Suzuki 2009 LT-A500XP, Service Manual

Page: 519 / 624

Steering / Handlebar: 6B-4
9) Remove the left brake lever (9) from the handlebars
(left side).
Installation
Install the handlebars in the reverse order of removal.
Pay attention to the following points:
• Install the left brake lever (1) to the handlebars.
• Align the punch mark “A” on the handlebars with the
mating surface “B” of rear brake lever (1).
• Tighten the rear brake lever holder clamp bolt (2) to
the specified torque.
Tightening torque
Rear brake lever holder clamp bolt (a): 11 N·m (
1.1 kgf-m, 8.0 lbf-ft)
• Install the washers (3) and bolts (4) as shown in the
steering/handlebars construction. Refer to “Steering /
Handlebars Assembly Construction (Page 6B-2)”.
• Set the handlebars so that its punch mark “B” aligns
with the mating surface of the left handlebar holder.
• Tighten the handlebar clamp bolts (4) to the specified
torque.
NOTE
First tighten the handlebar clamp bolts (4)
(front ones) to the specified torque.
Tightening torque
Handlebar clamp bolt (b): 26 N·m (2.6 kgf-m, 19.0
lbf-ft)
• Apply adhesive agent to the handlebar right and left
end and right and left grip inner wall.
: Handle grip bond (Handle Grip Bond
(commercially available))
• Insert the projection “D” of the left handlebar switch
assembly into the hole of the handlebars.
9
I931H1620006-01
(a)
2
1
“A”
“B”
I931H1620008-01
4
4
3
3
“B”
I931H1620009-02
“a”: Clearance
5. Handlebar
“C”: Apply handle grip bond.
“ a ”
(b)
4
(b)
FWD
I931H1620010-01
“C”
“C”
5
I831G1620014-02
“D”
I931H1620011-01