Suzuki 2009 LT-A500XP, Service Manual

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1D-40 Engine Mechanical:
• Be sure that the rounded lip “E” of the cotter fits
snugly into the groove “F” in the stem end.
• Install the other valves and springs in the same
manner as described previously.
• Install the ECT sensor. Refer to “ECT Sensor
Removal and Installation: in Section 1C” .
• Apply bond to the thread part of the water bypass
union and tighten it to the specified torque.
: Sealant 99000–31140 (SUZUKI BOND
No.1207B or equivalent)
Tightening torque
Water bypass union (a): 12 N·m (1.2 kgf-m, 8.5
lbf-ft)
• Apply grease to the O-ring of the intake pipe.
CAUTION
!
Replace the O-ring with a new one.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Apply a small quantity of thread lock to the intake pipe
mounting bolts and tighten them to the specified
torque.
NOTE
Make sure that the “UP” mark “G” faces up.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER 1322 or
equivalent)
Tightening torque
Intake pipe bolt (b): 9 N·m (0.9 kgf-m, 6.5 lbf-ft)
3. Valve spring retainer 4. Cotter
“E”
“F”
4
3
I931H1140158-01
(a)
I931H1140159-01
I931H1140160-01
“G”
(b)
I931H1140162-02