MASCAR Diavel 630 Скачать руководство пользователя страница 5

 

Roundbaler DIAVEL 630 

– DIAVEL 630 CUT

 

 

 

USE AND MAINTENANCE MANUAL

 

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1.1  PRESENTATION 

This manual contains information and instructions 
and  what  deemed  necessary  for  the  knowledge, 
the proper use and the regular maintenance of the 
baler  «DIAVEL  630,  DIAVEL  630  CUT», 
hereinafter  also  referred  to  as  the  machine,  is 
manufactured  by  MASCAR  of  Grumolo  delle 
Abbadesse  (Vicenza)  Italy,  hereinafter  referred  to 
more simply as the Manufacturer.  

The contents of this manual does not constitute a 
detailed  account  of  the  various  components  and 
how they work, the user, however, will find what is 
normally  useful  for  the  safe  use  and  proper 
preservation 

of 

the 

machine. 

From 

the 

observance  and  fulfillment  of  what  described  in 
this  manual,  together  with  a  careful  and  cautious 
maintenance,  depends  the  smooth  operation, 
durability and operating economy of the machine. 

Failure  to  comply  with  the  instructions  given 
herein,  negligent  operation,  incorrect  use  of  the 
machine  and  the  performance  of  unauthorized 
modifications  may  cause  the  loss  of  any  rights  of 
warranty provided by the Manufacturer.  

WARNING 

Consequently,  the  Manufacturer  declines  all 
responsibility  for  damages  resulting  from 
negligence 

or 

failure 

to 

observe 

the 

instructions herein.  

When  in  need  of  repairs  or  overhauling  involving 
complex  operations,  you  must  contact  the 
authorized  Service  Centres  having  their  own 
skilled  personnel,  or  get  in  touch  with  the 
Manufacturer 

directly. 

Remember 

that 

the 

Manufacturer is available to ensure a prompt and 
precise  technical  service  and  any  other  element 
required  to  get  the  maximum  efficiency  from  the 
machine 

 

DANGER

 

This manual is an integral part of the machine 
and  must  be  kept  with  it  at  all  times,  even 
when it is moved to a new location or sold.  

It  must  be  kept  in  a  safe  place  known  to  the 
authorized personnel. It is up to said personnel to 
make  sure  it  is  kept  safe  and  intact  for 
consultation  for  the  entire  duration  of  the 

machine’s  service  life.  Should  it  be  damaged  or 
lost,  apply  immediately  to  the  Manufacturer  for  a 
new copy. 

1.1.1  Intended users of the manuals 

This 

manual 

represents 

the 

fundamental 

instrument for the personnel authorized to perform 
various operations concerning the machine, i.e:  
 

  Personnel in charge of the transportation and 

handling of the machine; 

  Personnel  in  charge  to  operate  with  the 

machine; 

  Maintenance personnel; 

  Personnel in charge of the demolition 

1.2  WARRANTY 

The  Manufacturer  warrants  its  brand  new 
products  for  a  period  of  12  (twelve)  months  from 
the date of the purchase.  

Check  at  the  delivery  that  the  machine  has  not 
been  damaged  during  transport  and  that  the 
accessories are integral and complete. 

Any  complaints  must  be  made  in  writing  within  8 
(eight)  days  from  the  receipt of  the machine.  The 
warranty  shall  consist  in  the  free  of charge  repair 
or  replacement  of  any  parts  proving  to  be 
defective  after  a  careful  examination  carried  out 
by  the  Manufacturer’s  Engineering  Department 
(and  does  not  include  the  electrical  parts  or  any 
eventual implement).  

Under no circumstances the repair or replacement 
of  parts  covered  by  the  warranty  shall  extend  the 
warranty period.  

The  purchaser  may  only  enforce  its  rights 
concerning  the  warranty  only  as  far  as  the 
warranty service is concerned, also featured in the 
supply contract. 

1.2.1  Exclusions from warranty 

Warranty  becomes  void  (in  addition  to  those 
situations featured in the supply contract): 

  In  the  event  of  an  incorrect  operations 

attributable to the operator. 

  In  the  event  the  damage  can  be  attributable 

to poor maintenance. 

  In the event the machine is altered, following 

repairs  carried  out  by  the  user  without  the 
Manufacturer’s  permission  or  subsequent  to 
the fitting of non-original spare parts, and the 
damage is the result of said alterations. 

Содержание Diavel 630

Страница 1: ...Prima di iniziare ad operare con la macchina leggere le istruzioni per l uso...

Страница 2: ...al guidelines 24 4 2 Harvesting starting 24 4 3 Advantages with low and wide windrow 24 4 4 Disadvantages with high and narrow windrow 24 4 5 Feeding procedure 24 4 6 Bale formation 25 4 7 Binding 25...

Страница 3: ...ery 1000 working hours 56 6 4 Extraordinary maintenance 56 6 4 1 Lifting through jacks 57 6 5 Machine settings 57 6 5 1 Sensors 57 6 6 Storage 58 6 7 Problems causes remedies 59 6 7 1 Set up of the ma...

Страница 4: ...particular interest for the machine and or operator their meaning is indicated here below DANGERS CAN BE OF 3 LEVELS DANGER The writing DANGER indicates the maximum danger and warns that if the descri...

Страница 5: ...ation or sold It must be kept in a safe place known to the authorized personnel It is up to said personnel to make sure it is kept safe and intact for consultation for the entire duration of the machi...

Страница 6: ...ation each machine is provided with The machine is substantially made by a bearing metal structure which bears the various machinery suitable to the collection of agricultural products and their press...

Страница 7: ...F THE MACHINE DANGER The operator should use the machine as indicated in this manual keeping in mind the rules of accident use conditions and technical characteristics of the machine ANY OTHER NOT FOR...

Страница 8: ...PTIONAL 3 WHEELS 4 PICK UP WHEELS 5 PICK UP 6 STANDING FOOT 7 ADJUSTABLE DRAW BAR 8 CARDAN JOINT INPUT WITH CONNECTION SHIELD 9 IDENTIFICATION PLATE 10 ELECTRICAL AND HYDRAULIC CONNECTIONS TO THE TRAC...

Страница 9: ...ydraulic system required 2 distributors double action Tyres optional 15 0 55 17 500 50 17 Nr RPM at the PTO rpm min 540 PTO shaft 80 CV with automatic torque limiter 1900 Nm Towing eye height D min ma...

Страница 10: ...ing performing minor repairs and transporting a machine SKILLED PERSONNEL The term is used to describe people specially trained and qualified to perform any maintenance or repair needing for specific...

Страница 11: ...arge may occur between the line and the machine the operator might be involved even with lethal consequences It is strictly forbidden to work or get in contact with the machine while the tractor engin...

Страница 12: ...e substances wash hands carefully All maintenance regulations and work starting operations must be done compulsory with the machine leaned on the ground by the standing foot tractor turned off well st...

Страница 13: ...class 8 8 10 9 M 4 3 0 4 4 M 5 5 9 8 7 M 6 10 15 M 8 25 36 M 10 49 72 M 12 85 125 M 14 135 200 M 16 210 310 M 18 300 430 M 20 425 610 M 24 700 990 For setting maintenance clearing assembling etc with...

Страница 14: ...them immediately should they start peeling off or be damaged WARNING All the safety signs positioned on one side of the round baler and illustrated hereunder have to be applied in exactly the same pos...

Страница 15: ...ngine and the control unit during the maintenance on the machine 10 Crushing hazard Do not get close to the machine and do not stand under the area of discharge of the bale while the rear door is open...

Страница 16: ...ing the maintenance on the machine 16 Crushing hazard and cutting of upper limbs Do not get close to the cutting knives It is compulsory to turn off the engine and the control unit during the maintena...

Страница 17: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 17 Fig 4 Safety signs...

Страница 18: ...attended or before its transport PTO shaft support the function of the support is to hold the PTO shaft when the machine is parked The machine doesn t have to work or be transported when the PTO shaft...

Страница 19: ...ork carefully clean the round baler paying particular attention to the product eventually wrapped at the ends of rolls or to the remains of net and or twine binding Perform correct regular maintenance...

Страница 20: ...ntent WARNING The surface on which the machine has to be loaded must be perfectly levelled in order to avoid eventual load movements WARNING Once moved the machine on the lorry or on the wagon make su...

Страница 21: ...achine WARNING For the circulation on the road the machine must be homologated according to the rules in force in the country where circulating The circulation on the road must be compulsory with unlo...

Страница 22: ...o the tractor and that parking brake is disconnected before proceeding in the street The round baler doesn t have absolutely be used as a mean of transport DANGER The un correct set of the tires on th...

Страница 23: ...opes The round baler stability is influenced by the ground conditions and by the type of towing tractor The presence of the bale inside the chamber might suddenly modify in a dangerous way the tractor...

Страница 24: ...n windrow 1 10 mt width and 0 30 0 40 mt high both to avoid products loss as well as to allow a good bailing If the windrow is low and width then the bale comes out better 4 2 HARVESTING STARTING Befo...

Страница 25: ...he knives reset in case of hit with foreign bodies such as rocks branches etc Inside the chamber the material starts rotation thanks to the round baler rollers The operator can select three levels of...

Страница 26: ...4 9 BALER STOP At the job end the operator must Stop the run of the tractor on plain and use the parking brake Remove the PTO shaft from the tractor Switch off and disconnect the display Lift up the...

Страница 27: ...ctor away from the draw bar Lubricate and grease every greasing point including the chains WARNING It is very important that the place in which the round baler is parked is Dry Protected from the elem...

Страница 28: ...condition of the machine The procedure described above must be carried out whenever the machine is inactive for a long time WARNING The adjustment and preparation for start up must be carried out whe...

Страница 29: ...an be configurated simply unscrewing the screw which connects the draw bar and resetting it in one of the position of the figure here below Fig 14 PTO support configurations The PTO has to lean on the...

Страница 30: ...and make sure it is perfectly blocked in the correct position CAUTION The PTO shaft must be connected only when the draw bar is hooked to the tractor to prevent detachments or damages to the PTO shaf...

Страница 31: ...cover of the protection from the machine side the one fixed on the adaptor box Unscrew the tightening nut of the PTO shaft from the machine side and remove the tightening pin Pull out the PTO shaft f...

Страница 32: ...fts with ruined protections or worse missing 5 2 4 Automatic torque limiter The PTO shaft has to have a torque limiter which operates by interrupting the power transmission when a torque peak occurs o...

Страница 33: ...an remain under pressure also once the machine is stopped Only specialized personnel adequately trained can make interventions on the hydraulic system The intervention on the calibration of system val...

Страница 34: ...the material within the bale chamber takes place through the side cochleas and the rotor Two large cochleas restrict the flow of the material by the width of the collector to the one of the chamber Th...

Страница 35: ...n easy access to the net binder to carry out the operations of inspection and passage of the net The loading operation of the coil on the binder can be performed without the use of the ladder by placi...

Страница 36: ...he material is not conveyed between the baffle plate and the pick up and the baffle plate is pushed forward or when the baffle plate is constantly pushed by the material higher than what set When the...

Страница 37: ...in to close Restart the PTO and wait until the collection unit is free If this is not enough try to restart again the PTO or follow the instructions of paragraph 5 3 1 Once the collection unit is free...

Страница 38: ...the machine The operations to remove or insert the knives are the following Press the F1 key on the terminal in the C area of Fig 32 the drop bottom icon will appear Press the Enter key to activate th...

Страница 39: ...22 A Instead of the knives the machine can be equipped with fake knives Fig 22 B False knives do not cut the material but are used only to close the slots of the drop bottom to prevent remains of stuc...

Страница 40: ...net turns The reset of the cutting guillotine takes place when the rear door is open by the lever A of fig 25 If you need to manually reset the guillotine adjust the lever B of Fig 25 The net cut is...

Страница 41: ...ing there will be two supply coils one for each cart and two spare coils To set the machine to the twine binding it is necessary to 1 Place the 2 coils A fig 28 and the two spare coils B fig 28 2 Tie...

Страница 42: ...ith a not constant pitch of the turns and distance from the edge An excessive braking force can cause a sliding between the twine and the dragging rollers Fig 30 Adjustments of the twine binding The t...

Страница 43: ...nal with various buttons followed by a brief description of each 1 Power ON OFF button To turn on the panel just press once to turn off keep it pressed for 1 second 2 ESC button It exits from a comman...

Страница 44: ...hich the machine parameters are displayed Using the navigation keys it s possible to select some areas and change the parameters Area A it shows the pressure level set When this area is selected it s...

Страница 45: ...operation on the left of the Status icon two symbols could appear The hourglass symbol appears during the delay time of binding i e the time that elapses between the achievement of the set pressure v...

Страница 46: ...atic or manual After selecting the area setting can be changed whenever you press the Enter key Area G This area shows the type of binding set After selecting the area it s possible to change the sett...

Страница 47: ...eady 5 5 4 Menu The menu looks like a list of selectable parameters editable by the navigation keys When you press the Menu key instead of the operating screen a drop down menu with icons will appear...

Страница 48: ...he Enter key again or press the Esc key to exit without changing the value By selecting Settings menu and pressing the Enter key the submenu opens CAUTION The Settings menu is reserved to qualified st...

Страница 49: ...to satisfy the client s requests for the different uses of the round baler It s possible to verify the software version that is installed on the machine going in the Settings menu fig 35 It is possib...

Страница 50: ...monitor during this phase In the lower white band appears on the left the checksum CRC and on the right the application of software currently loaded In case of incorrect checksum appears ERR in red S...

Страница 51: ...achine beeps when the bale reaches the set pressure and the machine will starts binding after a while 5 6 2 Harvesting operation After adjusting the machine for work and checking safety and maintenanc...

Страница 52: ...Status 5 Roundbaler s icon red with the symbol of binding in progress When the binding is completed the monitor emits the acoustic signal 3 the lighting bars become flashing red and on the area B appe...

Страница 53: ...TENANCE MANUAL 53 Status 0 Roundbaler s icon red with the rear door open close the rear door After the discharge of the bale and the closing of the rear door ensure that in the Area B appears the roun...

Страница 54: ...e effect of lubrication Avoid introducing too much grease in the greasers The introduction in the greasing point of a large amount of grease with high pressure can damage the bearing shields Do this w...

Страница 55: ...8 Right cylinder drop bottom 0 5 24 29 Parking feet 1 50 30 Chain Lubrication 4 L max 12 Fig 41 Lubrication points manual system Centralized greasing optional Point Name Quantity cm3 Interval hours 1...

Страница 56: ...rs Every 24 working hours Check the state of the machine Lubricate the components specified in the lubrication chart Check the tire pressure Section 3 4 1 Check the condition of the fingers of the pic...

Страница 57: ...roceed with the settings only if you have problems or malfunctions 6 5 1 Sensors The round baler uses inductive sensors for detecting the state of the machine These sensors detect when a metal object...

Страница 58: ...re in the correct position Wash the machine from any dirt Make a thorough inspection and replace any worn or damaged parts Tighten the bolts Make an accurate lubrication of each point including chains...

Страница 59: ...l material on the rotor WARNING before stop the PTO and remove the keys from the tractor Bale is too light Wrong setting of the pressure Adjust the pressure of pressing Ensure that the front manometer...

Страница 60: ...ine brake Twine ligature only in the middel The trolleys don t catch the twine Decrease the winding diameter of the driving pulley The twine is not dragged by the bale Incorrect way of strings Check t...

Страница 61: ...rect setting Set the maximum pressure on the terminal Problem to the hydraulic system Contact service The parking brake doesn t brake enough Loose wires Adjust logs sheaths Brakes worn out Replace the...

Страница 62: ...the type of product to collect the parameters to adjust in this case are Braking net twine the braking degree can be easily modified by the adjustment screws located on the left side of the net binde...

Страница 63: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 63 6 8 HYDRAULIC SCHEMA 6 8 1 Rear door hydraulic schema 6 8 2 Pick up hydraulic schema DIAVEL 630...

Страница 64: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 64 6 8 3 Pick up hydraulic schema DIAVEL 630 CUT 6 9 ELECTRIC SCHEMA...

Страница 65: ...ying special attention to this service is not liable for delays in delivery due to force majeure The shipping costs are always at customer s charge The goods travel at the risk of the buyer even if so...

Страница 66: ...ory or not for road use Follow the rules of the country where the machine circulates to choose the configuration to be adopted for the machine In both cases with pneumatic or hydraulic braking system...

Страница 67: ...do not spill oil Remove the caps located on the brake cylinders fig 47 Wait until from the caps holes no more air gets out but only hydraulic oil Screw in the caps and check that there are no oil lea...

Страница 68: ...intervenes to unlock the brakes is necessary to bring the pressure to the operating values When the pressure falls below 2 5 bar the release valve is not sufficient to release the brakes WARNING The a...

Страница 69: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 69...

Страница 70: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 70...

Страница 71: ......

Страница 72: ...Cod 282 133 rev 0 09 05 2016 MASCAR S p A Via Roma 82 36040 Grumolo delle Abbadesse Vicenza Italy Tel 39 0444 380180 Fax 39 0444 583831 380185 E mail info mascar it...

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