Suzuki 2009 LT-A500XP, Service Manual

Page: 403 / 624

Transfer: 3C-7
Assembly
NOTE
• When reassembling the driven gears,
attention must be given to the locations
and positions of washers. The cross
sectional view shows the correct position
of the snap ring. Refer to “Transfer
Construction (Page 3C-6)”.
• Before installing the gears, coat lightly
engine oil to the countershaft component
parts.
Assemble the transfer (countershaft and reverse idle
gear) in the reverse order of disassembly. Pay attention
the following points:
• Before installing the high driven gear (1), set the wave
washer (2) as shown.
• Install the lock washer (3) onto the countershaft and
position it so it fits into the groove “A”.
• Fit the lock washer (4) onto the lock washer (3).
• When installing the driven gear bushing onto the
countershaft, align the shaft oil hole “B” with the
bushing oil hole “C” as shown.
• Apply molybdenum oil solution to the driven gear
bushing (5).
M/O: Molybdenum oil (MOLYBDENUM OIL
SOLUTION)
1
2
I931H1330021-01
3
“A”
I931H1330022-05
3
4
3
4
I931H1330023-02
“C”
“B”
5
I931H1330024-02
“C”
“B”
I931H1330025-02