Yamaha Tenere 700 2020, Service Manual

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CLUTCH
5-48
EAS30358
CHECKING THE PULL LEVER SHAFT AND
PULL ROD
1. Check:
• Pull lever shaft pinion gear teeth
• Pull rod teeth
Damage/wear
→
Replace the pull rod and
pull lever shaft as a set.
2. Check:
• Pull rod bearing
Damage/wear
→
Replace.
EAS30363
INSTALLING THE CLUTCH
1. Install:
• Oil pump drive chain “1”
• Thrust plate
• Clutch housing “2”
• Bearing
• Spacer
TIP
Install the oil pump drive chain onto the oil pump
drive sprocket “a”.
2. Install:
• Thrust plate
• Clutch boss “1”
• Washer
• Conical spring washer
• Clutch boss nut “2”
TIP
• Lubricate the conical spring washer and clutch
boss nut threads with engine oil.
• Install the washer on the main axle with the
“OUT” mark facing away from the vehicle.
• While holding the clutch boss “1” with the uni-
versal clutch holder “3”, tighten the clutch boss
nut.
• Stake the clutch boss nut at a cutout “a” in the
main axle.
3. Install:
• Friction plates 1 “1”
• Friction plates 2 “2”
TIP
• First, install a friction plate, and then alternate
between a clutch plate and a friction plate.
• Align a projection on friction plate 1 with the
punch mark “a” on the clutch housing and align
a projection on friction plate 2 with the “
”
mark “b” on the housing.
4. Install:
• Bearing
• Pull rod
• Pressure plate
• Clutch springs
• Clutch spring bolts
T
R
.
.
Clutch boss nut
95 N·m (9.5 kgf·m, 70 lb·ft)
1
2
a
New
Universal clutch holder
90890-04086
Universal clutch holder
YM-91042
1
3
2
New
a
G0 88 991
a
1
b
2