If there is evidence of leaking remove the supply module filter clean and inspect before replacing For instructions refer to Cleaning and Inspecting the Supply Module Filter page 297 Figure 5 96 DEF Supply Module Filter Cap Removing the Supply Module Filter WARNING Batteries can emit explosive gases To reduce the possibility of personal injury always ventilate the com...

Page 308: ...e purge cycle Before beginning to remove and or disconnect any components wait at least five minutes after the key switch is turned OFF for the aftertreatment DEF dosing system to purge the DEF from the system The purge cycle is an automatic process and does not require intervention to occur The aftertreatment DEF supply module will create an audible pumping noise during the purging process NOTE D...

Page 309: ...ly module cap if threads are damaged 7 If cap threads are damaged inspect the aftertreatment DEF supply module threads 8 Replace the entire aftertreatment DEF supply module if threads of aftertreatment DEF supply module are damaged 9 Clean the aftertreatment DEF supply module cap and threads on the supply module with warm water and clean cloth Installing the Supply Module Filter 1 Slide the DEF fi...

Page 310: ...fter every 2000 hours of operation or two years whichever occurs first Draining Coolant DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason CAUTION To avoid personal injury from hot coolant do NOT turn pressurized coolant tank cap until engine cools 1 Shut down th...

Page 311: ...e engine Drain water out before rust or sediment settles Repeat coolant removal procedure 11 Close drain valves Fill the system with a solution of clean water and a heavy duty radiator cleaner Follow instructions provided with the cleaner 12 After using the cleaner solution flush system with clean water again Inspect radiator hoses and fittings for leaks 13 Close drain valves and fill system Refer...

Page 312: ...ine Coolant Level page 262 6 Replace the pressurized cap A 7 Close the hood Refer to 5 3 2 Closing Hood page 245 Figure 5 101 Coolant Recovery Tank 5 12 2 Draining Hydraulic Oil Hydraulic oil should be changed every 2000 hours of operation or three years whichever comes first DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key fro...

Page 313: ...itting and allow hose to drain into a clean container 8 Once the tank is empty reattach hose to elbow Figure 5 103 Hydraulic Oil Drain 9 Locate and remove the magnetic drain plug A that is underneath the hydraulic oil tank NOTE Pull the traction drive hoses out of the way to allow oil to drop straight down into catch pan 10 Inspect and clean the magnetic drain plug for any debris 11 Reinstall drai...

Page 314: ...tartup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Park windrower on level ground and lower header and reel so that lift cylinders are fully retracted 2 Shut down the engine and remove the key 3 Open the hood Refer to 5 3 1 Opening Hood page 244 4 Turn plug handle A counterclockwise until loose and then remove plug ...

Page 315: ...imately 4 liters 1 US gallon is required to reach the FULL 7 Reinstall plug and turn plug handle B clockwise until plug is secure 8 Close the hood Refer to 5 3 2 Closing Hood page 245 Figure 5 107 Hydraulic Oil Tank 5 12 4 Replacing the Diesel Exhaust Fluid DEF Vent Hose Filter The DEF vent hose filter should be replaced every 2000 hours DANGER To avoid bodily injury or death from unexpected start...

Page 316: ... NOTE Ensure arrow on the vent hose filter A points towards the DEF tank Figure 5 110 Vent Hose Filter 5 12 5 General Engine Inspection Engine inspection should be performed by your MacDon Dealer Refer to your engine manual for further information Owner s Manual QSB 4 5 and QSB 6 7 Engine Cummins 4021531 are supplied with your machine 214053 304 Revision A ...

Page 317: ...mpt to service battery unless you have the proper equipment and experience to perform the job Have it done by a qualified Dealer Check battery charge once a year more often if operating in cold weather Hydrometer readings should be 1 260 to 1 300 Readings below 1 250 indicate charging is required Refer to Charging a Battery page 307 Keep batteries clean by wiping with a damp cloth Keep all connect...

Page 318: ... seat for any reason 1 Shut down the engine and remove the key 2 Lift up on the cab end of the cover A to disengage it from the retaining tab B and swing cover away from the frame Figure 5 111 Battery Cover Closing Battery Cover 1 Swing the cover A towards the windrower frame Lift up on the cab end of the cover until it is secured by the retaining tab B on the frame Figure 5 112 Battery Cover 2140...

Page 319: ... two hour period results in no increase in voltage or decrease in current Figure 5 113 Battery Charging WARNING Gel and AGM Absorbed Glass Mat batteries require a voltage limited charger Charging a Gel or AGM battery on a typical shop charger even one time may greatly shorten its life If the electrolyte is accessible verify that plates are covered before beginning to charge At the end of charge ad...

Page 320: ... and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key 2 Open the battery cover Refer to Opening Battery Cover page 306 3 Remove red plastic cover A from positive cable clamps 4 Remove black plastic cover B from negative terminals 5 If charging battery in windrower disconnect positive battery cable A then connect charger ca...

Page 321: ...gative boosting cable to the negative post on the dead battery 6 Turn ignition switch in cab as with normal start up Figure 5 115 Attaching Booster Cables Removing booster cables IMPORTANT Spark hazard When disconnecting booster cables do not allow the cable clamps to touch each other 1 Disconnect the negative booster cable A from the engine of the unit that was boosted 2 Disconnect the other end ...

Page 322: ...arness Refer to Disconnecting a Battery page 311 4 Loosen bolt A until securing strap B can be removed 5 Lift batteries off the support Figure 5 117 Battery Location Installing a Battery Table 5 8 Battery Specification Rating Group CCA min Volt Maximum Dimension Heavy duty off road vibration resistant 31A 760 12 334 x 188 x 232 mm 13 x 7 4 x 9 13 in 1 Position new batteries on battery support NOTE...

Page 323: ...e key from the ignition before leaving the operator s seat for any reason IMPORTANT BATTERY IS NEGATIVE GROUNDED Always connect starter cable to the positive terminal of battery and battery ground cable to negative terminal of battery Reversed polarity in battery or alternator may result in permanent damage to electrical system NOTE Before connecting the harness to the batteries ensure that positi...

Page 324: ... ignition before leaving the operator s seat for any reason 1 Place ground speed lever GSL A in N DETENT shut down engine and remove key Figure 5 121 Operator Console 2 Check steering rod bolts A for looseness 3 Ensure ball joints B feel firm but can be moved by hand NOTE Ball joints that are excessively loose or too stiff to pivot by hand should be replaced Figure 5 122 Steering Rods Figure 5 123...

Page 325: ... making adjustments perform checks for Neutral Interlock and steering lock Refer to 5 10 2 Safety Systems page 291 5 13 3 Air Conditioning Evaporator The air conditioning evaporator should be checked for cleanliness every year If the air conditioning system produces insufficient cooling a possible cause is clogged evaporator fins Fins will clog up from the side opposite the blowers The evaporator ...

Page 326: ...e A C drain tubes Figure 5 126 A C Evaporator Box 2 Remove the eight screws A that attach the cover B and remove the cover Figure 5 127 A C Cover Cleaning Air Conditioning A C Evaporator Core WARNING To avoid cuts from evaporator fins do NOT use bare hands to brush away clogs 214053 314 Revision A ...

Page 327: ...8 A C Evaporator Core 4 If you can t feel the compressed air blowing through the evaporator core proceed as follows a Protect the blower motor A from water b Soak the evaporator core B with warm water using a low pressure hose Let soak for several minutes c Blow compressed air through the core from the blower side C d Repeat the soaking procedure until air blows through the evaporator freely Figur...

Page 328: ...g point Anti freeze also contains rust inhibitors and other additives to prolong engine life IMPORTANT If anti freeze strength is not adequate do NOT drain cooling system to protect against freezing System may not drain completely and damage from freezing could still result CAUTION To avoid personal injury from hot coolant do NOT turn cap until engine cools DANGER To avoid bodily injury or death f...

Page 329: ...ze tester Tester should indicate protection to temperatures of 34 C 30 F 5 Inspect the pressurized coolant tank cap as follows before reinstalling a Check the gasket for cracks or deterioration and replace the cap if necessary b Check that the spring in the cap moves freely Replace the cap if spring is stuck 6 Install pressurized coolant tank cap A 7 Close the hood Refer to 5 3 2 Closing Hood page...

Page 330: ...ted fuel WARNING To avoid personal injury or death from explosion or fire do NOT smoke or allow flame or sparks near fuel tank when refueling NEVER refuel the windrower when the engine is hot or running DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut do...

Page 331: ...PORTANT Spilled DEF must be contained and absorbed by non combustible absorbent material like sand and then shovelled to a suitable container for disposal If spilled on tank or any surface of the vehicle rinse thoroughly with water as DEF is corrosive 3 Remove the drain plug A from under the tank B and drain 4 Add some DEF to the tank B to flush out remaining contaminants 5 Drain the DEF that was ...

Page 332: ...lockwise until tight Figure 5 135 DEF Tank 5 14 5 Belts Tensioning Alternator Belt The alternator water pump belt is automatically tightened Manual adjustment is NOT required Replacing Engine Belt To replace the engine belt follow these steps DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the ...

Page 333: ...t 11 Install compressor belts C 12 Pry compressor B away from engine so that a force of 45 N 10 lbf deflects the belts C 5 mm 3 16 in at mid span NOTE The tab D on bracket can be used as support for prying 13 Tighten compressor mounting hardware A 14 Recheck tension and readjust as required 15 Close the hood Refer to 5 3 2 Closing Hood page 245 Figure 5 138 Air Conditioning A C Compressor Tensioni...

Page 334: ... stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key 2 Open the hood Refer to 5 3 1 Opening Hood page 244 3 Loosen compressor mounting hardware A and rotate the compressor B towards the engine to release tension on belts 4 Remove belts C from compressor B 5 Install compressor belts C 6 Pry compressor B awa...

Page 335: ...njury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason NOTE Header should be attached and raised to maintain proper windrower stance 1 Position windrower on level ground 7 5 m 25 ft A in front of a vertical surface as shown NOTE Check that casters are positioned underneath windrower to prop...

Page 336: ...ht Opposite Aligning Headlights Cab Forward Adjust field lights when in the field or equivalent to best suit Operator preference DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Hold onto handholds A on the cab front corners and stand on header anti slip stri...

Page 337: ...ce DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Hold onto handholds A on the cab front corners and stand on header anti slip strips Figure 5 146 Windrower in Cab Forward 2 Adjust lights by hand as required Loosen nuts A if necessary and retighten Figure 5...

Page 338: ...om unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stand on left or right platform B to access rear work lights A Figure 5 148 Stubble Lights 2 Adjust light by hand Loosen tighten bolts A if necessary Figure 5 149 Left Rear Work Lights Right Opposite 214053 326 Revision A ...

Page 339: ... 5 151 Rear Work Lights Replacing Bulbs in Standard Work Lights The following procedure applies to all halogen bulbs shown in Figure 5 152 Halogen Bulb Locations page 328 If replacing engine forward headlight bulbs refer to Replacing Headlight Bulb Engine Forward page 329 DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from th...

Page 340: ...sconnect wiring harness A 2 Remove rubber insulator boot B 3 Remove bulb from body IMPORTANT Do NOT touch the glass of the halogen bulb as the oils or other chemicals from your skin will cause the bulb to fail prematurely 4 Align lugs on new bulb with slots in housing and push into place 5 Install insulator boot B and wiring harness A Figure 5 153 Front Work Light 214053 328 Revision A ...

Page 341: ...connector off the headlight and remove assembly A Figure 5 155 Right Side Headlight Shown Left Side Similar 5 Remove four machine screws A and nylon nuts B and retain hardware 6 Remove old headlight from bracket and replace with new headlight IMPORTANT Do NOT touch the glass of the halogen bulb as the oils or other chemicals from your skin will cause the bulb to fail prematurely 7 Attach headlight...

Page 342: ...lts A Torque bolts to 2 0 2 7 N m 18 24 in lbf Figure 5 158 Headlight Bezel Assembly Replacing LED Lights Deluxe Cab Only DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason The M1240 Windrower deluxe cab is equipped with the following LED lights MD 207062 Four LE...

Page 343: ...ngine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down engine and remove key Turn lights OFF NOTE Hold onto the handholds on the cab front corners and stand on the header anti slip strips or stand on the maintenance platform when accessing the red and amber lights 2 Use left or right platform to access marker lights A B attached to mirror arms Figu...

Page 344: ...Amber Lights Replacing Red Tail Lights DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down engine and remove key Turn lights OFF 2 Remove two hex flange bolts A from light B and remove light from bezel 3 Remove electrical connector from light B 4 Conne...

Page 345: ...Figure 5 163 Replacing the Cabin Dome Bulb and Light Assembly DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key Replacing dome light bulb 2 Insert a slotted screwdriver or similar prying tool into slot A Gently pry the l...

Page 346: ... dome light bezel 6 Insert a slotted screwdriver or similar prying tool into slot B and gently pry lens cover until retaining tabs C engage into dome light bezel Figure 5 166 Cabin Dome Light Replacing dome light assembly 7 Remove lens cover Refer to Step 2 page 333 8 Remove two screws A from dome light bezel Figure 5 167 Cabin Dome Light with Cover Removed 214053 334 Revision A ...

Page 347: ...ly 14 Secure dome light assembly with two screws A 15 Replace lens cover Refer to Steps 5 page 334 and 6 page 334 Figure 5 169 Cabin Dome Light with Cover Removed Turn Signal Indicators If the turn signal indicators on the operator console do not function contact your MacDon Dealer 5 14 8 Accessing Circuit Breakers and Fuses The circuit breakers and fuses are located inside a fuse box mounted on t...

Page 348: ... 306 Figure 5 170 Fuse Box Location 4 Lift latch A at top of fuse box cover B to disengage tab and then lower cover 5 Check and replace fuses as required 6 Position cover B onto fuse panel ensuring that hooks at bottom of cover have engaged fuse panel 7 Push latch A to engage tab at top of fuse box 8 Close battery cover and move platform to working position Refer to 5 4 2 Closing Platform page 246...

Page 349: ... on Fuse Panel and Relay Module Decals page 339 Figure 5 172 Fuses Replacing Circuit Breakers and Relays DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Open fuse box cover Refer to 5 14 8 Accessing Circuit Breakers and F...

Page 350: ...MAINTENANCE AND SERVICING 3 To replace relay A pull relay out of receptacle and install new relay 4 Reinstall cover Figure 5 173 Relays and Breakers 214053 338 Revision A ...

Page 351: ...Rail Fuse Decal Locations A Main Fuse Panel Decal MD 207815 Located inside Fuse Cover B Relay Module Fuse Decal MD 207816 Located inside Fuse Cover C Lower AMI Group Fuse Decal MD 207847 D Upper AMI Group Fuse Decal MD 207818 E ATO Group Fuse Decal MD 207817 214053 339 Revision A ...

Page 352: ...MAINTENANCE AND SERVICING Figure 5 175 Main Fuse Panel Decal MD 207815 214053 340 Revision A ...

Page 353: ...MAINTENANCE AND SERVICING Figure 5 176 Relay Module Fuse Panel Decal MD 207816 214053 341 Revision A ...

Page 354: ...MAINTENANCE AND SERVICING Figure 5 177 ATO and AMI Group Fuse Decals A Lower AMI Group Fuse Decal MD 207847 B Upper AMI Group Fuse Decal MD 207818 C ATO Group Fuse Decal MD 207817 214053 342 Revision A ...

Page 355: ...MAINTENANCE AND SERVICING Figure 5 178 Roof Headliner Fuse Decal MD 207819 214053 343 Revision A ...

Page 356: ...om unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Stop the engine and remove the key 2 Open the left platform Refer to 5 4 1 Opening Platform page 246 3 Locate the five main fuses secured to the left cab forward front frame Figure 5 179 Main Fuses 4 To check condition of the fuse pull tab A and open ...

Page 357: ...ition Refer to 5 4 2 Closing Platform page 246 Figure 5 182 125A Main Fuse 5 14 9 Drive Wheels Raising Drive Wheels This procedure applies to both drive wheels CAUTION Header MUST be removed and NO weight box installed Use a hydraulic jack with minimum lifting capacity of 2268 kg 5000 lb to provide adequate support for the machine DANGER To avoid bodily injury or death from unexpected startup of t...

Page 358: ...lace jack stand under the cylinder Use a small metal plate on top of the jack stand 6 Lower the windrower onto the jack stand Figure 5 184 Drive Wheel Jack Point Removing Drive Wheels CAUTION Use a suitable lifting device capable of supporting a minimum of 907 kg 2000 lb to lift the wheel assembly away from the windrower 1 Raise the windrower drive wheel A off the ground Refer to Raising Drive Whe...

Page 359: ...the wheel assembly 3 Lift wheel onto hub using a lifting device 4 Lower lifting device 5 Line up the holes in the rim with the studs on the wheel drive hub and install wheel nuts A IMPORTANT To avoid damage to wheel rims and studs tighten nuts by hand Threads must be clean and dry Do NOT apply lubricant or anti seize compound Do NOT use an impact gun Do NOT overtighten the wheel nuts 6 Torque driv...

Page 360: ...s loading and shipping without having to remove them A narrow tread width is better suited for smaller headers because it allows more space to the uncut crop and provides more maneuverability around poles irrigation inlets and other obstacles A wider tread width reduces runover in heavy crops that produce large windrows DANGER To avoid bodily injury or death from unexpected startup of the machine ...

Page 361: ...shers from left and right side of walking beam Figure 5 189 Caster Wheel Extensions 6 Slide left and right side extensions equal distances in the inboard or outboard directions and align holes at desired locations NOTE Rotate the caster so the wheel is parallel to the walking beam to assist with moving the extensions Figure 5 190 Caster Wheel Extensions IMPORTANT Ensure caster wheels are positione...

Page 362: ... operation Figure 5 192 Caster Wheel Extensions Servicing Caster Wheels Raising Caster Wheel 1 Park windrower on level ground and block the drive wheels 2 Place the ground speed lever GSL A in Park 3 Shut down the engine and remove the key Figure 5 193 GSL Position 4 Raise the end of walking beam A until the caster wheel assembly B is slightly off the ground Use a suitable lifting device capable o...

Page 363: ...ter Wheel Assembly Removing Forked Caster Wheel CAUTION Wheel assemblies are heavy Support wheel assembly before removing axle bolts 1 Raise caster wheel Refer to Raising Caster Wheel page 350 2 Remove the eight bolts A and nuts four of each on each side of caster attaching axle B to forked caster C and remove wheel assembly D from caster C Figure 5 196 Caster Wheel Assembly 3 Remove the eight whe...

Page 364: ...tightening sequence shown at right Repeat the tightening sequence three times Figure 5 199 Caster Wheel Tightening Sequence 3 Position wheel assembly D in forked caster C 4 Install eight bolts A and nuts four on each side of caster to secure axle B to caster C Torque nuts to 97 107 N m 75 79 ft lbf 5 Lower caster wheel Refer to Lowering Caster Wheel page 351 Figure 5 200 Caster Wheel Assembly 2140...

Page 365: ...assisted steering system The windrower s ground speed lever GSL has an automated steering autosteer engage switch The Trimble EZ Pilot system requires the MacDon EZ Pilot Ready kit MD B5996 Installation instruction MD 147853 is included in the bundle The Trimble AutoPilot system requires the MacDon Trimble Autopilot Ready kit MD B5995 Installation instruction MD 147856 is included in the bundle Ot...

Page 366: ...r Different Header Types and Configurations Header Type Description Header Configuration Additional Float Spring Kits D130XL 30 ft single reel double knife timed Transport D130XL 30 ft single reel double knife timed Transport Upper Cross Auger Vertical Knives MD B6047 D135XL 35 ft single reel double knife untimed Base D135XL 35 ft single reel double knife untimed Transport MD B6047 D135XL 35 ft si...

Page 367: ...its for Different Header Types and Configurations Header Type Description Header Configuration Additional Float Spring Kits D145XL 45 ft double reel double knife untimed Transport Upper Cross Auger Vertical Knives MD B6106 6 2 4 Double Windrow Attachment DWA Allows augerand rotary headers to lay a double windrow when installed on a self propelled windrower The kit includes a draper deck linkage as...

Page 368: ... 3 3 Ballast Ballast kits are for draper headers only For operation on steep hills additional ballast sets beyond the recommended chart below may be installed Initial rear ballast package MD B6053 1 unit 163 kg 360 lb Additional rear ballast package MD B6054 2 units 163 kg 360 lb each Instruction MD 147752 is included Table 6 3 Available Ballast Kits for Different Header Types and Configurations H...

Page 369: ...auger Vertical knives D140XL 40 ft double reel double knife untimed Base D140XL 40 ft double reel double knife untimed Transport D140XL 40 ft double reel double knife untimed Transport Upper cross auger Vertical knives 1 D145XL 45 ft double reel double knife untimed Base 1 D145XL 45 ft double reel double knife untimed Transport 1 1 D145XL 45 ft double reel double knife untimed Transport Upper cros...

Page 370: ......

Page 371: ... prime system System Priming page 290 Improper type of fuel Use proper fuel for operating conditions 5 1 2 Fuel Specifications page 235 Crankcase oil too heavy Use recommended oil 5 1 3 Lubricants Fluids and System Capacities page 236 Low battery output Have battery tested Check battery electrolyte level Poor battery connection Clean and tighten loose connections 5 13 1 Batteries page 305 Faulty s...

Page 372: ...aler Crankcase oil too light Use recommended oil 5 1 3 Lubricants Fluids and System Capacities page 236 High oil consumption Oil leaks Check for leaks around gaskets seals and drain plugs 5 6 1 Checking Engine Oil Level page 256 Unsteady fuel supply Change filter on fuel tank vent line Replace clogged fuel filter 5 11 1 Removing and Installing the Fuel Tank Vent Filter page 293 and 5 10 1 Maintain...

Page 373: ...exhaust canisters 5 9 5 Inspecting Exhaust System page 286 Improper type of fuel Use proper fuel 5 1 2 Fuel Specifications page 235 High or low engine temperature Remove and check thermostat Improper valve clearance Lack of power Faulty injectors Contact Dealer Engine temperature below normal Defective thermostat Remove and check thermostat Contact Dealer Check coolant level 5 6 6 Checking Engine ...

Page 374: ...g system 5 12 1 Changing Engine Coolant page 298 Defective thermostat Remove and check thermostat Defective temperature gauge or sender Check coolant temperature with thermometer Replace gauge if necessary Engine overheats Defective water pump Contact Dealer Contact Dealer Clogged or dirty air cleaner Service air cleaner Cleaning Primary Air Filter page 283 Engine overloaded Reduce ground speed Dr...

Page 375: ... Disengage header Engaging and Disengaging the Header page 185 Relay not functioning Check relay and wire connections Main fuse defective blown Replace main fuse Key power fuse blown Replace Checking and Replacing Fuses page 337 Key switch worn or terminals loose Contact Dealer Switch at Interlock not closed or defective Adjust switch or replace Contact your Dealer Contact Dealer Starter cranks sl...

Page 376: ...ace worn belt Replacing Engine Belt page 320 Alternator or voltage regulator not connected properly Connect properly 5 13 1 Batteries page 305 Low voltage and or battery will not charge Dirty or defective alternator defective voltage regulator or high resistance in circuit Defective light switch Contact Dealer Contact Dealer Lights dim High resistance in circuit or poor ground on lights Check the ...

Page 377: ...e 333 Broken wiring Check wiring for broken wire or shorts Poor ground on lights Clean and tighten ground wires Open or defective circuit breaker Check circuit breaker 5 14 8 Accessing Circuit Breakers and Fuses page 335 Defective relay Replace relay Replacing Circuit Breakers and Relays page 337 Lights do not light Defective light switch Contact Dealer Contact Dealer Turn signals or indicators sh...

Page 378: ...ttons page 77 Reel and Disc Speed Switch page 73 Reel and or conveyor not turning Appropriate solenoid on flow control block not being energized Contact Dealer Reel and or conveyor turns but lacks power Relief pressure too low Check adjust clean relief valve Contact Dealer Hydraulic oil high temperature alarm Hydraulic oil cooling system not working properly Check clean cooling box 5 8 2 Cleaning ...

Page 379: ...vating switch Couplers not connected Faulty pump or flow controls Control solenoids disconnected Contact Dealer Header drive not engaging Header ID not detected Attach header or check wiring Contact your Dealer Relief valve setting too low Contact Dealer Contact Dealer Header drive lacks power Header drive overload Reduce ground speed Warning alarm sounds Relief valve setting too low Contact Deale...

Page 380: ...ility on a grade or pulling out of a ditch Relief valve in tandem pump dirty or damaged Replace relief valve Leakage at pump or motor Binding or interference with controls under cab Contact Dealer With steering wheel centered one wheel pulls more than the other Faulty relief valve Repair or replace valve Contact Dealer Contact Dealer Loose hardware on pump controls Repair or tighten Brakes binding...

Page 381: ...es not pull in forward or reverse Failed pump motor or final drive Contact Dealer Contact Dealer Mechanical interference in steering or ground speed linkage Remove interference Contact Dealer Brakes binding or not releasing fully Check charge pressure Faulty pump or motor Contact Dealer Contact Dealer Air in system Check lines for leakage Hydraulic line clamps loose Tighten clamps Excessive noise ...

Page 382: ...erlock springs not pulling interlock closed Replace or reattach springs Steering wheel will not unlock Faulty switch on Park Replace switch or adjust Contact Dealer Insufficient road speed Ground speed limit too low Increase limit Adjusting Ground Speed Limit page 126 Servo not adjusted properly Fault with wheel motor control GSL position sensor not calibrated or damaged Contact Dealer Contact Dea...

Page 383: ...page 271 Evaporator clogged Clean evaporator Cleaning Air Conditioning A C Evaporator Core page 314 Blower fan operating but no air coming into cab Air flow passage blocked Remove blockage Heater shut off valve at engine closed Open valve 3 10 1 Heater Shut Off Valve page 60 Defective thermostat in engine water outlet manifold Replace thermostat Heater temperature control defective Replace control...

Page 384: ...e drive belt and or tighten to specifications Tensioning Air Conditioner A C Compressor Belts page 321 and Replacing Air Conditioner A C Compressor Belts page 322 Dirty filters Clean fresh air and recirculation filters 5 8 1 Servicing Return Air Filter page 271 Broken or disconnected electrical wire Check all terminals for loose connections check wiring for hidden breaks Broken or disconnected gro...

Page 385: ...oor Cleaning Air Conditioning A C Evaporator Core page 314 Refrigerant low Clogged expansion valve Clogged receiver drier Excessive moisture in system Air in system Air conditioning not producing sufficient cooling sufficient cooling defined as when air temperature in cab measured at louvered vent can be maintained at 14 C 57 F below ambient air temperature Blower motor sluggish in operation Conta...

Page 386: ... Conditioner A C Compressor Belts page 322 Noisy clutch Remove clutch for service or replacement as required Noisy compressor Check mountings and repair Remove compressor for service or replacement Compressor oil level low Add SP 15 PAG refrigerant oil Air conditioning system too noisy Blower fan noisy due to excessive wear Remove blower motor for service or replacement as necessary Contact Dealer...

Page 387: ...ted for operator s weight Adjust seat suspension 3 3 3 Suspension and Height page 43 High air pressure in tires Deflate to proper pressure 5 6 4 Inflating Drive Wheel Tires page 259 and 5 6 5 Inflating Caster Tires page 261 Rough ride Cab suspension too stiff Adjust suspension Contact Dealer 214053 375 Revision A ...

Page 388: ......

Page 389: ... Nuts When applying torque to finished jam nuts multiply the torque applied to regular nuts by f 0 65 Self Tapping Screws Standard torque is to be used not to be used on critical or structurally important joints 8 1 1 Metric Bolt Specifications Table 8 1 Metric Class 8 8 Bolts and Class 9 Free Spinning Nut Torque N m Torque ft lbf in lbf Nominal Size A Min Max Min Max 3 0 5 1 4 1 6 13 14 3 5 0 6 2...

Page 390: ...16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 8 2 Bolt Grades Table 8 3 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Torque N m Torque ft lbf in lbf Nominal Size A Min Max Min Max 3 0 5 1 8 2 18 19 3 5 0 6 2 8 3 1 27 30 4 0 7 4 2 4 6 41 45 5 0 8 8 4 9 3 82 91 6 1 0 14 3 15 8 140 154 8 1 25 38 42 28 31 10 1 5 75 83 56 62 12 1 75 132 145 97 108 14 2 0 210 232 ...

Page 391: ...Size A Min Max Min Max 3 0 5 1 3 1 5 12 13 3 5 0 6 2 1 2 3 19 21 4 0 7 3 1 3 4 28 31 5 0 8 6 3 7 56 62 6 1 0 10 7 11 8 95 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 Figure 8 4 Bolt Grades 214053 379 Revision A ...

Page 392: ... Table 8 5 Metric Bolt Bolting into Cast Aluminum Bolt Torque 8 8 Cast Aluminum 10 9 Cast Aluminum Nominal Size A N m ft lbf N m ft lbf M3 1 M4 4 2 6 M5 8 5 5 M6 9 6 12 9 M8 20 14 28 20 M10 40 28 55 40 M12 70 52 100 73 M14 M16 Figure 8 5 Bolt Grades 214053 380 Revision A ...

Page 393: ...is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A Figure 8 6 Hydraulic Fitting 5 Install fitting B into port until back up washer D and O ring A contact part face E 6 Position angle fittings by unscrewing no more than one turn 7 Turn lock nut C down to washer D and tighten to torque shown Use two wrenches one on fitting B and other on lock nut C 8 Check final condi...

Page 394: ...4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 142 20 1 5 8 12 221 243 163 179 24 1 7 8 12 270 298 199 220 32 2 1 2 12 332 365 245 269 20 Torque values shown are based on lubricated connections as in reassembly 214053 382 Revision A ...

Page 395: ...Check final condition of fitting Figure 8 8 Hydraulic Fitting Table 8 7 O Ring Boss ORB Hydraulic Fittings Non Adjustable Torque Value21 SAE Dash Size Thread Size in N m ft lbf in lbf 2 5 16 24 6 7 53 62 3 3 8 24 12 13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 ...

Page 396: ...r C comes in full contact with O ring B 4 Thread tube or hose nut D until hand tight The nut should turn freely until it is bottomed out 5 Torque fittings according to values in Table 8 8 O Ring Face Seal ORFS Hydraulic Fittings page 385 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches when assembling unio...

Page 397: ... 3 8 40 44 29 32 8 13 16 1 2 55 61 41 45 10 1 5 8 80 88 59 65 12 1 3 16 3 4 115 127 85 94 14 Note23 7 8 16 1 7 16 1 150 165 111 122 20 1 11 16 1 1 4 205 226 151 167 24 1 2 1 1 2 315 347 232 256 32 2 1 2 2 510 561 376 414 22 Torque values and angles shown are based on lubricated connection as in reassembly 23 O ring face seal type end not defined for this tube size 214053 385 Revision A ...

Page 398: ...s finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignment 5 Clean all residue and any excess thread conditioner with appropriate cleaner 6 Assess final condition of fitting Pay special attention to possibility of cracks to port opening 7 Mark final position of fitting If a fitting leaks disassemble fitting and check for damage NOTE Ov...

Page 399: ...egapascals MPa x 145 038 Pressure bar Non SI bar x 14 5038 pounds per square inch psi Newton meters N m x 0 7376 pound feet or foot pounds ft lbf Torque Newton meters N m x 8 8507 pound inches or inch pounds in lbf Temperature Celsius C C x 1 8 32 degrees Fahrenheit F meters per minute m min x 3 2808 feet per minute ft min meters per second m s x 3 2808 feet per second ft s Velocity kilometers per...

Page 400: ...cations 25 HVAC box 104 Master controller and connected expansion modules 176 Roof relay module 178 Chassis relay module 190 Console and ground speed lever GSL NOTE The Harvest Performance Tracker HPT displays the windrower fault codes as a sequence of three numbers 214053 388 Revision A ...

Page 401: ...43 2 Electrical system Console Failure of the 2 5v a d converter reference voltage Check console wiring for damage Contact Dealer 190 2662 3 Electrical system Console Throttle input has a voltage too high Contact Dealer 190 2662 4 Electrical system Console Throttle input has a voltage too low Contact Dealer 190 2662 14 Electrical system Console Throttle inputs failed the plausibility check Contact...

Page 402: ...el level CAN error Contact Dealer 104 521000 8 Electrical system Fuel level Vreff error Reference voltage error Check sensor wiring for damage 104 521000 7 Electrical system Fuel level Math error Key off Wait 2 minutes for battery disconnect to open then restart 104 521003 9 Electrical system GSL position Out of range Sensor out of range Contact Dealer to adjust sensor and recalibrate Working rang...

Page 403: ...ystem Hydraulic oil temp Low error Sensor voltage below 0 5V Check sensor power supply Replace sensor if necessary 104 521006 6 Electrical system Hydraulic oil temp High error Sensor voltage above 4 5 V Check for wiring damage Replace sensor if necessary 104 521006 X Electrical system Hydraulic oil temp CAN error Contact Dealer 104 521006 8 Electrical system Hydraulic oil temp Vreff error Referenc...

Page 404: ...t sensor and recalibrate Working range is 0 5V to 4 5V 104 521012 3 Electrical system AHHC sensor B Low alarm Sensor voltage below 0 5V Check sensor power supply Adjust and recalibrate or replace sensor if necessary 104 521012 4 Electrical system AHHC sensor B High alarm Sensor voltage above 4 5 V Check for wiring damage Adjust and recalibrate or replace sensor if necessary 104 521012 5 Electrical...

Page 405: ...ck for wiring damage Adjust and recalibrate or replace sensor if necessary 104 521015 X Electrical system AHHC sensor C CAN error Contact Dealer 104 521015 8 Electrical system AHHC sensor C Vreff error Reference voltage error Check sensor wiring for damage 104 521015 7 Electrical system AHHC sensor C Math error Key off Wait 2 minutes for battery disconnect to open then restart 104 521018 9 Electri...

Page 406: ...or power supply Adjust and recalibrate or replace sensor if necessary 104 521021 4 Electrical system Reel height High alarm Sensor voltage above 4 5 V Check for wiring damage Adjust and recalibrate or replace sensor if necessary 104 521021 5 Electrical system Reel height Low error Sensor voltage below 0 5V Check sensor power supply Adjust and recalibrate or replace sensor if necessary 104 521021 6...

Page 407: ...4 521024 8 Electrical system Reel fore aft Vreff error Reference voltage error Check sensor wiring for damage 104 521024 7 Electrical system Reel fore aft Math error Key off Wait 2 minutes for battery disconnect to open then restart 104 521027 9 Electrical system Lateral tilt Out of range Sensor out of range Adjust sensor and recalibrate Working range is 0 5V to 4 5V 104 521027 3 Electrical system...

Page 408: ...sary 104 521030 5 Electrical system LH float cyl Low error Sensor voltage below 0 5V Check sensor power supply Adjust and recalibrate or replace sensor if necessary 104 521030 6 Electrical system LH float cyl High error Sensor voltage above 4 5 V Check for wiring damage Adjust and recalibrate or replace sensor if necessary 104 521030 X Electrical system LH float cyl CAN error Contact Dealer 104 52...

Page 409: ...cal system RH float cyl Low alarm Sensor voltage below 0 5V Check sensor power supply Adjust and recalibrate or replace sensor if necessary 104 521036 4 Electrical system RH float cyl High alarm Sensor voltage above 4 5 V Check for wiring damage Adjust and recalibrate or replace sensor if necessary 104 521036 5 Electrical system RH float cyl Low error Sensor voltage below 0 5V Check sensor power s...

Page 410: ...al system Knife pressure Math error Key off Wait 2 minutes for battery disconnect to open then restart 104 521042 9 Electrical system Reel pressure Out of range Sensor out of range Check sensor wiring and Replace sensor if necessary 104 521042 3 Electrical system Reel pressure Low alarm Sensor voltage below 0 5V Check sensor power supply Adjust and recalibrate or Replace sensor if necessary 104 52...

Page 411: ...ystem Header tilt High error Sensor voltage above 4 5 V Check for wiring damage Adjust and recalibrate or replace sensor if necessary 104 521045 X Electrical system Header tilt CAN error Contact Dealer 104 521045 8 Electrical system Header tilt Vreff error Reference voltage error Check sensor wiring for damage 104 521045 7 Electrical system Header tilt Math error Key off Wait 2 minutes for battery...

Page 412: ...em Charge pressure High alarm Sensor voltage above 4 5 V Check for wiring damage and replace sensor as necessary 104 521051 5 Electrical system Charge pressure Low error Sensor voltage below 0 5V Check sensor power supply and replace sensor as necessary 104 521051 6 Electrical system Charge pressure High error Sensor voltage above 4 5 V Check for wiring damage and replace sensor as necessary 104 5...

Page 413: ...9 Electrical system Header ID1 CAN error Contact Dealer 104 521067 19 Electrical system Header ID2 CAN error Contact Dealer 104 521068 19 Electrical system Header ID3 CAN error Contact Dealer 104 521069 19 Electrical system Header ID4 CAN error Contact Dealer 104 521070 19 Electrical system Header ID5 CAN error Contact Dealer 104 521071 2 Electrical system LH wheel motor Low alarm Sensor voltage b...

Page 414: ...fe speed disc speed Condition exists No knife disc speed feedback Estimated speed will be used This will exclude knife disc speed changes when selecting buttons A B and C on ground speed lever 104 521074 2 Electrical system Reel speed Low alarm Sensor voltage below 0 5V Check sensor power supply Check sensor adjustment and replace if necessary 104 521074 3 Electrical system Reel speed High alarm S...

Page 415: ...r spd CAN error Contact Dealer 104 521077 2 Electrical system RH draper idler spd Low alarm Sensor voltage below 0 5V Check sensor power supply Check sensor adjustment and replace if necessary 104 521077 3 Electrical system RH draper idler spd High alarm Sensor voltage above 4 5 V Check for wiring damage Check sensor adjustment and replace if necessary 104 521077 31 Electrical system RH draper idl...

Page 416: ...and replace sensor as necessary 104 521080 4 Electrical system RH wheel motor Open load Check wiring for damage or breaks Contact Dealer 104 521080 3 Electrical system RH wheel motor Over load High current on circuit Check wiring for damage Contact Dealer 104 521080 2 Electrical system RH wheel motor Saturated Check sensor wiring for damage and replace sensor as necessary 104 521080 X Electrical s...

Page 417: ...circuit for damage Contact Dealer 104 521083 X Electrical system Header tilt CAN error Check sensor wiring for damage Replace sensor if necessary 104 521085 3 Electrical system Reel drive PWM Out of range Check sensor wiring for damage Replace sensor as necessary 104 521085 4 Electrical system Reel drive PWM Open load Check circuit for damage Contact Dealer 104 521085 5 Electrical system Reel driv...

Page 418: ...or Check wiring for damage 104 521087 9 Electrical system Master controller No contact Contact Dealer 104 521087 10 Electrical system Master controller Multiaddress Contact Dealer 104 521087 11 Electrical system Master controller Undefined Contact Dealer 104 521087 8 Electrical system Master controller Address error CAN Address Error Contact Dealer 104 521092 1 Electrical system Ext module firewal...

Page 419: ...ystem Ext module chassis High battery voltage Battery voltage is high Contact Dealer 104 521097 5 Electrical system Ext module chassis No contact Check wiring and power supply to chassis extension module 104 521097 6 Electrical system Ext module chassis Address error CAN Address Error Contact Dealer 104 521097 8 Electrical system Ext module chassis Undefined Contact Dealer 104 521097 7 Electrical ...

Page 420: ...relay module 176 521111 4 Electrical system Low beam lights cab fwd EK2 relay normally closed contact is open Check chassis relay module 176 521111 5 Electrical system Low beam lights cab fwd EK2 relay coil is not receiving power Check wiring to chassis relay module EK2 Contact Dealer 176 521111 6 Electrical system Low beam lights cab fwd EK2 relay normally open contact is shorted Check chassis re...

Page 421: ...chassis relay module 176 521127 4 Electrical system Corner lights cab fwd EK4 relay normally closed contact is open Check chassis relay module 176 521127 5 Electrical system Corner lights cab fwd EK4 relay coil is not receiving power Check wiring to chassis relay module EK4 Contact Dealer 176 521127 6 Electrical system Corner lights cab fwd EK4 relay normally open contact is shorted Check chassis ...

Page 422: ...ck chassis relay module 176 521143 4 Electrical system High beam lights cab fwd EK6 relay normally closed contact is open Check chassis relay module 176 521143 5 Electrical system High beam lights cab fwd EK6 relay coil is not receiving power Check wiring to chassis relay module EK6 Contact Dealer 176 521143 6 Electrical system High beam lights cab fwd EK6 relay normally open contact is shorted Ch...

Page 423: ...n contact is open Check chassis relay module 176 521159 4 Electrical system Cab swath lights roof EK8 relay normally closed contact is open Check chassis relay module 176 521159 5 Electrical system Cab swath lights roof EK8 relay coil is not receiving power Check wiring to chassis relay module EK8 Contact Dealer 176 521159 6 Electrical system Cab swath lights roof EK8 relay normally open contact i...

Page 424: ...elay module 176 521175 4 Electrical system Dome light cab EK10 relay normally closed contact is open Check chassis relay module 176 521175 5 Electrical system Dome light cab EK10 relay coil is not receiving power Check wiring to chassis relay module EK10 Contact Dealer 176 521175 6 Electrical system Dome light cab EK10 relay normally open contact is shorted Check chassis relay module 176 521175 7 ...

Page 425: ...s not receiving power Contact Dealer 178 521186 6 Electrical system Brake lights cab fwd BK1 relay normally open contact is shorted Replace relay 178 521186 7 Electrical system Brake lights cab fwd BK1 relay normally closed contact is shorted Replace relay 178 521186 F Electrical system Brake lights cab fwd BK1 relay location not used Check chassis module for missing relay Replace relay 178 521194...

Page 426: ...not receiving power Contact Dealer 178 521202 6 Electrical system LH turn signal BK7 relay normally open contact is shorted Replace relay 178 521202 7 Electrical system LH turn signal BK7 relay normally closed contact is shorted Replace relay 178 521202 F Electrical system LH turn signal BK7 relay location not used Check chassis module for missing relay Replace relay 178 521210 1 Electrical system...

Page 427: ...ine fwd BK6 relay coil is not receiving power Contact Dealer 178 521218 6 Electrical system Low beam lights engine fwd BK6 relay normally open contact is shorted Replace relay 178 521218 7 Electrical system Low beam lights engine fwd BK6 relay normally closed contact is shorted Replace relay 178 521218 F Electrical system Low beam lights engine fwd BK6 relay location not used Check chassis module ...

Page 428: ...ot receiving power Contact Dealer 178 521234 6 Electrical system Wiper cab fwd BK9 relay normally open contact is shorted Replace relay 178 521234 7 Electrical system Wiper cab fwd BK9 relay normally closed contact is shorted Replace relay 178 521234 F Electrical system Wiper cab fwd BK9 relay location not used Check chassis module for missing relay Replace relay 178 521242 1 Electrical system Wip...

Page 429: ...oil is not receiving power Contact Dealer 178 521250 6 Electrical system Float manifold selector 1 2 BK4 relay normally open contact is shorted Replace relay 178 521250 7 Electrical system Float manifold selector 1 2 BK4 relay normally closed contact is shorted Replace relay 178 521250 F Electrical system Float manifold selector 1 2 BK4 relay location not used Check chassis module for missing rela...

Page 430: ...6 Electrical system Washer BK12 relay normally open contact is shorted Replace relay 178 521274 7 Electrical system Washer BK12 relay normally closed contact is shorted Replace relay 178 521274 F Electrical system Washer BK12 relay location not used Check chassis module for missing relay Replace relay 178 521282 B Electrical system HS driver fault chas High side driver is reporting a fault conditi...

Page 431: ...k roof relay module 176 521297 2 Electrical system Cab swath lights roof EC5 circuit breaker not powered Check wiring to roof relay module EC5 circuit breaker Contact Dealer 176 521297 3 Electrical system Cab swath lights roof EC5 circuit breaker not used Contact Dealer 176 521300 1 Electrical system High beam lights cab fwd EC6 circuit breaker blown Check roof relay module 176 521300 2 Electrical...

Page 432: ...tem Dome light cab EC10 circuit breaker not powered Check wiring to roof relay module EC10 circuit breaker Contact Dealer 176 521312 3 Electrical system Dome light cab EC10 circuit breaker not used Contact Dealer 178 521315 1 Electrical system Brake lights cab fwd BF1 fuse blown Replace blown fuse in chassis relay module 178 521315 2 Electrical system Brake lights cab fwd BF1 fuse not powered Cont...

Page 433: ...wd BF5 fuse not used Install fuse in chassis relay module 178 521330 1 Electrical system LH turn signal BF6 fuse blown Replace blown fuse in chassis relay module 178 521330 2 Electrical system LH turn signal BF6 fuse not powered Contact Dealer 178 521330 3 Electrical system LH turn signal BF6 fuse not used Install fuse in chassis relay module 178 521333 1 Electrical system RH turn signal BF7 fuse ...

Page 434: ...S Open load Check wiring for damage or breaks Contact Dealer 104 521359 4 Electrical system Brake release HS Over load High current on circuit Check wiring for damage Contact Dealer 104 521359 X Electrical system Brake release HS CAN error Contact Dealer 104 521360 3 Electrical system Brake release LS Open load Check wiring for damage or breaks Contact Dealer 104 521360 4 Electrical system Brake r...

Page 435: ...oad Check wiring for damage or breaks Contact Dealer 104 521365 4 Electrical system Ignition LS Over load High current on circuit Check wiring for damage Contact Dealer 104 521365 X Electrical system Ignition LS CAN error Contact Dealer 104 521366 3 Electrical system Starter relay HS Open load Check wiring for damage or breaks Contact Dealer 104 521366 4 Electrical system Starter relay HS Over loa...

Page 436: ...r load High current on circuit Check wiring for damage Contact Dealer 104 521370 X Electrical system Reel aux lift selector CAN error Contact Dealer 104 521371 3 Electrical system Reel retract O P Open load Check wiring for damage or breaks Contact Dealer 104 521371 4 Electrical system Reel retract O P Over load High current on circuit Check wiring for damage Contact Dealer 104 521371 X Electrical...

Page 437: ...or Contact Dealer 104 521376 3 Electrical system Deck shift left O P Open load Check wiring for damage or breaks Contact Dealer 104 521376 4 Electrical system Deck shift left O P Over load High current on circuit Check wiring for damage Contact Dealer 104 521376 X Electrical system Deck shift left O P CAN error Contact Dealer 104 521377 3 Electrical system Deck shift right O P Open load Check wiri...

Page 438: ...ust O P Over load High current on circuit Check wiring for damage Contact Dealer 104 521381 X Electrical system LH float adjust O P CAN error Contact Dealer 104 521383 15 Windrower Hydraulic oil hot Above norm least severe Clean cooler cores with compressed air If condition persists with clean cores contact Dealer 104 521383 0 Windrower Hyd oil very hot Above norm most severe Clean cooler cores wi...

Page 439: ...l system LH turn signal CAN error Contact Dealer 190 521393 3 Electrical system RH turn signal Switch error Check switch for damage or binding Contact Dealer 190 521393 4 Electrical system RH turn signal CAN error Contact Dealer 190 521394 3 Electrical system Hazard Switch error Check switch for damage or binding Contact Dealer 190 521394 4 Electrical system Hazard CAN error Contact Dealer 190 521...

Page 440: ...1 3 Electrical system Draper speed increase Switch error Check switch for damage or binding Contact Dealer 190 521401 4 Electrical system Draper speed increase CAN error Contact Dealer 190 521402 3 Electrical system Road lights Switch error Check switch for damage or binding Contact Dealer 190 521402 4 Electrical system Road lights CAN error Contact Dealer 190 521403 3 Electrical system High beam ...

Page 441: ...itch error Check switch for damage or binding Contact Dealer 190 521409 4 Electrical system Wiper CF CAN error Contact Dealer 190 521410 3 Electrical system Field lights Switch error Check switch for damage or binding Contact Dealer 190 521410 4 Electrical system Field lights CAN error Contact Dealer 190 521411 3 Electrical system F2 button Switch error Check switch for damage or binding Contact D...

Page 442: ...ystem AC on off Switch error Check switch for damage or binding Contact Dealer 190 521417 4 Electrical system AC on off CAN error Contact Dealer 190 521418 3 Electrical system AC defrost Switch error Check switch for damage or binding Contact Dealer 190 521418 4 Electrical system AC defrost CAN error Contact Dealer 190 521419 3 Electrical system AC auto fan spd Switch error Check switch for damage...

Page 443: ... Check switch for damage or binding Contact Dealer 190 521425 4 Electrical system F6 button CAN error Contact Dealer 190 521426 3 Electrical system Header stop NC Switch error Check switch for damage or binding Contact Dealer 190 521426 4 Electrical system Header stop NC CAN error Contact Dealer 190 521427 3 Electrical system Header reverse Switch error Check switch for damage or binding Contact D...

Page 444: ...4 3 Electrical system Throttle Switch error Check switch for damage or binding Contact Dealer 190 521434 4 Electrical system Throttle CAN error Contact Dealer 190 521435 3 Electrical system Batt disc Close Switch error Check switch for damage or binding Contact Dealer 190 521435 4 Electrical system Batt disc Close CAN error Contact Dealer 190 521436 3 Electrical system Horn Switch error Check swit...

Page 445: ...pe Switch error Check switch for damage or binding Contact Dealer 190 521443 4 Electrical system Escape CAN error Contact Dealer 190 521444 3 Electrical system Autosteer Switch error Check switch for damage or binding Contact Dealer 190 521444 4 Electrical system Autosteer CAN error Contact Dealer 190 521445 3 Electrical system Tilt extend Switch error Check switch for damage or binding Contact De...

Page 446: ...lectrical system Reel knf spd Switch error Check switch for damage or binding Contact Dealer 190 521451 4 Electrical system Reel knf spd CAN error Contact Dealer 190 521452 3 Electrical system Reel knf spd Switch error Check switch for damage or binding Contact Dealer 190 521452 4 Electrical system Reel knf spd CAN error Contact Dealer 190 521453 3 Electrical system Reel fore Switch error Check sw...

Page 447: ... RH wheel only Auto reel and auto draper speed performance will be impacted while turning 104 521460 2 Windrower Wheel speed RH wheel speed sensor Check RH wheel speed sensor and wiring Reading speed off LH wheel only Auto reel and auto draper speed performance will be impacted while turning 104 521460 3 Windrower Wheel speed LH RH wheel speed sensor Check RH and LH wheel speed sensors and wiring ...

Page 448: ...Electrical system Module chassis relay Error module chassis relay Contact Dealer 178 521473 1 Electrical system Module chassis relay Error module chassis relay Contact Dealer 176 521474 1 Electrical system Module roof relay Error module roof mVEC Contact Dealer 176 521475 1 Electrical system Module roof relay Error module roof mVEC Contact Dealer 176 521476 1 Electrical system Module roof relay Er...

Page 449: ...17 31 Electrical system Console There was an error reading the serial data for the console buttons Contact Dealer 190 524129 31 Electrical system Console Communications lost with the GSL handle Contact Dealer 190 524130 31 Electrical system Console There is a stuck button on the handle at power up Contact Dealer 190 524131 31 Electrical system Console There is a stuck button on the console at powe...

Page 450: ...265 6 Electrical system Console The horn output is drawing more than 6A Contact Dealer 190 524266 6 Electrical system Console The battery on relay coil is drawing more than 2 5A Contact Dealer 190 524267 6 Electrical system Console The battery off relay coil is drawing more than 2 5A Contact Dealer 214053 438 Revision A ...

Page 451: ...c intermittent or incorrect 10 Amber 242 Wheel based vehicle speed Wheel based vehicle speed sensor circuit tampering has been detected abnormal rate of change 84 19 Amber 3525 Wheel based vehicle speed Wheel based vehicle speed received network data in error 0 Red 148 Accelerator pedal position 1 Accelerator pedal or lever position sensor 1 data valid but above normal operational range most sever...

Page 452: ...ssure data valid but below normal operational range most severe level 2 Amber 435 Engine oil pressure Engine oil rifle pressure data erratic intermittent or incorrect 3 Amber 135 Engine oil pressure Engine oil rifle pressure 1 sensor circuit voltage above normal or shorted to high source 4 Amber 141 Engine oil pressure Engine oil rifle pressure 1 sensor circuit voltage below normal or shorted to l...

Page 453: ...rmal operational range most severe level 3 Amber 153 Engine intake manifold 1 temperature Intake manifold 1 temperature sensor circuit voltage above normal or shorted to high source 4 Amber 154 Engine intake manifold 1 temperature Intake manifold 1 temperature sensor circuit voltage below normal or shorted to low source 15 None 2964 Engine intake manifold 1 temperature Intake manifold 1 temperatur...

Page 454: ...e below normal or shorted to low source 9 Amber 3613 SAE J1939 multiplexing PGN timeout SAE J1939 multiplexing PGN timeout error abnormal update rate 17 Amber blinking 2448 Engine coolant level Coolant level data valid but below normal operating range least severe level 18 Amber 197 Engine coolant level Coolant level data valid but below normal operating range moderately severe level 111 19 Amber ...

Page 455: ...ic intermittent or incorrect 190 16 Amber 2468 Engine speed Engine crankshaft speed position data valid but above normal operating range moderately severe level 9 Amber 3328 Transmission output shaft speed Transmission output shaft speed abnormal update rate 16 Amber 349 Transmission output shaft speed Transmission output shaft speed data valid but above normal operating range moderately severe le...

Page 456: ...tage above normal or shorted to high source 442 4 Amber 3766 Auxiliary temperature 2 Auxiliary temperature sensor input 2 circuit voltage below normal or shorted to low source 2 Amber 431 Accelerator pedal 1 low idle switch Accelerator pedal or lever idle validation switch data erratic intermittent or incorrect 13 Red 432 Accelerator pedal 1 low idle switch Accelerator pedal or lever idle validati...

Page 457: ... actuator driver circuit abnormal update rate 11 Amber 2198 Engine variable geometry turbocharger actuator 1 VGT actuator driver circuit root cause not known 12 Red 2634 Engine variable geometry turbocharger actuator 1 VGT actuator controller bad intelligent device or component 13 Amber 1898 Engine variable geometry turbocharger actuator 1 VGT actuator controller out of calibration 13 Red 2449 Eng...

Page 458: ...jector solenoid driver cylinder 6 circuit current below normal or open circuit 656 7 Amber 1145 Engine injector cylinder 06 Injector solenoid driver cylinder 6 mechanical system not responding or out of adjustment 3 Amber 584 Engine starter motor relay Starter relay driver circuit voltage above normal or shorted to high source 677 4 Amber 585 Engine starter motor relay Starter relay driver circuit...

Page 459: ...ource 1081 9 Amber 3555 Engine wait to start lamp Engine wait to start lamp abnormal update rate 3 Amber 691 Engine turbocharger 1 compressor intake temperature Turbocharger 1 compressor intake temperature circuit voltage above normal or shorted to high source 1172 4 Amber 692 Engine turbocharger 1 compressor intake temperature Turbocharger 1 compressor intake temperature circuit voltage below nor...

Page 460: ...r 4 condition exists 1327 31 Amber 1658 Engine misfire cylinder 5 Engine misfire cylinder 5 condition exists 1328 31 Amber 1659 Engine misfire cylinder 6 Engine misfire cylinder 6 condition exists 3 Amber 272 Engine fuel pump pressurizing assembly 2 Engine fuel pump pressurizing assembly 1 circuit voltage above normal or shorted to high source 4 Amber 271 Engine fuel pump pressurizing assembly 1 E...

Page 461: ...Tachograph output shaft speed abnormal update rate 13 Amber 5248 Tachograph output shaft speed Tachograph output shaft speed out of calibration 1623 19 Amber 3213 Tachograph output shaft speed Tachograph output shaft speed received network data in error 1632 14 Amber 2998 Engine torque limit feature Engine torque limit feature special instructions 0 Amber 4789 Fan speed Fan speed data valid but ab...

Page 462: ...k level sensor out of calibration 17 Amber Blinking 3497 Aftertreatment 1 diesel exhaust fluid tank level Aftertreatment 1 diesel exhaust fluid tank level data valid but below normal operating range least severe level 1761 18 Amber Blinking 3498 Aftertreatment 1 diesel exhaust fluid tank level Aftertreatment 1 diesel exhaust fluid tank level data valid but below normal operating range moderately s...

Page 463: ...vel 2 Amber 1679 Aftertreatment 1 diesel exhaust fluid tank temperature Aftertreatment 1 diesel exhaust fluid tank temperature data erratic intermittent or incorrect 3 Amber 1678 Aftertreatment 1 diesel exhaust fluid tank temperature Aftertreatment 1 diesel exhaust fluid tank temperature sensor voltage above normal or shorted to high source 4 Amber 1677 Aftertreatment 1 diesel exhaust fluid tank t...

Page 464: ...x Aftertreatment 1 outlet NOx sensor circuit voltage below normal or shorted to low source 9 Amber 2771 Aftertreatment 1 outlet NOx Aftertreatment 1 outlet NOx sensor abnormal update rate 10 Amber 3545 Aftertreatment 1 outlet NOx Aftertreatment 1 outlet NOx sensor abnormal rate of change 13 Amber 3717 Aftertreatment 1 outlet NOx Aftertreatment 1 outlet NOx sensor out of calibration 3226 20 Amber 3...

Page 465: ...k 1 heater Aftertreatment 1 diesel exhaust fluid tank heater voltage below normal or shorted to low source 7 Amber 3242 Aftertreatment 1 diesel exhaust fluid tank 1 heater Aftertreatment 1 diesel exhaust fluid tank heater mechanical system not responding or out of adjustment 16 Amber 1713 Aftertreatment 1 diesel exhaust fluid tank 1 heater Aftertreatment 1 diesel exhaust fluid tank heater data val...

Page 466: ...l system not responding or out of adjustment 9 Amber 3868 Aftertreatment 1 diesel exhaust fluid tank 1 quality Aftertreatment diesel exhaust fluid quality abnormal update rate 10 Amber 4277 Aftertreatment 1 diesel exhaust fluid tank 1 quality Aftertreatment diesel exhaust fluid quality abnormal rate of change 11 Amber 1715 Aftertreatment 1 diesel exhaust fluid tank 1 quality Aftertreatment diesel ...

Page 467: ...horted to high source 3513 4 Amber 1696 Sensor supply voltage 5 Sensor supply 5 voltage below normal or shorted to low source 3 Amber 515 Sensor supply voltage 6 Sensor supply 6 circuit voltage above normal or shorted to high source 3514 4 Amber 516 Sensor supply voltage 6 Sensor supply 6 circuit voltage below normal or shorted to low source 5 Amber 4743 Aftertreatment 1 diesel exhaust fluid tempe...

Page 468: ...treatment SCR conditioning inhibit switch data erratic intermittent or incorrect 4094 31 Amber 3543 NOx limits exceeded due to insufficient diesel exhaust fluid quality NOx limits exceeded due to insufficient reagent quality condition exists 4096 31 Amber 3547 NOx limits exceeded due to empty diesel exhaust fluid tank Aftertreatment diesel exhaust fluid tank empty condition exists 4185 31 Amber 14...

Page 469: ...bove normal or shorted to high source 4 Amber 3238 Aftertreatment 1 diesel exhaust fluid line heater 1 state Aftertreatment 1 diesel exhaust fluid line heater 1 circuit voltage below normal or shorted to low source 4340 5 Amber 3258 Aftertreatment 1 diesel exhaust fluid line heater 1 state Aftertreatment 1 diesel exhaust fluid line heater 1 circuit current below normal or open circuit 3 Amber 3239...

Page 470: ...ut above normal operational range most severe 2 Amber 3148 Aftertreatment 1 SCR catalyst outlet gas temperature Aftertreatment 1 SCR outlet temperature sensor data erratic intermittent or incorrect 3 Amber 3146 Aftertreatment 1 SCR catalyst outlet gas temperature Aftertreatment 1 SCR outlet temperature sensor circuit voltage above normal or shorted to high source 4 Amber 3147 Aftertreatment 1 SCR ...

Page 471: ...alyst outlet gas temperature sensor circuit Aftertreatment 1 diesel oxidation catalyst outlet gas temperature sensor circuit voltage above normal or shorted to high source 4 Amber 4534 Aftertreatment 1 diesel oxidation catalyst outlet gas temperature sensor circuit Aftertreatment 1 diesel oxidation catalyst outlet gas temperature sensor circuit voltage below normal or shorted to low source 15 Ambe...

Page 472: ...dation catalyst conversion efficiency data valid but below normal operating range moderately severe level 2 None 3755 Aftertreatment diesel exhaust fluid dosing valve Aftertreatment diesel exhaust fluid dosing valve data erratic intermittent or incorrect 5 Amber 3567 Aftertreatment diesel exhaust fluid dosing valve Aftertreatment diesel exhaust fluid dosing valve current below normal or open circu...

Page 473: ...ve condition exists 9 None 3843 Cruise control disable command Cruise control disable command abnormal update rate 5603 31 None 3845 Cruise control disable command Cruise control disable command condition exists 5605 31 None 3844 Cruise control pause command Cruise control pause command condition exists 3 Amber 4161 Aftertreatment diesel particulate filter temperature sensor module Aftertreatment ...

Page 474: ...elective catalytic reduction temperature sensor module Aftertreatment selective catalytic reduction temperature sensor module data valid but above normal 3 Amber 4168 Aftertreatment 1 diesel exhaust fluid supply module heater Aftertreatment 1 diesel exhaust fluid supply module heater voltage above normal or shorted to high 4 Amber 4169 Aftertreatment 1 diesel exhaust fluid supply module heater Aft...

Page 475: ... temperature sensor module voltage above normal or shorted to high source 4 Amber 5394 Aftertreatment diesel oxidation catalyst temperature sensor module Aftertreatment diesel oxidation catalyst temperature sensor module voltage below normal or shorted to low source 9 Amber 5391 Aftertreatment diesel oxidation catalyst temperature sensor module Aftertreatment diesel oxidation catalyst temperature ...

Page 476: ...ade pitch position sensor circuit voltage below normal or shorted to low source 520784 5 Amber 5185 Fan blade pitch Fan blade pitch mechanical system not responding or out of adjustment 520808 31 Amber 5291 Engine emergency shutdown switch active Engine emergency shutdown switch active condition exists 520809 31 Amber 5292 Excessive time since last engine air shutoff maintenance test Excessive tim...

Page 477: ...es 144 detaching from M1 Series 151 D1X or D1XL Series attaching header connecting center link 156 attaching to windrower connecting hydraulics 161 draper header supports 155 detaching from M1 Series 163 R85 16 foot attaching to M1240 windrower 167 detaching from M1240 windrower 175 automated steering autosteer engagement button 69 automated steering systems 353 B batteries battery cables 308 batt...

Page 478: ...options 213 definitions 29 detaching from windrower units with hydraulic center link 163 draper run screens 215 run screen 1 215 run screen 2 216 header float float options with deck shift 213 header position 194 leveling the header 195 reel fore aft position 194 reel height 194 hydraulic center link with optional self alignment kit attaching to M1240 156 hydraulic center link without self alignme...

Page 479: ...ning hood lower position 244 engine cooling system cooling module cleaning screens and components 272 275 engine coolant adding coolant 299 checking coolant level 262 checking coolant strength 316 draining coolant 298 engine faults faults and telltales 88 engine operation eco engine control EEC programming 119 engine aftertreatment switches manual SCR conditioning inhibit switches 122 engine speed...

Page 480: ...l tank 318 filling the fuel tank 113 263 fuel water separator 257 removing water from fuel system 258 removing installing fuel tank vent filter 293 fuel fluids and lubricants 235 priming the fuel system 290 fuses accessing fuses 335 checking and replacing 337 inspecting replacing 125A main fuses 344 G glossary 29 gps automated steering systems 353 ground speed lever GSL function group switches 71 ...

Page 481: ...0 R85 rotary header 228 reversing the header 185 headers attaching hydraulic center link for M1240 windrowers 167 D1 Series attaching to windrower draper header supports 155 D1X Series attaching header non self aligning hydraulic center link 156 self aligning hydraulic center link 156 attaching to windrower connecting hydraulics 161 detaching from windrower units with hydraulic center link 163 D1X...

Page 482: ...b forward mode field 52 road optional 53 road lights 53 engine forward mode road lights 54 field lights cab forward mode 52 flood lights adjusting front work lights field 325 headlights aligning headlights cab forward 324 aligning headlights engine forward 323 replacing headlight bulb engine forward 329 interior lights dome bulb and light assembly 333 LED lights replacing LED lights deluxe cab 330...

Page 483: ... 332 maintenance schedule 238 maintenance schedule record 240 preseason checks annual service 111 service intervals 10 hours or daily 256 100 hours 271 1000 hours 293 2000 hours 298 250 hours or annually 278 50 hours 266 500 hours or annually 288 annual service 305 as required 318 break in inspections 249 steering link pivots 312 wheels and tires caster wheels 348 drive wheels 345 maintenance safe...

Page 484: ...hts 56 turn signal hazard lights 57 operator amenities coat hook 62 manual storage 62 operator s console 62 window shades 62 operator console 39 operator presence system 41 291 engine and transmission 41 header drive 41 rear view mirrors 59 safety systems 291 seat belts 50 318 steering column and wheel 51 training seat 49 windrower controls 69 windshield wipers 58 options and attachments 353 autom...

Page 485: ... 120 soft keys 82 specifications battery specification 305 filter part numbers 237 fuel 235 torque specifications 377 windrower dimensions 36 windrower specifications 32 spm definitions 29 starting the engine 115 steering adjustments steering column 51 steering link pivots 312 steering wheel 51 storing windrowers 142 swath rollers 191 symbols definitions 106 108 windrower operating symbols 107 T t...

Page 486: ...r wheel all 351 raising caster wheel all 350 removing forked caster wheel 351 tightening anti shimmy dampener 250 drive wheels inflating drive wheel tire 259 lowering drive wheels 348 raising drive wheel 345 removing drive wheel 346 tightening drive wheel nuts 249 safety 7 wheel drive adding lubricant 285 changing lubricant 251 checking lubricant levels 284 windrower faults faults and telltales 88...

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Page 488: ...ates 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 103 Somerton Victoria Australia 3062 54 National Boulevard Campbellfield Victoria Australia 3061 t 61 3 8301 1911 f 61 3 8301 1912 MacDon Brasil Agribusiness Ltda Rua Grã Nicco 113 sala 202 B 02 Mossunguê Curitiba Paraná CEP 81200 200 Brasil t 55 41 2101 1713 f 55 41 2101 1699 LLC MacDon Russia Ltd 123...

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MacDon M1240, Operator'S Manual

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