Suzuki 2009 LT-A500XP, Service Manual

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1D-22 Engine Mechanical:
5) Remove the dowel pins (4) and gasket (5).
Cylinder
1) Remove the cam chain guide (1).
2) Remove the cylinder (2).
NOTE
If the cylinder does not come off easily,
lightly top using a plastic hammer.
3) Remove the dowel pins (3) and gasket (4).
NOTE
Be careful not to drop the dowel pins (3) into
the crankcase.
Piston
1) Place a clean rag over the cylinder base so as not to
drop the piston pin circlips into the crankcase.
2) Remove the piston pin circlips (1).
3) Draw out the piston pin (2) and remove the piston
(3).
Engine Top Side Assembly
B931H21406018
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Piston
• When installing the piston pin, apply molybdenum oil
solution onto piston pin.
M/O: Molybdenum oil (MOLYBDENUM OIL
SOLUTION)
4
5
I931H1140080-02
2
1
I931H1140081-01
3
4
I931H1140082-01
1
I931H1140083-01
2
3
I931H1140084-01