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10. Troubleshooting and Maintenance 

 

 

10-1 

Chapter 10 

–

 Troubleshooting and Maintenance

 

10.1 Fault Display 

 

CAUTION

 

When a fault occurs, the inverter turns off its output and displays the fault status described below. In this 
case,  the  cause  must  be  corrected  before  the  fault  can  be  cleared.  If  protective  function  keeps  active,  it 

could lead to reduction in product life and damage to the equipment.

 

 

 

Protective 

function 

Keypad 

display 

Type 

Description 

Over Current  Over Current  Latch 

The inverter turns off its output when the output current of the inverter flows 
more than 200% of the inverter rated current. 

Ground Fault 

Protection 

Ground Fault  Latch 

The inverter turns off its output when a ground fault occurs and the ground fault 
current is more than the internal setting value of the inverter. Over current trip 
function may protect the inverter when a ground fault occurs due to a low ground 
fault resistance   

Over voltage 

protection 

Over Voltage  Latch 

The inverter turns off its output if the DC voltage of the main circuit increases 
higher than the rated value (200V class: 400V DC, 400V class: 820 V DC) when 
the motor decelerates or when regenerative energy flows back to the inverter due 
to a regenerative load. This fault can also occur due to a surge voltage generated 
at the power supply system. 

Low Voltage 

Protection 

Low Voltage  Level 

The inverter turns off its output if the DC voltage is below the detection level 
(200V class: 180Vdc, 400V class: 360Vdc) because insufficient torque or over 
heating of the motor can occurs when the input voltage of the inverter drops.   

Overload 

Protection 

Over Load  Latch 

The inverter turns off its output if the output current of the inverter flows at 
180% of the inverter rated current for more than the current limit time (S/W). 

Inverter 

Overload 

Inv OLT 

Latch 

The inverter turns off its output when the rated current of the inverter flows more 
than regulation level(150% for 1 minute-Inversely proportional to time). 

Heat Sink 

Over Heat 

InvOver Heat  Latch 

The inverter turns off its output if the heat sink over heats due to a damaged 
cooling fan or an alien substance in the cooling fan by detecting the temperature 
of the heat sink. 

OHD Open

 

*1)

  Latch 

The inverter turns off its output when OHD is opened and the heat sink is 
overheated.     

Inverter NTC 

Thermistor 

Open 

InvThem OP  Latch  When inverter NTC Thermistor is open, inverter stops its output.   

Motor overheat 

MotOver 

Heat 

Latch 

When motor temp exceeds 150

℃

  , inverter stops its output to protect motor 

from overheated. 

Motor 

Thermistor Error 

MotThem Err  Latch 

When there is an error in Thermistor that measures the temperature of    motor, 
inverter stops its output. (Error

—

NTC: open) 

Electronic 

Thermal 

E-Thermal  Latch 

The internal electronic thermal of the inverter determines the over heating of the 
motor. If the motor is overloaded the inverter turns off the output. The inverter 
cannot protect the motor when driving a multi-pole motor or when driving 
multiple motors, so consider thermal relays or other thermal protective devices 
for each motor. Overload capacity: 150% for 1 min.   

External fault B  External-B  Latch 

Use this function if the user needs to turn off the output by an external fault 
signal.   

*1) It only comes under SV2800 ~ 3750iV5.

 

Содержание LSLV-iV5 Series

Страница 1: ...LS ELECTRIC strives to maximize your profits in gratitude for choosing us as your partner AC Variable Speed Drive 2 2 37kW 200V 2 2 500kW 400V LSLV iV5 series ...

Страница 2: ...structions carefully to avoid dangerous situation This symbol alerts the user to the presence of dangerous voltage inside the product that might cause harm or electric shock After reading this manual keep it in the place that the user always can contact easily This manual should be given to the person who actually uses the prod ucts and is responsible for their maintenance WARNING Do not remove th...

Страница 3: ...d grounded CAUTION Install the inverter on a non flammable surface Do not place flammable ma terial nearby Otherwise fire could occur Disconnect immediately the input power if the inverter gets damaged Otherwise it could result in a secondary accident and fire After the input power is applied or removed the inverter will remain hot for a couple of minutes Otherwise you may get bodily injuries such...

Страница 4: ...ind that inverter is very vulnerable to drop from the mid air and strong shock Don t let the inverter exposed to rain snow fog dust etc Do not cover nor block the ventilating system having cooling fan It may cause the inverter overheated Be sure to check the power is off when installing the inverter To prevent the risk of fire or electric shock keep the connected wire in a sound condition Use the ...

Страница 5: ... the user manual to the each terminal It may cause damage to the inverter Current hunting can be occurred in the low speed territory during testing It occurs where the capacity is above 110kW with no load and the axis is not connected The current hunting has a gap according to the motor characteristic It will be dis appeared when the load is connected and it is not the indication of abnormal condi...

Страница 6: ...ut keypad connected LED on the control board will blink by the interval of 0 5 sec But LED will blink by 1 sec when keypad is connected This function displays which trip will be occurred ac cording to the connection of keypad Do not change wiring nor disconnect connector or option card during the operation of inverter Do not disconnect the motor wiring while the voltage of inverter is output Misha...

Страница 7: ...on do not clean LCD display etc using detergent or alcohol Storage Be sure to keep the inverter under the following conditions if you don t use it for a long period of time Make sure that you satisfy the recommended storage environment See page v If the storage period exceeds 3 months be sure to keep it at the ambient tempera ture of 10 30 C to prevent Deterioration by Temperature of electrolytic ...

Страница 8: ...cation Applicable Machine System Features Process Control Steel Strip Paper Mill Textile Film Coater Printing Machine Tension Control Wide Range of Speed Control Hoisting Control Lifts Elevators Parking Stacker Crane Crane Hoist High Speed Operation High Starting Torque Positioning Wide Range of Speed Control Machine Control Machine Tool Wire Drawing Extruder High Speed Operation High Starting Tor...

Страница 9: ...2 2 22kW Electrical specification of MD type is based on specifications of 5 5 2 2kW except for the specification of exterior and its size Input Voltage 380V 380V Input Voltage 30 220kW 400V Blank Below 22kW 200V 400V and 280 500kW 400V ENCODER TYPE Blank 5V Line Drive 15V Open Collector 24V ENC 24V Line Drive Open Collector Inverter Model Name Input Power Source Specifications Rated Capacity Rate...

Страница 10: ...er input type SV iV5 4 DB 022 037 055 075 110 150 185 220 300 370 450 Max applicable motor output Note1 HP 3 5 7 5 10 15 20 25 30 40 50 60 kW 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 Output Capacity kVA Note2 4 5 6 1 9 1 12 2 18 3 22 9 29 7 34 3 46 57 70 Rated current A 6 8 12 16 24 30 39 45 61 75 91 Speed 0 3600 rpm Voltage 0 380V 480 Note3 Inverter weight kg lbs 6 13 6 13 14 30 14 30 27 59 28 61 2...

Страница 11: ...HP 7 5 10 15 20 25 30 40 50 60 75 kW 5 5 7 5 11 15 18 5 22 30 37 45 55 Output Capacity kVA Note2 9 1 12 2 18 3 22 9 29 7 34 3 46 57 70 85 Rated current A 12 16 24 30 39 45 61 75 91 110 Speed 0 3600 rpm Voltage 0 380V 480V Note3 Input rated voltage DC 540 680V 10 Note5 Inverter weight kg lbs 12 26 12 26 24 53 24 5 54 25 55 25 55 38 5 84 38 5 84 50 110 50 110 SV iV5 4 DC 750 900 1100 1320 1600 2200 ...

Страница 12: ...ntrol inverter with speed sensor attached Sensorless Vector control inverter Speed control accuracy Analog setting 0 1 25 10 of max Speed 1 800 rpm Digital setting 0 1 0 40 of max Speed 1 800 rpm Speed setting resolution Analog setting 0 1 of maximum Speed Digital setting 0 1 rpm Cut off frequency of ASR 50Hz Torque control accuracy 3 Overload Capacity CT 150 1Min Accel Decel Time setting 0 00 600...

Страница 13: ...0B 30C Open Collector 1 Channel OC1 EG Protection Overcurrent Overvoltage Low voltage Inverter overheat Inverter thermal sensor malfunction Motor overheat Motor thermal sensor malfunction Overspeed Instantaneous IGBT gate block BX Fuse blown open External Trip Pulse encoder malfunction Electronic thermal function Inverter overload Ground fault current IGBT short Communication error Input Output ph...

Страница 14: ...ve system are ready to start Electrical Installation Checking List Make sure that the protective grounding is properly done Replace the condenser with new one if it lasted longer than two years Set the input voltage to the nominal input voltage of the inverter Check if the input voltage connected with R S T and then fasten them tightly using an accurate torque wrench Check if input power fuse and ...

Страница 15: ...ure to keep the ambient temperature of installation location at 10 to 40 3 1 3 Install the inverter on the uninflammable material The inverter operates at high temperature 3 1 4 Avoid a humid and hot location 3 1 5 Install the inverter in a location free of oil mist and dust Totally enclosed panel can be used to protect the inverter against that materials Cooling air must be clean free from corros...

Страница 16: ...r is to be installed in the panel In case more than 2 inverters are to be installed or ventilation fan is to be installed in the panel make sure that inverter and ventilation fan is properly installed If they are poorly installed it causes the increase of an ambient temperature and less effective ventilation Therefore be sure to keep the ambient temperature of inverter below the allowable temperat...

Страница 17: ...Is the rating of the circuit breaker done properly Is the power wiring input properly to the inverter input terminal If the input power is connected with the input terminal U V W it may cause damage to the inverter Is the motor wiring connected with the inverter output terminal in a proper phase sequence Otherwise the motor will be rotated adversely Is 600V vinyl insulation wire adopted for the po...

Страница 18: ...ed Is the wiring of the optional devices done properly Aren t there any wiring mis connected Are the inverter control circuit terminal screws fastened tightly Aren t there any wire fragments or screw left Doesn t the remaining wire connected with the terminal contact the terminals nearby Is the control circuit wiring isolated from the main circuit wiring in the duct or control panel Doesn t the le...

Страница 19: ...input Power supply 5V Common 0V Open collector output ACR AO1 AO2 5G Analog output 1 Analog output 2 Common Analog output 10 10V 10 10V 0 10V 10 0V 30A 30C 30B 1A 1B 2B 2A Fault relay output AC 250V 1A DC 30 V 1A Auxiliary relay output AC 250V 1A DC 30 V 1A Open collector output 24 V 50mA OC1 EG B A B A phase encoder pulse output B phase encoder pulse output Encoder output Common Encoder output Co...

Страница 20: ... 10V 0 10V 10 0V A B B FWD run stop command REV run stop command Emergency stop Fault reset Multi function input 1 Multi function input 2 Common Multi function input Potentiometer 10 kohm 1 2W Power supply 10V Analog input 1 Analog input 2 Analog input 3 Common Analog input 10 10V 10 10V 0 10V 10 0V 0 20mA 20 0mA Motor NTC PTC A phase encoder pulse output B phase encoder pulse output Encoder outpu...

Страница 21: ...r output common Encoder output common Open collector output ACR P2 B2 P G DB Unit Option 30A 30C 30B 1A 1B Fault relay output AC 250V 1A DC 30V 1A 2B 2A Multi function output AC 250V 1A DC 30V 1A Multi function open collector output 24V 50mA OC1 EG AO1 AO2 5G A B B N Analog output 2 Common Analog Output 10 10V 10 10V 0 10V 10 0V Analog output 1 AC1 AC2 Aux power source for control circuit 220V 50 ...

Страница 22: ...g input 3 Common Analog input 10 10V 10 10 V 0 10V 10 0V 0 20mA 20 0mA Motor NTC PTC Encoder B Phase input Power supply 5V Common 0V Open collector output AO 1 AO 2 5G Analog output 1 Analog output 2 Common Analog output 10 10V 10 10V 0 10V 10 0V 30 A 30 C 30 B 1A 1B 2B 2A Fault relay output AC 250V 1A DC 30 V 1A Auxiliary relay output AC 250V 1A DC 30 V 1A Open collector output 24 V 50mA OC1 EG B...

Страница 23: ...V 1A Open collector output 24 V 50mA OC1 EG B A B A phase encoder pulse output B phase encoder pulse output Encoder output Common Encoder output Common AC1 AC2 Aux power source for control circuit Insulated Trasformer Note 1 RX BX RST FWD run stop command REV run stop command Emergency stop Fault reset 24 V 50 60Hz 220V Encoder Line Drive Type DC input 540 680 VDC FAN1 FAN2 Insulated Trasformer Wa...

Страница 24: ...er capacity above 30 75kW 100VA 90 160kW 150VA 220 500kW 500VA recommended 3 3 Power Circuit Terminal 3 3 1 Power circuit terminal arrangement 1 AC power input type CAUTION Be sure that N is not Neutral Line but DCN and P is DCP SV022 037 055 075 110 150 185 220iV5 2 DB SV022 037 055 075 110 150 185 220iV5 4 DB R S T U V W G N B2 B1 P SV110 150 185 220iV5 2 DB MD SV110 150 185 220iV5 4 DB MD MD Mo...

Страница 25: ...V W P1 P2 N SV2800 3150 3750 5000 iV5 4 R L1 S L2 T L3 P1 P2 N G U V W 2 DC power input type SV055 075iV5 4DC U V W N P G SV110 150 185 220iV5 4DC G U V W P N SV300 370 450 550 750 900 1100 1320 1600 2200iV5 4DC FAN1 FAN2 SV2800 3150 3750 5000iV5 4DC P N U V W G G U V W P N ...

Страница 26: ... input type Name Function Description P N DC input power Connected to DC input power source Connected from DC power suupy PWM converter within max 30m U V W Inverter Output Connected to 3 phase induction motor G Grounding Used for inverter frame earth FAN1 FAN2 Internal cooling fan and MC drive power source Connected to single phase 220V AC power source note1 Note 1 In case of 500kW product it is ...

Страница 27: ...ow 10kHz Below 5kHz Below 2 5kHz In case of below 3 7 kW use the cable of output within 100 m Crimp terminal with insulation cap should be used for the input power supply and the motor After finishing wiring be certain to remove all the wire or cable scraps inside the inverter Use the shield cable or twist paired wire for control circuit terminal Do not put them into the same wiring duct for the p...

Страница 28: ...ty Wire Size mm2 AWG or kcmil R S T U V W R S T U V W 200V 2 2 kW 2 5 2 5 12 12 3 7 kW 4 4 10 10 5 5 kW 6 6 8 8 7 5 kW 10 10 6 6 11 kW 16 16 4 4 15 kW 25 25 3 3 18 5 kW 35 35 2 2 22 kW 35 35 2 2 30 kW 50 50 1 0 1 0 37 kW 70 70 2 0 2 0 400V 2 2 3 7 kW 2 5 2 5 12 12 5 5 kW 4 4 10 10 7 5 kW 4 4 10 10 11 kW 6 6 8 8 15 kW 10 10 6 6 18 5 kW 16 16 4 4 22 kW 16 16 4 4 30 kW 35 25 3 3 37 kW 25 25 3 3 45 kW...

Страница 29: ...use a short circuit or malfunction Grounding Wire Size and Caution to be taken Be sure to ground the motor and the inverter to prevent electric shock injury 200V class ground impedance 100Ω 400V class ground impedance 10Ω Connect the inverter ground to the ground terminal exclusively used for the inverter Do not use the case of inverter of sash screw for ground It is strongly recommended that as t...

Страница 30: ...3 6 Wiring DB Unit Option AC power input 30kW and higher 3 3 7 Wiring guide when using both of DC reactor Option and DB Unit option AC power input 30kW and higher DC Reactor P1 P2 G U V W N P1 P2 N DB resistor DB UNIT P B1 N B2 G G U V W P1 P2 N DB resistor DB UNIT DC Reactor G U V W G N B2 P B1 ...

Страница 31: ...3 Installation and Wiring 3 18 3 4 Control Board and Terminal 3 4 1 Control circuit terminal arrangement SV022 5000iV5 ...

Страница 32: ...1 2 3 Jog MOP Up Down Save Clear Analog Hold Main Drive 2nd function Accel Decel Time selection 3 Wire RUN External trip B contact Power failure prevention Reverse rotation prevention Process PI Disable Timer input Soft start cancel ASR P PI Gain switch over ASR P PI switch over Flux command value switch over Pre excitation Speed Torque control Torque limit ON Off Torque bias ON Off Battery operat...

Страница 33: ...pply for Pulse Encoder 5V Line Drive Power GE 0V A Encoder A phase signal A B signal for Line Drive Type Encoder Set the JP2 switch at P5 on I O PCB and set the JP4 switch to LD for the use of Line Drive Jumper set as default A B Encoder B phase signal B PE P S for Open Collector 15V Open Collector Power GE 0V PA Encoder A phase signal A B signal for Complementary or Open Collector Type Encoder Se...

Страница 34: ...R output of axis Q ACR output of axis D Voltage reference of axis D Voltage reference of axis Q Output current Output voltage Output power DC LINK voltage Process PI reference Process PI Feedback Process PI output Motor temperature Motor temperature Inverter temperature Inverter i2t AO2 Analog Output 2 5G COMMON COMMON terminal for Analog Output Relay Output 1A Multi function relay output 1 A Cont...

Страница 35: ...r Supply DC 5V 12V 15V selectable usages JP4 PNP NPN Input mode PNP NPN contact input mode selection Note 1 Example wiring of Encoder output Warning Wiring must be considered with input circuit Because encoder output is open collector type The figure is shown the wiring when inverter is connected with High speed counter of LS ELECTRIC PLC Vcc Encoder Output SIO return pulse RA GE RB GE Peripheral ...

Страница 36: ...put Current Input Extended I O EXTN_I O board is added analog input AI4 AI5 How to use terminal Pin Voltage Input AI1 AI2 AI3 AI4 AI5 Current Input AI1 AI2 AI3 AI4 Motro NTC input AI5 Note Jumper setting and functions are explained at I O control terminal description AI2 AI3 AI4 AI5 Them Voltage Input Motor NTC Input 5G COMMON COMMON terminal for Analog Input ...

Страница 37: ...s each other they should be crossed at right angles 90 3 4 4 Caution on wiring pulse encoder 1 Check up of the coupling and alignment of motor and encoder shaft Be sure to mount the pulse encoder at the location where it rotates at the same speed as the motor does e g on the opposite shaft of load side of motor on the opposite shaft of motor at traction machine In case there is speed slip between ...

Страница 38: ...coder wiring and switch setting method 5V Line Drive Jumper set as default Shielded Wire CAUTION NEVER change the switch setting for Encoder Type during inverter run Otherwise it may cause inverter trip adversely affecting the entire system Therefore verify the switch is correctly set before operation 5V Line Drive LD 15V Open Colletcor OC ...

Страница 39: ... NPN down side Guaranteed PNP type input voltage external DC 24V On voltage DC 19 25 2 V Off voltage DC 7V or less AI1 AI2 Voltage input Left Current input Right AI3 Switch Voltage input Left Motor NTC input Right DC 24 V P1 CM CM JP4 NPN SW JP4 R Inside of inverter P1 CM CM DC24V Inside of inverter R DC 24 V PNP SW JP4 In case of using internal DC 24V NPN In case of using external DC 24V PNP JP4 ...

Страница 40: ...ther than Higen motor with different NTC specification and use this function it will lead to motor overheat and damage to the motor Do not change the setting of PNP NPN input switch during inverter operation It can influence to the system since contact input is changed Set the switch correctly before inverter operation 3 5 Terminal of the Auxiliary Power Supply 3 5 1 The position of the terminal S...

Страница 41: ...3 Installation and Wiring 3 28 SV055 075iV5 4 Mold SV110 220iV5 4 Mold SV900 2200iV5 Press for AC DC products Terminal of the Auxiliary Power Supply Terminal of the Auxiliary Power Supply ...

Страница 42: ...er AC1 C2 Auxiliary power input Inputs single phase AC input source 220V 10 10 50 60Hz 3 5 3 Wiring and Precaution of auxiliary terminal block Connect the auxiliary power supply through insulated transformer separated with main power supply User polyvinyl chloride insulated wire for auxiliary power cable Use the cable above 0 5mm2 20 AWG Terminal of the Auxiliary Power Supply ...

Страница 43: ...nged setting values Up Up Moves to the next code or increments setting values Down Down Moves to the next code or decrements setting values SHIFT ESC Shift ESC Acts as Shift key in a setting mode and as ESC key in other mode REV Reverse RUN Reverse RUN command is enabled STOP RESET Stop Reset Stop key during inverter operation Resets fault when inverter returns to normal after fault has occurred F...

Страница 44: ...operated mode 3 Generating torque Displays ratio to the rated torque of a motor 4 Output current Inverter output current in RMS 4 2 2 Group display No Function Description 1 Parameter group Displays the name of each parameter group There are DIS DIO PAR FUN CON AIO USR and 2nd group etc 2 Code name Displays a code name to be set 3 Code Number Displays a code number to be set 4 Code data and unit D...

Страница 45: ...ation Parameter data lock function is set PAR_04 Parameter Lock is enabled Example In case the 1st acceleration time is to be changed from 10 sec to 15 sec it can be set as shown below FUN Acc Time 1 40 10 00 sec FUN Acc Time 1 40 10 00 sec FUN Acc Time 1 40 10 00 sec FUN Acc Time 1 40 15 00 sec FUN Acc Time 1 40 15 00 sec 0 0rpm SPD Tq 0 0 0 0A FUN Jump code 00 1 FUN Jump code 00 40 Initial Displ...

Страница 46: ...s V F control related constants and so on Exterior group EXT Built in 485 communication parameter and communication parameter when the exterior option board is installed Analog I O group AIO Analog Input Output Parameter and so on User group USR User macro function macro function save macro function recall 2nd function group 2nd 2 2nd motor control mode 2nd motor accel decel time 2nd motor paramet...

Страница 47: ...al 1 DIS Out Amps RMS 02 0 0 A DIO P2 define 02 Not Used PAR Para read 02 No FUN Spd Ref Sel 02 Analog DIO P3 define 03 Not Used PAR Para write 03 No FUN Stop mode 03 Decel PIDOUT 0 0 0 0 0 0 DIO P4 define 04 Not Used PAR Para lock 04 0 FUN Max Speed 04 1800 0 rpm DIS Faults 05 DIO P5 define 05 Not Used PAR Password 05 0 FUN Speed 0 12 0 0 rpm DIO Lost Command 97 None PAR Inertia LPF 38 0 100 ms F...

Страница 48: ... Basic capacity is same with Inverter capacity Enter directly in the PAR_08 after selecting User Define if there is no Motor capacity Enter the motor capacity directly at PAR_08 incase that select User Define at PAR_07 Set the pulse numbers per revolution of pulse encoder coupled to the motor shaft Set the motor base speed Note It is not rating current of name plate Base Speed 120 X Base Frequency...

Страница 49: ...hen it is set to ALL1 Checks whether the encoder wiring is properly done and an encoder works well by rotating the motor at 1500 rpm in forward direction 30 35 Sec Stator resistance Rs is measured without rotating the motor 10 20 Sec The leakage inductance sL of the motor is measured without rotating the motor 5 20 Sec The flux current IF is measured by rotating the motor at 1500 rpm 30 60 Sec Sta...

Страница 50: ...s contact LS representative Total 3 5 Min is required FWD REV LED on keypad will blink during Auto tuning If setting PAR_24 Auto tuning to ALL2 all procedure is same as ALL1 except Encoder Testing will be skipped Motor constants of each can be selected and separately tuned Encoder Test Rs Tuning Lsigma Flux Curr Ls Tuning Tr Tuning If encoder phase A B or inverter output wiring is switched during ...

Страница 51: ...e Ls is measured simultaneously without rotating the motor 40 70 Sec When auto tuning is complete successfully None is displayed If error occurs during auto tuning Error is displayed In this case verify motor parameters and encoder setting is done properly and redo the auto tuning If the problem persists contact LS representative Total 3 5 minutes FWD REV LED on keypad will blink during Auto tunin...

Страница 52: ...erter power is on and rotates the motor in the forward direction 4 6 3 Reverse rotation check Be sure to check if negative speed is displayed when inverter power is on and rotates the motor in the reverse direction If speed is displayed 0 0 rpm or unchanged or speed polarity is reversed check if wiring for the pulse encoder is properly done In case the motor shaft cannot be rotated with hands refe...

Страница 53: ...0 Normal REV Reverse 100 0 rpm Below 10 FWD Forward 10 40 rpm 150 Torque Limit Encoder wiring reversed Abnormal REV Reverse 10 40 rpm 150 Torque Limit FWD Reverse 10 40 rpm 150 Torque Limit Phase V and W wiring reversed REV Forward 10 40 rpm 150 Torque Limit FWD Reverse 100 0 rpm Below 10 Encoder and Motor all reversed REV Forward 100 0 rpm Below 10 If A and B phase are reversed be sure to replace...

Страница 54: ... Setting Max motor speed Ai1 Analog input terminal define Ai1 Analog input terminal Source define Select 10 10V 10 10V 0 10V 10 0V 0 20mA 20 0mA 4 8 2 Wiring example when issuing speed reference using speed potentiometer on AI1 terminal Connect the potentiometer to VREF AI1 and 5G as shown below 1000 0rpm SPD Tq A 1000 0rpm SPD Tq A FUN Run Stop Src 01 Terminal 1 FUN Spd Ref Sel 02 Analog FUN Max ...

Страница 55: ...enter ENT key the adjusted gain value is saved Out Y1 Bias Adjustment of Analog input Apply 0V or 0mA between AI1 5G for setting by potentiometer adjust it to Min Adjust the other multi analog input terminals in same manner Key Handling Loader Display Description Initial LCD display PROG Pressing PROG key shows in upper side the percent of input to output and in low side the Bias value be set pres...

Страница 56: ...alue smoothly To stop the motor disconnect the RX and CM terminal 3 The cases of abnormal rotation due to the wrong wiring of encoder and or motor during low speed about 100rpm operation by control terminal Command Rotating direction Speed display Torque display Wiring Status FX Forward 100 0 rpm Below 10 Normal RX Reverse 100 0 rpm Below 10 FX Forward 10 40 rpm 150 Torque Limit Encoder wiring rev...

Страница 57: ...escription 1 RUN STOP source select FUN_01 Set it to 0 Terminal 1 2 Speed setting method FUN_02 Set it to 1 Keypad1 3 Ref Speed setting FUN_12 Set speed command 1500 rpm via Keypad 4 Accel Decel time FUN_40 FUN_41 Set Accel time to 10 sec in FUN_40 Set Decel time to 20 sec in FUN_41 5 Terminal FX Motor starts to rotate in Forward direction at 1500 rpm with Accel time 10 sec when FX terminal is tur...

Страница 58: ...minal 1 2 Speed setting method FUN_02 Set it to 0 Analog 3 Analog Input 1 definition AIO_01 Set it to 1 Speed Ref 4 Analog Input 1 Input Method definition AIO_02 Set it to 2 0 10V 5 Ref Speed setting DIS_01 Set speed command 1500 rpm via AI1 Potentionmeter in DIS_01 PreRamp Ref 6 Accel Decel time FUN_40 FUN_41 Set Accel time to 10 sec in FUN_40 Set D cel time to 20 sec in FUN_41 7 Terminal FX Moto...

Страница 59: ...4 Trial Operation 4 17 ...

Страница 60: ...eration Yes possible No impossible CODE No Comm Addr CODE NAME LCD DISPLAY SETTING DATA Adjustment During Run 1 RANGE UNIT DEFAULT DIS_00 Motor Speed Control Mode OutputTorque Output Current 0 0 rpm SPD Tq 0 0 0 0A DIS_01 User Display 1 Ai1 Value PreRamp Ref Yes Ai2 Value Ai3 Value Ai4 Value1 Ai5 Value 1 PreRamp Ref rpm PostRamp Ref rpm ASR Inp Ref rpm Motor Speed rpm Motor SpdEst rpm Speed Dev rp...

Страница 61: ...erminal In Terminal Opt Terminal Out Run Status Diameter 2 Line SPD CMD 2 Reel SPD 2 PhInOpenLvl V DIS_02 User Display 2 Same as the range of DIS_01 DC Bus Volt Yes DIS_03 User Display 3 Terminal In Yes DIS_04 Process PID Output Ref FB PIDOut 0 0 xx x 0 0 DIS_05 Faulty Display Faults DIS_06 7106 User Group Display Setting Usr Grp Disp 0 Not Used 1 Dis User Grp 2 DisplayALL 0 Not Used Yes Note 1 It...

Страница 62: ...ed L 2 Speed M 3 Speed H 4 Jog Speed 5 MOP Up 6 MOP Down 7 MOP Clear 8 MOP Save 9 Analog Hold 10 Main Drive 11 2nd Func 12 Xcel L 13 Xcel H 14 3 Wire 15 Ext Trip B 16 Prohibit FWD 17 Prohibit REV 18 Proc PID Dis 19 Timer Input 20 SoftStrtCncl 21 ASR Gain Sel 22 ASR P PI Sel 23 Flux Ref Sel 24 PreExcite 25 Spd Trq Sel 26 Use Max Trq 27 Use Trq Bias 28 AuxSpdEnable 30 Battery Run 2 39 Synch Disable ...

Страница 63: ...inition P4 define 0 Not Used No DIO_05 7205 P5 definition P5 define 0 Not Used No DIO_06 7206 P6 definition P6 define 0 Not Used No DIO_07 7207 P7 definition P7 define 0 Not Used No DIO_08 Negative function of multi function input terminal Neg Func In 0000000 1111111 bit 0000000 No DIO_09 7209 Multi function Input LPF time constant Terminal LPF 0 2000 5 Yes DIO_10 Negative function of multi functi...

Страница 64: ...eed detection band ZSD Band 0 1 10 0 0 5 Yes DIO_49 7231 Speed detection level SD Level 3600 3600 rpm 0 Yes DIO_50 7232 Speed detection band SD Band 0 1 10 0 0 5 Yes DIO_51 7233 Speed arrival band SA Band 0 5 Yes DIO_52 7234 Speed deviation band SEQ Band 0 5 Yes DIO_53 7235 Torque detection level TD Level 0 0 250 0 0 0 Yes DIO_54 7236 Torque detection band TD Band 0 1 10 0 0 5 Yes DIO_55 7237 Time...

Страница 65: ...0 No DIO_95 725F Inverter station address Inv Number 1 250 1 No DIO_96 7260 485 BaudRate 485 BaudRate 0 1200 bps 9600 No 1 2400 2 4800 3 9600 4 19200 5 384000 DIO_97 7261 How to Run at Lost command Lost Command 0 None 0 None No 1 FreeRun 2 Stop DIO_98 7262 Decision time when communication command is lost 4 Comm Timer 10 300 sec 10 No Note 1 Displayed WEB Control mode setting 2 It can be set at 5 5...

Страница 66: ...city selection Motor select 0 2 2 2 5 5 4 11 0 6 18 5 8 30 0 10 45 0 12 75 0 14 110 0 16 160 0 18 280 0 20 375 0 1 3 7 3 7 5 5 15 0 7 22 0 9 37 0 11 55 0 13 90 0 15 132 0 17 220 0 19 315 0 kW No 21 User Define 1 PAR_08 7308 Motor cap selection of USER UserMotorSel 0 7 500 0 kW 5 5 No PAR_09 7309 Motor cooling type Cooling Mtd 0 Self cool 1 Forced cool 1 Forced cool Yes PAR_10 730A Encoder Pulse no...

Страница 67: ...Auto Tuning None ALL1 ALL2 Encoder Test Rs Tuning Lsigma Flux Curr Ls Tuning Tr Tuning Inertia Tuning 4 None No PAR_26 731A Tuning Torque Tune Torque 10 0 100 0 70 Yes PAR_27 731B Motor Motor flux current Flux Curr 70 to 0 0 PAR_22 A Yes PAR_28 731C Motor time constant Tr 30 3000 ms Yes PAR_29 731D Leakage inductance Ls 0 00 500 00 mH Yes PAR_30 731E Leakage coefficient Lsigma 0 00 100 00 mH Yes P...

Страница 68: ...SPLAY SETTING DATA Adjustment During Run RANGE UNIT DEFAULT FUN_00 Jump for quick view Jump code 1 85 Yes FUN_01 7401 RUN STOP command source selection Run Stop Src 0 Terminal 1 1 Terminal 2 2 Keypad 3 Option 0 Terminal 1 No FUN_02 7402 Speed setting source selection Spd Ref Sel 0 Analog 1 Keypad1 2 Keypad2 3 Option 6 Line SPD Ref 1 7 Line SPD Opt 1 1 Keypad1 No FUN_03 7403 Stop mode selection Sto...

Страница 69: ... FUN_43 742B Acceleration time 2 Acc Time 2 3 00 2 Yes FUN_44 742C Deceleration time 2 Dec Time 2 3 00 2 Yes FUN_45 742D Acceleration time 3 Acc Time 3 4 00 2 Yes FUN_46 742E Deceleration time 3 Dec Time 3 4 00 2 Yes FUN_47 742F Acceleration time 4 Acc Time 4 5 00 2 Yes FUN_48 7430 Deceleration time 4 Dec Time 4 5 00 2 Yes FUN_49 7431 Selection about use of zero speed time Use 0 Dec T 0 No 1 Yes 0...

Страница 70: ...UN_67 7443 Open Speed 6 BKOpen Spd 0 0 500 0 rpm 0 0 No FUN_68 7444 Open Current 6 Release Curr 0 0 150 0 20 0 No FUN_69 7445 Close Time 6 BKClose Time 0 00 30 00 sec 0 00 No FUN_70 7446 Close Speed 6 BKClose Spd 0 0 500 0 rpm 0 0 No FUN_71 7447 Regerneration prevention Run selection RegenAvd Sel 0 No 1 Yes 0 No No FUN_72 7448 Run voltage level 7 RegenAvd Lvl 600 300 800 400 V 700 350 No FUN_73 74...

Страница 71: ...eration mode ShortFlrTime 0 00 100 00 sec 0 00 No FUN_88 7459 Low Voltage2 Selection LV2 Enable 0 No 1 Yes 0 No Yes FUN_89 7460 Fast BX Sel 0 No 1 Yes 0 No Yes FUN_90 7461 Neg BX Sel 0 No 1 Yes 0 No Yes FUN_91 7462 RunStop Src2 0 Terminal 1 1 Terminal 2 2 Keypad 3 Option 4 Int485 2 Keypad No FUN_92 7463 Spd Ref Sel2 0 Terminal 1 1 Terminal 2 2 Keypad 3 Option 4 Int485 1 Keypad1 No FUN_93 7464 Trq ...

Страница 72: ...T CON_00 Jump for quick view Jump Code 1 80 Yes CON_01 7501 Control mode setting Control Mode 1 Speed 2 Torque 3 Sensorless 1 Speed No CON_02 Application mode setting Application General Vect Elevator 1 Synchro 2 WEB Control General Vect No CON_03 7503 ASR P Gain 1 ASR P Gain1 0 1 200 0 50 0 Yes CON_04 7504 I Gain 1 ASR I Gain1 0 50000 ms 300 Yes CON_05 7505 LPF time constant 1 ASR LPF1 0 20000 ms...

Страница 73: ...c 0 Base Speed 1 Ref Speed 2 SpeedSet 0 Base Speed No CON_22 7516 Speed Set setting3 PID SpeedSet 1 00 FUN_04 rpm 100 0 No CON_23 7517 Output Enable Proc PID Enb 0 Disable 1 Enable 2 Terminal 0 Disable No CON_24 7518 Hold Time PIDHoldTime 0 10000 ms 1000 No CON_25 7519 Draw quantity Draw 100 0 100 0 0 0 Yes CON_26 751A Droop Control quantity Droop 0 0 100 0 0 0 Yes CON_27 751B Base speed Droop Src...

Страница 74: ... 0 100 0 50 0 Yes CON_54 7536 Speed Search Speed Search selection Speed Search 0000 1111 Bit setting 0100 No CON_75 754B Speed Search time 4 SS Time 10 60000 ms 300 No CON_76 754C Speed Search P gain 4 SS P Gain 1 0 300 0 100 0 Yes CON_77 754D Speed Search I gain 4 SS I Gain 1 0 300 0 100 0 Yes CON_78 754E Speed Search LPF 4 SS LPF 0 1 300 0 ms 33 3 Yes CON_79 754F Speed limit of Speed Torque swit...

Страница 75: ...ing Run RANGE UNIT DEFAULT USR_00 Select Code number Jump Code 1 67 Yes USR_01 Initialize to the initial value adequate to the application Macro Init User Define E L User Define No USR_02 User data save User Save No Yes No No USR_03 Recall saved User Data User Recall No Yes No No USR_04 User Group Data User Grp No ...

Страница 76: ...tion time 2nd Dec time 10 00 Yes 2nd_12 780C Cooling method 2nd Cool Mtd 0 Self cool 1 Forced cool 0 Self cool Yes 2nd_13 780D Encoder pulse no 2nd Enc 360 4096 1024 No 2nd_14 780E Encoder direction setting 2nd Enc Dir 0 A Phase Lead 1 B Phase Lead 0 A Phase Lead No 2nd_15 780F Encoder error check enable 2nd Enc chk 0 No 1 Yes 1 Yes No 2nd_16 7810 Encoder LPF time constant 2nd Enc LPF 0 100 ms 1 Y...

Страница 77: ... PLC GF 4 PROFIBUS 6 RS485 1 7 MODBUS 0 None No EXT_02 7602 Mounted option board version Opt Version 1 0 Ver No EXT_03 7603 Station address for the communication with PLC Station ID 2 0 63 1 Yes EXT_04 7604 DeviceNet baud rate Baud Rate 3 0 125 1 250 2 500 kbps 0 125 EXT_05 7605 DeviceNet MAC ID MAC ID 3 0 63 63 EXT_06 7606 Read object setting for DeviceNet Out Instance 3 0 20 1 21 2 100 3 101 0 2...

Страница 78: ...1 Built in 485 baudrate Int485 Baud 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps 5 38400 bps 3 9600 bps Yes EXT_34 7622 Built in 485 communication mode Int485 Mode 0 8None 1Stop 1 8None 2Stop 2 8Even 1Stop 3 8Odd 1Stop Yes EXT_35 7623 Delay time for built in 485 communication response Int485 Delay 2 1000 0 None Yes EXT_36 7624 Run method when the command of built in 485 is lost Int485 L...

Страница 79: ... Source 0 10 10V 0 10 10V No 1 10 10V 2 0 10V 3 10 0V 4 0 20mA 5 20 0mA AIO_03 7703 Minimum Voltage Ai1 In X1 0 00 Ai1 In X2 0 00 Yes AIO_04 7704 Minimum Voltage Bias Ai1 Out Y1 10 00 Ai1 Out Y2 0 00 Yes AIO_05 7705 Maximum Voltage Ai1 In X2 0 00 100 00 100 00 Yes AIO_06 7706 Maximum Voltage Gain Ai1 Out Y2 0 00 250 00 100 00 Yes AIO_07 7707 Minimum Voltage Ai1 In X1 Ai1 In X2 0 00 0 00 Yes AIO_08...

Страница 80: ...7717 LPF time constant Ai2 LPF AIO_24 7718 Loss command Criterion select Ai2 Wbroken AIO_25 7719 Multi function Analog Input Ai3 Multi function Analog input Ai3 Definition Ai3 Define Refer to AIO_01 Possible to select NTC motor 17 Use Mot NTC 0 Not Used No AIO_26 771A Source Definition Ai3 Source 0 10 10V 0 10 10V No 1 10 10V 2 0 10V 3 10 0V AIO_27 771B Minimum Voltage Ai3 In X1 Refer to AIO_03 12...

Страница 81: ...e constant1 Ai4 LPF AIO_48 7730 Command loss criterion select1 Ai4 Wbroken AIO_49 7731 Multi function Analog Input Ai5 Multi function Analog input Ai5 Definition 1 Ai5 Define Refer to AIO_01 When using EXTN_I O motor NTC PTC function is available at Ai5 17 Use Mot NTC 0 Not Used No AIO_50 7732 Source Definition 1 Ai5 Source 0 10 10V 0 10 10V No 1 10 10V 2 0 10V 3 10 0V AIO_51 7733 Minimum Voltage ...

Страница 82: ...lue 2 Ai2 Value 3 Ai3 Value 4 Ai4 Value 2 5 Ai5 Value 2 7 PreRamp Ref 8 PostRamp Ref 9 ASR Inp Ref 11 Motor Speed 12 Motor SpdEst 3 13 Speed Dev 14 ASR Out 15 Torque Bias 16 PosTrq Limit 17 NegTrq Limit 18 RegTrq Limit 19 Torque Ref 20 IqeRef 21 Iqe 22 Flux Ref 23 IdeRef 24 Ide 25 ACR_Q Out 26 ACR_D Out 27 VdeRef 28 VqeRef 29 Out Amps RMS 30 Out Volt RMS 31 Power 32 DC Bus Volt 33 Proc PI Ref 34 P...

Страница 83: ...4E Bias AO1 Bias AIO_79 0 0 0 0 Yes AIO_79 774F Gain AO1 Gain 0 0 500 0 100 0 Yes AIO_80 7750 Absolute value setting AO1 ABS 0 No 1 Yes 0 No No AIO_81 7751 Definition AO2 Define Refer to AIO_74 78 AIO_82 7752 Source Definition AO2 Source AIO_83 7753 Bias AO2 Bias AIO_84 7754 Gain AO2 Gain AIO_85 7755 Bias AO2 Bias AIO_86 7756 Gain AO2 Gain AIO_87 7757 Absolute value setting AO2 ABS Note 1 Displaye...

Страница 84: ...ensorless ASR LPF 2 ASR LPF2 0 20000 ms 0 Yes SLS_11 7D0B Switch over ramp for sensorless ASR ASR RAMP 10 10000 ms 1000 Yes SLS_12 7D0C Sensorless ASR target speed ASR TarSpd 0 0 3600 0 rpm 0 0 No SLS_13 7D0D Sensorless P gain SpdEst PGain 0 1 999 9 100 0 Yes SLS_14 7D0E Sensorless I gain SpdEst IGain 0 1 999 9 100 0 Yes SLS_15 7D0F Cut off frequency for sensorless ACR ACR Cut off 10 0 3000 0 1200...

Страница 85: ...ameter name LCD display Unit Description DIS_01 DIS_03 Ai1 Value Ai3 Value 1 Ai1 Value Ai3 Value Displayed as the percentage of multi function analog input value 10V 100 20mA 100 Pre Ramp Reference PreRamp Ref rpm Speed reference before Acc dec routine Post ramp reference PostRamp Ref rpm Speed reference after Acc dec routine ASR Input Reference ASR Inp Ref rpm Final speed reference input value to...

Страница 86: ...PI reference Proc PI Ref Reference value of Process PID routine Process PI Feedback Proc PI F B Feedback value of Process PID routine Process PI output Proc PI Out Output value of Process PID routine Motor temperature NTC Mot Temp NTC deg Temp displayed when mot temp sensor is NTC 25 displayed when temp sensor is not provided with the motor Inverter temperature Inv Temp deg Inverter Heatsink temp ...

Страница 87: ... when normal Trip information given when tripped Last Fault1 Previous fault displayed Refer to Chapter 9 Troubleshooting and Maintenance Last Fault2 The fault before last displayed Fault Count Total number of faults The number of total faults in memory from the initialization until now is displayed Fault Clear Reset Clear the faults and initialize to 0 Faults information speed reference before fau...

Страница 88: ...5 Power for encoder supply error note1 Enc Power 13 Overload Over Load Note When multiple faults occur at the same time the MOST CRITICAL fault will be displayed and the rest of others can be inferred from the value using PROG Up Down keys The trip has the lowest number is the most critical fault 1 Applicable only to SV2800 3750iV5 2 Applicable only to SV110 220iV5 3 Applicable only to SV300 1600i...

Страница 89: ...erse Run prevention 3 Speed H Multi step speed High 18 Proc PID Dis PID operation disabled 4 Jog Speed Jog speed 19 Timer Input Timer ON 5 MOP Up MOP UP operation 20 SoftStrtCncl Cancel Soft start 6 MOP Down MOP Down operation 21 ASR Gain Sel Switch ASR gain 7 MOP Clear MOP Speed Clear Reset 22 ASR P PI Sel Switch ASR P PI 8 MOP Save MOP Speed Save 23 Flux Ref Sel Switch Flux reference 9 Analog Ho...

Страница 90: ...l input P1 P2 P3 P4 Set Vaule OFF OFF OFF OFF Speed referece in accordance with FUN_02 ON OFF OFF OFF FUN_13 Speed 1 OFF ON OFF OFF FUN_14 Speed 2 ON ON OFF OFF FUN_15 Speed 3 OFF OFF ON OFF FUN_16 Speed 4 ON OFF ON OFF FUN_17 Speed 5 OFF ON ON OFF FUN_18 Speed 6 ON ON ON OFF FUN_19 Speed 7 X X X ON FUN_20 Jog Speed 1 2 MOP Motor operated potentiometer Up MOP Down MOP Clear MOP Save When multi fun...

Страница 91: ...l P1 define MOP Up DIO_02 P2 define Multi function input terminal P1 define MOP Down DIO_03 P3 define Multi function input terminal P3 define MOP Clear DIO_04 P4 define Multi function input terminal P4 define MOP Save MOP Up Down example 1 This is used only if terminal ON OFF is required for speed control TIME P1 FX Motor Speed MOP Up MOP Down MOP Up P2 ON OFF OFF ON OFF ON ON OFF OFF OFF OFF ...

Страница 92: ... assigned to MOP Save function is ON operation speed at that instant is memorized and operates at the saved speed when operation resumes TIME P1 FX Motor Speed MOP Up MOP Down Saved speed ref by MOP Save P2 ON OFF OFF ON OFF ON OFF OFF OFF OFF ON P4 MOP Save ON OFF OFF ...

Страница 93: ...laog input Ai1 Ai3 is set and then one of the selected terminal set to Analog Hold is ON inverter fixes its output frequency regardless of the frequency reference change The changed frequency reference is applied when the terminal is OFF This function is useful when a system requires constant speed after acceleration where the location has influenced by noise TIME P1 FX Motor Speed Previous speed ...

Страница 94: ...rive OFF Applied point of time Operating method Keypad mode Parameter value of FUN_01 Run Stop Src After inverter stop Operating Speed reference Keypad1 mode Parameter value of FUN_02 Spd Ref Sel Torque Limit Kpd Kpd Kpd mode Parameter value of CON_33 Trq Lmt Src Control Mode Speed mode Parameter value of CON_01 Control Mode 1 5 2nd Func the 2nd function setting The iV5 inverter has the capability...

Страница 95: ...time 1 sec 2 00 10 00 20 00 30 00 FUN_41 Dec Time 1 Deceleration time 1 sec 2 00 10 00 20 00 30 00 FUN_42 Acc Time 2 Acceleration time 2 sec 3 00 12 00 24 00 35 00 FUN_43 Dec Time 2 Deceleration time 2 sec 3 00 12 00 24 00 35 00 FUN_44 Acc Time 3 Acceleration time 3 sec 4 00 14 00 28 00 40 00 FUN_45 Dec Time 3 Deceleration time 3 sec 4 00 14 00 28 00 40 00 FUN_46 Acc Time 4 Acceleration time 4 sec...

Страница 96: ...and RX is inputted Operating method when P2 is set to 3 Wire 1 8 Ext Trip B External trip signal input by b contact If the terminal set to this function is off the inverter disables the gating of IGBT and then the motor freely rotates to a stop The message written as External Trip Signal B contact appears on the LCD screen and STOP LED is blinking in the keypad This signal can be used as an extern...

Страница 97: ...epending on the controller operation Proc PID Enb at CON_23 determines whether this function is used or not The setting for this code is as follows Code LCD display Description Setting range Unit Factory setting CON_23 Proc PID Enb Proc PID contoller Enable Disable Disable Enable Terminal Disable Disable at CON_23 blocks the output of Process PID controller and Enable at CON_23 enables the Process...

Страница 98: ...fine Timer Input DIO_41 AX1 Define Multi function output terminal AX1 Define Timer Out DIO_55 TimerOn Dly Timer On Delay Time 0 1 3600 0 sec DIO_56 TimerOff Dly Timer Off Delay Time 0 1 3600 0 sec 1 12 SoftStartCncl Soft Start Cancel Soft start cancel is used when the shortest acceleration deceleration time is required without using the existing accel decel time In this case real acceleration dece...

Страница 99: ...Gain 2 0 50000 ms CON_08 ASR LPF2 ASR LPF time constant 2 0 20000 ms 1 14 ASR P PI Sel ASR P PI Transfer The ASR could be P controller or PI controller by Multi function input programmed as ASR P PI Sel When the ASR Gain is switched to each other the effective P gain could be changed gradually with the time ASR Ramp CON_09 in order to prevent the shock in the machine because of the quick change of...

Страница 100: ... function terminals P1 P7 should be selected as Use Trq Bias and then be kept the terminal Open 1 20 AuxSpdEnable Selection of using auxiliary function MOP UP MOP Down and AuxSpdEnable must be inputted to multi function input to use auxiliary speed function Also one of the function AIO_01 13 25 Ai1 3 Define has to set to Aux Spd Ref MOP Up Down is used to set main speed AuxSpdEnable is turned On t...

Страница 101: ... response speed of the control circuit terminals FX RX BX P1 P7 RST It is greatly effective when electro magnetic noise signal is present in the input signal The larger the time constant becomes the slower response speed becomes Response speed is approximately proportional to the setting value times 2 5 m sec 6 2 3 Multi function digital output terminal 1 DIO_10 Inversion of Multi function aux con...

Страница 102: ... is left OPEN immediately as shown in the figure below 2 3 Zero Spd Det Detects zero speed of motor See the figure below Code Display Description Range Unit Default DIO_47 ZSD Level Zero Speed Detect Level 0 0 480 0 rpm 10 DIO_48 ZSD Band ZSD hysteresis band 0 1 10 0 0 5 DIO_48 ZSD Band is set as the percentage of FUN_04 Max motor speed 2 4 Spd Det Polarity valid Spd Det ABS Polarity invalid This ...

Страница 103: ...r speed Speed Dectecting Signal Polarity valid DIO_50 TIME Dectecting Signal Polarity invalid OFF DIO_49 DIO_50 OFF DIO_49 ON OFF OFF OFF ON ON 2 6 Spd arrival It detects whether the motor reaches the set speed band Code Display Description Range Unit Default DIO _51 SA Band SA hysterisis band 0 1 10 0 0 5 2 7 Spd agree This is ON when the motor speed becomes equal to the set speed Code Display De...

Страница 104: ...low when DIO_07 is set to Timer Input and DIO_41 is set to Timer Output Code Display Description Range Unit Default DIO_07 P7 define Definition of P7 Timer Input DIO_41 AX1 Define Definition of multi function output terminal relay output 1 1A 1B Timer Out DIO_55 TimerOn Dly Timer ON delay 0 1 3600 0 sec 0 1 DIO_56 TimerOff Dly Timer OFF delay 0 1 3600 0 sec 0 1 Speed Deviation Speed Arrival SS SR ...

Страница 105: ...10 C 5 2 13 Trq Det Trq Det is ON when the torque output of ASR reaches the setting torque level Code Display Description Range Unit Default DIO_53 TD level Torque Detect Level 0 0 250 0 0 0 DIO_54 TD Band TD hysterisis band 0 1 10 0 0 5 2 14 Trq Lmt Det Trq Lmt Det is ON when the output of ASR Torque reference is saturated so that its limit value is generated 2 15 OverLoad Overload is ON when the...

Страница 106: ...rter output at the application elevator etc It is the multiple functional output signal that it turns on off the contact of MC before a current is outputted from inverter at start LED of FWD and REV on keypad flikers during the time of MC on off If MC on off is not set at multi function output operation will be same as the setting of MC on off time 0 Code Display Description Range Unit Default DIO...

Страница 107: ...ut Run Operation by keypad and terminal Run command Internal STOP RUN STOP Initial excitation time FUN_53 Speed Hold time FUN_54 MC Signal MC On Time DIO_67 MC Off Time DIO_68 2 18 Steady This is ON when the inverter is running at the constant speed ...

Страница 108: ...isplay Decription Range Unit Default FUN_66 BKOpen Time Brake opening time 0 00 30 00 sec 0 00 FUN_67 BKOpen Spd Brake opening speed 0 0 500 0 rpm 0 0 FUN_68 Release Curr Brake opening current 0 0 150 0 20 0 FUN_69 BKClose Time Brake closing time 0 00 30 00 sec 0 00 FUN_70 BKClose Spd Brake closing speed 0 0 500 0 rpm 0 0 Note Brake opening current value is set as a percentage of the motor magneti...

Страница 109: ...rip message Code Display Description Range Unit Default DIO_59 OLT select Overload trip enable Yes No Yes DIO_60 OLT level Overload trip level 30 250 180 DIO_61 OLT time Overload trip time 0 60 sec 60 Note DIO_60 is set as the percentage of Motor rated current 5 DIO_97 Operation method when losing command You can choose the operation method when multi function analog input signal satisfying the cr...

Страница 110: ...f loss judging the state is available to run after LOAI_ is disappeared 6 DIO_98 Command loss decision time of communication option card If Run command FUN_01 or Speed command FUN_02 are set to Option with the option card of DeviceNet RS485 and Profibus etc the operation set in DIO_97 when communication is disconnected during the time set in this parameter 0 0rpm SPD 00 LOAI1 0 2 0 0rpm LOR 00 LOR...

Страница 111: ...R_01 Para init Initialize parameters as factory defaults No All Groups DIS DIO PAR FUN CON EXT AIO USR 2ND E L SYN WEB SLS No 2 PAR_02 03 All Parameter Read Write Parameters setting can be copied to other inverters using keypad To do this set PAR_02 Parameter Read to Yes to upload the parameter setting from the inverter Take the keypad out and install it to the copied inverter and set PAR_03 Param...

Страница 112: ...play group will appear Press Mode key and PAR_05 Password will be directed If the right password is entered all other groups can be accessed and adjustable To clear the password set it to 0 When you forget the password enter 5052 It is the master password and it resets the password to 0 Code LCD display Description Setting range Unit Factory setting PAR_05 Password Password 0 9999 0 1 2 Remove the...

Страница 113: ...ooling Mtd Motor Cooling method Forced cool Self cool Forced cool 3 Encoder parameters PAR_10 13 Pulse number of encoder direction error detection LPF Enter the pulse number of encoder mounted on the motor shaft at the PAR_10 the pulse number of encoder If PAR_12 Encoder error check enable is set to Yes Encoder error signal is detected and then triggers fault alarm in the case of the wire cut or t...

Страница 114: ...s function In this case perform Rotational Auto tuning Set PAR_24 AutoTuneType to Rotational and perform Encoder Test Then wiring problem can be detected by applying voltage and checking speed detection level while motor is running There are some loads ex Elevator performing Encoder Test described above is difficult To solve this fault iV5 adopts the following functions to detect S W faults Code L...

Страница 115: ... 1 or Keypad 2 b FUN_02 Analog or Up Down Operation Rated slip Motor speed rms Speed reference rms Speed reference Motor speed Target speed if 80 of PAR_14 elapses target speed and motor speed begins accumulated and comparing their polarity after PAR_14 elapses each cumulative value is calculated by mean value Is motor speed rms value target speed rms x PAR_14 and is the rotating direction the sam...

Страница 116: ...iency 0 0 100 0 PAR_21 Rated Slip Motor rated slip 10 250 rpm PAR_22 Rated Curr Motor rated current 1 0 2000 0 A PAR_17 Motor base speed is the frequency inverter outputs its rated voltage It is to be set within the range of Motor Max speed Set motor speed and rated voltage according to motor rating When standard motor is used 60Hz 1800rpm is the normal rating The base speed of motor is Number Pol...

Страница 117: ... 0 500 10 000 sec 0 500 PAR_38 Inertia LPF Inertia LPF 0 010 50 000 ms 0 100 There are 9 types of auto tuning selection for Rotational mode ALL2 Rs Lsigma Flux Current Ls Tr Inertia ALL1 Encoder test Perform ALL2 Inertial Tuning will be displayed when PAR_35 is Yes Rs Lsigma Flux Current Ls Tr Inertia Perform each parameter seperately Tr follows Rs Ls auto tuning to find exact value To save tuning...

Страница 118: ...r resistance Rs is measured without rotating the motor 10 20 Sec The leakage inductance sL of the motor is measured without rotating the motor 5 20 Sec The flux current IF is measured by rotating the motor at base speed 30 60 Sec Stator self inductance Ls is measured by rotating the motor at base speed 50 60 Sec Accel Decel is performed repeatedly to find motor constant Tr so that DB Resistor shou...

Страница 119: ... ALL1 Rs Lsigma If Ls Tr Rs Tuning Lsigma If Tr Ls Tune Perform each parameter seperately Encoder test is not performed PAR_25 Inertia Tuning will be displayed when PAR_35 is Yes Auto tuning type Description None No Operation ALL1 Rs L If Tr Ls are tuned continuously except Encoder Test Rs Tuning Rs tuning Only The stator resistance is tuned at standstill Lsigma L tuning Only The Leakage Inductanc...

Страница 120: ...τr and stator self inductance Ls is measured simultaneously without rotating the motor 15 60 Sec When auto tuning is complete successfully None is displayed If error occurs during auto tuning Error is displayed In this case verify motor parameters and encoder setting is done properly and redo the auto tuning If the problem persists contact LS representative Total 1 2 minutes PAR Auto tuning 25 Err...

Страница 121: ... constant 30 3000 ms PAR_29 Ls Leakage inductance 0 00 500 00 mH PAR_30 Lsigma Leakage coefficient 0 00 100 00 mH PAR_31 Rs Stator resistance 0 000 5 000 ohm PAR_36 Inertia Motor inertia coefficient 0 001 60 000 kg m2 Additional functions are as follows User can stop tuning during tuning using STOP key In case Encoder test is failed inverter does not conduct Rs tuning and displays Encoder Err If t...

Страница 122: ...e Displayed when initial set value of PAR_27 is set too high Repeat the calculation after lowering 30 to initial value Displayed when initial set value of PAR_27 is set too low Repeat the calculation after increasing 30 to initial value 6 Input voltage setting PAR_23 s voltage is used for referenced value to occur the low voltage error through the calculation as below 813 0 23 _ 2 707 0 23 _ 2 200...

Страница 123: ...ad FWD REV STOP key on the keypad Option using Option card Factory setting Terminal 1 Built in RS485 communication Code LCD display Description Setting range Unit Factory setting FUN_01 Run Stop Src RUN STOP source select Terminal 1 Terminal 2 Keypad Option Int485 Terminal 1 Difference between Terminal 1 and Terminal 2 setting Run Stop source select Terminal ON OFF FWD REV select Terminal 1 FX ON ...

Страница 124: ...eleration time it is freely rotating after the deceleration time If this is set to Free run and then stop command is ON the motor freely rotates immediately Code LCD display Description Setting range Unit Factory setting FUN_03 Stop Mode Stop method Decel Free run Decel 6 4 3 Motor max speed setting Maximum value of the speed command to the motor is set to the sum of setting speed reference speed ...

Страница 125: ...perated at the speed of FUN_20 Jog speed command P1 P2 P3 P4 Setting speed OFF OFF OFF OFF Speed command source is selected at FUN_02 ON OFF OFF OFF FUN_13 OFF ON OFF OFF FUN_14 ON ON OFF OFF FUN_15 OFF OFF ON OFF FUN_16 ON OFF ON OFF FUN_17 OFF ON ON OFF FUN_18 ON ON ON OFF FUN_19 X X X ON FUN_20 JOG speed command The values of the multi step speed command are shown below Code LCD display Descrip...

Страница 126: ...eration time and BX time is set on the basis of the value at FUN_33 Accel decel reference speed which is Max speed or Ref speed Setting example 1 if FUN_33 Max Speed Max motor speed 3000rpm and Operating speed 1500rpm Accel time 5 sec accel time from 0 stop to 1500rpm would be 2 5 sec Setting example 2 If FUN_33 is set to Ref Speed and speed command and acceleration time is set to 500rpm and 1500r...

Страница 127: ...00 24 00 35 00 FUN_45 Acc Time 3 Acceleration time 3 0 00 6000 0 sec 4 00 14 00 28 00 40 00 FUN_46 Dec Time 3 Deceleration time 3 0 00 6000 0 sec 4 00 14 00 28 00 40 00 FUN_47 Acc Time 4 Acceleration time 4 0 00 6000 0 sec 5 00 16 00 32 00 45 00 FUN_48 Dec Time 4 Deceleration time 4 0 00 6000 0 sec 5 00 16 00 32 00 45 00 Example Programming P1 P2 as Xcel L and Xcel H Code LCD display Description S...

Страница 128: ... 37 are applied in the acceleration and FUN_38 39 in the deceleration Code LCD display Description Setting range Unit Factory setting FUN_36 Acc S Start Curve ratio at the beginning of acceleration 0 0 50 0 0 0 FUN_37 Acc S End Curve ratio at the end of acceleration 0 0 50 0 0 0 FUN_38 Dec S Start Curve ratio at the beginning of deceleration 0 0 50 0 0 0 FUN_39 Dec S End Curve ratio at the end of ...

Страница 129: ... The time when St1_ rpm is formed St2_time The time when St2_ rpm is formed 4 FUN_49 Deceleration time for zero speed selection FUN_50 Zero speed deceleration time This is the time when the motor decelerates from the arbitrary speed to 0 rpm in speed This is valid only when FUN_48 is set to Yes If No is set the set deceleration time is applied Code LCD display Description Setting range Unit Factor...

Страница 130: ...ime of pre excitation FUN_52 is activated only when FUN_02 Spd Ref Sel is set to Keypad1 or Keypad2 Code LCD display Description Setting range Unit Factory setting FUN_53 PreExct Time Pre excitation time 0 10000 ms 0 7 FUN_54 Hold Time The motor maintains the zero speed for Motor Hold Time after the motor decelerates to a stop Code LCD display Description Setting range Unit Factory setting FUN_54 ...

Страница 131: ...uld be referred to when the motor is operated continuously and the motor is estimated to be in thermal equilibrium Continuous level is set to the motor rated current 100 and should be less than 1 min level of electronic thermal at FUN_56 PAR_09 Cooling type should be set correctly to ensure the proper electronic thermal protection Self cool This should be set when cooling fan mounted on the motor ...

Страница 132: ...ature and leakage current If the ambient temperature where the inverter is installed is high or other equipment may be affected by potential inverter noise set this value lower setting range 2 5 10 0 kHz Code LCD display Description Setting range Unit Factory setting FUN_58 PWM Freq Switching frequency select kHz 2 Setting range and factory setting of switching frequency Voltage Inverter capacity ...

Страница 133: ...tart Code LCD display Description Setting range Unit Factory setting FUN_59 Power on Run Power on start selection Yes No No CAUTION Particular attention should be directed to this function due to potential hazard as motor starts to run suddenly upon applying AC input power 6 4 10 Restart after fault reset 1 FUN_60 Restart after fault rese In case No is set the inverter can be operated only if the ...

Страница 134: ... automatic restart at FUN_61 For example if inverter starts sucessfully by automatic restart and trip doesn t occur any more the number of automatic restart doesn t add If it fails trip occurs again 1 is added based on the previous accumulated number That is the number is added continuously without the initialization The conditions for the initialization of the number of automatic restart The numb...

Страница 135: ...el Even though restart command is input after stopping the operation inverter does not run until FUN_62 setting time elapses 6 4 12 Overspeed error detection Inverter detects error if motor rpm exceeds its limit User can set the detection level and time of overspeed Code LCD display Description Setting range Unit Factory setting FUN_64 OverSpdLevel Overspeed Detection Level 100 0 130 0 120 0 FUN_6...

Страница 136: ... openig current value is set as the percentage of magnetic current of motor The brake openig signal operates only after ocurring more output current than set value Brake closing time means the set time after multi aux output terminal is off below the brake closing speed Set more high brake closing time value than decelerating time between brake closing speed and 0 At the brake closing speed multi ...

Страница 137: ...tion Description 6 53 Operation command FX OFF ON OFF Speed command Motor speed Output current Relay Output Mechanical Output FUN_66 PWM Output ON ON OFF OFF OFF OFF FUN_69 FUN_67 FUN_52 FUN_65 FUN_68 FUN_53 ...

Страница 138: ...hat DB avoidance function start when DC link voltage rises by regeneration 3 FUN_73 Speed limit for regeneration prevention It sets the range of operation speed which is compared with original speed by regeneration avoidance function 4 FUN_74 P gain of regeneration prevention It is a gain of PI controller which changes the motor operation speed 6 4 15 Battery operated Battery Run speed and Input v...

Страница 139: ...uit Control circuit Features of battery operated function In battery operated mode LED on the right side of the loader for current operation mode and BAT are displayed by turns In case multi function output sets to INV Ready it turns off during battery operated mode After battery power is energized to inverter inverter will start 2 seconds later after the time for releasing the low voltage trip an...

Страница 140: ...plicability setting is ON and MOP Up Down is OFF if the aux speed command changes the motor accelerates or decelerates by the time set up here FUN_82 aux speed absolute relative mode This function defines the method for deciding the zero aux speed When the absolute mode is selected 0 or 50 of analog input value is recognized as the zero speed When the relative mode is selected the analog input at ...

Страница 141: ...ctory setting CON_01 Control Mode Control mode selection Speed Torque Sensorless Speed 6 5 3 Application mode CON_02 General vector mode or Elevator mode can be selected in CON_02 Code LCD display Description Setting range Unit Factory setting CON_02 Application Application mode setting General Vect Elevator 1 Synchro 2 WEB Control General Vect 1 Only displayed with Elevator option board EL_IO ins...

Страница 142: ...N_06 ASR P Gain2 ASR P Gain 2 0 1 200 0 5 0 CON_07 ASR I Gain2 ASR I Gain 2 0 50000 ms 3000 3 CON_09 Ramp time for ASR gain Transfer CON_10 Motor Speed at the time of ASR Gain Transfer ASR PI controller can be transferred to P controller depending on the status of the multi function terminal input set as ASR P PI transfer Example When P6 is set to ASR P PI transfer Code LCD display Description Set...

Страница 143: ...to the ASR is identical to the rated slip The I gain is the time to be taken to accumulate the torque reference from 0 to 100 That is The output of ASR becomes equal to the 100 of the torque reference when P gain is set to 100 and the speed difference is equal to the rated slip Speed response characteristic may be better but the control system may be unstable when P gain is increased or I gain is ...

Страница 144: ...which is the one of the functions of the multi function terminal input To avoid the saturation of the process PID controller process PI controller is enabled only when the multi function terminal is set to Proc PID Dis and the terminal is OFF and the run command is ON Multi function input terminal defined as Proc PID Dis RUN STOP command Input signal ON OFF Defined ON Disable Disable OFF Enable Di...

Страница 145: ...rocess PID D gain 0 0 100 0 0 0 To prevent the Process PID controller from being saturated by the malfunction of the Process PID controller the output of the Process PID controller can be limited to the positive or negative value separately from the main speed controller Code LCD display Description Setting range Unit Factory setting CON_17 Proc Pos Lmt Process PID positive limit 100 100 100 CON_1...

Страница 146: ...ory setting CON_24 PIDHoldTime Process PID Hold Time 0 10000 ms 5000 6 5 6 Draw control Draw control is a sort of Open Loop tension control Draw is the ratio of speed difference between one roll and the other Tension is generated as in the following equation V2 V2 V1 D Where V1 V2 Transfer speed of each roll m min T Tension kg E Elasticity coefficient of processed material kg mm2 S Sectional area ...

Страница 147: ...lue which is proportional to the speed command value Example Programming Ai2 as the Draw Reference Code LCD display Description Setting range Unit Factory setting AIO_13 Ai2 Define Multi function analog input Ai2 definition Draw Ref FUN_02 Spd Ref Sel Speed reference selection Keypad1 FUN_12 Speed 0 Multi speed 0 0 0 3600 0 rpm 500 0 CON_25 Draw Draw Quantity 100 0 100 0 10 V 100 quantity Draw val...

Страница 148: ... Droop Quantity 0 0 100 0 0 0 CON_27 Droop MinSpd Low speed limit of Droop control 0 0 3600 0 rpm 0 0 CON_28 Droop MinTrq Starting torque of Droop control 0 0 100 0 0 0 CON_29 Droop MinSpd Droop control min speed 0 0 3600 0 rpm 0 0 CON_30 Droop MinTrq Droop control beginning torque 0 0 100 0 0 0 If the torque reference the output of the speed controller becomes higher than the set Droop start torq...

Страница 149: ...ode can be selected using the multi function terminal input set to Spd Trq Sel This method has a priority over the one by CON_01 Setting example Programming P6 as Torque control Code LCD display Description Setting range Unit Setting DIO_06 P6 define Multi function input terminal P6 definition Spd Trq sel CON_01 Control Mode Control mode setting Speed Torque Sensorless Torque 1 CON_31 Torque Refer...

Страница 150: ... can be adjusted to obtain a good riding comfort at start up using the load cell which is a sort of an weighing devices installed at the bottom of the lift CON_40 is adjusted to show 50 after the car weight becomes equal to the weight of counter weight The value displayed when pressing PROG key on the keypad is the loadcell voltage input to the inverter Therefore adjust the percent using Up Down t...

Страница 151: ...forward rotation and reverse rotation and regeneration modes In all modes the limit values can be set by the function code the multi function terminal input and the option board respectively Code LCD display Description Setting range Unit Factory setting CON_33 Trq Lmt Src Torque Limit Source select Kpd Kpd Kpd Torque Limit Torque Limit value is determined one of the 9 different combinations shown...

Страница 152: ...agnetizing current of the motor The initial value of the rated current and magnetizing current of the motor can be set by OTIS vector motor parameter that is chosen at PAR_07 Code LCD display Description Setting range Unit Factory setting PAR_07 Motor Select Motor capacity selection 2 2 375 0 kW PAR_22 Rated Curr Motor rated current 1 0 2000 0 A PAR_27 Flux Curr Motor flux current 0 0 70 of PAR_22...

Страница 153: ...estarting Speed search when FUN_58 Power ON starting is set to Yes 1 Bit 1 0 The motor is normally accelerated without the speed search operation 1 The speed search operation is enabled at the time of acceleration Automatic restart and FUN_58 Power on start enable included 2 Bit 2 0 The motor is normally accelerated without the speed search operation after the trip occurs 1 The speed search is ena...

Страница 154: ...layed Only the last one of the Not Used is indicated Code Setting Code Setting Code Setting Code Setting Code Setting Code Setting USR_04 DIO_01 USR_15 PAR_09 USR_26 FUN_01 USR_37 FUN_19 USR_48 FUN_44 USR_59 CON_29 USR_05 DIO_02 USR_16 PAR_10 USR_27 FUN_02 USR_38 FUN_34 USR_49 FUN_45 USR_60 Not Used USR_06 DIO_03 USR_17 PAR_11 USR_28 FUN_04 USR_39 FUN_35 USR_50 FUN_46 USR_61 Not Used USR_07 DIO_04...

Страница 155: ...To make the unused data invisible set it to Not Used Chaning User group codes USR User Grp 04 Not Used USR User Grp 04 Not Used USR User Disp1 04 DIS 01 USR P1 Define 04 DIO 01 USR P2 Define 04 DIO 02 USR P2 Define 04 Not Used USR P2 Define 04 Speed M USR User Grp 05 Not Used Pressing the PROG key once more and press the SHIFT ESC key to change the group DIS DIO PAR FUN CON AIO 2ND DIS Press the P...

Страница 156: ...ter pressing the PROG key set to02 using SHIFT ESC Up Down keys and then press the ENT key If the code to jump to is not found the nearest code number is selected You can check the other code using Up Down keys 6 7 2 2nd motor control mode selection 2nd _01 In the motor control mode there are speed and torque control modes based on the vector control The speed sensor such as the pulse encoder is r...

Страница 157: ... 1024 2nd_14 2nd Enc Dir 2nd motor encoder direction set A Phase Lead B Phase Lead A Phase Lead 2nd_15 2nd Enc Chk 2nd motor encoder test enable Yes No Yes 2nd_16 2nd Enc LPF 2nd motor encoder LPF time constant 00 100 ms 1 6 7 6 2nd motor parameters Code No LCD display Function Setting range Unit Factory setting 2nd_18 2nd BaseSpd 2nd motor base speed 300 0 3600 0 rpm 1800 0 2nd_19 2nd R Volt 2nd ...

Страница 158: ... Mtd 2nd motor cooling method Same as the 1st motor Self cool 2nd_35 2nd ETH 1min 2nd motor 1 min level for electronic thermal protection Same as the 1st motor 150 2nd_36 2nd ETH Cont 2nd motor continuous level for electronic thermal protection Same as the 1st motor 100 2nd_37 2nd Inertia 2nd motor inertia coefficient Same as 1st motor kg m2 0 072 ...

Страница 159: ...e case of EXTN_I O 5 analog inputs are possible and Mot NTC input is possible for Ai5 Setting value Definition Description Speed Ref Speed Reference 10V input is equivalent to 100 of maximum speed Aux Spd Ref Aux speed reference 10V input is equivalent 100 of speed reference of FUN_81 AuxSpeedMax Proc PID Ref Process PID Reference 10V input is equivalent to 100 of reference of Process PI controlle...

Страница 160: ...of analog input Without reference to AIO_02 set value it is based on 0 V voltage or 0 mA current AIO_08 Ai1 Out Y1 Min input Bias of Multi function analog input Ai1 Ai1 Out Y2 10 00 It defines the set value of AIO_01 responding to analog input value of AIO_07 AIO_09 Ai1 In X2 Max input of Multi function analog input Ai1 100 00 0 00 It set Max input value of analog input value AIO_10 Ai1 Out Y2 Max...

Страница 161: ... If you set as above and the rated speed is 1800 rpm you cannot set more than 900 rpm although you feed 10 V into analog input terminal Analog input Mapping diagram AIO_03 Ai1 In X1 and AIO_05 Ai1 In X2 are for setting the allowed range of voltage of current that is fed into analog input terminal so generally you can set AIO_03 Ai1 In X1 as 0 and AIO_05 Ai1 In X2 as 100 But the analog input device...

Страница 162: ...d and the changed value is saved AIO_06 Ai1 Out Y2 adjustment Connect the voltage source or current source between Ai1 5G multi analog terminals of standard I O devices Feed 10 V or 20 mA with AIO_05 In X2 set as 100 and then follow as below Key LCD Display Description Initial Gain Factory setting PROG When pressing the PROG key current output to input value is displayed on the first line and curr...

Страница 163: ...tion analog input setting In X1 20 In X2 70 Out Y1 30 Out Y2 80 for the 0 10V input analog command changes are as follows 3 Criterion for command loss of Multi analog input Ai1 AIO_1 You can choose criterion for command loss of signal that is fed into multi function analog input Code Display Definition Unit Function description Name Setting range AIO_12 Ai1 Wbroken Criterion for command loss of Mu...

Страница 164: ...g input AIO_73 Time out It means the time for judging the loss time of analog input If the time that is set at AIO_73 Time Out is passed it can be considered as analog input loss Code Display Definition Unit Function description Name Setting range AIO_73 Time out Time for loss of Multi function analog input 0 1 120 0 sec It sets the time for judging command loss when the analog input is keeping fr...

Страница 165: ...on analog output A01 Bias 100 0 AIO_77 It describes Bias of multi function analog output A01 AIO_77 AO1 Gain Multi function analog output A01 Gain 0 0 500 0 It describes Gain of multi function analog output A01 AIO_78 AO1 Bias Multi function analog output AO1 Bias 0 AIO_79 It sets the negative bias of multi function analog output AO1 AIO_79 AO1 Gain Multi function analog output AO1 Gain 0 0 500 0 ...

Страница 166: ...pe of output so that max output of analog output can be 10V Key LCD Display Description Initial Gain Factory setting PROG When pressing the PROG key current output to input value is displayed on the first line and current setting gain on the second line If you want to adjust Gain to be 10V output at more than 200 on the first line adjust gain to be 200 0 using Up key ENT After setting 102 00 Gain ...

Страница 167: ...ed ASR Inp Ref ASR Input Reference 10 V Max Speed Motor Speed Motor Rotating Speed 10 V Max Speed Motor Spd Est Estimated motor speed 10 V Max Speed Speed Dev Speed Deviation 10 V Rated slip 2 ASR Out ASR Output 10 V 250 Torque Bias Torque bias 6 V 150 PosTrq Limit Positive Trq Limit 10V 250 NegTrq Limit Negative Trq Limit 10V 250 RegTrq Limit Regeneration Trq Limit 10V 250 Torque Ref Torque Refer...

Страница 168: ...the shut down of the controller board which is triggered by the DC terminal voltage of the inverter becomes lower than the Low Voltage 6 9 Sensorless Control Group SLS_ CON_01 has to be set to Sensorless to enable the sensorless group to be displayed on the keypad The sensorless control refers to the control mode where motor speed torque is controlled without speed sensor encoder This controller p...

Страница 169: ...ontroller cut off frequency This is the cut off frequency of the current controller exclusively for sensorless control 6 9 7 Regeneration avoiding operation Since the control of the regenerative operation load opposite to the direction of rotation near the zero speed is unstable this function increases speed command temporarily to get out of the regenerative operation range When this function is a...

Страница 170: ...cation to WEB Control LCD loader home screen is changed into web control mode as shown in the following figure For the function of each key of the loader please refer to Loader in 4 1 Chapter 4 7 1 1 Method of Changing into Web Control Mode CON Application 02 General Vect CON Application 02 General Vect CON Application 02 WEB Control CON Application 02 WEB Control 0 0rpm WEB Tq 0 0 0 0A Move to Ap...

Страница 171: ...of LCD Major Description Display Group DIS Motor Speed Motor Control Mode Detent Torque Inverter Output Current User Selection Display Process PID Output Ref Fdb Current Failure State User Group Display Setting Digital I O Group DIO Digital Input Parameter Digital Output Parameter etc Parameter Group PAR Parameter Initialization Parameter READ WRITE LOCK PASSWORD Motor related Constant Auto Tuning...

Страница 172: ...02 Spd Ref Sel As the line speed command by analog input one of AIO_01 Ai1 Define AIO_13 Ai2 Define and AIO_25 Ai3 Define should be set to Line Spd Ref Line SPD Opt is the line speed command by communication and therefore you may set this line speed command in the communication common area 0x050D For further detail of communication please refer to the communication common area of communication opt...

Страница 173: ... H and the preset value selected out of four diameter preset values of WEB 04 WEB 07 by the following combination becomes the initial diameter value in accordance with On Off of the multi function input terminal where Dia Preset is set The minimum of the initial diameter value is limited by the WEB_10 Min Diameter P3 ON OFF P4 ON OFF Applicable Preset Core Value OFF OFF WEB 04 Diam Preset 1 ON OFF...

Страница 174: ...ing Tension Disable Function you may use it by setting one of the multi function inputs DIO_01 DIO_07 to TensionDisable WEB_27 should be set to Enable 7 4 6 Maximum Motor Speed Setting Compulsory This is the setting of maximum rotating speed of the motor in minimum diameter to maintain the maximum line speed in case of exclusively using WEB CONTROL This can be done by setting WEB_08 MaxMotor SPD I...

Страница 175: ...ain line speed Accordingly the diameter computation source is the function that decides whether to calculate the diameter computation by inverter internal S W or to calculate the analog output of the diameter sensor attached to the system through the analog input terminal of the inverter Diameter Computation Source when computing the diameter by inverter S W Computation of diameter by inverter S W...

Страница 176: ...winding material 7 4 11 Overwind Underwind Function Setting Compulsory In case of Rewinding or Unwinding there are two kinds of method depending on the location when winding or unwinding the material First Overwinding that is winding or unwinding the material from the upper part Second Underwinding that is winding or unwinding the material from the lower part Roll rotating direction and PID output...

Страница 177: ...n Operation Command PID output Line Direction Winder X Line Speed command X Forward direction Motor Speed Feedback Rewind Overwind with Forward Run command ASR Motor Speed making X Splicing Unwin der Motor Unwind Over wind with Forward Run command Line Direction Forward direction PID output X Line Speed command X Speed Feedback ASR Motor Speed making X Splicing PID output Line Direction Winder X L...

Страница 178: ...ould be set to Taper Out If dancer is used it means controlling the position of dancer rather than actual tension Therefore if WEB_28 PIDRef Sel is set to Dancer Pos the value set in tension input reference input is meaningless If dancer taper function is used where analog output AIO_74 AIO_79 is set to Tension Out its usage is meaningful For the dancer position like in the case of tension referen...

Страница 179: ...e of Analog input AIO_01 Ai1 Define AIO_13 Ai2 Define and AIO_25 Ai3 Define to Dancer Ref Dancer position input Setting by communication In case of using dancer To conduct dancer position input setting by communication you may set WEB_28 PIDRef Sel to Dancer Pos and then use communication common area address 0x0512 For further detail please refer to communication common area data All the functions...

Страница 180: ... Feedback for communication however its feedback should be done with communication cycle not exceeding 10 msec If communication cycle exceeds 10 msec PID feedback setting by communication should not be conducted 7 5 Display Group DIS_ 7 5 1 DIS_01 03 User Selection Display 1 2 and 3 In the User Selection Display 1 2 and 3 one of the followings selected can be indicated Factory default is PreRamp R...

Страница 181: ... when the set multi function input terminal is On WEB_30 WEB_31 WEB_32 WEB_33 PID ITerm Clear Accumulated portion of I controller of Process PID controller is initialized Accumulated portion of I controller of Process PID controller is initialized when the set multi function input terminal is On Taper Disable Taper Function Prohibition Stops the taper function when the multi function input termina...

Страница 182: ...ation Except function code initialization is not satisfied and WEB Break occurs 2 Diameter Preset Function The multi function input terminal set to Dia Preset becomes On when the diameter preset function operates if one of the following conditions is satisfied The multi function input terminal set to Dia Preset becomes On and the line speed command is less than the set value of WEB_09 MinLine SPD ...

Страница 183: ...tion description for more details Function Code Loader Display Definition of Function Unit Explanation of Function Name Setting Range AIO_01 Ai1 Define Line Speed Command Line SPD Ref The set value of WEB_08 MaxMotor SPD is maximum line speed command 0 100 where the input is 0 10V In case of 10V input it recognizes 0 10V Tension Command Tension Ref I t means the maximum tension command value is 10...

Страница 184: ...he time of Web control Note In case of setting FUN_02 Spd Ref Sel to the other value than Line SPD Ref or Line SPD Opt you cannot make exact Web control Therefore please set Line SPD Ref or Line SPD Opt without fail 7 5 5 Control Group CON_ CON_02 Application allows you the setting of general vector control mode and WEB control mode In case of conducting Web control please set WEB Control without ...

Страница 185: ...Setting of the Type of Diameter Computation Diameter Src 0 Internal 1 Exernal 0 Internal No 7 22 WEB_15 7C0F Time Constant of Diameter Computation LPF Diameter LPF 0 01 300 00 sec 5 00 Yes 7 23 WEB_16 7C10 False Core Value False Core 0 0 50 0 5 0 Yes 7 23 WEB_17 7C11 Rewind Unwind Setting Re Un Wind 0 Rewind 1 Unwind 0 Rewind No 7 23 WEB_18 7C12 Overwind Underwind Setting O U Wind 0 Overwind 1 Und...

Страница 186: ...No 7 34 WEB_45 7C2D Minimum PID Controller Output Setting Min FPID 0 0 50 0 10 0 No 7 34 WEB_46 7C2E Time of Maintenance of PID Controller After Break PIDHoldTime 0 0 100 0 sec 5 0 Yes 7 36 WEB_47 7C2F Process PID Feedback Type Setting PID F B Src 0 Analog 1 Option 0 Analog No 7 36 WEB_48 7C30 WEB Break Detection Function Setting WB Enable 0 No 1 Yes 0 No Yes 7 38 WEB_49 7C31 Setting of Time Delay...

Страница 187: ...ted It indicates the initial diameter selected It is displayed as follow depending on the setting of WEB_03 DiaPresetSrc First when set to Keypad depending on the combination of multi function input DIO_01 DIO_07 it displays Diam Preset 1 Diam Preset 4 Second when set to Analog it displays Analog Lastly when set to Option it displays Option Function Code Loader Display Name of Function Set Range U...

Страница 188: ...be initialized according to On Off of multi function input terminal set to Dia Preset The core value initialized becomes however one of the initial values set in WEB_04 WEB_07 according to On Off of the multi function input terminal set to CoreSize L and CoreSize H In case of using the core in one kind only you don t need to set CoreSize L and CoreSize H In this case only WEB_04 Diam Preset 1 is a...

Страница 189: ...munication set and is restricted to WEB_10 Min Diameter 2 WEB_04 Diam Preset 1 1st diameter initial value 3 WEB_05 Diam Preset 2 2nd diameter initial value 4 WEB_06 Diam Preset 3 3rd diameter initial value 5 WEB_07 Diam Preset 4 4th diameter initial value The diameter initialization in tension control Diam Preset means empty core at the time of winder operation while full core at the time of Unwin...

Страница 190: ...he maximum line speed command given Accordingly to maintain the exact line speed it requires setting the exact motor rotating speed in WEB_08 MaxMotor SPD Setting can be conducted as follow Assuming maximum line speed in 100 m m gear ratio in 5 1 and core diameter in 100 mm the maximum motor speed set value becomes 1591 5 rpm 55 1591 1 0 100 5 Diameter x Core Speed Line Max Ratio Gear rpm speed mo...

Страница 191: ...t of WEB_04 Diam Preset 1 WEB_07 Diam Preset 4 If applying Bridle Roll or Nip Roll other than general winder and unwinder the set value of WEB_10 Min Diameter should be set as 100 Function Code Loader Display Name of Function Set Range Unit Factory Default WEB_10 Min Diameter Minimum Diameter 5 0 100 0 10 0 4 WEB_11 AccDecWeb Selecting Acceleration Deceleration Time Setting at the time of Web Cont...

Страница 192: ...ow while setting in small scale diameter computation becomes quicker Function Code Loader Display Name of Function Set Range Unit Factory Default WEB_15 Diameter LPF Diameter Computation LPF Time Constant 0 01 300 00 sec 5 00 3 WEB_16 False Core False Core Value Setting In case the diameter received by the inverter through the diameter computation S W inside the inverter or by the system where the...

Страница 193: ...B_17 Re Un Wind and WEB_18 O U Wind settings Function Code Loader Display Name of Function Set Range Unit Factory Default WEB_18 O U Wind Overwind Underwind Setting Overwind Underwind Overwind Wind Type Items Rewind Unwind Overwind Underwind Overwind Underwind Line Speed direction Positive Negative Positive Negative PID direction Positive Negative Negative Positive Splicing direction Positive Nega...

Страница 194: ... Line Direction Winder X Line Speed command X Forward direction Motor Speed Feedback Rewind Overwind with Forward Run command ASR Motor Speed making X Splicing PID output Line Direction Winder X Line Speed command X Reverse direction Motor Speed Feedback Rewind Under wind with Forward Run command ASR Motor Speed making X Splicing Unwin der Motor Unwind Over wind with Forward Run command Line Direc...

Страница 195: ...n of the dancer At this time you may connect with the dancer after setting one of analog output AIO_74 AO1 Define AIO_79 AO2 Define to Tension Out Function Code Loader Display Name of Function Set Range Unit Factory Default WEB_19 Tension Input Tension Reference Input 100 0 100 0 0 0 2 WEB_20 Taper Type Taper Type Setting 3 WEB_21 Taper Input Taper Amount Input In case of Winder as the diameter ge...

Страница 196: ...0 0 0 0 Tension Composition Diagram Taper Type and Tension according to the Amount of Taper Set 4 WEB_22 Boost Type Boost Type 5 WEB_23 Boost Input Boost Input This function is used when Web is wound with the stronger tension than the preset tension If WEB_22 Boost Type is set to Fixed the sum of WEB_23 Boost Input set value and the set value of tension becomes the final set value of tension For e...

Страница 197: ... Stall Input set value becomes the set value of final tension For example with the taper function unused if the set value of tension is 50 and WEB_24 Stall Input set value is 20 the set value of final tension becomes 30 If WEB_24 Stall Type is set to Proportional the set value of tension multiplying by WEB_25 Stall Input set value is subtracted For example with the taper function unused if the set...

Страница 198: ...ormal PID controller movement can be carried out by setting the ramp time of the tension input command value If WEB_26 Tension Ramp is set to 10 0 sec and the final PID command set to 50 the tension command will operate as shown in the Figure 15 Function Code Loader Display Name of Function Set Range Unit Factory Default WEB_26 Tension Ramp Ramp Time of Tension Reference Input 0 00 600 00 sec 5 00...

Страница 199: ...sion control PID controller controls actual tension Accordingly the reference input of PID controller should be the output of taper computation Therefore the set value of WEB_28 PIDRef Sel in the tension control where loadcell is used becomes Taper Out If dancer is used it controls the actual dancer position where the set value of WEB_28 PIDRef Sel is Dancer Pos and in this case to carry out the t...

Страница 200: ...s 0 When setting multi function input DIO_01 DIO_07 to PI Gain Sel and then powering it On P Gain is transferred from WEB_30 ProcPID Kp1 to WEB_31 ProcPID Kp2 during WEB_34 PIDGain RAMP Time For further detail on gain transfer please refer to WEB_34 PIDGain RAMP Function Code Loader Display Name of Function Set Range Unit Factory Default WEB_30 ProcPID Kp1 Process PID P1 Gain Setting 0 0 999 9 100...

Страница 201: ... Process PID P Gain Profiler Type Setting 9 WEB_36 P Apt Gain Process PID P Gain Profiler Gain Setting In case of Winder the inertia increases as the diameter increases when winding the web Therefore P Gain has to change to achieve the same winding performance regardless of the increase of inertia following the increased diameter There exist four 4 types of profiles Linear Square Cubed and Quadrat...

Страница 202: ...teristic makes the system unstable LPF is a necessary function in D controller Function Code Loader Display Name of Function Set Range Unit Factory Default WEB_37 ProcPID Kd Process PID D Gain Setting 0 0 100 0 0 0 WEB_38 ProcKd LPF Process PID D Gain LPF Time Constant 0 0 100 0 sec 2 0 12 WEB_39 Proc Pos Lmt Process PID Positive Limit Setting 13 WEB_40 Proc Neg Lmt Process PID Negative Limit Sett...

Страница 203: ...PID output Gain to 10 where the line speed command is 50 the final line speed command becomes 60 In case the set value of PID output Gain is PID controller operates in reverse direction This is useful in the sensor in inverse proportion For example if the highest pressure falls under the 0 V voltage of loadcell and the final pressure falls under 10 V voltage of loadcell you may use it by setting P...

Страница 204: ...is 100 100 Command Speed Line x Output PID Command Speed Line Command Speed Line Final In case of initial operation the system should maintain the tension of web starting with initial web tension and 0 speed command in possession In the above formula if the line speed command is 0 the final line speed command becomes 0 where the tension of web cannot be maintained Accordingly to maintain the tensi...

Страница 205: ...ID F B Src Process PID Feedback Source Setting WEB_47 PID F B Src is the function where the feedback source is set when Process PID controller is used When set to Analog the definition of analog input terminal AIO_01 AIO_13 AIO_25 is set to Tension F B and such amount of feedback is input to the inverter In this case the amount of feedback is 0 unless the terminal is defined In case set to Option ...

Страница 206: ...ID Gain Sel P1 P7 RAMP WEB 34 PIDGain RAMP LPF Gain WEB 40 Proc Neg Lmt Proc Pos Lmt WEB 39 WEB 41 PID Out LPF PID Out Gain Re WEB 42 0 PID Output Dancer Position reference from reference block Tension disable P1 P7 Tension Enable WEB_27 Activated 1 Disable 0 Enable 1 PID enable Ki Kd Kp Process PID P Pfofiler WEB_35 Proc PID Ki1 WEB 32 Proc PID Ki2 WEB 33 PID Gain Sel P1 P7 RAMP WEB 34 PIDGain RA...

Страница 207: ...In case of WEB_49 INV WB Delay for a certain period of time from the moment the inverter received the operation command it has lower value of tension feedback and accordingly it can be misjudged as web break This is the function for such situation not to detect the web break for a certain period of time set in WEB_49 INV WB Delay since the moment the inverter has started the operation There exists...

Страница 208: ... Band to avoid chattering If the set value of WEB_53 UTS Level is too low fault operation may happen by the excessive state even near the set level Function Code Loader Display Name of Function Set Range Unit Factory Default WEB_52 UTS Enable Up to Speed Judgment Setting No Yes No WEB_53 UTS Level Up to Speed Level Setting 0 0 100 0 0 0 Up to Speed Block Diagram 7 7 11 WEB_54 Quick Stop Quick Stop...

Страница 209: ...eceleration Time instead of the basic Acceleration Deceleration Time FUN_40 Acc Time 1 FUN_41 Dec Time 1 When WEB_56 JogTime Sel is set to No the basic Acceleration Deceleration Time is applied during jog operation mode while when set to Yes WEB_57 JogAcc Time and WEB_58 JogDec Time are applied during jog operation mode Function Code Loader Display Name of Function Set Range Unit Factory Default W...

Страница 210: ...pty core at the time of splicing operation becomes 55 m m Function Code Loader Display Name of Function Set Range Unit Factory Default WEB_59 Splice Level Splicing Level Setting 0 0 100 0 0 0 Splicing Operation Status Diagram Line Direction Full diameter Empty Core Swivelling ...

Страница 211: ...1 1 PID direction 10 _ WEB Diameter Min Diameter Speed Line Diameter from Diameter calculation block Speed reference Line Speed from reference block 1 1 Line Speed direction from reference block PID output from PID block 1 1 PID direction from reference block PID Type WEB 44 If Line Speed is lower than WEB_45 Output is WEB_45 ...

Страница 212: ...y and lost command Interface configuration regarding to RS 485 standard 1 Possible to execute communications between the inverter and computers by numerous companies 2 Capable of controlling up to 16 inverters at a time with single computer due to the multi drop link system 3 Interface for noise immunity environment Inverters can communicate through RS 232 485 converters with computers that are em...

Страница 213: ...8 400 bps Control procedure Unsynchronized communication system Communication system Half duplex system Letter system Modbus RTU BINARY LS Bus ASCII Stop bit length 1 bit 2 bit Sum check 2 byte Parity check None Even Odd 8 3 Structure of communication system RS 485 terminal connection connect to S S of the terminal block see Chapter 4 Wiring Number of connectable inverters up to 16 units Number of...

Страница 214: ...it data parity not checked 1 stop bit 1 D8 PN S2 8 bit data parity not checked 2 stop bits 2 D8 PE S1 8 bit data even No parity check 1 stop bit 3 D8 PO S1 8 bit data odd No parity check 1 stop bit COM 35 Resp Delay the 485 communication Modbus RTU or LS INV 485 built in iV5 acts as a slave The slave iV5 responds to the Master after the period of time set in this function code The communication be...

Страница 215: ... Decelerating stop FUN_01 Run Stop Src is Int485 prior to run this function If communication is disconnected for EXT_37 keypad display is as below rpm value in lower line is current operation speed 8 5 Special communication area setting Entire iV5 communication memory map Communication Area Memory Map Description Common iS5 compatible communication area 0h0000 0h00FF Area compatible with iS5 Commo...

Страница 216: ... EOT Normal responses begin with ACK and ends with EOT Error responses begin with NAK and ends with EOT Address No refers to the inverter No and represented by 2 byte ASCII HEX ASCII HEX hex representation consisting of 0 9 A F CMD in capitals IF Error if in small letters Character ASCII HEX Command R 52h Read W 57h Write X 58h Monitor registration request Y 59h Monitor registration implementation...

Страница 217: ...72 H 68h 104 h 09h 9 HT 29h 41 49h 73 I 69h 105 i 0Ah 10 LF 2Ah 42 4Ah 74 J 6Ah 106 j 0Bh 11 VT 2Bh 43 4Bh 75 K 6Bh 107 k 0Ch 12 FF 2Ch 44 4Ch 76 L 6Ch 108 l 0Dh 13 CR 2Dh 45 4Dh 77 M 6Dh 109 m 0Eh 14 SO 2Eh 46 4Eh 78 N 6Eh 110 n 0Fh 15 SI 2Fh 47 4Fh 79 O 6Fh 111 o 10h 16 DLE 30h 48 0 50h 80 P 70h 112 p 11h 17 DC1 31h 49 1 51h 81 Q 71h 113 q 12h 18 DC2 32h 50 2 52h 82 R 72h 114 r 13h 19 DC3 33h 51...

Страница 218: ...otocol Reading Request Request for reading of n number of Word data consecutive from xxxx address No ENQ Address No CMD Address No Number of Addresses SUM EOT 05h 01 1F R XXXX 1 8 n XX 04h 1 2 1 4 1 2 1 Total byte 12 quotation marks refers to characters Normal Reading Response ACK Address No CMD Data SUM EOT 06h 01 1F R XXXX XX 04h 1 2 1 N 4 2 1 Total byte 7 n 4 39 at maximum Error Reading Respons...

Страница 219: ... Address No CMD Error Code SUM EOT 15h 01 1F W XX 04h 1 2 1 2 2 1 Total byte 9 8 6 4 Error code Code Abbreviation Description 01 ILLEGAL FUNCTION IF When slave cannot implement the received function That is when there is no appropriate function 02 ILLEGAL DATA ADDRESS IA When the received address is not valid in the slave It is parameter address not the address No 03 ILLEGAL DATA VALUE ID When the...

Страница 220: ...220kW 21 280kW 22 375kW 0002h Inverter input voltage R 0 220V class 1 400V class 0003h Version R example 0x0100 Version 1 00 0x0101 Version 1 01 0004h N A Note1 0005h N A Note1 0006h Operating command option see additional description R W B15 N A B14 P7 B13 P6 B12 P5 B11 P4 B10 P3 B9 P2 B8 P1 B7 N A B6 N A B5 N A B4 Emergency stop B3 Reset B2 Reverse operation R B1 Forward operation F B0 Stop 0007...

Страница 221: ...n run command B10 Torque Limit state B9 Forward operation B8 Stop B7 Ready to operation B6 Speed reached B5 Decelerating B4 Accelerating B3 Trip B2 Reverse operating B1 Forward operating B0 Stop 000Fh Trip information R B15 Inverter Overload IOLT B14 Encoder Error B13 Option Error B12 Over Current 2 Armshort U V W B11 External B EXT B B10 H W Dig B9 Overload OLT B8 E Thermal ETH B7 Inverter Overhe...

Страница 222: ...h output terminal information R B15 N A B14 N A B13 N A B12 N A B11 N A B10 N A B9 N A B8 N A B7 N A B6 N A B5 N A B4 N A B3 OC1 EG B2 2A 2B B1 1A 1B B0 30A 30C 0012h Analog input 1 0 01 R 100 0 0xFC18 100 0 0x03E8 0013h Analog input 2 0 01 R 100 0 0xFC18 100 0 0x03E8 0014h Analog input 3 0 01 R 100 0 0xFC18 100 0 0x03E8 0015h Motor rotation speed 1 rpm R Current motor rotation speed displayed ...

Страница 223: ...e display 0 1 R Calculated torque output 0023h Exitation current 0 1 R value of rated exitation current 0024h PID command 0 1 R PID command 0025h PID Feedback value 0 1 R PID feedback value 0026h PID output 0 1 R PID output 0027h Inverter temperature 1 deg Inverter temperature 0028h Line Speed 0 1 R Line speed of material in WEB control 2 0029h Diameter 0 1 R Roll s diameter 2 002Ah Tension 0 1 R ...

Страница 224: ...phase cooling method R 200V single phase open air cooling 0220h 200V 3 phase open air cooling 0230h 200V single phase forced cooling 0221h 200V 3 phase forced cooling 0231h 400V single open air cooling 0420h 400V 3 phase open air cooling 0430h 400V single phase forced cooling 0421h 400V 3 phase forced cooling 0431h 0303h Inverter S W version R example 0h0100 Version 1 00 0h0101 Version 1 01 0304h ...

Страница 225: ... Version 1 01 0308h Keypad Title version R Same as S W version of keypad 0309h 030Fh N A 0310h Output current 0 1 A R 0311h Output frequency 0 01 Hz R 0312h Output RPM 0 RPM R 0313h Motor feedback speed 0 RPM R 32768rpm 32767rpm Having a polarity 0314h Output voltage 1 V R 0315h DC Link voltage 1 V R 0316h Output power 0 1 kW R 0317h Output Torque 0 1 Exception It is not calculated during V F cont...

Страница 226: ... B8 P5 B7 P4 B6 P3 B5 P2 B4 P1 B3 RST B2 BX B1 RX B0 FX 0321h Digital output information BI5 N A BI4 N A BI3 N A BI2 N A BI1 N A BI0 N A B9 N A B8 N A B7 N A B6 N A B5 N A B4 N A B3 Open Collector output OC1 EG B2 Relay2 2A 2B B1 Relay 1 1A 1B B0 Fault output 30A 30B 0322h N A 0323h Selected motor display R 0 No 1 motor 1 No 2 motor 0324h AI1 0 01 R Analog input1 Basic I O ...

Страница 227: ... 0 01 R Analog output3 Extended I O 032Bh 032Fh N A 0330h Latch type trip information 1 R BI5 Fuse Open Trip BI4 Overheat Trip BI3 Arm Short BI2 External B BI1 Overvoltage Trip BI0 Overcurrent Trip B9 NTC Trip B8 N A B7 Overspeed B6 Input open phase trip B5 Output open phase trip B4 Ground Fault Trip B3 E Thermal Trip B2 Inverter Overload Trip B1 N A B0 Overload Trip 0331h Latch type trip informat...

Страница 228: ...trip B0 N A 0332h Level type trip information R B15 N A B14 N A B13 N A B12 N A B11 N A B10 N A B9 N A B8 N A B7 N A B6 N A B5 N A B4 N A B3 N A B2 Lost command B1 LV B0 N A 0333h H W Diagnosis Trip information R B15 N A B14 N A B13 N A B12 N A B11 N A B10 N A B9 N A B8 N A B7 N A B6 N A B5 N A B4 N A B3 N A B2 N A B1 N A ...

Страница 229: ...2 DeviceNet 3 Profibus 4 FNet 5 LONWORKS 6 N A 7 N A 8 BACNet 9 N A 10 N A 11 Synchro option 034Bh N A 034Ch N A 0380h Frequency command 0 01 Hz R W Frequency command setting E g It operates 10Hz 300rpm based on 4 polaritys when 03E8h 1000 is transferred 0381h RPM command 1 rpm R W Command rpm setting FUN_02 is Option Int485 E g It operates 1000rpm when 03E8 1000 is transferred 0382h Run command B...

Страница 230: ... specification R 200 200V400 400V 038Ch 038Fh N A 0390h Torque Ref 0 1 Torque command 1 0391h Fwd Pos Torque Limit 0 1 R W Positive torque limit 2 0392h Fwd Neg Torque Limit 0 1 R W Positive regeneration torque limit 2 0393h Rev Pos Torque Limit 0 1 R W Negative torque limit 2 0394h Rev Neg Torque Limit 0 1 R W Negative regeneration torque limit 2 0395h Torque Bias 0 1 R W Torque Bias 3 0396h 039D...

Страница 231: ...X B0 Stop 0501h Output terminal command 2 BI5 N A BI4 N A BI3 N A BI2 N A BI1 N A BI0 N A B9 N A B8 N A B7 N A B6 N A B5 N A B4 N A B3 N A B2 OC1 OC1 EG B1 AX2 2A 2B B0 AX1 1A 1B 0502h Speed reference 0 1 rpm R W It operates when FUN_02 is Option Int485 0503h Acceleration time 0 01 sec R W Main acceleration time setting 0504h Deceleration time 0 01 sec R W Main deceleration time setting 0505h Torq...

Страница 232: ...command 0515h WEB PID P1 Gain 0 1 R W WEB PID P1 Gain setting 0516h WEB PID I1 Gain 0 1 sec R W WEB PID I1 Gain setting 0517h WEB PID D Gain 0 1 R W WEB PID D Gain setting 0518h WEB PID Rewind Output Gain 0 1 R W WEB PID Rewind Output Gain setting 0519h WEB PID Unwind Output Gain 0 1 R W WEB PID Unwind Output Gain setting 051Ah WEB Jog acceleration time 0 1 sec R W WEB Jog acceleration time settin...

Страница 233: ..._41 DIO_43 must be set to Not Used to use output terminal command by communication If not inverter will be operated in accordance with current setting and can not use multi function output Note3 It can use when CON_01 is Torque and CON_26 is Option Note4 No load current command can be available by value of PAR_27 via communication The set value in PAR_26 means 100 and a value less than 100 is avai...

Страница 234: ...e a rectifier type volt meter to obtain an accurate voltage when directly measuring the output voltage of inverter General volt meter or digital volt meter may result in spurious operation or indicate wrong value due to high frequency PWM output voltage of the inverter 9 2 Checking Points Electronic product is not intended for a permanent use When it exceeds the duration even under the normal serv...

Страница 235: ... T U V and W terminals and then measure the gap between this area and the ground terminal using a megger 2 Fasten the screws 3 Check it visually 1 To be 5MΩ or more There must be no unusual result from 2 and 3 DC 500V Class Megger Conductor Wire 1 Isn t there any corrosion on the conductor 2 Isn t there any damage to the wire sheath 1 Switch the power Off and then turn it with a hand 2 Fasten it o...

Страница 236: ...ing the solution 3 Remove trash or dust by blowing a dry air 4 Mount the connectors again 5 If the damaged area cannot be repaired or is the part that cannot be replaced replace the inverter itself Control circuit protecting circuit Operation 1 Check the unbalance of the output voltage during the operation of inverter 2 Display circuit must not have any unusual phenomenon after the sequence protec...

Страница 237: ...er connect R S T U V and W terminals and then measure the gap between this area and the ground terminal using a megger 2 Fasten the screws 3 Check it visually 1 To be 5MΩ or more There must be no unusual result from 2 and 3 DC 500V Class Megger Conductor Wire 1 Isn t there any corrosion on the conductor 2 Isn t there any damage to the wire sheath 1 Switch the power Off and then turn it with a hand...

Страница 238: ...e damaged area cannot be repaired or is the part that cannot be replaced replace the inverter itself Control circuit protecting circuit Operation 1 Check the unbalance of the output voltage during the operation of inverter 2 Display circuit must not have any unusual phenomenon after the sequence protecting operation test is done 1 Measure the voltage among the U V and W at the Inverter output term...

Страница 239: ...er Motor Resistance Insulation Megger checking between the output terminal and the ground terminal Unfasten the connection among U V and W and then bind the motor wiring 5MΩ or more 500V Class Megger 9 6 Meggar Test For Exterior main circuit remove all cables from inverter terminals to ensure that test voltage is not applied to the inverter Use DC 500V meggar and isolate the main power before star...

Страница 240: ...of the parts Name of parts Standard interval for replacement Symptoms How to Replace and Countermeasure Cooling Fan 2 3 years Poor Rotation Replacement into new part DC Link condenser 5 years Reduction in Capacity Replacement into new part Control Panel Flat Condenser 5 years Reduction in Capacity Replacement into new part Control Board Relay Poor Operation Replacement into new part Braking Resist...

Страница 241: ...r between each other 3 Perform the test after making sure that the electrolytic condenser is discharged 4 When they are not turned on they will indicate several mega resistance values It may indicate several mega resistance values when it is turned on for a moment owing to the influence of electrolytic condenser When they are turned on it indicates several Ω dozens of Ω The indicator value varies ...

Страница 242: ...motor can occurs when the input voltage of the inverter drops Overload Protection Over Load Latch The inverter turns off its output if the output current of the inverter flows at 180 of the inverter rated current for more than the current limit time S W Inverter Overload Inv OLT Latch The inverter turns off its output when the rated current of the inverter flows more than regulation level 150 for ...

Страница 243: ... the IGBT gating signals FAN Lock 1 FAN Lock Latch The inverter turns off its output when there is an Fan Lock Encoder PowerError 1 Enc Power Latch When there is an error in Encoder power source the inverter turns off its output Input Phase open Input PO Latch It turns off the inverter output when the power from a phase among 3 phase s input is discontinued at the state of normal load Output Phase...

Страница 244: ... 3 Cycle the power turn the power OFF and turn it ON 10 4 Fault Remedy 10 4 1 Check the below diagnosis before troubleshooting 1 Is the wiring of a motor and an inverter conducted correctly Refer to Main Circuit Terminal 2 Is the Encoder type jumper on I O PCB set correctly Refer to Encoder wiring If encoder type is either Complementary or Open collector slide JP4 switch to OC and slide JP2 switch...

Страница 245: ...rminal If FUN_01 is set to terminal but operation is not performed change it to keypad mode and try operation If FUN_02 is set to Keypad but operation is not performed change it to Terminal and try operation If either way cannot work refer to 6 2 The motor does not rotate when Green lamp on REV FWD key is ON Is inverter U V W output correctly wired to motor U V W output Refer to Main circuit termi...

Страница 246: ...erter performance will be dramatically deteriorated Is PAR_19 number of motor poles properly set check the motor nameplate and setting matches CON_33 Torque limit setting is set to Kpd Kpd Kpd Is CON_34 CON_36 setting correct CON_34 CON361 marks upper limit in inverter output torque For the application lower torque limit is required when torque shortage occurs increase this value a little STARVERT...

Страница 247: ...ry RUN 4 Motor rotates in reverse direction Switch the wiring of output phase V and W Switch the wiring of encoder phase A and B as indicated in 3 Or switch the encoder direction in PAR_11 Enc Dir Set and try RUN 5 Motor rotating direction cannot be changed Is RUN STOP setting proper Check FUN_01 RUN STOP command setting matches the actual operating mode If FUN_01 is set to Terminal Keypad but ope...

Страница 248: ...d and Option Select appropriate one among them Is DIS_01 PreRamp Ref setting the correct value Current speed ref Values are displayed in DIS_01 DIS_03 Check the displayed value matches the setting value If speed is not variable check the encoder Refer to 13 Speed setting method is Keypad and speed ref displayed DIS_01 DIS_03 is not correct Check terminal setting in DIO_01 DIO_07 defined as Multi s...

Страница 249: ...er makers motor is used 10 Nothing displayed on the LCD Is the connection of inverter and keypad tight Check the inverter and Keypad connection Is input power turned on Check inverter power is applied If nothing is displayed on the LCD in this condition contact LS representatives 11 Motor speed oscillates and speed is not constant during constant Run Is encoder wired using twisted shield cable enc...

Страница 250: ...otor shaft Poor encoder and motor connection may generate slip Check the connection is tight 12 Parameter change is not saved Turn the power off and turn it on If problem persists contact LS representatives 13 Fuse Open trip occurs constantly is the input line voltage normal Check the line voltage input If phase to phase unbalance exceeds 2 greater than 6V for 380V input an AC reactor should be pr...

Страница 251: ...alue so it follows the input signal whether correct or not increasing inverter current If so contact motor maker or encoder commission company Is there no inverter output phase loss Is the motor insulation not damaged Refer to 13 and check the inverter and motor 16 Accel Decel cannot be made properly and green lamp in REV FWD key is blinking load and frequency reference signal is oscillating Check...

Страница 252: ...1 1 Encoder Division Option Board 11 1 1 Encoder division option board installation and WIRING guide Connect the option card s CN2 connector to CN4 on the control board Division Output I O Board Control Board Return Pulse Encoder Division Option Board ...

Страница 253: ... I O Board GE GND Output RT_A Encoder Phase A Division Input External controller Phase A Input RT_B Encoder Phase B Division Input External controller Phase B Input G24 GND External controller GND SIO return pulse output terminal RA Encoder Division Option Board GE RB GE INPUT PA_IN G24 PB_IN G24 OUTPUT RT_A G24 RT_B G24 Vcc External controller e g PLC High speed Counter A phase input A phase COM ...

Страница 254: ...1 128 1 output pulse to 128 input pulse PAR_32 setting range 0001 1128 Division ratio cannot be set higher than 1 and only 1 or 2 can be set for numerator The below is Division ratio calculation formula N refers to the value from thousand 0000 and M refers to value less than thousand 0000 PAR_32 set value N 1000 M Division ratio 1 N M Setting range N 0 1 M 1 128 PAR_32 When PAR_32 setting value is...

Страница 255: ...08 The information of ENC DIV OC is described in chapter 10 1 and EXTN I O is chapter 3 4 3 For more information on other options please refer to the option board manual 11 3 iV5 External Communication Option Board No Option board Use Product Code 1 RS485 Modbus RTU RS485 Modbus RTU communication option board 64000007 2 DEVICENET DeviceNet communication option board 64050022 3 PROFIBUS DP Profibus...

Страница 256: ...33b15A MC 18a 5 5 SV055iV5 4DB TD125U 30A EBS33b30A MC 22a 7 5 SV075iV5 4DB TD125U30A EBS33b30A MC 32a 11 SV110iV5 4DB TD125U 50A EBS53b50A MC 40a 15 SV150iV5 4DB TD125U 60A EBS103b60A MC 50a 18 5 SV185iV5 4DB TD125U 80A EBS103b80A MC 65a 22 SV220iV5 4DB TD125U 100A EBS103b100A MC 65a 30 SV300iV5 4 380V TD125U 125A EBS203b125A MC 100a 37 SV370iV5 4 380V TS250U 150A EBS203b150A MC 125a 45 SV450iV5 ...

Страница 257: ... 22 mH 15 A 7 5 SV075iV5 4DB 30 A 1 14 mH 20 A 11 SV110iV5 4DB 35 A 0 81 mH 30 A 15 SV150iV5 4DB 45 A 0 61 mH 38 A 18 5 SV185iV5 4DB 60 A 0 45 mH 50 A 22 SV220iV5 4DB 70 A 0 39 mH 58 A 30 SV300iV5 4 380V 100 A 0 33 mH 67 A 1 19 mH 76 A 37 SV370iV5 4 380V 100 A 0 27 mH 82 A 0 98 mH 93 A 45 SV450iV5 4 380V 100 A 0 22 mH 100 A 0 89 mH 112 A 55 SV550iV5 4 380V 150 A 0 15 mH 121 A 0 75 mH 135 A 75 SV75...

Страница 258: ...SV 150iV5 2 DB 8 2400 SV 185iV5 2 DB 5 3600 SV 220iV5 2 DB 5 3600 SV 022iV5 4 DB 200 400 SV 037iV5 4 DB 130 600 SV 055iV5 4 DB 85 800 SV 075iV5 4 DB 60 1200 SV 110iV5 4 DB 40 2400 SV 150iV5 4 DB 30 2400 SV 185iV5 4 DB 20 3600 SV 220iV5 4 DB 20 3600 1 ED is based on 100 seconds 2 Rated capacity is based on the self cooling 12 3 2 Wiring of the temperature sensor on braking resistor Temperature sens...

Страница 259: ...e the braking unit for 100 ED Ex vertical load such as carne hoist When the inverter capacity is more than 220kW use the braking unit for SV2200DB 4 100 ED Refer to description manual included in braking unit product for the use of 100 ED braking unit 12 3 4 Combination of braking unit SV iV5 2 SV iV5 4 300 370 300 370 450 550 750 900 1100 1320 1600 2200 2800 3150 3750 200V 37kW 1 400V 37kW 1 75kW...

Страница 260: ... Braking resistor for braking unit Braking Unit 100 of Braking Torque 10 ED Resistance Rated Power kW 37kW 200V 3 5 37kW 400V 12 5 75kW 400V 6 10 75kW 400V 6 Refer to extra manual in the case of 100 ED braking unit 220kW 400V 2 ...

Страница 261: ...s unit mm inches Models W1 W2 H1 H2 D1 SV022iV5 2 4DB MD SV037iV5 2 4DB MD 200 7 87 180 7 09 284 11 18 269 10 69 207 8 15 SV055iV5 2 4DB MD SV075iV5 2 4DB MD 355 13 97 340 13 38 202 7 95 SV110iV5 2 4DB MD SV150iV5 2 4DB MD 250 9 84 230 9 06 385 15 16 370 14 57 221 8 70 SV185iV5 2 4DB MD SV220iV5 2 4DB MD 304 11 97 284 11 18 460 18 11 445 17 52 254 10 00 ...

Страница 262: ... dimension as AC Models W1 W2 W3 W4 W5 L1 L2 L3 D1 D2 D3 H1 H2 H3 SV055iV5 2 4DB SV075iV5 2 4DB 234 4 9 22 180 7 08 180 7 08 27 2 1 07 27 2 1 07 406 2 15 9 391 2 15 4 7 5 0 29 221 1 8 7 209 5 8 24 75 2 95 6 0 23 Φ6 Φ12 SV110iV5 2 4DB SV150iV5 2 4DB SV185iV5 2 4DB SV220iV5 2 4DB 335 13 1 284 11 1 284 11 1 25 5 1 00 25 5 1 00 526 20 7 509 20 0 10 0 39 248 6 9 78 237 9 33 100 3 93 7 0 27 Φ7 Φ14 ...

Страница 263: ...imension as AC Models W1 W2 W3 W4 L1 L2 L3 D1 D2 D3 D4 P1 P2 SV300iV5 2 4 SV370iV5 2 4 270 10 6 270 10 6 319 2 12 5 350 13 7 635 25 0 660 26 0 680 26 7 120 4 72 197 7 76 256 6 10 1 308 2 12 1 16 9 0 66 8 0 31 SV450iV5 4 SV550iV5 4 SV750iV5 4 275 10 8 275 10 8 359 6 14 1 375 14 7 730 6 28 7 758 5 29 8 780 30 7 82 3 3 24 189 3 7 45 259 10 2 326 12 8 24 5 0 90 10 5 0 41 ...

Страница 264: ...s a same dimension as AC Models W1 W2 W3 L1 L2 L3 D1 D2 D3 D4 P1 P2 SV900iV5 4 SV1100iV5 4 430 16 9 507 19 9 530 20 8 729 28 7 760 29 9 780 30 7 83 2 3 27 234 6 9 23 286 2 11 2 335 13 2 23 5 0 92 8 5 0 33 SV1320iV5 4 SV1600iV5 4 430 16 9 507 19 9 530 20 8 949 37 3 980 38 5 1000 39 3 95 2 3 75 231 6 9 12 298 11 7 345 13 5 23 5 0 92 8 5 0 33 ...

Страница 265: ...put type STARVERT iV5 Dimensions unit mm inches DC has a same dimension as AC Models W1 W2 W3 L1 L2 L3 L4 D1 D2 D3 D4 P1 P2 SV2200iV5 4 540 21 26 649 25 55 680 26 77 922 36 3 968 5 38 13 998 39 29 150 5 91 100 2 3 94 271 10 67 343 13 5 403 15 87 38 1 49 12 0 47 ...

Страница 266: ...r input type Dimensions unit mm inches DC has a same dimension as AC Models W1 W2 W3 W4 H1 H2 D1 SV2800iV5 4 772 30 39 500 19 69 13 0 51 500 19 69 1140 5 44 90 1110 43 70 442 17 40 SV3150iV5 4 SV3750iV5 4 922 6 30 580 22 83 14 0 55 580 22 83 1302 5 51 28 1271 5 50 06 495 19 49 ...

Страница 267: ...ck Diagram 14 1 Setpoint Setting Flux reference Block Diagram ENCODER Frequency Speed setting Frequency Speed reference Accel Decel Motor Controller Speed controller Torque reference Angular velocity calculator MOTOR ...

Страница 268: ...i1 Out Y1 0 Ai1 Out Y1 0 Ai1 Out Y1 25 Ai1 Out Y1 10 Gain Bais setting 10 0V 20 0mA AI2 AI3 setting follows this Sequence 20 0mA 10 10V Line SPD Ref Tension Ref Dancer Ref Taper Ref Tension F B Diameter Diam Preset Ai1 Out Y2 200 Ai1 Out Y2 100 Ai1 Out Y2 50 Maximum Speed Speed Voltage Maximum Speed 2 5V 10V Ai1 In X1 0 Ai1 Out Y1 0 Gain Bais setting 10 10V Gain Bais setting 10 10V 0 20mA Ai1 Out ...

Страница 269: ...Speed Ref Option Option Freq Speed Reference Multi step MS spd 0 DIO_01 07 Multi function input terminal setting P1 P7 Speed L Speed M Speed H Multi function input terminal setting P1 P7 Up Down operation Jog operatopn Speed setting Line SPD Ref Line SPD Opt WEB spd reference Analog WEB spd reference Option FUN_02 Speed setting Line Speed Ref Speed Calculator CON_02 Application control General Vec...

Страница 270: ...14 Control Block Diagram 14 4 Freq Speed Reference FUN_04 Motor Max Speed Limit Speed Ref Speed Ref Speed Drive Sequence ...

Страница 271: ... select Keypad Terminal 1 Terminal 2 Option Auto Tuning RUN RUN RUN STOP STOP STOP DIO_01 07 FWD REV rotation disable None FWD Prohibit REV Prohibit STOP Speed RUN STOP FREERUN Speed Ref FUN_03 Stop method 0 Decel FreeRun Gate closed Operating direction switch Reference Rotation direction Disabled Reference direction Protection circuit active ...

Страница 272: ...nal P1 P7 Multi function input terminal P1 P7 2nd Accel Decel time FUN_40 41 WEB_12 13 WEB_11 WEB Accel Decel time WEB Accel Decel time setting option Accel Decel time FUN_40 41 WEB_57 58 WEB_56 WEB Jog Accel Decel time WEB Jog Accel Decel time setting option Accel Decel time DIO_01 07 Multi function input terminal P1 P7 WEB Jog Operating function WEB_54 Quick Stop time DIO_01 07 Multi function in...

Страница 273: ...ON_24 Droop Control Minimum speed Droop Control Setting Limit CON_23 Droop Control quantity Generated Torque Process PID Control Setting K P K I K D Speed CON_11 Process PID Ref PID Controller CON_17 LPF CON_19 Gain CON_18 Process PID Ref Loader Process PID F B CON_02 Application Control General Vect WEB Control WEB PID Control Setting Refer to P 7 35 PID Type Block Diagram P 7 37 Process PID Bloc...

Страница 274: ...DIO_01 07 PAR_13 encoder LPF time constant DIS_00 Motor rpm RAMP CON_09 Ramp time during ASR Gain switch over PI ASR P Gain ASR I Gain RAMP Negative Torque Limit Positive Torque Limit DIO_01 07 ASR P PI switch over Multi function input terminal ASR Output DIO_01 07 ASR Gain switch over CON_10 ASR Gain switch over Speed CON_07 CON_04 ASR I Gain 2 ASR I Gain 1 Multi function input terminal CON_06 CO...

Страница 275: ... Torque BiasFF Limit Forward Torque Limit Regenerating mode Current scale constant calculation PAR_26 Motor flux current PAR_22 Motor rated current Reverse Torque Limit Regenerating mode CON_28 Torque limit define CON_28 Torque limit define CON_31 Torque Limit Regenerating Torque limit of Option Analog input Forward Torque limit CON_29 CON_31 Torque Limit Regenerating Torque limit of Option Revers...

Страница 276: ...DIO_01 07 Select Flux Ref PAR_26 Motor Magnetizing Current Field Weakening PAR_17 Multi function input terminal Rated Motor rpm Motor rpm Motor Rated rpm Current Scaling Idse Ref Analog Flux Ref Flux Current Ref DIS_01 03 Flux Ref Motor rpm Rated Flux 0 100 100 ...

Страница 277: ...nd select Keypad Terminal 1 Terminal 2 Option 1 1 1 1 1 1 Angular Velocity Calculation Speed Operating Direction Wslip Wr CON_01 VECTOR CONTROL We Angular Velocity Scaling FUN_57 Switching freq select WrRef KPD_FWD KPD_REV FX RX FX RX 1 1 OPT_FWD OPT_REV ...

Страница 278: ...agram 14 12 Motor control section PI Iqse Ref Iqse PI Idse Ref Idse Voltage 2 3 Phase Transfor mation Dead Time Comp PWM Vas Vbs Vcs Current 3 2 Phase Transfor mation Theta We Ias Ibs Ics Iqse Idse Vqse Ref Vdse Ref Theta ...

Страница 279: ... before ramping Detection level Torque limit value Limit value DIO_64 DIO_65 Overheating detection temp Bandwidth Motor overheat Detection Inverter overheat detection Motor temp Inverter temp DIO_62 Overheating detection temp DIO_63 Bandwidth MUX OC1 AX1 AX2 OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 Low voltage Inverter ready DIO_41...

Страница 280: ...250 250GH 175 22 125 500 225 220 225 250 250GH 225 30 150 500 225 220 250 250 250GH 250S 37 200 500 225 220 250 250 250GH 250S 400 Class 5 5 20 500 30 460 35 660 660GH 35 7 5 30 500 30 460 35 660 660GH 35 11 35 500 50 460 63 660 660GH 63 15 45 500 60 460 80 660 660GH 80 18 5 60 500 100 460 100 660 660GH 100 22 70 500 100 460 125 660 660GH 125 30 100 500 100 460 125 600 600FH 125S 37 100 500 225 46...

Страница 281: ... directives 2006 95 EC Directive of the European Parliament and of the Council on the harmonisation of the laws of Member States relating to Electrical Equipment designed for use within certain voltage limits 2004 108 EC Directive of the European Parliament and of the Council on the approximation of the laws of the Member States relating to electromagnetic compatibility based on the following spec...

Страница 282: ...mensions of the filter Care should be taken to remove any paint etc from the mounting holes and face area of the panel to ensure the best possible earthing of the filter 4 Mount the filter securely 5 Connect the mains supply to the filter terminals marked LINE connect any earth cables to the earth stud provided Connect the filter terminals marked LOAD to the mains input of the inverter using short...

Страница 283: ... 5mA 27mA 605x335x65 579 5x265 2 8Kg M8 A FS 2 SV220iV5 4 DB 22kW FFV5 T070 x 70A 380VAC 0 5mA 27mA 605x335x65 579 5x265 2 8Kg M8 A FS 3 SV300iV5 4 DB 30kW FFV5 T071 x 71A 380VAC 0 5mA 27mA 756x350x65 730 5x281 3Kg M8 A FS 3 SV370iV5 4 DB 37kW 100A 380VAC 0 5mA 27mA SV450iV5 4 DB 45kW 120A 380VAC 0 5mA 27mA SV550iV5 4 DB 55kW SV750iV5 4 DB 75kW 170A 380VAC 0 5mA 27mA SV900iV5 4 DB 90kW 230A 380VAC...

Страница 284: ...200x130 408x166 13 8Kg B FS 3 SV450iV5 4 DB 45kW FE T120 x 120A 380VAC 1 3mA 150mA 425x200x130 408x166 13 8Kg B FS 3 SV550iV5 4 DB 55kW SV750iV5 4 DB 75kW FE T170 x 170A 380VAC 1 3mA 150mA 480x200x160 468x166 16Kg B FS 3 SV900iV5 4 DB 90kW FE T230 x 230A 380VAC 1 3mA 150mA 580x250x205 560x170 22 6Kg B FS 4 SV1100iV5 4 DB 110kW FE T400 x 400A 380VAC 1 3mA 150mA 392x260x116 240x235 10 3Kg C FS 4 SV1...

Страница 285: ......

Страница 286: ...ics manufacturers and the EMC guidelines for safe noise control Low Voltage Directive We have confirmed that our products comply with the Low Voltage Directive EN 61800 5 1 EMC Directive The Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 covers requirements stated for drives EAC mark The EAC E...

Страница 287: ...f the following cases the service will be charged The failure occurred from the consumer s improper storage handling and careless handling The failure occurred from the consumer s error in the design of software or hardward The failure occurred from the error of power source and the defect of the connector The failure occurred from the force majeure fire flood gas disaster earthquake etc The produ...

Страница 288: ...020 3 rd Edition Change LSIS LS ElECTRIC LS ELECTRIC regards the environmental preservation as a high priority and all our employees do our best for the environmental preservation fresh earth LS inverter is designed for preserving environment When you disuse the products you can recycle by separating them to iron aluminum bronze and synthetic plastic cover Environment management Disposable product...

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