SECTION 11—CONTROLLER
Zoom 300 and Zoom 400
70
Part No 1122167
5. Install the batteries. Refer to Removing/Installing the Batteries on Zoom 300 on
page 86 and Removing/Installing the Batteries on Zoom 400 on page 88.
6. Perform one (1) of the following:
• On Zoom 300 - Connect the RED and BLACK controller connector to the RED and
BLACK battery connector. Refer to FIGURE 12.2 on page 87.
• On Zoom 400 - Connect the two (2) BLACK battery connectors to the wiring
harness connectors. Refer to FIGURE 12.3 on page 89.
7. Install the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
8. Install the seat. Refer to Removing/Installing the Seat on page 19.
Replacing the Controller Tray
Zoom 300
NOTE: For this procedure, refer to FIGURE 12.2, FIGURE 8.13, FIGURE 11.1, and
FIGURE 11.2.
1. Turn power OFF and remove the key from the ignition.
2. Remove the seat. Refer to Removing/Installing the Seat on page 19.
3. Remove the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
4. Disconnect the RED and BLACK controller connector from the RED and BLACK
battery connector. Refer to FIGURE 12.2 on page 87.
5. Remove the batteries. Refer to Removing/Installing the Batteries on Zoom 300 on
page 86 and Removing/Installing the Batteries on Zoom 400 on page 88
6. Remove the charger. Refer to Replacing the Charger on page 92.
7. Remove the controller. Refer to Removing/Installing the Controller on page 68.
8. Remove the cricuit breaker. Refer to Replacing/Resetting the Circuit Breaker on
page 76.
9. Disconnect the tiller wiring harness from the rear wiring harness (Refer to
FIGURE 8.13).
10. Remove the rear wiring harness. Refer to Removing/Installing Rear Wiring Harness
on page 74.
11. Remove the brake release rod. Refer to Removing/Installing the Brake Release Lever
on page 65.
12. Remove the four (4) mounting bolts, eight (8) washers and four (4) locknuts that secure
the controller tray to the scooter frame.
13. Install the new controller tray on the scooter frame and secure with four (4) mounting
bolts, eight (8) washers and four (4) locknuts. Securely tighten. Refer to FIGURE 11.2.