Airtec Dosatron 176520 System Manual Download

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1. Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Prior To The Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. General System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.1

System setup examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3.2

Component function description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

4. Datasheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1

General requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

4.2

Supply water requirements for humidification systems . . . . . . . . . . . .16

4.3

Filter house . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

4.4 Softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4.5

Carbon filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

4.6

Reverse osmosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.7

UV, type 405 AL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.8 Dosatron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.9 HydroSens™

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

4.10 Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.11 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
4.12

Atomizers and flex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.13 Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.14 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.15

AHU pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1

Pre instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

5.2

First water filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

5.3 Softening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
5.4

Carbon filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

5.5

Second water filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

5.6

RO Inline™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

5.7 RO

Plus™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

5.8

RO Basic™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

5.9 HydroSens™

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

5.10

High pressure hoses and cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.11 Atomizers  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
5.12 Sensor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.13 AHU  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
5.14

Scada and datalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6. Startup & Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.1

Pre instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

6.2

Filter house . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

6.3 Softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.4

Carbon filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.5

RO Inline™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

6.6

RO Plus™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

6.7

RO Basic™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

6.8

HydroSens™ InRoom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.9

HydroSens™ AHU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

6.10

Atomizer & HydroFlex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

6.11 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.12 AHU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.13

Scada and dataLog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

6.14

AirtecCare checklist .................................................49

7. Customer Training & Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8. Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

8.1

AirtecCare checklist .................................................52

8.2

Service interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.3

Raw water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

8.4

Filter house . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

8.5

Softening system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

8.6

Carbon filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

8.7

RO Inline™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

8.8

RO Plus™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

8.9

RO Basic™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

8.10 HydroSens™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.11 Atomizers/HydroFlex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.12

Atomized water bio test (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

8.13 Disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.14

Checklist VDI 6022 - planning, installation & maintenance . . . . . . . . 66

8.15

Checklist VDI 6022 - periodic hygiene check for AHU . . . . . . . . . . . . . . .67

9. Display Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

9.1

HydroSens™ InRoom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

9.2

HydroSens™ AHU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

9.3

HydroSens™ - ethernet and time setup . . . . . . . . . . . . . . . . . . . . . . . . . 72

9.4

RO Inline™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.5 ExternalBox

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

9.6

RO Inline™/ExternalBox

- ethernet and time setup . . . . . . . . . . . . . . . 79

10. Spare Parts Lists & Recomandations . . . . . . . . . . . . . . . . . . . . . . . . . . .80

10.1

Filter house . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

10.2 Softening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
10.3

Hardness alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

10.4 Carbon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
10.5

RO Inline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

10.6

RO Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

10.7

RO Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

10.8 UV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
10.9

HydroSens / pump unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

10.10 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

11. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

11.1 Softening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
11.2

RO Inline™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

11.3

RO Plus™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

11.4

RO Basic™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

11.5

HydroSens™ InRoom & AHU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

11.6

HydroSens™ inverter fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

11.7 Hygienic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

12. Spareparts & Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

12.1

Filter house . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116

12.2

RO Inline™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

12.3

RO Plus™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

12.4

RO Basic™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

12.5 HydroSens™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
12.6 Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
12.7

Fittings and hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127

201218

Summary of Contents for Dosatron 176520

Page 1: ...SystemGuide Item nr 999121 Air Humidification Water Treatment...

Page 2: ...2 Updated New Pages In This Version Section Description New version due to 201218...

Page 3: ...2 Service interval 53 8 3 Raw water supply 54 8 4 Filter house 54 8 5 Softening system 55 8 6 Carbon filter 56 8 7 RO Inline 57 8 8 RO Plus 59 8 9 RO Basic 61 8 10 HydroSens 63 8 11 Atomizers HydroFle...

Page 4: ...ies are ready and accordingly with specifications Installation and maintenance guide Please read Airtec SystemGuide thoroughly before specifying designing installing or maintaining an Airtec A S syste...

Page 5: ...5 Hyd roS ens RO Inli ne 300 Hyd roJ et Hyd roT rio Hyd roO ne Hyd roF lex Sof ten ing CC2 06c CC2 08c Filt er Filt er w gau ge Sen sor 3 General System Overview 3 1 System setup examples 201218...

Page 6: ...ne 300 Hyd roS ens Hyd roT rio Hyd roJ et RO Inli ne 500 Hyd roF lex Filt er w gau ge Car bon filte r Sof ten ing Ma ch 206 0s 210 0s Sen sor Filt er Ext ern al Sta et Zon e 1 3 General System Overvi...

Page 7: ...7 Hyd roO ne Hyd roS ens RO Bas ic Sen sor Filt er w gau ge RO Wa ter Tan k 3 General System Overview 201218...

Page 8: ...RO Plu s Hyd roS ens Hyd roT rio Hyd roJ et RO Wa ter Tan k Filt er w gau ge Car bon filte r Sof ten ing Ma ch 206 0s 210 0s Sen sor Filt er RO Wa ter to ext ern al use 3 General System Overview 20121...

Page 9: ...0 15 15 100 10 15 15 RO Basic CC206 208c Mach 2060 2100s 10 100 15 30 15 3 General System Overview Recomended distances in cm Front Side Front Side Carbon filter 1 4 m Carbon filter 0 5 m Filter Front...

Page 10: ...10 HydroSens RO Inline RO Plus 100 50 30 15 100 15 15 100 100 30 30 30 30 100 80 3 General System Overview RO water tank Front Side Front Side Front Side Front Side 201218...

Page 11: ...11 3 General System Overview 201218...

Page 12: ...12 3 General System Overview 201218...

Page 13: ...due to it s harmful effect on the RO membranes and to remove odor Second filter Second filter is to prevent bigger particles to pass on to the highpressure system or to the RO in case of failure on pr...

Page 14: ...ing on needs installation and ambient conditions Sensor The position of the sensor is determinating the control feedback signal to the Hydrosens It is therefore important to position the sensor correc...

Page 15: ...s in filter softener ect See water report to determent the quality See water requirement datasheet Floor drain Installation technic room must have floor drain to ensure unintended water leakage will l...

Page 16: ...300 max 1000 5 to 30 system recommended RO filtration Hardness dH 30 3 recommend Softening system Temp C 12 Color of the water Mg Pt l 15 NTU Max 1 Silt density index SDI Max 3 Microbiological paramet...

Page 17: ...selectricalcurrent Thisabilityisdirectlyrelatedtotheconcentrationofionsinthewater Theseconductiveionscome fromdissolvedsaltsandinorganicmaterialssuchasalkalis chlorides sulfidesandcarbonatecompounds T...

Page 18: ...H range 5 10 5 10 5 10 5 10 Free Chlorine Cl2 max mg l 2 0 2 0 2 0 2 0 Hardness max dH gpg 28 30 38 40 63 66 102 107 Operating specs Minimum flow l min gpg 0 2 0 05 0 2 0 05 1 2 0 3 1 2 0 3 Peak flow...

Page 19: ...n electric use meter Non electric use meter Pressure max bar psi 6 87 6 87 Connections inlet outlet 3 4 pushlock hose 3 4 pushlock hose Free chlorine Cl2 max lg l 0 5 0 5 Max flow l h gph 500 132 1 40...

Page 20: ...25 C 10 bar Up to 98 Up to 98 Up to 98 Vessel pressure range bar 2 to 6 default 2 to 5 Hysteresis range 1 4 default 3 bar Outlet pressure bar 1 5 3 5 1 5 3 5 Min vessel pressure 1 Drain flush with so...

Page 21: ...mbrane performance compared to water temperature C at 3 bars inlet pressure Permeate flow and salt rejection based on following test condition 25 C 77 F 10bar 145psig and 50 recovery with a feed strea...

Page 22: ...3 4 BSP male Volume l gal 1 0 3 Weight kg lps 1 5 3 3 Working pressure max bar psi 10 145 Protection class IP 54 Shape U Flow direction From bottom to top UV lamp Number of lamps 1 Lifespan hr 9000 La...

Page 23: ...5 0 2 10 2 0 02 50 0 05 13 2 Water temperature range C F 5 40 41 104 5 40 41 104 Dosing rate 1 1 100 1 1 100 Average dosing accurancy 5 5 Repeatability API standard 3 3 Pressure loss bar psi 0 3 1 4...

Page 24: ...stop Hygienic rinse system Ethernet MODBUS TCP microSD slot 4 32 Gb SDSC or SDHC class 6 or 10 4 32 Gb SDSC or SDHC class 6 or 10 Datalog microSD card required microSD card required Maintenance indica...

Page 25: ...r 725 psi Q3 burst pressure at 23 C 73 F min 150 bar 2175 psi 150 bar 2175 psi Outside inside diameter mm 4 2 10 6 Minimum bend radius cm inch 4 1 6 10 4 Recomended hose length m ft 0 3 0 10 See Chart...

Page 26: ...e 0 6 1 kv Isolation XLPE Max operation temperature C 90 C Max short circuit temperatur C 250 C Bending radius 8 x diameter Cobber wire Class 1 Cover Copolymer thermoplastic UV stable 4 11 Cables At2...

Page 27: ...lticore cables 0 77 Iz Single layer installation type E or F Circuit load 8 Amp Cable installation distance Minimum 1 x cable diameter Temperature correction factor 0 87 Iz At 45 C Cable current value...

Page 28: ...650 2950 Ventilator m h 1850 645 150 167 Noice level dB A 70 70 43 48 40 5 40 5 Dimensions width x depth x height 430 x 430 x 490 mm 17 x 17 x 19 5 300 x 240 x 500 mm 12 x 9 5 x 20 125 x 150 x 125 mm...

Page 29: ...F Accuracy 0 to 40 C 32 to 104 F 0 5 C 0 9 F Accuracy 40 to 60 C 104 to 140 F 1 5 C 2 7 F Repeatability C F 0 1 0 18 Humidity range Rh 0 100 Resolution 0 1 Accuracy 0 to 90 Rh 2 Accuracy 90 to 100 Rh...

Page 30: ...cation x 50 Conclusion The evaporative pad material is suitable for the use in HVAC systems according to VDI 6022 4 15 AHU pads Material Inorganic fiberglass Fire test classification Non combustible m...

Page 31: ...llingisneeded Carbon filter should always be position after the softener 5 5 Second water filter Positioning Position the filterhouse in a height where it s easy to access for filter change Minimum fr...

Page 32: ...t supply power MakesurethatallconnectionsbetweenROanddrainhasnophysicalcontactduetohygiene Positioning Position the RO Plus on the floor 35 50 cm from the wall The booster supply pump should be below...

Page 33: ...nect 3 4 hose from booster pump outlet Connect to consumer Secure all hoses proper so they stay in position also during operation Install wire from RO control Connect it to connection box on the water...

Page 34: ...g locale rules and are not mixed with building installation Plug Tape Figur 1 Push thru 1st O ring Figur 2 Push thru 2nd O ring Figur 3 Pull test High pressure hose Installations and sensor cable Cabl...

Page 35: ...wings and specifications in order confirmation Look out for air turbulence and locations with larger temperature variation Do not position units and nozzles near larger gates and doors with access dir...

Page 36: ...ion height so that it is unreachable from the floor The location should represent average room temperature humidity conditions Position the sensor according to layout drawings according to order confi...

Page 37: ...r Considerinig air velocity there can be super fine water aerosols that may cause sensor mis readings Room sensor should be position in exhaust air Position the bulkhead behind the rack to avoid hoses...

Page 38: ...38 5 14 Scada and datalog To install the scada user interface and the datalogging tools follow the instruction and videos on the USB stick 5 Installation 201218...

Page 39: ...to the filterhouse Insert filter elements to all filterhouses Leave the water supply closed OFF Before startup ensure that you have the following ready AirtecCare service sheet Tool to messure water t...

Page 40: ...s in the datasheets Close the water supply again BRINE RINSE Turn the second cylinder in BRINE RINSE Open the water test valve again Slowly open the water supply again and close the testvalve when you...

Page 41: ...32 Turn off fuse F1 and F2 Reconnect the 4 mm drain hose Close the outlet ball valve Normal run Turn on fuse F1 and F2 Let the system run until it reaches the stop pressure default 5 bar then it will...

Page 42: ...p of the pump Adjustmembranepressure Adjust membrane pressure on the 1 2 needle valve on the back 12 bar with 1 membrane 10 bar with 2 3 membranes Adjust drain Measure and note the permeate water flow...

Page 43: ...ain Open the valve on the tank PM2 default starts in alarm press reset Waituntilthe3 4 hosehasacleanwaterflowwithoutair Thepumpshouldnowbe producingwaterpressure Close the valve on the tank Reconnect...

Page 44: ...ord screen Enter password 9963 to accept screen turns white Password 0000 Press OK to goto Zone Overview screen Check sensor signal to edit Set all setpoints to 0 Set Zone 1 setpoint above actual RH t...

Page 45: ...No or until Yes testtime1min whenthetestisdone Yes returnsto No flowvalueis automaticlystored If pump speed stay on max speed during the hole flow test check for leakage If the pump speed isn t stabl...

Page 46: ...reen Enter password 9963 to accept screen turns white Password 0000 Press OK to goto AHU Overview screen Check control sensor signal AHU Overview 1 2 3 Step X X X Control XXX XXX XXX Room RH XXX XXX X...

Page 47: ...omaticlystored If pump speed stay on max speed during the hole flow test check for leakage If the pump speed isn t stable at the end of the flow test run the test again Run the flow test for all activ...

Page 48: ...exhaust value to insure correct location PI controller If customer is controlling make sure to tune the control speed before adjusting PI on the duct sensor Adjust the PI controller if system is react...

Page 49: ...AirtecCare checklist to establish a base line and make sure everything is performing Activate the system to normal operations Visually inspect the system with the customer Go through the AirtecCare c...

Page 50: ...te from capacity sheet order confirmation Scada and dataLog presentation Logfile Mail setup Handover checklist Filter element house how to change Oil change Inlet pressure where to see it Atomizer loc...

Page 51: ...and to check salt volume Ro s and the system for faults or alarms Date Softener test red green Softener salt filled Water filter replaced RO S value at test valve Oil change Water supply pressure bar...

Page 52: ...irtecCare checklist to establish a base line and make sure everything is performing Activate the system to normal operations Visually inspect the system with the customer Go through the AirtecCare che...

Page 53: ...19 000 20 000 84 21 000 22 000 23 000 96 24 000 25 000 26 000 108 27 000 28 000 29 000 120 30 000 To confirm system preformance it is important to follow the maintenance guide thoroughly To maintain s...

Page 54: ...O if this is installed or from the pump unit in full operation Check for leaks Check all connection are tight Leave it for 10 min and come back all should be dry Fill in AirtecCare checklist 2 1 2 3 T...

Page 55: ...d The salt container is refilled with salt Slowly open the water supply again avoid pressure boost Check regeneration time Start a manual regeneration process on all cartridges Note the time Kinetico...

Page 56: ...er remove any residue Raise the empty cylinder again Close the distributor tube with light sticky tape or a plug Fill the cylinder with new carbon The right volume see section 4 datasheet Do not overf...

Page 57: ...urn on fuse F2 wait 30 sec and turn on fuse F1 Wait 60 sec then messure production flow capacity Check if the value in the display is within the same range adjust if needed Go to the flow calibration...

Page 58: ...X Pump XXXXXX S Service XXXXXX Log PowerUp XXXXXX No Water XXXXXX External XXXXXX Temp Motor XXXXXX Low Prod XXXXXX Low Drain XXXXXX Fault K1 XXXXXX Service Info Show 1 Reset Set to 1 Service 0 Log 0...

Page 59: ...quired level then adjust the drain flow and test again see section 6 6 Adjust drain Check that the permeate tank is clean Take the lid of the tank and check visually if the tank is clean Ifthetankisno...

Page 60: ...n RO control Untighten the fitting that holds the UV light in place Lift the lamp out carefully Check that the lamp is still active by led on powersupply green ok This lamp should be replaced every 12...

Page 61: ...equired level then adjust the drain flow and test again see section 6 6 Adjust drain Check that the permeate tank is clean Take the lid of the tank and check visually if the tank is clean Ifthetankisn...

Page 62: ...his type of light contains mercury and should be disposed of accordingly to local rules Check hydrofore tank if installed Check the performance of the hydrofore by checking the pressure after the hydr...

Page 63: ...0 24 l for 200 to 800 l systems 0 42 l for 1200 l systems Read hours on the solenoid valves In the front display user maintenance menu screen Valve Hours Recommendedtoreplacesolenoidvalvesafter3years...

Page 64: ...eading with a calibrated hand held sensor Put the hand held sensor next to the system sensor and wait for a while Acceptable variation 5 Checkthatthesensorreactswhenhumiditychanges Highhumiditytest Ch...

Page 65: ...elow is based on the use of Kickstart Measure and note the existing PH value of the water at the most distant atomizer Install a dosing system at the water inlet of the system prior to water treatment...

Page 66: ...ing components Door size and position must be selected in planning stage No external light must enter into the wet spray champer Light condition on off shall be possible to recognise from outside Serv...

Page 67: ...the humidifier water if number of CFUs is 1000 ml clean rinse and dry the tray Disinfect Test supply water quality x Screening test using dip slides Use dip slides suitable for determing the total num...

Page 68: ...hours Flow limit Flow test Sensor offset Zone control External stop Alarm RH hysteresis Alarm I O stop Extension setup SDcard hygiene rinse Adjust by pass Popup screens Alarm status Alarm log 1 Alarm...

Page 69: ...external stop signal Alarm RH Hysteresis Low limit RH XX High limit RH XXX Hysteresis RH X Hysteresis C X RH alarm limits and hysteresis RH alarm limits Low limit Zone low limit default 10 High limit...

Page 70: ...assword 9963 Flow limit Flow test AHU control PI gain and time Alarm RH hysteresis Alarm out 2nd PLC hygiene rinse Adjust by pass SDcard Popup screens Alarm status Alarm log 1 Alarm log 2 Service SDca...

Page 71: ...t 80 Duct X Duct max limit default 88 Hysteresis Delayed stepdown in control signal Alarm Out NC External Alarm NC Alarm Delay Sec XX Enable 2nd PLC Yes Valve Pause Sec XX Hygiene Rinse Rinse time Sec...

Page 72: ...T Mode Static DHCP Enter IP Address 192 168 011 185 ESC OK Enter Subnet Mask 255 255 255 000 ESC OK IP Address Settings Set Gateway Address Save IP Settings Enter Default Gateway 192 168 011 001 ESC O...

Page 73: ...uts t u 3 9 AI Analog inputs t u 4 9 to 8 9 Not used t u 9 9 Arrow screen u Press ESC to access PLC menu to setup IP address and date time ESC p Manualrinse ESC q Reset alarm 9 Display Menu 9 4 RO Inl...

Page 74: ...e Shared user and maintenance setup screens Hours power up Hours System XXXXXX Pump XXXXXX S Service XXXXXX Log PowerUp XXXXXX Information about operating hours and power up log Syst Pump S Service Po...

Page 75: ...information go to section 11 troubleshooting Flow calibration screen Flow calibration Flow Calibration Production RO 1000 Drain 1000 Calibrate the flow sensors Production Drain Calibration value for p...

Page 76: ...q Soaking time off delay time pq Password pq t Date time t u 1 9 I Inputs t u 2 9 Q Outputs t u 3 9 AI Analog inputs t u 4 9 to 8 9 Not used t u 9 9 Arrow screen u Press ESC to access PLC menu to setu...

Page 77: ...on analog input screen 3 9 On this page you can read the analog input values 3x RH 2x RH C AI1 RH 1st zone RH 1st zone AI2 RH 2nd zone C 1st zone AI3 RH 3rd zone RH 2nd zone AI4 C 2nd zone 0 100 RH 0...

Page 78: ...ared user and maintenance setup screens Puls pause Puls Pause Zone XX 20 10sec Zone XX 15 0sec Puls pause setup XX XX Puls pause time in sec Ifpause 0thenthezonewillbeconstantspraying Enable soaking o...

Page 79: ...Clock Start Screen Set Clock Clock S W Time Thu 08 56 LCD 2017 09 07 Menu Language Switch to OP S W Time Off lEU UK US1 US2 IP Address IP Address Set M S Mode 192 168 001 100 Clock Subnet Mask 255 255...

Page 80: ...imum once every 24 months 365799 Service kit CC206 Function control every 2 000 hours 6 000 h 365800 Service kit CC208 Function control every 2 000 hours 6 000 h 365801 Service kit Mach 2300s 2060s Fu...

Page 81: ...solenoid valve 15 000 h 211150 1 solenoid valve 15 000 h 161720 1 2 non return valve 15 000 h 161740 1 non return valve 15 000 h 176237 RO membrane Sn 3050 xx 12 000 h 176232 RO membrane Sn xx 3049 P...

Page 82: ...28 Solenoid valve kit 3 2 6 000 h 211110 Solenoid valve 3 2 12 000 h 201435 Sealing kit pump 200 l h NP10 4 3 000 h 201430 Sealingkitpump600 800l h NP10 10 10 15 201432 Sealing kit pump 1200 l h NP16...

Page 83: ...next tooth preventing the meter disc from turning backwards Does it Measure the metering rate Wait for the no back pawl to drop into a tooth Place a bucket under the faucet to catch the water Let the...

Page 84: ...lace the brine valve The brine drum is dirty Clean out the brine drum The venturi nozzle is clogged Clean out Level 3 venturi throat and molded venturi nozzle do not use a paper clip The brine elbow s...

Page 85: ...ollected around the upper distributors during backwash clogging them Clean upper distributors Install a prefilter 6 Water level in the brine drum is too high The brine valve is set wrong or non confor...

Page 86: ...bleedthrough If tannins are present use tannin softener Softening leaks Problem Cause Solution 1 Water leaks from any of the assembly levels Main valve screws are not tightened Depressurize the unit...

Page 87: ...ar before system starts production Look for cause here Water pressure inlet 101 501 901 1001 Solenoid valve 102 902 1002 Pressure switch 103 External Alarm 201 El motor 303 705 904 Pump 302 504 903 10...

Page 88: ...ses to inlet pressure and you if you have water flow to drain check drain outlet fittings on cabinet side Check if coil gets magnetic if you try and take it off the valve Do not leave the coil off wit...

Page 89: ...Ifnotreplacemotor Disconnect the two capacitors one at the time and measure that the F is the same as the label value Replace if broken Check all wiring is prober and no loose connection If motor and...

Page 90: ...ow and compare to value in display Calibrate the sensor or replace if you are unable to calibrate to a valid and stable value 507 Chlorine or Silt in the supply water Chlorine will breakdown the membr...

Page 91: ...ack signal from transmitter If the signal is 0 bar Check wiring Close output valve If pressure is not climbing and you have flow the pressure transmitter is defect 803 Pump kontactor K1 is defect See...

Page 92: ...ection plug 1102 Sensor contact or turbine wheel is defect or blocked Replace the flow sensor Safety valve 8 bar is open Fault code Cause Solution 1201 The pressure transmitter feedback signal is miss...

Page 93: ...connection Checkdrainhose afterproductiontheflowtodrainshouldslowlystop If there is continues flow to drain the non return valve is defect Replace valve 1403 Non return valve is defect and emptying t...

Page 94: ...Water tank empty Water tank overflow Look for cause here Water pressure inlet 101 Pre filtration 102 Solenoid valve 103 1002 Pressure switch 104 External Alarm 401 Main Contactor K1 302 Pump producti...

Page 95: ...system The solenoid valve inlet will open and pressure inlet slowly rise on water pressure manometer if not go to 103 After 45 sec the production pump start Keep an eye on plc input 00 If it s blinkin...

Page 96: ...val Fault code Cause Solution 401 External alarm in signal is activated External equipment connected to terminal 10 and is disconnected Alarm Transportation pump PM2 Fault code Cause Solution 501 Perm...

Page 97: ...Additional machinery has been connected to RO Some machinery is requiring a big amount of water within a short time e g print machinery 2 Humidification system has been expanded so water demand is hi...

Page 98: ...overflow Fault code Cause Solution 1001 Solenoid valve water inlet is defect and do not close when tank is full Production pump will be stopped and output 02 LED is off Check that PLC output 02 is of...

Page 99: ...ter tank empty Water tank overflow No light in PLC Look for cause here Water pressure inlet 203 301 Pre filtration 302 Solenoid valve IN 502 602 Transformer 503 702 Water tank 101 Solenoidvalve hygeni...

Page 100: ...e the S level with the water from test valve If water from test valve is much higher replace non return valve 202 Drain is blocked or adjusted wrong Re adjust drain volume and flush membrane by making...

Page 101: ...mmed See 501 602 Solenoid valve water in defect Valve is unable to close Close the supply water If the flow to tank stop after short time the valve is defect Replace inlet Solenoid valve Transport pum...

Page 102: ...ansformer is 0 V DC Check that input voltage is OK if not see 701 Check output voltage If output is 0 V remove output wire and measure again If still no output voltage replace transformer If voltage i...

Page 103: ...1402 External start 406 External stop 407 604 1701 Alarm limit RH 1301 By pass setting 506 904 1205 1504 1902 Ventilator start stop 301 Water pressure inlet 701 901 1204 1601 Water quality 104 211 70...

Page 104: ...ief port blocked 4 Solenoid valve relief port leaking during operation 1 Stop all other zones run only the faulty zone to check if it open correct Replace Plunger kit or valve if not 2 Stop all zones...

Page 105: ...ustment of capacity splitting zone in smaller area or changes in ambient condition may be needed 3 If problem occur shortly after a new installation or changes in the room conditions relocate the spra...

Page 106: ...nnection plug Check that you have 230 V AC out to the valve from the HydroSens No power defect rectifier in plug Replace plug cable If power is ok replace coil Replace the complete valve in case power...

Page 107: ...08 Electrical wiring is wrong Step by step check of all connections External start and stop signals input and output freq inverter Pump leaking water Fault code Cause Solution 701 Inlet water pressure...

Page 108: ...r disconnected Measure power supply in supply terminals If no power contact costumer to get the power reestablished 1002 Fuse is turned off Switch the fuse back on If it switches back off again you ne...

Page 109: ...he plug from the zone solenoid valve Check if the zone stops If the zone stops PLC is broken replace PLC If the zone is still spraying after removing plug Replace zone solenoid valve A L A R M High RH...

Page 110: ...ain and that the valve is closing after a few sec if it continues to run replace valves Redo flow test all zones 1503 Flow test has been performed without all nozzle working after test the missing cap...

Page 111: ...ause Solution 1801 Inverter in alarm On the freq inverter the red fault light is ON Follow the troubleshooter guide to inverter from the fault code in Inverter display Alarm Modbus Fault Fault code Ca...

Page 112: ...y heat sink fins Verify that ambient temperature has not exceeded the rated ambient temperature Check fan 9 CC OvrTmp Control module temperature exceeds a predefined value Check product ambient temper...

Page 113: ...Reinstall option card in drive Modify using C125 Comm Loss Action Replace wiring port expander option card or control module 94 Function Loss Freeze Fire Function Loss input is inactive input to the...

Page 114: ...e back flow This is to ensure that the system isn t controlled in a way that can lead to conditions where growth is possible Temperature Stagnate water Incorrect handling Chemical 4 Ensure that all co...

Page 115: ...dead arms are eliminated 11 Flush the system Raise the setpoint if possible and let it run so all water in the line is flushed through If that is not possible Flush one zone at the time to drain Stop...

Page 116: ...cription 1 176415 Pressure gauge 7 451098 O ring 2 830041 Adapter socket 1 2 1 8 8 182480 Filter house 3 161825 Bonded seal 1 2 9 181419 Screw 4 831054 Adapter socket 3 4 1 2 10 203115 Bracket for fil...

Page 117: ...lenoid valve 1 2 230 V AC 7 161810 Needle valve 1 4 2 211155 Plug for 1 2 solenoid valve 8 231110 Pressure transmitter 0 10 bar 3 211119 Coil 230 V AC for 1 2 solenoid valve 9 203211 Ball valve 1 2 4...

Page 118: ...ued Pos Part no Description Pos Part no Description A4 365652 Pressure gauge 0 25 bar complete 16 474748 Coupling 13 365588 Hydrophore tank 17 365757 Electrical motor 0 75 kW 50 Hz 14 365788 Pump RO I...

Page 119: ...12 2 RO Inline continued Pos Part no Description Pos Part no Description A4 365652 Pressure gauge 0 25 bar complete 20 365790 Controlbox RO Inline Sno 70061 xx 18 175017 RO Inline membrane complete 21...

Page 120: ...Pump RO Plus complete Sno 3050 xx ex Pos 14 11 176319 Pump 176375 Pump RO Plus complete Sno xx 3049 12 161841 Press control 1 203024 Plug 1 with O ring 13 365188 Valve for venting air 2 164020 Sliplo...

Page 121: ...Description A7 174582 Grundfos production pump complete 22 202091 Pipe clamp 2 2 164020 Sliplock elbow 14 mm 1 2 23 176237 Membrane replacement Sno 3050 xx 20 176350 Grundfos production pump 176243 M...

Page 122: ...no Description A3 365685 Pressure gauge 0 10 bar complete A7 174582 Grundfos production pump complete A4 365686 Pressure gauge 0 25 bar complete 24 211155 Plug for 1 2 solenoid valve A5 176369 Pump RO...

Page 123: ...xx 304 10 176410 Pressure gauge 0 10 bar A4 365215 Non return valve for RO Basic complete 11 202090 Membrane clamp 1 176319 Pump 12 365201 Mount for RO Basic controle box needed for Sno 388 2 161841...

Page 124: ...70 External ventilator 2 2 kW 365382 Electrical motor complete 2 2 kW 6 365394 Temperature switch 2 201310 Pump 600 l h 7 365638 Cap for temperature switch 201320 Pump 800 l h 8 231250 Filter for cont...

Page 125: ...710 Non return valve 1 8 12 211125 Plug for solenoid valve incl 2 m wire 18 162020 Sliplock elbow 6 1 8 13 162050 Manifold 3x 1 4 connections 19 365777 Relief valve for drain HydroSens 14 231121 Press...

Page 126: ...ting 12 Spareparts Consumables Pos Part no Description Pos Part no Description 1 203015 Connection 14 mm 3 4 hose 3 820049 Sleeve 1 2 3 4 2 161312 Union 3 4 w o ring for 3 4 hose 4 164010 Sliplock str...

Page 127: ...tings and hoses Pos Part no Description Pos Part no Description 1 161110 Tee 1 4 4 161210 Plug 1 4 2 365174 Sliplock high pressure 10 1 4 5 160100 Sliplock high pressure 4 1 4 3 141120 High pressure h...

Page 128: ...s Part no Description 1 531070 Star for HydroJet 5 147851 Plug for HydroJet top 2 701225 Nozzlepipe incl nozzleholder 6 221120 Ventilator 50 60 Hz for gray HydroJet 3 203112 Hex connector for nozzle p...

Page 129: ...nsumables Pos Part no Description Pos Part no Description 1 221210 Ventilator 5 365781 Adjustable ball socket 2 221215 Capacitor HydroTrio 2 0 F 6 182730 Wall bracket 3 500044 Water in complete 7 2212...

Page 130: ...os Part no Description 1 700027 Wall bracket for HydroOne 5 365780 Ball valve for HydroOne complete 2 145790 Elbow bracket for HydroOne 6 365779 Plastic grid for HydroOne complete 3 365775 Metal grid...

Page 131: ...3 5 4 5 2 1 3 12 Spareparts Consumables Pos Part no Description Pos Part no Description 1 161110 Tee 1 4 4 161210 Plug 1 4 2 365174 Sliplock high pressure 10 1 4 5 182351 Nozzlecarrier 3 141120 High...

Page 132: ...lex 2 437150 Adaper from 12 24 to 10 24 thread 8 161210 Plug 1 4 3 365776 Cutting ring fitting w 1 4 side output complete 9 365174 Sliplock high pressure 10 1 4 4 365559 Cutting ring fitting w 1 4 sid...

Page 133: ...133 2 1 12 Spareparts Consumables 12 13 Sensor Pos Part no Description Pos Part no Description 1 121100 Sensor SmartSens 2 121110 Plug for sensor SmartSens 201218...

Page 134: ...ex S 7 182351 Nozzlecarrier HydroFlex PA 2 437150 Adaper from 12 24 to 10 24 thread 8 365568 Pipeholderfor 12mmandsquarepipe16x16mm 3 365776 Cutting ring fitting w 1 4 side output complete 9 365574 Sc...

Page 135: ...t no Description Pos Part no Description 1 763929 Screw hex cap M6x60 PA 6 160100 Sliplock HP straight 4 1 4 2 763932 Washer lock 6 A2 7 182351 Nozzlecarrier HydroFlex PA 3 486529 Pipe clamp black 16...

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Airtec Dosatron 176520, System Manual

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