SECTION 8—TILLER
Part No 1122167
49
Zoom 300 and Zoom 400
Replacing the Ignition Switch
NOTE: For this procedure, refer to FIGURE 8.8.
NOTE: RTV sealant is required for this procedure.
1. Remove the upper tiller shroud. Refer to Removing/Installing the Upper Tiller Shroud
on page 44.
2. Pull up the PC board from its slotted housing in order to gain easier access to the
components and to allow the weight of the upper tiller shroud to be supported by the
lower tiller shroud
3. Remove the RTV sealant coating the ignition switch connector.
CAUTION
Remove the RTV sealant coating the connector on the PC board before disconnecting
the connector from the PC board. Otherwise, the PC board could be damaged.
DO NOT use a chemical solvent to remove any RTV sealant from connectors as it
may cause damage to the PC Board.
4. Pull the ignition switch connector to disconnect the ignition switch from the PC board.
5. Loosen and remove the locknut that secures the ignition switch in place.
6. Push the ignition switch through the upper tiller shroud and discard.
7. Position the new ignition switch on the upper tiller shroud.
8. Secure the new ignition switch with the locknut. Securely tighten.
9. Insert the ignition switch connector into the PC board.
10. Apply a thin coating of RTV sealant to the ignition switch connector and PC board.
11. Push the PC board into its slotted housing.
12. Install the upper tiller shroud. Refer to Removing/Installing the Upper Tiller Shroud
on page 44.
FIGURE 8.8
Replacing the Ignition Switch
Top View of
Lower Tiller
Shroud
PC Board
Bottom View of
Upper Tiller Shroud
Ignition
Switch
Bottom View of Ignition
Switch and Attached Wiring
Ignition Switch
connects
HERE
Locknut