Suzuki 2009 LT-A500XP, Service Manual

Page: 201 / 624

Engine Mechanical: 1D-53
Transfer / Rear Output Shaft / Rear Output Shaft
Bevel Gear
• Install the rear output shaft bevel gear component
parts (1) and rear output shaft (2). Refer to “Rear
Output Shaft / Drive Bevel Gear Removal and
Installation: in Section 3D”
.
NOTE
Check the backlash and tooth before
installing the transfer component parts (3).
Refer to “Driven / Drive Bevel Gear Shim
Inspection and Adjustment: in Section 3D”.
• Install the transfer component parts (3). Refer to
“Transfer Removal and Installation: in Section
3C”
.
Oil Sump Filter
Install the oil sump filter (1).
NOTE
Fit the projection “A” of the oil sump filter in
the concave portion of the crankcase.
Crankcase
• Wipe the crankcase mating surface (both surfaces)
with a cleaning solvent.
• Install the dowel pins (1) to the left crankcase.
• Apply engine oil to the conrod big end and each gear.
• Apply bond to the mating surface of the right
crankcase as follows.
NOTE
• Make surfaces free from moisture, oil, dust
and other foreign materials.
• Spread the sealant on surfaces thinly to
from an even layer, and assemble the
crankcases within a few minutes.
• Take extreme care not to apply sealant to
any oil hole, oil groove and bearing.
• Apply sealant to distorted surfaces as it
forms a comparatively thick film.
: Sealant 99000–31110 (SUZUKI BOND
No.1215 or equivalent)
1
2
3
I931H1140212-02
“A”
1
I931H1140213-01
1
1
I931H1140214-01
I931H1140215-01