Yamaha Tenere 700 2020, Service Manual

Page: 233 / 472

CLUTCH
5-46
EAS30346
REMOVING THE CLUTCH
1. Remove:
• Clutch cover
• Gasket
TIP
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern. After all of the
bolts are fully loosened, remove them.
2. Remove:
• Compression spring bolts
• Compression springs
• Pressure plate
• Pull rod
TIP
Loosen the compression spring bolts in stages
and in a crisscross pattern.
3. Remove:
• Friction plates 1
• Clutch plates
• Friction plates 2
4. Straighten the clutch boss nut rib “a”.
5. Loosen:
• Clutch boss nut “1”
TIP
While holding the clutch boss “2” with the univer-
sal clutch holder “3”, loosen the clutch boss nut.
6. Remove:
• Spacer
• Bearing
• Clutch housing
a. Remove the spacer and bearing.
b. Remove the oil pump drive chain “1” from
the oil pump driven sprocket “a”, and then
remove the clutch housing “2”.
EAS30348
CHECKING THE FRICTION PLATES
The following procedure applies to all of the fric-
tion plates.
1. Check:
• Friction plate
Damage/wear
→
Replace the friction plates
as a set.
2. Measure:
• Friction plate thickness
Out of specification
→
Replace the friction
plates as a set.
TIP
Measure the friction plate at four places.
Universal clutch holder
90890-04086
Universal clutch holder
YM-91042
a
G0 88 991
Friction plate 1 thickness
2.90–3.10 mm (0.114–0.122 in)
Wear limit
2.80 mm (0.110 in)
Friction plate 2 thickness
2.92–3.08 mm (0.115–0.121 in)
Wear limit
2.82 mm (0.111 in)
1
2
3
G0 88 99 3
1
a
2
1
2