SECTION 8—TILLER
Zoom 300 and Zoom 400
40
Part No 1122167
SECTION 8—TILLER
WARNING
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service, turn power OFF and
remove key from ignition.
Removing/Installing the Tiller
Zoom 300
NOTE: For this procedure, refer to FIGURE 8.1, FIGURE 8.13, and FIGURE 12.2.
NOTE: Reverse this procedure to install the tiller.
1. Turn power off and remove the key from the ignition.
2. Remove the seat. Refer to Removing/Installing the Seat on page 19.
3. Remove the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
4. Disconnect the controller from the batteries by pulling the RED and BLACK controller
connector from the RED and BLACK battery connector. Refer to FIGURE 12.2 on
page 87.
5. Remove the basket. Refer to Removing/Installing the Front Basket on page 108.
6. Disengage the boot and slide it up the tiller to expose the tiller angle adjustment
assembly.
7. Disconnect the tiller wiring harness from the rear wiring harness. Refer to
FIGURE 8.13 on page 56.
8. Remove the upper tiller shroud. Refer to Removing/Installing the Upper Tiller Shroud
on page 44.
9. Remove the mounting screw and “P” clip securing the tiller harness cable to the tiller
(Detail “C” of FIGURE 8.1.).
10. Pull the tiller harness cable through the hole in the lower tiller shroud.
11. Remove the two (2) locknuts, mounting screws, tube clamps and cable bracket that
secure the tiller to the tiller angle adjustment assembly (Detail “A of FIGURE 8.1).
12. Disconnect the tiller angle adjustment cable from the actuator wedge by performing
the following (Detail “D” of FIGURE 8.1.):
A. Lift up the actuator wedge until the tiller angle adjustment cable is slack.
B. Pull the tiller angle adjustment cable from the actuator wedge.
13. Remove the tiller.
