Subaru 2009 IMPREZA, Service Manual

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5MT-60
Drive Pinion Shaft Assembly
MANUAL TRANSMISSION AND DIFFERENTIAL
10) Remove the 1st driven gear, inner baulk ring,
synchro cone, outer baulk ring, 2nd gear bushing,
gear and hub using ST1 and ST2.
NOTE:
If necessary, use a new gear and hub assembly as
a set, when replacing the gear or hub. Because
these must engage at the specified point, avoid dis-
assembly as much as possible. If it must be disas-
sembled, mark the engaging point on the spline
beforehand.
ST1
499757002 INSTALLER
ST2 899714110 REMOVER
11) Remove the sub gear, washer and snap ring
(outer) of the 1st driven gear. (Non-turbo model)
D: ASSEMBLY
1) Install the sleeve and the gear and hub assem-
bly by matching the alignment marks.
NOTE:
• Make sure that there is no large clearance at
both sides of ball detent after assembly.
• Use the new gear & hub assembly, if replacing
the gear or hub.
2) Install the washer, snap ring (outer) and sub
gear onto the 1st driven gear. (Non-turbo model)
(A) 1st driven gear
(B) Synchro cone
(C) Inner baulk ring
(D) Outer baulk ring
(D)
(C) (B)
(A)
MT-01634
MT-00251
ST1
ST2
(A) Ball detent
(B) 1st-2nd synchronizer hub
(C) Reverse driven gear
(D) There is no large clearance at this part.
(A) 1st gear side
(B) 2nd gear side
(C) Flush surface
(D) Stepped surface
MT-01639
(A)
(D)
(B)
(C)
MT-00252
( B )
( A )
( C )
( D )