SECTION 12—BATTERIES AND CHARGER
Part No 1122167
95
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NOTE: For this procedure, refer to FIGURE 12.7 and FIGURE 12.2.
1. Place the powered scooter in a well ventilated area where work can be performed
without risking damage to carpeting or floor covering.
2. Turn power off and remove the key from the ignition.
3. Remove the seat. Refer to Removing/Installing the Seat on page 19.
4. Remove the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
5. Disconnect the two (2) BLACK battery connectors from the wiring harness connectors.
Refer to Detail “C” of FIGURE 12.3.
6. Remove the two (2) mounting screws and locknuts that mount the AC receptacle (to
charger) to the controller tray. Refer to Detail “B” FIGURE 12.7.
7. Disconnect the DC charger connector from the charger port.
8. Cut the tie-wraps securing the DC charger connector cable to scooter frame, refer to
Detail “B” of FIGURE 12.7.
9. Cut the tie-wraps securing the charger to the controller tray, refer to Detail “B” of
FIGURE 12.7.
10. Remove the existing charger.
11. Place the new charger on the controller tray and secure it to the controller tray using
tie-wraps as shown in Detail “B” of FIGURE 12.7.
12. Tie-wrap the charger cables in three places as shown in Detail “B” FIGURE 12.7.
13. Secure the AC receptacle to charger to the controller tray using the two (2) mounting
screws and locknuts.
14. Insert the DC charger connector into the charger port.
15. Tie-wrap the DC charger cable to the scooter frame as shown in Detail “B” of
FIGURE 12.7.
16. Connect the two (2) BLACK battery connectors to the wiring harness connectors. Refer
to Detail “C” of FIGURE 12.3.
17. Install the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
18. Install the seat. Refer to Removing/Installing the Seat on page 19.
19. Insert the key into the ignition and turn the power on to drive the scooter.