Yamaha Tenere 700 2020, Service Manual

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TRANSMISSION
5-88
2. Install:
• Toothed lock washer retainer “1”
• Toothed lock washer “2”
TIP
• With the toothed lock washer retainer in the
groove “a” in the axle, align the projection “b”
on the retainer with an axle spline “c”, and then
install the toothed lock washer.
• Be sure to align the projection on the toothed
lock washer that is between the alignment
marks “e” with the alignment mark “d” on the
retainer.
• Be sure the toothed lock washer retainer
sharp-edged corner “f” is positioned opposite
side to the toothed lock washer.
EAS30438
INSTALLING THE TRANSMISSION
1. Install:
• Main axle assembly “1”
• Bearing retainer
TIP
Use a suitable pin “a” to position the bearing
housing, and then install the housing until it con-
tacts the cylinder.
2. Install:
• Shift fork “C”
• Shift drum assembly
• Shift fork guide bar
TIP
• The embossed marks on the shift forks should
face towards the right side of the engine.
• Install shift fork “C” into the groove in the 3rd
pinion gear on the main axle.
3. Install:
• Shift fork “L” “1”
• Shift fork “R” “2”
• Shift fork guide bar
• Shift drum retainer
• Drive axle assembly “3”
TIP
• Install shift fork “L” into the groove in the 6th
wheel gear and shift fork “R” into the groove in
the 5th wheel gear on the drive axle.
• Make sure that the projection “a” on the drive
axle assembly is inserted into the slot in the
cylinder.
• Make sure that the drive axle bearing circlip “b”
and flange “c” of the oil seal are inserted into
the grooves in the cylinder.
A. Main axle
B. Drive axle
A
b
c
B
b
c
d
2
1
a
f
c b
1
2
c
e
e
T
R
.
.
Bearing retainer bolt
12 N·m (1.2 kgf·m, 8.9 lb·ft)
LOCTITE®
T
R
.
.
Shift drum retainer bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
LOCTITE®
a
1