SECTION 7—WHEELS AND CASTERS
Part No 1122167
37
Zoom 300 and Zoom 400
Removing/Installing the Fork
NOTE: For this procedure, refer to FIGURE 7.3, FIGURE 12.2, and FIGURE 12.3.
Removing
1. Remove the seat. Refer to Removing/Installing the Seat on page 19.
2. Remove the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
3. Disconnect the RED and BLACK battery connector from the wiring harness assembly.
Refer to FIGURE 12.2 on page 87 for the Zoom 300 and FIGURE 12.3 on page 89 for the
Zoom 400.
4. Remove the boot assembly. Refer to Removing/Installing the Boot Assembly on
page 33.
5. Remove the tiller. Refer to Removing/Installing the Tiller on page 40.
6. Remove the two (2) mounting bolts that secure the tiller angle adjustment assembly to
the front fork. Refer to FIGURE 7.3.
7. Slide front fork out of the fork stem mount on the scooter frame.
Installing
1. Slide front fork into the fork stem mount.
2. Place the tiller angle adjustment assembly on the front fork.
3. Install the two (2) mounting bolts to secure tiller angle adjustment assembly to the
front fork. Securely tighten (FIGURE 7.3).
4. Install the tiller assembly. Refer to Removing/Installing the Tiller on page 40.
5. Install the boot assembly. Refer to Removing/Installing the Boot Assembly on page 33.
6. Connect the RED and BLACK battery connector to the wiring harness assembly. Refer
to FIGURE 12.2 on page 87 for the Zoom 300 and FIGURE 12.3 on page 89 for the
Zoom 400.
7. Install the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
8. Install the seat. Refer to Removing/Installing the Seat on page 19.
