Yamaha Tenere 700 2020, Service Manual

Page: 223 / 472

GENERATOR AND STARTER CLUTCH
5-36
a. Install the starter clutch gear “1” onto the
generator rotor “2” and hold the generator
rotor.
b. When turning the starter clutch gear clock-
wise “A”, the starter clutch and the starter
clutch gear should engage, otherwise the
starter clutch is faulty and must be re-
placed.
c. When turning the starter clutch gear coun-
terclockwise “B”, it should turn freely, oth-
erwise the starter clutch is faulty and must
be replaced.
EAS30870
CHECKING THE TORQUE LIMITER
1. Check:
• Torque limiter
Damage/wear
→
Replace.
TIP
Do not disassemble the torque limiter.
EAS30871
INSTALLING THE STARTER CLUTCH
1. Install:
• Starter clutch “1”
TIP
• Install the starter clutch so that the side of the
starter clutch roller assembly with the arrow
mark “a” is toward the generator rotor “2”.
• While holding the generator rotor with the rotor
holding tool “3”, tighten the starter clutch bolts
“4”.
EAS30872
INSTALLING THE GENERATOR
1. Install:
• Woodruff key
• Generator rotor
• Washer
• Generator rotor bolt
TIP
• Clean the tapered portion of the crankshaft and
the generator rotor hub.
• When installing the generator rotor, make sure
the woodruff key is properly seated in the key-
way of the crankshaft.
• Lubricate the generator rotor bolt threads and
washer mating surfaces with engine oil.
2. Tighten:
• Generator rotor bolt “1”
TIP
While holding the generator rotor “2” with the ro-
tor holding tool “3”, tighten the generator rotor
bolt.
T
R
.
.
Starter clutch bolt
32 N·m (3.2 kgf·m, 24 lb·ft)
LOCTITE®
Rotor holding tool
90890-04166
Rotor holding tool
YM-04166
1
2
A
B
G0 88 97 8
T
R
.
.
Generator rotor bolt
70 N·m (7.0 kgf·m, 52 lb·ft)
Rotor holding tool
90890-04166
Rotor holding tool
YM-04166
2
1
a
4
2
4
3
New