Yamaha Tenere 700 2020, Service Manual

Page: 162 / 472

FRONT FORK
4-63
• When disassembling and assembling the
front fork leg, do not allow any foreign ma-
terial to enter the front fork.
EAS30209
ASSEMBLING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
WARNING
EWA18360
If both front fork legs are not filled with the
specified amount of the fork oil, it may cause
poor handling and a loss of stability.
TIP
• When assembling the front fork leg, be sure to
replace the following parts:
–Inner tube bushing
–Outer tube bushing
–Oil seal
–Oil seal clip
–Dust seal
–Copper washer
–O-rings
• Before assembling the front fork leg, make
sure all of the components are clean.
1. Install:
• Damper rod assembly
NOTICE
ECA22560
Allow the damper rod assembly to slide
slowly down the inner tube. Be careful not to
damage the inner tube.
2. Tighten:
• Damper rod assembly bolt
(along with the O-rings and the copper
washer )
TIP
While holding the damper rod assembly with the
damper rod holder “1”, tighten the damper rod
assembly bolt.
3. Lubricate:
• Inner tube’s outer surface
4. Install:
• Dust seal “1”
• Oil seal clip “2”
• Oil seal “3”
• Washer “4”
• Outer tube bushing “5”
• Inner tube bushing “6”
NOTICE
ECA19170
Make sure the numbered side of the oil seal
faces bottom side.
TIP
• Before installing the oil seal, lubricate its lips
with lithium-soap-based grease.
• Lubricate the outer surface of the inner tube
with fork oil.
• Before installing the oil seal, cover the top of
the front fork leg with a plastic bag to protect
the oil seal during installation.
T
R
.
.
Front fork damper rod assembly
bolt
55 N·m (5.5 kgf·m, 41 lb·ft)
LOCTITE®
Damper rod holder (ø27)
90890-01423
Damping rod holder
YM-01423
New
New
Recommended oil
Yamaha Suspension Oil G10
1
New
New
New
New
New
G0 88 922