SECTION 12—BATTERIES AND CHARGER
Part No 1122167
93
Zoom 300 and Zoom 400
4. Remove the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
5. Disconnect the controller from the batteries by pulling the RED and BLACK controller
connector from the RED and BLACK battery connector. Refer to Detail “B” of
FIGURE 12.2.
6. Remove the two (2) mounting screws and locknuts that mount the AC receptacle (to
charger) to the controller tray. Refer to Detail “B” FIGURE 12.6.
7. Disconnect the DC charger connector from the charger port.
8. If the AC receptacle wire runs below the circuit breaker, remove the YELLOW metal
connectors of the wiring harness from the circuit breaker (not shown).
9. Cut the tie-wraps securing charger to controller tray (Detail “A” of FIGURE 12.6).
10. Cut the tie-wrap securing the DC charger connector cable to scooter frame (Detail “A”
of FIGURE 12.6).
11. Remove the existing charger.
12. Place the new charger on the controller tray and secure it to the controller tray using
a tie-wrap as shown in Detail “A” of FIGURE 12.6.
13. Tie-wrap the charger cables in three places as shown in Detail “B” FIGURE 12.6.
14. If necessary, Connect the YELLOW metal connectors from the wiring harness to the
metal connectors of the circuit breaker (not shown).
15. Secure the AC receptacle to charger to the controller tray using the two (2) mounting
screws and locknuts.
16. Insert the DC charger connector into the charger port.
17. Tie-wrap the DC charger cable to the scooter frame as shown in Detail “B” of
FIGURE 12.6.
18. Connect the RED and BLACK controller connector to the RED and BLACK battery
connector. Refer to Detail “B” of FIGURE 12.2.
19. Install the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
20. Install the seat. Refer to Removing/Installing the Seat on page 19.
21. Insert the key into the ignition and turn the power on to drive the scooter.
