Suzuki 2009 LT-A500XP, Service Manual

Page: 293 / 624

Charging System: 1J-6
16) Remove the generator rotor assembly (11) with the
special tool.
NOTE
Remove the starter clutch if necessary. Refer
to “Starter Idle Gear / Starter Clutch Removal
and Installation: in Section 1I”.
Special tool
(C): 09930–30721 (Rotor remover)
17) Remove the key (12).
18) Remove the generator stator (13) along with the
CKP sensor (14).
Installation
Install the generator in the reverse order of removal. Pay
attention to the following points:
• Tighten the generator stator set bolts and CKP sensor
mounting bolts to the specified torque.
NOTE
Be sure the grommet (1) is set to the
generator cover.
Tightening torque
Generator stator set bolt (a): 11 N·m (1.1 kgf-m,
8.0 lbf-ft)
CKP sensor mounting bolt (b): 6 N·m (0.6 kgf-m,
4.5 lbf-ft)
Lead wire clamp bolt (c): 6 N·m (0.6 kgf-m, 4.5 lbf-
ft)
• Degrease the tapered portion “A” of generator rotor
assembly and also the crankshaft “B”. Use
nonflammable cleaning solvent to wipe off oily or
greasy matter to make these surfaces completely dry.
• Fit the key (2) in the key slot on the crankshaft.
• Install the generator rotor assembly onto crankshaft.
(C)
11
I931H11A0013-03
12
I931H11A0014-02
13
14
I931H11A0015-02
1
(b)
(a)
(c)
(b)
I931H11A0016-01
“A”
“B”
2
I931H11A0017-01