SANCH S3000 Series User Manual Download Page 139

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F2-4

B.4.5 S3000 & SA Series Speed Regulation Comparison

S3000

Sensorless-Vector

Mode

(without PG)

Flux Vector Mode

(with PG)

Without PG

With PG

Speed Control

Range

1:100

1:1000

1:40

Speed Regulation

0.2%

0.02%

0.05%

Initial Speed

150% at 1Hz

150% at 0 RPM

150% at 3Hz

Note: The speed regulation is based on rated speed.

Series

Char.

Summary of Contents for S3000 Series

Page 1: ...440V Series Multifunctional VectorControl ACMotor Drivers User Manual S3000 Series AC Motor Drivers...

Page 2: ...5 DESCRIPTION OF PARAMETER SETTINGS 5 1 Group 0 System Parameter 5 1 5 2 Group 1 Basic Parameter 5 1 3 5 3 Group 2 Digital Output Input Parameter 5 1 8 5 4 Group 3 Analog Output Input Parameter 5 2 7...

Page 3: ...r vibration or sound occurred during the operation 5 Whether the motors are overheated during the operation 6 Always check the input voltage of the AC drive with Voltmeter Periodic Maintenance WARNING...

Page 4: ...pressure 86 to 106 kPa Installation Site Altitude below 1000m Vibration Maximum 9 80 m s2 1G at less than 20Hz Maximum 5 88 m s2 0 6G at 20Hz to 50Hz Storage Temperature 20o C to 65o C 4o F to 149o F...

Page 5: ...g precautions when selecting a mounting location Failure to observe these precautions may void the warranty Y Do not mount the AC drive near heat radiating elements or in direct sunlight Y Do not inst...

Page 6: ...umber indicated on the nameplate corresponds with the part number of your order Nameplate Information Example for 60HP 30kW 440V 3 Phase Model Type Input Spec Model Explanation Version Type Input Volt...

Page 7: ...mand 0 5 Frequency Set Resolution Digital Command 0 01Hz Analog Command 1 1000 10bit of the maximum output frequency Torque Limit Maximum allowable torque is 200 Torque Accuracy 5 Accel Decel Time 0 0...

Page 8: ...2 5 DIMENTIONS 2 5...

Page 9: ...2 6 403 216...

Page 10: ...2 7...

Page 11: ...2 8 S3000 IP06...

Page 12: ...10P43A S3000 110G 150P43A S3000 150G 185P43A S3000 185G 220P43A S3000 220G 300P43A S3000 300G 370P43A S3000 370G 450P43A S3000 450G 550P43A rare Underwiters Laboratories Inc UL and Canadian Underwrite...

Page 13: ...nnect the circuit in compliance with the following wiring method The following diagram is the standard wiring diagram for the S3000 inverte r R L1 S L2 T L3 NFB SA OFF ON MC MC RB RC None Fuse Breaker...

Page 14: ...1 3 wire STOP designated terminal Multi step 1 command MI2 Multi function input selection 2 Multi step 2 command MI3 Multi function input selection 3 Multi step 3 command MI4 Multi function input sel...

Page 15: ...current frequency command The greatest operation frequency corresponding to 4 20mA AUI Auxiliary analog voltage frequency command The greatest operation frequency corresponding to 10 10V AFM Multi fu...

Page 16: ...ith machinery with grand current loading like that of the electric soldering machine and of the motor with grand horsepower they have to be grounded individually The shorter the ground wire the better...

Page 17: ...nerating side of the inverter is in need of the noise wave filter it is then necessary to use the induction type L Varistor but be sure not to add in the phase carrying capacitor or the L C and R C ty...

Page 18: ...tage and error etc Status Display Display the driver s current status RUN STOP JOG FWD REV EXT PU Left key moves cursor to the left EXT PU Right key Moves the cursor right FWD REV Direction key RUN ke...

Page 19: ...ss PROG DATA and hold still for about 2 3 seconds it will start blinking and will write the parameter into the drive Press the Up or Down key to switch to the READ function The specified parameter ite...

Page 20: ...display of 00 04 3 Output current 0 00 04 Definitions of the Multi Function Display 0 output voltage 1 DC BUS voltage 2 voltage command 3 multi step speed 4 Speed command for the Process Control Opera...

Page 21: ...fault 34 The output AC voltage upon a fault 35 The output frequency upon a fault 36 The current value upon a fault 37 the frequency command upon a fault 38 day power up time 39 hour minute 40 The upp...

Page 22: ...1 IP06 RS485 frequency not memorized Bit2 0 Up down pin frequency memorized Bit2 1 Up down pin frequency not memorized Bit3 0 FWD REV direction memorized Bit3 1 FWD REV direction not memorized Bit4 0...

Page 23: ...ime Unit for Acceleration Deceleration and S Curve 0 unit 0 01 s 1 unit 0 1 s 0 00 15 Carrier Frequency Upper Bound 0 soft pwm 1 15kHz 15 00 16 Carrier Frequency Lower Bound 1 15kHz disabled during so...

Page 24: ...tion input terminal 4 The pg encoder input or clock 5 The RS485 and IP06 at the same time dual source 6 The clock and direction set by 10 12 0 00 21 Source of the Operation Command 0 The RS485 communi...

Page 25: ...uency 0 00 400 00Hz 0 50 01 10 Upper Bound Frequency 0 0 110 0 100 0 01 11 Lower Bound Frequency 0 0 100 0 0 0 01 12 The 1st Acceleration Time 0 00 600 00 0 0 6000 0 s 10 00 60 00 01 13 The 1st Decele...

Page 26: ...l Time 0 00 250 0 s 0 00 01 26 S Curve for Deceleration Departure Time 0 00 250 0 s 0 00 01 27 S Curve for Deceleration Arrival Time 0 00 250 0 s 0 00 01 28 Skip Frequency 1 upper limit 0 00 400 00Hz...

Page 27: ...ulti step speed command 3 4 multi step speed command 4 5 Reset 1 02 02 Multi Function Input Command 2 MI2 2 02 03 Multi Function Input Command 3 MI3 6 JOG command 7 acceleration deceleration speed inh...

Page 28: ...disabled 25 clear counter 26 input the counter value multi function input command 6 0 02 26 Multi Function Input Command 10 0 02 27 Multi Function Input Command 11 0 02 28 Multi Function Input Comman...

Page 29: ...l Input Responding Time 0 001 30 000 s 0 005 0 65535 02 10 Digital Input Operation Direction Bit 0 7 1 high active 0 02 11 Multi Function Output 1 RA RB RC Relay 1 1 AC drive running 2 operation speed...

Page 30: ...ined 1 both directions 29 pre set frequency attained 2 forward only 30 software braking output 31 position achieved 32 47 PCO step indication 48 63 multi step indication 64 PG Fault 65 PG Stall 69 ove...

Page 31: ...4 14 Parameters Functions Settings Factory Setting Customer 02 22 Pre set Arrival Frequency 2 Width 0 00 400 00HZ 2 00...

Page 32: ...of AVI 10 ACI auxiliary frequency multiplication by the ratio of ACI 11 AUI auxiliary frequency multiplication by the ratio of AUI 12 PID offset 13 Auxiliary frequency of master frequency 0 03 03 AVI...

Page 33: ...log Input 3 Gain AUI 500 0 500 0 100 0 03 12 Addition Function of the Analog Inputs 0 disable addition function AVI ACI AUI 1 enable addition function 0 03 13 Analog Input Noise Filter 0 00 2 00 s0 10...

Page 34: ...mand 18 vector controlled error measures 19 vector controlled PID overall measures 20 PID error measures 21 PID total measures 22 torque command 23 pg frequency 24 voltage command 0 03 16 Analog Outpu...

Page 35: ...Speed 0 00 400 00Hz 0 00 04 14 The 15th Step Speed 0 00 400 00Hz 0 00 04 15 Time Duration of the PCO Master Speed 0 0 65500 s 0 0 04 16 Time Duration of PCO Step 1 0 0 65500 s 0 0 04 17 Time Duration...

Page 36: ...sabled Bit2 1 zero speed intervals enabled Bit3 0 operate at zero speed upon time extension Bit3 1 operate at a constant speed upon time extension Bit4 0 PCO disabled Bit4 1 PCO enabled 0 04 34 Multi...

Page 37: ...e only 0 0 10 0 0 0 05 05 Number of Poles for Motor 1 2 20 4 05 06 Line to Line resistance R1 of Motor 1 m Xx 05 07 Rotor resistance R2 of Motor 1 m Xx 05 08 LM of Motor 1 MH Xx 05 09 LC of Motor 1 MH...

Page 38: ...000 no integration 0 250 05 25 Frequency Switch between ASR1 and 2 0 00 400 00Hz 7 00 05 26 Low Speed Excitation Magnet Compensation 0 100 30 05 27 The Pre Controlled Torque Feedback 0 100 50 05 28 T...

Page 39: ...r Current Deceleration Time during Operation 0 05 600 00 s 3 00 06 06 Over Torque Detection Selection oL2 0 disabled 1 Over torque detection during constant speed operation continue to operate after d...

Page 40: ...ation continue operation after detection 4 over torque detection during operation stop operation after detection 0 06 10 Over Torque Detection Level 2 OL3 10 250 150 06 11 Over Torque Detection Time 2...

Page 41: ...onstant speed 12 GFF ground fault 13 pg error 14 Lv low voltage 15 CF1 unable to write to memory 16 CF2 unable to read memory 17 bb Pause 0 06 19 3rd Most Recent Fault Record 18 oL2 motor overload 19...

Page 42: ...0 1 5 0 s 2 0 07 08 Base Block Time for Speed Search 0 1 5 0 s 0 5 07 09 Maximum Current Level for Speed Search 20 200 150 07 10 Deceleration Time for Speed Search 0 50 600 00 s 3 00 07 11 Auto Restar...

Page 43: ...Interruption Frequency 0 00 400 00Hz 6 00 07 17 Gear Gap Deceleration Interruption Time 0 00 400 00 s 0 00 07 18 Gear Gap Deceleration Interruption Frequency 0 00 400 00Hz 6 00 07 19 External Termina...

Page 44: ...Bound Frequency 0 0 100 0 100 0 08 05 PID Frequency Output Command limit 0 0 100 0 100 0 08 06 PID Deviation Range 100 0 100 0 0 0 08 07 One Time Delay 0 000 0 005 s 0 000 08 08 Detection Time of the...

Page 45: ...display 3 09 03 Overtime Detection 0 disabled 1 100 s 0 09 04 Communication Protocol 0 7 N 1 for ASCII 1 7 N 2 for ASCII 2 7 E 1 for ASCII 3 7 O 1 for ASCII 4 7 E 2 for ASCII 5 7 O 2 for ASCII 6 8 N...

Page 46: ...ut and phase B is a direction input low input forward direction high input reverse direction 4 Phase A is a forward run pulse then phase B is High Phase B is a reverse run pulse then phase A is High 5...

Page 47: ...A leads in a reverse run command rising falling edge trigger 2 Phase A is a pulse input phase B is a direction input low reverse high forward 3 Phase A is a pulse input phase B is direction input low...

Page 48: ...000 no integral 0 5 25 switch 0 050 10 29 Selection of P2P Control Mode 0 relative P2P 1 absolute P2P 0 10 30 Direction Command of Absolute P2P 0 255 10 33 40 0 10 31 FWD Limit of Absolute P2P 1 6000...

Page 49: ...4 32 Parameters Functions Settings Factory Setting Customer 10 41 P2P Pulse 1 20000 4 for 10 00 1 10 42 P2P mm 1 20000 1...

Page 50: ...11 13 15 17 19 21 23 25 27 29 31 33 Rated Current of the Fixed Torque 3 4 2 6 8 5 13 18 24 32 38 45 60 73 91 110 150 Rated Current of the Variable Torque 3 75 5 25 7 5 10 625 16 25 22 5 30 40 47 5 56...

Page 51: ...Pr 00 02 is set for Disable Frequency and Torque Command changes By referring to the above chart we know Bit 1 is equal to 2 because the hex to decimal conversion is 2 the bit the decimal value Theref...

Page 52: ...put power kW 12 Output power kVA 13 Motor speed rpm 14 IGBT module temperature 15 Braking resistor temperature 16 Digital terminal input status 17 PID output command 18 PID feedback value 19 the q axi...

Page 53: ...digit Setting of the decimal places 0 means that there is no decimal place and 3 stands for three decimal places 3 0 digit The actual value the maximum output frequency should correspond to 1 Example...

Page 54: ...To re activate the password either enter an incorrect password into Pr 00 07 or power down and then re apply power to the AC drive 00 09 Frequency and the Operation Method of IP06 Factory setting 0 Se...

Page 55: ...tings 0 V F Control 1 V F Control PG 2 Vector Control open loop 3 Vector Control PG closed loop 4 Torque Control 5 Torque Control PG 1This parameter determines the control mode for the AC motor drive...

Page 56: ...00 to 01 08 Settings Skip the start up frequency 2 V F1 5 power curve Do not skip the start up frequency 3 V F1 5 power curve Skip the start up frequency 4 2 power curve Do not skip the start up frequ...

Page 57: ...deceleration follow Pr 06 02 4 Linear acceleration deceleration but conduct the stall prevention throughout the auto acceleration deceleration function 1Optimal Acceleration Deceleration settings coul...

Page 58: ...Frequency Operation Frequency 01 00 00 15 1The PWM carrier frequency has a direct effect on the electromagnetic noise of the motor and heat dissipation of the drive Therefore if the surrounding noise...

Page 59: ...19 Automatic Energy Saving Operation Factory setting 00010 Settings Bit 0 0 Disable automatic energy saving operation 1 Enable automatic energy saving operation Bit 1 0 Maximum output voltage equals...

Page 60: ...Factory setting 0 Settings 0 The RS485 communication 1 The external terminal operation 2 wire or three wire 2 The digital keypad operation 1This parameter sets the drive s operation command source whi...

Page 61: ...motor must stop after the drive is stopped please select Ramp to Stop This is often a safety consideration 2 If the inertial load is large it is recommended to set the drive for Coast to Stop to elim...

Page 62: ...Lower Midpoint Output Frequency Factory setting 0 50 Settings 0 00 400 00Hz 01 06 Lower Midpoint Output Voltage Factory setting 10 0 Settings 0 0 510 0V 01 07 Minimum Output Frequency Factory setting...

Page 63: ...operating at ZERO speed if the command frequency is greater than the Upper Bound frequency the motor will then operate at the Upper Bound frequency 01 05 01 03 01 01 01 06 01 04 01 02 01 00 01 07 01...

Page 64: ...eceleration times 2 to 4 are enabled by using a multi function terminal Pr 02 01 to 02 06 set to 8 or 9 Acceleration Deceleration time 4 may also be selected via Pr 01 23 1 Acceleration Deceleration t...

Page 65: ...01 23 Frequency 1st 4th Acceleration Deceleration Switching 01 23 4th Acceleration Time 4th Deceleration Time 1st Acceleration Time 1st Deceleration Time 1st 4th Acceleration Deceleration Freq 01 24...

Page 66: ...Factory setting 0 00 01 33 Skip Frequency 3 lower limit Factory setting 0 00 Settings 0 00 400 00Hz 1 These parameters determine the skip frequencies of the AC drive 1 Please use the following hierarc...

Page 67: ...The S3000must see the terminal state change from low to high This is a safety feature for applications where applying power does not determine a RUN command The Line Start Lockout feature does not gua...

Page 68: ...Function Input Command 14 Factory setting 0 Settings 0 to 44 1 This parameter selects the functions for each multi function terminal Note 1 If Pr 02 00 is set to 3 wire operation control Terminal MI1...

Page 69: ...ble Vector stop 12 B B traces from the bottom upward 13 B B traces from the top downward If the ON OFF function of the terminal is pre determined output of the drive will be cut off immediately and th...

Page 70: ...trol Use with PG03 PG04 31 PG feedback control function disable 32 Torque Speed Switch 33 EEPROM write function disable 34 Zero speed is replaced by DC current control It is a zero speed command and i...

Page 71: ...the constant speed and DOWN following the deceleration time Bit 1 0 UP following the acceleration time and DOWN following the constant speed 1 UP DOWN following the constant speed 1The maximum Up Dow...

Page 72: ...s an output from the AC drive 2 Operation Speed Attained 1 both directions 3 Operation Speed Attained 2 both directions 4 Pre set speed attained 1 both directions 5 Pre set speed attained 2 forward on...

Page 73: ...0 Software braking output Please refer to 07 00 31 Position Achieved In position mode position point can output a position achieved signal by setting this parameter At this moment AC drive achieves po...

Page 74: ...ter Values Achieve the Pre Set Values Factory setting 0 Settings 0 65500 1 The input contact of the counter could set the multi function terminal MI6 with the designated terminal Pr 02 06 as 26 as the...

Page 75: ...second output frequency Pr 02 17 1 Setting of the multiple has a lot to do with the carrier frequency the carrier frequency has to be greater than 2 x maximum operation frequency x multiplying rate 0...

Page 76: ...e ratio of AVI 10 ACI auxiliary frequency multiplication by the ratio of ACI 11 AUI auxiliary frequency multiplication by the ratio of AUI 12 PID offset 13 Auxiliary frequency of master frequency 1 Th...

Page 77: ...g 1 Settings 0 zero bias 1 value lower than bias bias 2 value greater than bias bias 3 the absolute value of the bias voltage while serving as the center 03 08 AUI Positive Negative Bias Mode Factory...

Page 78: ...osition of AVI 0 10V to equal 60Hz than use the following equation to program the Gain Pr 03 09 1 Pr 03 00 Pr 01 00 x 100 03 12 Addition Function of the Analog Inputs Factory setting 0 Settings 0 disa...

Page 79: ...X100 92 5 50 9 60 X X 10 8 9 10 8 1 8 10Hz Example 4 60Hz 0V 10V 03 06 1 03 09 03 03 50 10 60 10 X100 83 3 50 10 60 X X 12 10 12 2 10Hz Example 5 60Hz 1V 10V 03 03 1 03 06 1 60 9 60 10 X100 111 1 Exa...

Page 80: ...6 3 10V 120 20 60 10 X100 200 5V Example 8 60Hz 10V 03 03 10 03 06 0 03 09 100 Example 9 60Hz 5V 03 03 5 03 06 d 0 60Hz 10V 0V 120 10 60 10 X100 200 REV FWD Example 10 60Hz 0V 03 05 0 03 08 0 60Hz 10V...

Page 81: ...mmediately and display E F 1This parameter determines the operation of the drive when the 4 20mA ACI signal is lost 03 15 Analog Output Selection Factory setting 0 Settings 0 24 Full List of the Funct...

Page 82: ...ignal at terminals AFM ACM that corresponds with either the output frequency or the output current of the S3000 AFM GND Analog Frequency Meter AFM GND Analog Current Meter The analog output voltage is...

Page 83: ...e of 5 volts adjust Pr 03 16 to 50 03 17 Analog Output Bias Voltage Factory setting 0 00 Settings 10 00 10 00V 1This parameter determines the output voltage value corresponding to 0Hz 03 18 Analog Out...

Page 84: ...ctory setting 0 00 04 14 The 15th Step Speed Factory setting 0 00 Settings 0 00 400 00Hz 1 The multi function input terminals refer to Pr 02 01 to 02 06 are used to select one of the AC drive Multi St...

Page 85: ...ep 10 Factory setting 0 04 26 Time Duration of PCO Step 11 Factory setting 0 04 27 Time Duration of PCO Step 12 Factory setting 0 04 28 Time Duration of PCO Step 13 Factory setting 0 04 29 Time Durati...

Page 86: ...e Direction of Pr 04 00 1st speed Forward Direction of Pr 04 01 2nd speed Reverse Direction of Pr 04 02 3rd speed Forward Direction of Pr 04 03 4th speed Forward Direction of Pr 04 04 5th speed Revers...

Page 87: ...constant speed upon time extension note 1 23 8 0 PCO disabled Bit 4 1 PCO enabled 24 16 Note Please refer to Pr 02 01 to 02 06 and setting 23 PCO time extension 04 34 Multi Step Speed Operation Mode F...

Page 88: ...04 35 Disable Skip frequency width Factory setting 0 00 Settings 0 00 400 00Hz 04 36 Interfere jump width Factory setting 0 00 Settings 0 00 400 00Hz 04 35 04 36 04 35 04 36 Time Frequency Center Freq...

Page 89: ...is a Static tune and no movement of the motor is necessary to calculate the motor characteristics If a Static tune is desired please make sure to input the correct No Load and Full Load current before...

Page 90: ...ation of Motor 1 for the V F Mode Only Factory setting 0 0 Settings 0 0 25 0 1 This parameter increases the amount of voltage the drive will output to the motor during operation to increase motor torq...

Page 91: ...ttings as incorrect performance may occur 05 10 Iron Loss of Motor 1 Factory setting 1 5 Settings 0 0 10 0 1This parameter is defined as the percentage of the rated power 05 11 Full Load Current of Mo...

Page 92: ...o integration if the integration time is set to 0 05 23 ASR P Gain 2 Factory setting 25 0 Settings 0 0 500 0 1 This setting determines the gain of the error value and it is suitable for use with the v...

Page 93: ...10000 1This parameter will minimize vibration at low speed during vector control The value of the parameter is a GAIN The higher the value the more vibration dampening that will occur 05 30 R1 Detecti...

Page 94: ...Voltage Stall prevention function During deceleration a heavy loaded motor will begin to regenerate voltage back to the drive As the drive absorbs this regenerated voltage the DC bus will increase If...

Page 95: ...s less than 50 of rated current 06 03 Over Current Stall Prevention during Acceleration Factory setting 170 Settings 20 250 1 This value sets the current limit for the Over Current Stall Prevention fu...

Page 96: ...r current stall prevention during constant speed output frequency kept decreasing Time 06 05 Over Current Deceleration Time during Operation Factory setting 3 00 Settings 0 05 600 00 s 06 06 Over Torq...

Page 97: ...tion level Pr 06 07 and exceeds the over torque detection time Pr 06 08 the drive will display oL2 on the keypad and will follow the setting in Pr 06 06 06 09 Over Torque Detection Selection 2 OL3 Fac...

Page 98: ...tor characteristics Inverter vector motor windings designed for AC drive output and low speeds with high currents Standard motor windings not designed for AC drives Motor has a shaft mounted fan which...

Page 99: ...c thermal relay 6 EF external fault 7 CF3 hardware circuit fault 8 HPF protection circuit fault 9 ocA over current during accel 10 ocd over current during decel 11 ocn over current during constant spe...

Page 100: ...5 51 28 pid error 29 ACI error 30 P2P Over Limit 31 CC 33 VEC R1 out of range Pr 05 30 34 keypad error 35 RS 485 watchdog timer 36 FAN failure 37 input phase loss...

Page 101: ...he rated current of the AC drive When programming this parameter be sure to increase the percentage slowly from 0 until sufficient braking torque is obtained A current level too high may damage the mo...

Page 102: ...recommended to use the Deceleration Time Pr 01 13 to slow the motor and then apply the DC brake at speeds below 25hz 07 05 Increasing Rate of the DC Voltage Factory setting 30 Settings 1 500 1 This pa...

Page 103: ...es the wait time after performing an external Base Block and Fault Reset function 07 09 Maximum Current Level for Speed Search Factory setting 150 Settings 20 200 1 This parameter determines the maxim...

Page 104: ...he drive will reset this parameter to 10 07 12 Speed Search Type Factory setting 0 Settings 0 speed search disabled 1 speed search through the frequency command 2 FWD speed search only motor only runs...

Page 105: ...09 07 13 Speed search frequency forward direction 07 14 Frequency Speed search frequency REV direction 07 15 Gear Gap Acceleration Interruption Time Factory setting 0 00 Settings 0 00 400 00 s 07 16...

Page 106: ...Gap Deceleration Interruption Frequency 07 15 Gear Gap Acceleration Deceleration 07 19 External Terminals RUN after Fault Reset Factory setting 0 Settings 0 Invalid 1 If running command is still ON an...

Page 107: ...e speed of response for the PID feedback loop If the integral time is long the response will be slow If the integral time is short the response will be quick Be careful not to set I too small since a...

Page 108: ...ation Range Error Range Output One Time Delay Treatment of the Feedback Signal Fault Proportion gain Input Selection of the PID Targeted Value One Time Delay 00 14 18 display of the PID feedback Integ...

Page 109: ...could obtain a control process with no deviations high accuracies and a stable system 08 08 Detection Time of the Feedback Error Factory setting 0 0 Settings 0 0 6000 0 s 1 This parameter defines the...

Page 110: ...eep Function Dwell sleep Period Dwell sleep Frequency Revival Frequency Frequency Command Actual running output frequency 08 13 Fan control Factory setting 0 Settings 0 When power is applied the fan w...

Page 111: ...itor the operation status of the drive This parameter is utilized in setting up the transmission speed between the computer and the drive 09 02 Transmission Fault Treatment Factory setting 3 Settings...

Page 112: ...esses 1 The Communication Protocol is of the MODBUS ASCII American Standard Code for Information Interchange Mode every byte is composed of 2 ASCII words For example if the numeric value is 64 Hex the...

Page 113: ...ta bits 10 bit word frame 7 data bits 10 bit word frame 1 2 11 bit Word Frame For RTU Start bit 0 1 2 3 4 5 6 Stop bit Stop bit Data Format 8 N 2 Start bit 0 1 2 3 4 5 6 Even parity Stop bit Data Form...

Page 114: ...Word END Hi CR 0DH END Lo LF 0AH The RTU Mode START Keep the non input message greater or equal to 10 ms Address Communication Address the 8 bit binary address Function Function Code the 8 bit binary...

Page 115: ...ontents that exist successively within the register as shown follows the address of the start register is 2102H The ASCII Mode Inquiry message Response message STX STX 0 0 Address 1 Address 1 0 0 Func...

Page 116: ...Content of data address 8103H 00H CRC CHK Low FEH CRC CHK High 5CH 3 3 2 Function Code 06H write a WORD into the register e g aim at address 01H of the drive and write 6000 1770H into the interior of...

Page 117: ...message command with the 16 bit CRC register of the lower bit then save the result into the CRC register Step 3 Shift the CRC register one bit to the right and fill in 0 to the higher bit Step 4 Check...

Page 118: ...at sent back to the CRC register finally 4 Definition of the Parameters Addresses of the Communication Protocol Definition Parameter Address Function Parameter setting within the drive GGnnH GG sugges...

Page 119: ...t1 1 RESET command Bit2 15 Reserved Monitor the status of the drive 2100H Error code refer to Pr 06 10 06 13 2119H Bit 0 1 RUN command Bit 1 1 RUN state Bit 2 1 JOG command Bit 3 1 REV command Bit 4 1...

Page 120: ...e is conducting the communication connection the drive will respond to this error and then respond send the Function code AND 80H to the master control system so that the system will be informed of th...

Page 121: ...is written in 6 Data Length Error 7 The parameter is a fixed value and thus parameter read is enabled and parameter change disabled 8 When LV parameter read enabled and parameter change disabled 9 Pa...

Page 122: ...ulses x 4 FWD REV 0 A B Phase B leads in a forward run command and phase A leads in a reverse run command rising falling edge trigger Pulses x 4 FWD REV 1 A B Phase A is a pulse input and phase B is a...

Page 123: ...shaft is turning clockwise as viewed from the motors shaft end 10 02 PG Feedback Fault Treatment Factory setting 0 Settings 0 warn and keep operating 1 warn and RAMP to stop 2 warn and COAST to stop 1...

Page 124: ...115 0 1This parameter determines the maximum PG feedback signal allowed before a fault will occur 1 The stall level is calculated as follows Pr 10 06 x Pr 01 00 maximum feedback frequency If the feedb...

Page 125: ...on Output terminals When the encoder is near the control point within a range set by this parameter a multi function terminal will be enabled The actual range 2 x Pr 10 10 If Pr 10 10 is set to 20 the...

Page 126: ...then phase A is High Phase A is a reverse run pulse then phase B is High FWD REV 5 A B 1This parameter is used to define the encoder input type on channel 2 of the PG04 05 Position Control Parameter...

Page 127: ...ncoder B If encoder A is 1 pulse for every 100 pulses on encoder B then Pr 10 20 should be set at 100 1 Drawing for position control The origin z phase 10 16 Orient Speed 10 17 Creep point 10 09 PG Lo...

Page 128: ...tion Control P Gain 2 Factory setting 50 0 Settings 0 0 1500 0 05 25 switch 10 28 Position Control Integral I Time 2 Factory setting 0 050 Settings 0 001 10 000 s 0 000 no integral 0 5 25 switch 10 29...

Page 129: ...l 2 mode 10 35 P2P Command 2 Factory setting 0 Settings 0 50000 in position control 2 mode 10 36 P2P Command 3 Factory setting 0 Settings 0 50000 in position control 2 mode 10 37 P2P Command 4 Factory...

Page 130: ...l Check whether there is short circuit among U V W of the AC drive l Check whether the wiring to the motor is short circuited or grounded l Check whether the screw between the AC drive and the motor...

Page 131: ...al relay s function setup l Increase the motor capacity OL2 motor overload Motor with exceedingly great loading l Check whether the loading of the motor is too great l Check the setting of the over to...

Page 132: ...owards the AC drive rather than the personnel Check whether the connection to the motor is short circuited or grounded l Check whether the IGBT power module is functioning right l Check whether the wi...

Page 133: ...fan and the ambient temperature l Review the braking time and the braking resistor s rate of usage Broken fuse The transistor module of the main circuit is broken A fused DC circuit fuse l Check wheth...

Page 134: ...al l Check whether the screw at the input power terminal is tightened Other faults l Reserved The motor parameter Tuning failed l Re check the wiring and reset the parameter Communication error l Chec...

Page 135: ...the factory default resistance value Watt and the frequency value ED 2 If damage resulted in the drive or other equipments due to the fact that the braking resistors and the braking modules in use ar...

Page 136: ...ect Externally with the Encoder of 5V Power Supply and Output Signals to Additional Tachometer Non Fuse Breaker NFB R L1 S L2 T L3 U T1 V T2 W T3 M 3 A B 12V 0V PG 03 S3000 5V GND A B OC TP Connection...

Page 137: ...500KP s A O B O The Encoder signal output Maximum DC24V 300mA Common point for signal grounding B 4 2 Wiring Notes 1 Use the shielded isolated wire to prevent interference and do not line up in parall...

Page 138: ...rolB oard S3000 Select the input power and the output type of the Encoder PG 03 FSW2 B G B A B 4 4 The Output Types to Accommodate the Encoder Output Types of the Encoder FSW2 Switch Voltage O P 0V VC...

Page 139: ...Sensorless Vector Mode without PG Flux Vector Mode with PG Without PG With PG Speed Control Range 1 100 1 1000 1 40 1 40 Speed Regulation 0 2 0 02 3 0 05 Initial Speed 150 at 1Hz 150 at 0 RPM 150 at 3...

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