TrailMaster Challenger 300EX Setup Instruction Download Page 1 | Manualshive

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TrailMaster Challenger

300UTV-

(E)

X

Set up instruction

Version:

3

.

2

20

2

1

/05/14

*

This set up instruction

is ONLY for authorized or trained mechanic

to set up

TrailMaster Challenger 300UTV-

(E)

X.

1
2
3
...
»

Summary of Contents for Challenger 300EX

Page 1: ...TrailMaster Challenger 300UTV E X Set up instruction Version 3 2 2021 05 14 This set up instruction is ONLY for authorized or trained mechanic to set up TrailMaster Challenger 300UTV E X...

Page 2: ...Check the components after opening the box 1 1 Battery pic 1 type YTX12 BS 12V10Ah includes one battery one battery liquid two bolts and nuts for installation 1 2 Steering wheel 1 pc 1 3 Owner s manu...

Page 3: ...M6X30 2 pc screw M6X16 6 pc bolt M6X12 3 pc washer 6 6 pc cotter pin 3X40 2pc R washer 12 pc self locking nut M8 18pc nut M6 6 pc bolt M8X16 10 pc 1 4 3 Bag 3 Steering wheel cover 1pc cable for headli...

Page 4: ...CHALLENGER300 E X P D I 4 1 5 Head rest 2pc Not on the new sport seat 1 6 Rear roll cage bar 1pc 1 7 Front roll cage bar 1pc...

Page 5: ...CHALLENGER300 E X P D I 5 1 8 Front light cover lights are pre installed 1pc 1 9 Front wheel left and right 1of each 1 10 Front wheel left and right 1of each 1 11 Rear shock 1pc...

Page 6: ...CHALLENGER300 E X P D I 6 1 12 canopy top 1pc side net door left and right 1 of each bar cushions 1 13 Top headlight mounting parts 1 set...

Page 7: ...CHALLENGER300 E X P D I 7 1 14 Side mirror 1 set The mirror in the box can be different 1 15 Front metal bumper 1pc 1 16 Windshield 1pc...

Page 8: ...emble the front shocks to lower suspension arm use 37 44NM torque to fix the shocks attached the frame Note 1NM 0 74 lb ft 2 2 Assemble the rear shocks Assemble the rear shocks to rear swing arm use 3...

Page 9: ...D I 9 2 3 Assemble the front plastic fender Tighten all bolts and nuts of the front plastic fender to attach to the main hood Connect the head light and turn light wires to the main wire harness for...

Page 10: ...emble the metal bumper 2 5Assemble the front and rear wheels screw the tire nuts tightly with torque 37 44NM then cover the hub cover note Picture is for Challenger4 300X which has the aluminum rims t...

Page 11: ...CHALLENGER300 E X P D I 11...

Page 12: ...ENGER300 E X P D I 12 2 6 Assemble the steering wheel 2 7 Adjust the steering wheel angle loose the adjustment nut as shown in the picture adjust the steering wheel to a comfortable height tighten the...

Page 13: ...CHALLENGER300 E X P D I 13 2 8 Install the front roll cage bar put the front roll cage bar into the mount posts on the frame put in the M8x60 bolt R washer mirror bracket and tighten the M8 nut to fix...

Page 14: ...bolt R washer and M8 nut 2 10 Joint the front and rear roll cage joint the roll cages and connect them with M8x30 bolt and M8 nut The recommended torque is 22 29NM 2 11 Install the safety belt find th...

Page 15: ...CHALLENGER300 E X P D I 15 2 12 Install the seat back to the seat 2 13 Install the canopy top put the foam padding on the top roll cage install the canopy top and tighten it...

Page 16: ...ttery wires to the battery poles to to cover them Put the wired battery into the battery mount box covered with the plastic protection cover put the wires out through the protection cover slot fasten...

Page 17: ...17 2 16 Assemble the side mirrors 2 17 Assemble the LED light bar note this is only for Challenger4 300X assemble the LED light bar and connect the light bar wire to main wire harness the plug is unde...

Page 18: ...CHALLENGER300 E X P D I 18 2 18 Assemble the windshield...

Page 19: ...tightened please read the user manual of TrailMaster Challenger 300UTV X carefully you will be given with important safety information and advices Thanks a lot for choosing TrailMaster Challenger 300U...

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