MASCAR Diavel 630 Скачать руководство пользователя страница 25

 

Roundbaler DIAVEL 630 

– DIAVEL 630 CUT

 

 

 

USE AND MAINTENANCE MANUAL

 

- 25 - 

harvesting is made without paying attention to the 
feeding  procedure,  you  might  obtain  bales  of 
conical shape or “barrel” shape. 

In case of short or fragile materials, it’s opportune 
to  work  in  any  case  as  showed  in  the  paragraph 
talking  about  the  narrow  windrow.  The  collected 
product  will  consequently  fill  uniformly  the 
chamber of the round baler.  

Feeding with narrow windrow 

In  case  of  narrow  windrow  it’s  necessary  to  feed 
the round  baler sideway, not centrally,  in  order to 
obtain  a  bale  of  cylindrical  shape  and  not  of 
“barrel” shape. In order to obtain this, the operator 
must  ride  alternatively  7÷12  mt  on  the  right  side 
and  move  on  the  left  side  for  the  same  distance.  
Feeding  must  grant  an  uniform  distribution  of  the 
product on the whole chamber length. 

Feeding with wide windrow 

In  case  of  windrows  having  such  a  width  to 
occupy  the  whole  extension  of  the  pick-up,  it  is 
necessary  to  proceed  keeping  a  straight  way  till 
both  cochleas  are  occupied  by  the  entering 
material.  

Instead,  if  the  windrow  has  such  a  width  not  to 
effect the sideway cochlea, 

then it’s necessary to 

proceed  to  move  right  and  left  sideway  as 
indicated in the paragraph above.  

4.6  BALE FORMATION 

Material  entering  from  the  pick-up  is  pushed  by 
the  rotor  inside  the  chamber.  In  the  round  baler 
DIAVEL  CUT,  the  rotor  can  cut  the  material 
making  it  passing  through  the  cutting  knives. 
Cutting  knives  are  equipped  with  a  protection 
which  allows  the  knives  reset  in  case  of  hit  with 
foreign bodies 

(such as rocks, branches, etc…). 

Inside  the  chamber,  the  material  starts  rotation 
thanks to the round baler rollers. 

The  operator  can  select  three  levels  of  bale 
pressing  and  control  on  the  manometer  on  board 
of  the  machine  the  pressure  created  by  the 
hydraulic cylinders. 

Pressure  on  the  material  will  be  zero  value  till 
reaching  the  chamber  diameter,  to  grow  then  till 
the value set. 

4.7  BINDING 

Binding  is  a  fundamental  phase  for  the  outcome 
of a bale of quality, the external consistency of the 
bale  depends  first  of  all  on  the  quality  of  the 
binding.  

DIAVEL 630, DIAVEL 630 CUT can bind the bale 
both by net or twine. 

The  net  binding  allows  to  maintain  the  shape  of 
the  bale  by  a  net  which  wraps  it  completely,  the 
net  gets  strained  by  the  entire  bale  width  and 
wrapped on it with several laps. 

For short and cut products we always suggest the 
net binding to avoid product dispersion. 

To  arrange  a  good  net  binding,  we  suggest  to 
wrap the bale with at least 2.5 laps of net. 

  After  wrapping  the  bale  with  a  defined 

numbers  of  net  laps,  the  net  get  cut  by  a 
knife mounted on a guillotine system. 

  The  twine  binding  maintain  the  shape  of  the 

bale  wrapping  it  with  a  twine  forming  like  a 
spiral  around  it,  at  the  bale  sides  the  twine 
get rolled more times maintaining a distance 
from  the  border  that  can  be  set  from  the 
operator. At the end of binding, twines will be 
cut  by  the  appropriate  knives.  Parameters 
set for twine binding  are the following: 

  Distance from the bale border (Fig. 30, A) 

  Spiral pitch (Fig. 30, B) 

 

 

Fig. 10 

– Twine binding 

For  the  twine  binding  we  suggest  the  following 
types of twine:  

  Sisal (vegetable) 200/400 m/kg 

  Synthetic 500/700 m/kg 

Содержание Diavel 630

Страница 1: ...Prima di iniziare ad operare con la macchina leggere le istruzioni per l uso...

Страница 2: ...al guidelines 24 4 2 Harvesting starting 24 4 3 Advantages with low and wide windrow 24 4 4 Disadvantages with high and narrow windrow 24 4 5 Feeding procedure 24 4 6 Bale formation 25 4 7 Binding 25...

Страница 3: ...ery 1000 working hours 56 6 4 Extraordinary maintenance 56 6 4 1 Lifting through jacks 57 6 5 Machine settings 57 6 5 1 Sensors 57 6 6 Storage 58 6 7 Problems causes remedies 59 6 7 1 Set up of the ma...

Страница 4: ...particular interest for the machine and or operator their meaning is indicated here below DANGERS CAN BE OF 3 LEVELS DANGER The writing DANGER indicates the maximum danger and warns that if the descri...

Страница 5: ...ation or sold It must be kept in a safe place known to the authorized personnel It is up to said personnel to make sure it is kept safe and intact for consultation for the entire duration of the machi...

Страница 6: ...ation each machine is provided with The machine is substantially made by a bearing metal structure which bears the various machinery suitable to the collection of agricultural products and their press...

Страница 7: ...F THE MACHINE DANGER The operator should use the machine as indicated in this manual keeping in mind the rules of accident use conditions and technical characteristics of the machine ANY OTHER NOT FOR...

Страница 8: ...PTIONAL 3 WHEELS 4 PICK UP WHEELS 5 PICK UP 6 STANDING FOOT 7 ADJUSTABLE DRAW BAR 8 CARDAN JOINT INPUT WITH CONNECTION SHIELD 9 IDENTIFICATION PLATE 10 ELECTRICAL AND HYDRAULIC CONNECTIONS TO THE TRAC...

Страница 9: ...ydraulic system required 2 distributors double action Tyres optional 15 0 55 17 500 50 17 Nr RPM at the PTO rpm min 540 PTO shaft 80 CV with automatic torque limiter 1900 Nm Towing eye height D min ma...

Страница 10: ...ing performing minor repairs and transporting a machine SKILLED PERSONNEL The term is used to describe people specially trained and qualified to perform any maintenance or repair needing for specific...

Страница 11: ...arge may occur between the line and the machine the operator might be involved even with lethal consequences It is strictly forbidden to work or get in contact with the machine while the tractor engin...

Страница 12: ...e substances wash hands carefully All maintenance regulations and work starting operations must be done compulsory with the machine leaned on the ground by the standing foot tractor turned off well st...

Страница 13: ...class 8 8 10 9 M 4 3 0 4 4 M 5 5 9 8 7 M 6 10 15 M 8 25 36 M 10 49 72 M 12 85 125 M 14 135 200 M 16 210 310 M 18 300 430 M 20 425 610 M 24 700 990 For setting maintenance clearing assembling etc with...

Страница 14: ...them immediately should they start peeling off or be damaged WARNING All the safety signs positioned on one side of the round baler and illustrated hereunder have to be applied in exactly the same pos...

Страница 15: ...ngine and the control unit during the maintenance on the machine 10 Crushing hazard Do not get close to the machine and do not stand under the area of discharge of the bale while the rear door is open...

Страница 16: ...ing the maintenance on the machine 16 Crushing hazard and cutting of upper limbs Do not get close to the cutting knives It is compulsory to turn off the engine and the control unit during the maintena...

Страница 17: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 17 Fig 4 Safety signs...

Страница 18: ...attended or before its transport PTO shaft support the function of the support is to hold the PTO shaft when the machine is parked The machine doesn t have to work or be transported when the PTO shaft...

Страница 19: ...ork carefully clean the round baler paying particular attention to the product eventually wrapped at the ends of rolls or to the remains of net and or twine binding Perform correct regular maintenance...

Страница 20: ...ntent WARNING The surface on which the machine has to be loaded must be perfectly levelled in order to avoid eventual load movements WARNING Once moved the machine on the lorry or on the wagon make su...

Страница 21: ...achine WARNING For the circulation on the road the machine must be homologated according to the rules in force in the country where circulating The circulation on the road must be compulsory with unlo...

Страница 22: ...o the tractor and that parking brake is disconnected before proceeding in the street The round baler doesn t have absolutely be used as a mean of transport DANGER The un correct set of the tires on th...

Страница 23: ...opes The round baler stability is influenced by the ground conditions and by the type of towing tractor The presence of the bale inside the chamber might suddenly modify in a dangerous way the tractor...

Страница 24: ...n windrow 1 10 mt width and 0 30 0 40 mt high both to avoid products loss as well as to allow a good bailing If the windrow is low and width then the bale comes out better 4 2 HARVESTING STARTING Befo...

Страница 25: ...he knives reset in case of hit with foreign bodies such as rocks branches etc Inside the chamber the material starts rotation thanks to the round baler rollers The operator can select three levels of...

Страница 26: ...4 9 BALER STOP At the job end the operator must Stop the run of the tractor on plain and use the parking brake Remove the PTO shaft from the tractor Switch off and disconnect the display Lift up the...

Страница 27: ...ctor away from the draw bar Lubricate and grease every greasing point including the chains WARNING It is very important that the place in which the round baler is parked is Dry Protected from the elem...

Страница 28: ...condition of the machine The procedure described above must be carried out whenever the machine is inactive for a long time WARNING The adjustment and preparation for start up must be carried out whe...

Страница 29: ...an be configurated simply unscrewing the screw which connects the draw bar and resetting it in one of the position of the figure here below Fig 14 PTO support configurations The PTO has to lean on the...

Страница 30: ...and make sure it is perfectly blocked in the correct position CAUTION The PTO shaft must be connected only when the draw bar is hooked to the tractor to prevent detachments or damages to the PTO shaf...

Страница 31: ...cover of the protection from the machine side the one fixed on the adaptor box Unscrew the tightening nut of the PTO shaft from the machine side and remove the tightening pin Pull out the PTO shaft f...

Страница 32: ...fts with ruined protections or worse missing 5 2 4 Automatic torque limiter The PTO shaft has to have a torque limiter which operates by interrupting the power transmission when a torque peak occurs o...

Страница 33: ...an remain under pressure also once the machine is stopped Only specialized personnel adequately trained can make interventions on the hydraulic system The intervention on the calibration of system val...

Страница 34: ...the material within the bale chamber takes place through the side cochleas and the rotor Two large cochleas restrict the flow of the material by the width of the collector to the one of the chamber Th...

Страница 35: ...n easy access to the net binder to carry out the operations of inspection and passage of the net The loading operation of the coil on the binder can be performed without the use of the ladder by placi...

Страница 36: ...he material is not conveyed between the baffle plate and the pick up and the baffle plate is pushed forward or when the baffle plate is constantly pushed by the material higher than what set When the...

Страница 37: ...in to close Restart the PTO and wait until the collection unit is free If this is not enough try to restart again the PTO or follow the instructions of paragraph 5 3 1 Once the collection unit is free...

Страница 38: ...the machine The operations to remove or insert the knives are the following Press the F1 key on the terminal in the C area of Fig 32 the drop bottom icon will appear Press the Enter key to activate th...

Страница 39: ...22 A Instead of the knives the machine can be equipped with fake knives Fig 22 B False knives do not cut the material but are used only to close the slots of the drop bottom to prevent remains of stuc...

Страница 40: ...net turns The reset of the cutting guillotine takes place when the rear door is open by the lever A of fig 25 If you need to manually reset the guillotine adjust the lever B of Fig 25 The net cut is...

Страница 41: ...ing there will be two supply coils one for each cart and two spare coils To set the machine to the twine binding it is necessary to 1 Place the 2 coils A fig 28 and the two spare coils B fig 28 2 Tie...

Страница 42: ...ith a not constant pitch of the turns and distance from the edge An excessive braking force can cause a sliding between the twine and the dragging rollers Fig 30 Adjustments of the twine binding The t...

Страница 43: ...nal with various buttons followed by a brief description of each 1 Power ON OFF button To turn on the panel just press once to turn off keep it pressed for 1 second 2 ESC button It exits from a comman...

Страница 44: ...hich the machine parameters are displayed Using the navigation keys it s possible to select some areas and change the parameters Area A it shows the pressure level set When this area is selected it s...

Страница 45: ...operation on the left of the Status icon two symbols could appear The hourglass symbol appears during the delay time of binding i e the time that elapses between the achievement of the set pressure v...

Страница 46: ...atic or manual After selecting the area setting can be changed whenever you press the Enter key Area G This area shows the type of binding set After selecting the area it s possible to change the sett...

Страница 47: ...eady 5 5 4 Menu The menu looks like a list of selectable parameters editable by the navigation keys When you press the Menu key instead of the operating screen a drop down menu with icons will appear...

Страница 48: ...he Enter key again or press the Esc key to exit without changing the value By selecting Settings menu and pressing the Enter key the submenu opens CAUTION The Settings menu is reserved to qualified st...

Страница 49: ...to satisfy the client s requests for the different uses of the round baler It s possible to verify the software version that is installed on the machine going in the Settings menu fig 35 It is possib...

Страница 50: ...monitor during this phase In the lower white band appears on the left the checksum CRC and on the right the application of software currently loaded In case of incorrect checksum appears ERR in red S...

Страница 51: ...achine beeps when the bale reaches the set pressure and the machine will starts binding after a while 5 6 2 Harvesting operation After adjusting the machine for work and checking safety and maintenanc...

Страница 52: ...Status 5 Roundbaler s icon red with the symbol of binding in progress When the binding is completed the monitor emits the acoustic signal 3 the lighting bars become flashing red and on the area B appe...

Страница 53: ...TENANCE MANUAL 53 Status 0 Roundbaler s icon red with the rear door open close the rear door After the discharge of the bale and the closing of the rear door ensure that in the Area B appears the roun...

Страница 54: ...e effect of lubrication Avoid introducing too much grease in the greasers The introduction in the greasing point of a large amount of grease with high pressure can damage the bearing shields Do this w...

Страница 55: ...8 Right cylinder drop bottom 0 5 24 29 Parking feet 1 50 30 Chain Lubrication 4 L max 12 Fig 41 Lubrication points manual system Centralized greasing optional Point Name Quantity cm3 Interval hours 1...

Страница 56: ...rs Every 24 working hours Check the state of the machine Lubricate the components specified in the lubrication chart Check the tire pressure Section 3 4 1 Check the condition of the fingers of the pic...

Страница 57: ...roceed with the settings only if you have problems or malfunctions 6 5 1 Sensors The round baler uses inductive sensors for detecting the state of the machine These sensors detect when a metal object...

Страница 58: ...re in the correct position Wash the machine from any dirt Make a thorough inspection and replace any worn or damaged parts Tighten the bolts Make an accurate lubrication of each point including chains...

Страница 59: ...l material on the rotor WARNING before stop the PTO and remove the keys from the tractor Bale is too light Wrong setting of the pressure Adjust the pressure of pressing Ensure that the front manometer...

Страница 60: ...ine brake Twine ligature only in the middel The trolleys don t catch the twine Decrease the winding diameter of the driving pulley The twine is not dragged by the bale Incorrect way of strings Check t...

Страница 61: ...rect setting Set the maximum pressure on the terminal Problem to the hydraulic system Contact service The parking brake doesn t brake enough Loose wires Adjust logs sheaths Brakes worn out Replace the...

Страница 62: ...the type of product to collect the parameters to adjust in this case are Braking net twine the braking degree can be easily modified by the adjustment screws located on the left side of the net binde...

Страница 63: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 63 6 8 HYDRAULIC SCHEMA 6 8 1 Rear door hydraulic schema 6 8 2 Pick up hydraulic schema DIAVEL 630...

Страница 64: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 64 6 8 3 Pick up hydraulic schema DIAVEL 630 CUT 6 9 ELECTRIC SCHEMA...

Страница 65: ...ying special attention to this service is not liable for delays in delivery due to force majeure The shipping costs are always at customer s charge The goods travel at the risk of the buyer even if so...

Страница 66: ...ory or not for road use Follow the rules of the country where the machine circulates to choose the configuration to be adopted for the machine In both cases with pneumatic or hydraulic braking system...

Страница 67: ...do not spill oil Remove the caps located on the brake cylinders fig 47 Wait until from the caps holes no more air gets out but only hydraulic oil Screw in the caps and check that there are no oil lea...

Страница 68: ...intervenes to unlock the brakes is necessary to bring the pressure to the operating values When the pressure falls below 2 5 bar the release valve is not sufficient to release the brakes WARNING The a...

Страница 69: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 69...

Страница 70: ...Roundbaler DIAVEL 630 DIAVEL 630 CUT USE AND MAINTENANCE MANUAL 70...

Страница 71: ......

Страница 72: ...Cod 282 133 rev 0 09 05 2016 MASCAR S p A Via Roma 82 36040 Grumolo delle Abbadesse Vicenza Italy Tel 39 0444 380180 Fax 39 0444 583831 380185 E mail info mascar it...

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