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RD 500 RD51

Safety Instructions for Electric Servo Drives and Controls

1-9

DOK-RD500*RD51*******-IB04-EN-P

1.9

Protection against contact with hot parts

CAUTION

Housing surfaces could be extremely hot! Dan-
ger of injury! Danger of burns!

⇒

Do not touch surfaces near the source of heat! Dan-

ger of burns!

⇒

Wait ten (10) minutes before you access any hot

unit. Allow the unit to cool down.

⇒

Do not touch hot parts of the equipment, such as

housings, heatsinks or resistors. Danger of burns!

Summary of Contents for RD 500 Series

Page 1: ...Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Rexroth RD 500 RD51 Drive Control Devices V F Characteristic Control R9...

Page 2: ...g it to others and the use or communication of the contents thereof without express authority are forbidden Offenders are liable for the payment of damages All rights are reserved in the event of the...

Page 3: ...11 1 13 Precautionary measures when handling components which can be destroyed by electrostatic discharge ESDS 1 11 2 Description of RD51 2 1 2 1 The RD 500 Device Series 2 1 Handling 2 1 Electromagne...

Page 4: ...Setup 3 29 Minimum Requirements at the Installation Location 3 29 Utilization 3 29 Setup Elevations Exceeding 1000 Meters above Sea Level 3 30 3 12 Assembly of Converter Size Classes A to E 3 30 Dime...

Page 5: ...minals Size Classes C E 4 13 4 5 Power Terminals RD51 Size Classes G H 4 23 Terminal Layout Diagram Converter Size Class G 4 23 Terminal Layout Diagram Converter Size Class H 4 24 Description of Power...

Page 6: ...r Cooling Type P 5 21 Dimension Drawings for Cooling Types D for Size Classes A B 5 21 Minimum Cooling Spacing for Cooling Type L P and D 5 21 Dimension Drawing Size Classes C D E 5 23 Dimension Drawi...

Page 7: ...class G RD51 3 6 33 6 7 Control terminals see Chapter 4 7 6 34 6 8 Service Interface RS232 see Chapter 4 9 6 34 6 9 Standard Interface RS482 see Chapter 4 10 6 34 7 Operator Control and Visualization...

Page 8: ...ck out for RD 500 Size Classes A H 10 1 Description 10 1 Mode of Operation 10 1 Application Information 10 1 11 Optional Device Functions 11 1 11 1 Additional function 24 V Stand by Power Supply 11 1...

Page 9: ...tely to the person or persons responsible for the safe operation of this equipment If the product is resold rented transferred or passed on to others then these safety instructions must be delivered w...

Page 10: ...NG High electrical voltage due to wrong connec tions Danger to life severe electrical shock and severe bodily injury WARNING Health hazard for persons with heart pacemak ers metal implants and hearing...

Page 11: ...e work practices and common sense They must have adequate safety equipment and be trained in first aid Only use spare parts and accessories approved by the manufacturer Follow all safety regulations a...

Page 12: ...nstruction and safety regulations when working on electrical installations Before powering up the productive conductor must be permanently connected to all electrical units ac cording to the connectio...

Page 13: ...housings and motors must be permanently grounded according to the connection diagram This applies even for brief tests The protective conductor of the electrical equipment must be permanently connecte...

Page 14: ...or example with an isolating transformer a safe opto electronic coupler or when battery operated 1 7 Protection against dangerous movements Dangerous movements can be caused by faulty control or the c...

Page 15: ...ains or light barriers Fences must be strong enough to withstand maxi mum possible momentum Mount the emergency stop switch E stop in the immediate reach of the operator Verify that the emergency stop...

Page 16: ...implants and hearing aids WARNING Health hazard for persons with heart pacemak ers metal implants and hearing aids in proxim ity to electrical equipment Persons with pacemakers metal implants and hea...

Page 17: ...th hot parts CAUTION Housing surfaces could be extremely hot Dan ger of injury Danger of burns Do not touch surfaces near the source of heat Dan ger of burns Wait ten 10 minutes before you access any...

Page 18: ...safety gloves Never stay under suspended loads Clean up liquids from the floor immediately to pre vent personnel from slipping 1 11 Battery safety Batteries contain reactive chemicals in a solid hous...

Page 19: ...leaked out onto the floor immediately Note Environmental protection and disposal The fluids used in the operation of the pressurized system equipment is not envi ronmentally compatible Fluid that is...

Page 20: ...ductive electronic modules boards must be wrapped in a conductive material In this case e g conductive foam rubber or household aluminum foil can be used The necessary ESDS protective measures are cle...

Page 21: ...nce was placed on simple handling for instance automatic motor adaptation with parameter identification The drive system is commissioned with prompts using the operator panel with graphical display or...

Page 22: ...gy recovery too Its functionality as well as its technical specifications correspond to the RD 500 model line except the differences quoted in the following 1 GK A G the fact that the potential of the...

Page 23: ...510002DE01 FH9 RD51 2 4B 003 L NN FW CFG RD500 NN NN Made in Germany Input Output V A Hz 3AC 380 480 8 3 50 60 3AC 0 360 460 7 5 15 0 200 max 1400 FWA RD500 020 04VRS MS RD52 MNR 12345678 FD 04W08 SN...

Page 24: ...on panel P 8 Additional functions 8 1 Stand by power external starting lock out filter current feedback A1 8 2 Stand by power external starting lock out A2 8 3 as A1 Connection for RZC01 1 XN CF 8 4 a...

Page 25: ...e g 22 kW 022 e g 400 kW 400 7 Cooling mode 7 1 plug through cooler 110 kW D 7 2 forced air cooling with integrated liquid circulation 132 kW F 7 3 forced air cooling 110 kW L 7 4 Liquid cooling with...

Page 26: ...e Cooling mode W is only available with unit type nominal connecting voltage 4 and 5 for rated output 022 till 110 unit type nominal connecting voltage 7N for rated power 22 to 110 permissible combina...

Page 27: ...curve control 51 3 Design 3 1 3 3 4 Nominal connecting voltage 4 1 inverter DC 700 V 10 8 5 Unit type 5 1 SFT inverter C 6 Rated power data kW 3 7 18 30 45 55 75 90 110 160 e g 30 kW 030 e g 160 kW 1...

Page 28: ...6 not equipped NN 8 7 24 V Stand by power supply V1 9 Firmware 9 1 Denotes that firmware must be ordered as separate subposition FW Note These three codes supply information about typical rated power...

Page 29: ...Abbrev Column C F G R D 5 0 0 N N N N Module slot 1 2 only available for RD51 1 available for RD51 1 RD51 2 and RD51 3 Note B1 INTERBUS S Slave remote bus interface C2 CANopen interface with galvanic...

Page 30: ...Before you put Bosch Rexroth products into operation the following requirements must be fulfilled to ensure proper use of the products Everyone who in any way deals with one of our products must read...

Page 31: ...plications include Chemical and process technology Machine tools Hoist and Conveyor technology Handling and assembly systems and Packing and foodstuff machines The drive control unit may only be opera...

Page 32: ...2 12 Description of RD51 RD 500 RD51 DOK RD500 RD51 IB04 EN P...

Page 33: ...8 31 36 5 9 10 13 26 31 t 1 s A 10 17 24 41 48 7 7 14 17 34 41 t 0 5 s A 12 20 28 48 56 9 0 16 20 40 48 Rated output SN kVA 4 9 8 2 12 20 23 3 7 6 6 8 2 16 20 Peak power for t 60 s kVA 6 4 11 15 26 30...

Page 34: ...4 20 36 44 Rated output SN kVA 2 6 4 6 6 6 12 14 Peak power for t 60 s kVA 3 4 6 0 8 6 16 18 Ambient conditions noise suppression level interference immunity Environmental class 3K3 according to DIN I...

Page 35: ...K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C power reduction at 2 5 per K Cooling air requirement m s 0 03 0 03 0 03 0 05 0 05 0 03 0 03 0 03 0 05 0 05 Power loss kW 0...

Page 36: ...erference immunity Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C power reduction at 2 5 per K Cooling air requirement m s 0 03 0 03 0 03 0 05 0 05 P...

Page 37: ...60 s kVA 36 49 58 71 86 115 139 171 Ambient conditions noise suppression level interference immunity Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C p...

Page 38: ...0 s kVA 30 36 49 59 71 86 115 139 Ambient conditions noise suppression level interference immunity Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C pow...

Page 39: ...temperature 0 40 C operation to 50 C power reduction at 2 5 per K Cooling air requirement m s 0 1 0 1 0 2 0 2 0 4 0 4 0 4 0 4 Power loss kW 0 9 1 0 1 1 1 4 1 9 2 2 3 2 3 5 Radio int sup level noise im...

Page 40: ...408 476 734 935 272 323 408 587 734 Rated output SN kVA 156 197 230 355 452 132 156 197 284 355 Peak power for t 60 s kVA 203 257 299 462 588 171 203 257 369 462 Ambient conditions noise suppression l...

Page 41: ...kVA 120 145 180 265 338 Ambient conditions noise suppression level interference immunity Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C power reducti...

Page 42: ...er Hilfsstromversorgung Output 24 V An output Ref Analog output Reference To the nest bus node Output 24 V Ref GND X17 Dig inputs or encoder X11 Service interface RS232 X12RS485 interface X14Standard...

Page 43: ...edback A2 24 V Stand by power supply and Starting lock out C1 D1 X1 BS510004EN01 FH9 C D Connection RZW between C and F DC link connection Line supply connection Auxilary supply SNT U U J U J A1 A2 V6...

Page 44: ...U U J U J A1 A2 V6 W6 U6 A1 PE GL The separation points on input terminal T T1 and X155 can be opend for operation on IT power supply J J Line supply connection 3AC 380 480V 10 50 60Hz 3AC 500V 10 50...

Page 45: ...e reactor For 007 and 018 at least one line reactor is required RZE EMC filter RND Line reactor The separation points on input terminal T T1 and X155 can be opend for operation on IT power supply DC l...

Page 46: ...8 5 kW must be operated with either a line reactor RND01 1 or a EMC filter RZE01 2 Description of EMC filter with integrated line reactor RZE01 2 Presentation of Principle L1 L2 L3 T1 T C F PE PE U1 V...

Page 47: ...2 0 5 Kurztext Spalte 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 Example Abbrev Column TL520003EN01 FH9 1 1 FUR Frequenzy converter Fig 3 6 Type key of RZE01 2 EMC filter with integrated line reacto...

Page 48: ...RZE01 2 5 007 Indramat Refu GmbH LINE LOAD EMC filter Nr xxxxx xxxx nominal voltage 500 V nominal current 20 A nominal frequency 50 60 Hz ta 40 C 20AgG EN61558 1 20 made in Germany BLO B 027093 Fa Nr...

Page 49: ...connecting voltage 4 1 3 x AC 500 V 10 5 5 Rated power data of FUR kW 5 1 3 5 005 5 2 11 15 015 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 Kurztext Spalte 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5...

Page 50: ...ire 10 AWG 8 Wire end sleeve 6 AWG 10 40 3 5 RZE02 1 5 015 Fig 3 11 Technical data for RZE02 1 EMC filter without commutation reactor The protective class is IP20 Note The leakage current compared to...

Page 51: ...a Nr xxxxxx if required foot angle as assembly air cooling select according to cooling method and foot angle Fig 3 13 EMC filter RZE01 2 5 007 RZE02 1 5 005 MZ520002EN01 FH PE PE PE PE 64 180 190 200...

Page 52: ...FH9 177 mm for assembly with M6 RZE01 1 5 007 Indramat Refu GmbH LINE LOAD Netzfilter Nr xxxxx xxxx Nennspannung 500 V Nennstrom 20 A Nennfrequenz 50 60 Hz ta 40 C 20AgG EN61558 1 20 made in Germany...

Page 53: ...lte 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 Kurztext Spalte 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 Example Abbrev Column TL520004EN00 FH9 1 1 FUR Frequency converter Fig 3 17 Type key of line...

Page 54: ...ade in Germany TS520004EN02 FH9 500 V 10 20 A 50 60 Hz ta 40 C Nominal voltage Nominal current Nominal frequency ambient temperature Fig 3 19 Type label of line reactor RND Mechanical Assembly Dimensi...

Page 55: ...ock Donot touch electrical connec tions for 5 minutes after switching power off Readand follow Safety Instructions for Electrical Drives manual DOK GENERL DRIVE SVS before operating DANGER PE connecti...

Page 56: ...0V 200V N E D C B DC 570V 100W C1 X1 D1 Converter RD51 2 2B RD52 2 2B SP52007EN00 FH9 Fig 3 22 Presentation of Principle NTM02 1 power pack module Type Key 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5...

Page 57: ...5 85 Radio interference suppression level noise immunity A2 according to EN 50081 2 EN 50082 2 Protection type IP00 according to EN 60529 Weight kg 3 6 Fig 3 24 Technical Data NTM02 1 power pack modu...

Page 58: ...utput DC 570 0 18 0 Fig 3 26 Type label NTM02 1 power pack module Mechanical Assembly NTM02 1 power pack module Dimension Drawing Dimension in mm MB520027EN01 FH9 105 140 96 7 Pri B C 200V B D 230V B...

Page 59: ...al function Y1 for wide range voltage devices 3 AC 380 480 V of classes C E C1 D1 X1 BS510005EN01 FH9 only at additional function L1 or F1 J V1 J J ext fuses ext Line contactor Accessory brake resisto...

Page 60: ...E EW WR 3 WS Inverter control X37 SNT X2 152 151 153 154 155 156 157 158 AC230V GL X2 F C D BC P1 U2 V2 W2 PE X2 Line supply connection 3 Phases L1 L2 L3 PE ext fuses heat exchanger E1 RZW PE X3 F C K...

Page 61: ...anger functioning of the device The airflow of the fans may not be impeded The minimum free spaces specified for the supply air and exhaust air for each size class must not be restricted by additional...

Page 62: ...ation altitude in m above sea level DGZU0008EN00 FH9 Fig 3 31 Derating depending on setup elevation 3 12 Assembly of Converter Size Classes A to E The RD 500 units sizes A to E are modular and are des...

Page 63: ...lectrical shock Donot touch electrical connec tions for 5 minutes after switching power off Readand follow Safety Instructions for Electrical Drives manual DOK GENERL DRIVE SVS before operating DANGER...

Page 64: ...01 146 High Voltage Dangerof electrical shock Donot touch electrical connec tions for 5 minutes after switching power off Readand follow Safety Instructions for Electrical Drives manual DOK GENERL DRI...

Page 65: ...minutes after switching power off Readand follow Safety Instructions for Electrical Drives manual DOK GENERL DRIVE SVS before operating DANGER High Voltage Dangerof electrical shock Donot touch electr...

Page 66: ...he drawing below Hot discharged air Forced air cooling L Minimum clearence for cooling 100mm 100mm LF520001EN02 FH9 Heat dissipation panel P 100mm 100mm cooling air Hot discharged air Minimum clearenc...

Page 67: ...poweroff Read andfollow Safety Instructions forElectrical Drives manual DOK GENE RL DRIVE SVS before operating DANGE R ESC ST ART ST OP MON ENT ER PROG drive 500 REFU ALARM ON READY ESC ST ART ST OP M...

Page 68: ...6 740 drilling templates 180 for M6 530 D 270 E MB520007EN00 FH9 Fig 3 38 Dimension sheet for cooling type L size classes C D E Minimum Cooling Spacing for Cooling Type L An assembled converter with f...

Page 69: ...270 for M6 360 390 32 5 465 530 D 270 for M6 360 390 32 5 675 740 E MB520008EN01 FH9 Chooes this clearance in priority better assembly Fig 3 40 Dimension sheet for cooling type D size classes C D E Se...

Page 70: ...r 5 minutes afterswitching poweroff Read andfollow Safety Instructions forElectrical Drives manual DOK GENE RL DRIVE SVS before operating DANGE R ESC ST ART ST OP MON ENT ER PROG drive 500 REFU ALARM...

Page 71: ...circulation system has cooled WARNING Damage to materials due to condensation In temperate climate zones up to 40 C and 70 humidity the inlet temperature of the coolant must lie max 5 K below the inte...

Page 72: ...ivide the coolant circulation by using a suitable heat exchanger e g plate heat exchanger WARNING Damage to materials due pump function failure When simultaneous occurring the following conditions Ope...

Page 73: ...ouplings with lock Di 3 8 However it is possible to modify the connection cross section to 1 2 or 3 4 Note Your distributor can provide you with further information regarding coolant hoses hose nozzle...

Page 74: ...0 6 0 7 0 8 0 9 1 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 6 6 5 7 7 5 8 8 5 9 9 5 Pressure in bar Dynamic Pressure GK C 40 42 44 46 48 50 52 54 56 58 60 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 6 6 5 7 7 5 8 8...

Page 75: ...0 5 0 6 0 7 0 8 0 9 1 1 1 1 2 1 3 Volume flow in l min Pressure in bar 0 1 2 3 4 5 6 7 8 9 10 11 12 13 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Volume...

Page 76: ...9 50 51 52 53 1 2 3 4 5 6 7 8 9 10 11 12 13 Temperature in C Volume flow in l min DG520005EN00 FH9 Pressure in bar 0 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 2 2 2 2 4 2 6 2 8 0 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 77: ...ht of at least 200 mm must be maintained above the devices When the drive units are mounted in a cabinet the cooling air requirement of the units must be calculated refer to Technical data 3 8 3 9 and...

Page 78: ...air cooling air Hoisting support points with lugs H Cooling type F forced air cooling with integrated liquid circulation G 850 390 ALARM ON READY ESC ST ART ST OP MON ENT ER PROG 1510 480 MB520011EN0...

Page 79: ...screws are shown in the drilling templates of the dimension drawings Two hoisting support points are provided to mount the units using a crane These are let in at the top of the mounting plate on bot...

Page 80: ...105 95 control transformer connection for line 380 V 400 V connection for line 415 V connection for line 440 V 460 V connection for line 500 V 220 V 230 V fan power supply Connection to converter the...

Page 81: ...L2 2 A Line supply connection 3 Phases Seperate control transformer for fan ALARM ON READY ESC ST ART ST OP MON ENT ER PROG AP520007EN00 FH9 terminal for fan transformer Fig 3 49 Connection plan for...

Page 82: ...200 420 12 400 3 x M8 5 x M8 2 x M8 895 200 420 12 100 6 x M8 10 x M8 4 x M8 700 500 900 4 fan 230 V 10 50 60 Hz each 25 VA drilling templates Connection cooling circuit 850 390 1270 ALARM ON READY ES...

Page 83: ...ction cooling circuit cooling air 410 Hot discharged air ALARM ON READY ESC ST ART ST OP MON ENT ER PROG X 410 520 50 50 45 6 10 230 M3 M8 View X The plane hole at the cable bushing for fan and resist...

Page 84: ...410 520 10 230 View X 410 200 410 ALARM ON READY ESC ST ART ST OP MON ENT ER PROG 200 Connection cooling circuit cooling air Hot discharged air 50 50 45 6 M3 M8 1 external heat exchanger 2 external he...

Page 85: ...id cooled drive units with integrated and external heat exchanger are supplied filled with liquid The coolant comprises tap water and antifreeze type Antifrogen N Clariant It is mixed in the ratio 1 1...

Page 86: ...e Dew forms on the object WARNING Damage to materials due to corrosion Ensure that there is sufficient corrosion control and antifreeze WARNING Damage to materials due to malfunction in coolant circul...

Page 87: ...the coupling with the hose liner at the other end of the heat exchanger hose using a clamp Connect the converter to the heat exchanger using the filled hoses When the hoses are connected or disconnec...

Page 88: ...either servicing or inspection If the Device excess temperature fault occurs during operation it should be checked whether the coolant level is at the center of the compensation tank MZ520006EN00 FH9...

Page 89: ...eason cables and wires should not be routed freely in the cabinet but as closely as possible to the cabinet itself and the mounting panels This is also true for reserve cables Incremental encoders mus...

Page 90: ...he components 4 2 Warnings and Notes DANGER Death by electrocution possible due to live parts with more than 50 V RD 500 devices are operated at high voltage levels All work must be carried out when t...

Page 91: ...2 Fig 8 A current operated earth leakage circuit breaker may not be used as a protective measure 4 3 Cable Cross Sections The cable cross sections refer to the rated converter current The associated p...

Page 92: ...ing lock out X131 X81 only for additional function CF DF AN510003EN02 FH9 High Voltage Dangerof electrical shock Donot touch electrical connec tions for 5 minutes after switching power off Readand fol...

Page 93: ...1 Phase L2 W1 Phase L3 for permissible line supply voltage refer to the rating plate on the upper side of the drive unit C C DC link connection L D D DC link connection L F Connection external brake r...

Page 94: ...evice type 2 RD51 2 2Bxxx on device type 4 and 5 never assigned 1 External fuse required 4 A Tab 4 5 Identification single connection RD51 2 x Cable cross section which can be connected 1 mm AWG 003 0...

Page 95: ...Identification signification U2 Motor connection U V2 Motor connection V W2 Motor connection W Tab 4 9 Identification single connection Motor and shield connection for motor feeder cables Cross sectio...

Page 96: ...ice 018 plug 3 Plug on device Tab 4 11 Execution Identification single connection Identification signification U6 V6 W6 Operation possible only with the original Bosch Rexroth filter Tab 4 12 Identifi...

Page 97: ...ingle connection Identification signification 1 2 During operation terminals 1 2 must be closed when they are opened the start of the connected motor is inhibited 3 4 Starting lock out floating acknow...

Page 98: ...ground Tab 4 18 Identification single connection RD51 2 x Recommended minimum cross section mm AWG Cable cross section which can be connected mm AWG 003 1 5 16 0 2 2 5 24 14 005 1 5 16 0 2 2 5 24 14 0...

Page 99: ...U6 V6 W6 AN510005EN02 FH9 ALARM ON READY HighVoltage Danger of electrical shock Donottouch electric alconnec tionsfor 5 minutes afterswitching poweroff Read andfollow Safety Instructions forElectrica...

Page 100: ...anger of electrical shock Donottouch electric alconnec tionsfor 5 minutes afterswitching poweroff Read andfollow Safety Instructions forElectrical Drives manual DOK GENE RL DRIVE SVS before operating...

Page 101: ...Identification single connection Identification signification U1 Phase L1 V1 Phase L2 W1 Phase L3 for permissible line supply voltage refer to the rating plate on the upper side of the drive unit Tab...

Page 102: ...g rail 110 High current bushing terminal 3 Terminal on mounting rail Tab 4 25 Execution Identification single connection Identification signification C DC link connection L D DC link connection L F Ac...

Page 103: ...current bushing terminal 2 Screw terminal 110 High current bushing terminal 2 Screw terminal Tab 4 28 Execution Identification single connection Identification signification C1 D1 connection idle Tab...

Page 104: ...C D and E RD51 1 x Maximum series fuse type gL A 1 022 50 030 63 037 80 045 100 055 125 075 160 090 250 110 250 1 Safety values are provided for the 3AC 400 V input voltage and for the rated output X...

Page 105: ...ecution Identification single connection Identification signification U2 Motor connection U V2 Motor connection V W2 Motor connection w Tab 4 33 Identification single connection Cross section PE min 1...

Page 106: ...ing terminal 2 Screw terminal Tab 4 35 Execution Identification single connection Identification signification C3 D3 Feedback cable damping Tab 4 36 Identification single connection RD51 1 x Cable cro...

Page 107: ...0 High current bushing terminal 3 Screw terminal 110 High current bushing terminal 3 Screw terminal Tab 4 38 Execution Identification single connection Identification signification U6 V6 W6 Operation...

Page 108: ...Execution Identification single connection Identification signification 1 2 During operation terminals 1 2 must be closed when they are opened the start of the connected motor is inhibited 3 4 Startin...

Page 109: ...n 1 P24 V 24 V DC 15 20 ripple max 5 VDE0411 500 power consumption 40 W startup current 5 A 2 ground Tab 4 45 Identification single connection RD51 1 x Recommended minimum cross section mm AWG Cable c...

Page 110: ...nction CF DF Identification single connection Identification signification Connection RZC01 x Only for internal use Tab 4 47 Identification single connection Note Depending on the national regulations...

Page 111: ...correct See Example Control transformer page 4 37 Terminal Layout Diagram Converter Size Class G U1V1W1 Heat exchanger Converter Line filter X80 Starting lock out X5 Connection to Line filter X2 DC li...

Page 112: ...ection for Motor cable Line filter X2 Motor connection K1 Main contactor busbars between Line contactor and converter X2 DC link brake resistor control voltage X5 Connection to Line filter X80 Startin...

Page 113: ...tion Identification signification U1 Phase L1 V1 Phase L2 W1 Phase L3 for permissible line supply voltage refer to the rating plate on the upper side of the drive unit Tab 4 49 Identification single c...

Page 114: ...n 121 122 Feedback signal contact NC contact from main contactor 123 124 Feedback signal contact NC contact from pre charging contactor Tab 4 52 Identification single connection terminal rail with cab...

Page 115: ...Size class G and H RD51 1 x Maximum series fuse type gL A 1 132 250 160 315 200 400 315 630 400 1000 1 Safety values are provided for the 3AC 400 V input voltage and for the rated output X1 of the de...

Page 116: ...he heat exchanger between C and F Tab 4 56 Identification single connection terminal rail with cable clamp stud M8 torque 12 0 Nm RD51 1 x Cable cross section which can be connected 1 mm AWG 132 10 35...

Page 117: ...in the heat exchanger between C and F Tab 4 61 Identification single connection terminal rail with M12 and M16 torque 50 0 Nm 120 Nm RD51 1 x Cable cross section which can be connected 1 mm AWG Torque...

Page 118: ...ion signification U2 Motor connection U V2 Motor connection V W2 Motor connection W Tab 4 65 Identification single connection terminal rail with cable clamp size G stud M8 torque 12 0 Nm with M16 and...

Page 119: ...prevent erroneous functions when a ground fault occurs When the terminals are open the auxiliary circuits are not under power the open loop and closed loop controls are disabled 155 156 157 158 Functi...

Page 120: ...terminal 400 feed through terminal 2 double level terminal Tab 4 70 Execution Identification single connection Identification signification 1 L P 2 0 V AC Connection for the heat exchanger fan Tab 4 7...

Page 121: ...eck back signal N O contact for the main contactor The customer must establish the connection from the line filter to the converter after mounting The assembled cable with connector coming from the li...

Page 122: ...nal 4 Terminal on mounting rail 400 Universal terminal 4 Terminal on mounting rail Tab 4 76 Execution Identification single connection Identification signification C3 D3 Feedback cable damping Tab 4 7...

Page 123: ...Terminal on mounting rail 400 High current terminal 6 Terminal on mounting rail Tab 4 79 Execution Identification single connection Identification signification U6 V6 W6 Operation possible only with...

Page 124: ...nnection Identification signification 1 2 During operation terminals 1 2 must be closed when they are opened the start of the connected motor is inhibited 3 4 Starting lock out floating acknowledge co...

Page 125: ...5 Nm Tab 4 88 Cable cross sections for line supply and motor cables classes G H Control Transformer T1 A control voltage of AC 230 V is required in converters of size classes G and H for the contactor...

Page 126: ...by switching terminals on the control transformer CAUTION Material damage due to overload of the component the correct setting is to be made by switching terminals on the control transformer Dimensio...

Page 127: ...nts actual values Ser Communication via USS Protocoll Operating panel RDwin Line connection 3 Phases static dynamic X16 Relay output Reference voltage Analog input Analog input Analog Ground Ground 24...

Page 128: ...Setpoints actual values Ser Communication via USS Protocoll Operating panel RDwin Line connection 3 Phases static dynamic X16 Relaiy output Reference voltage Analog input Analog input Analog Ground G...

Page 129: ...ady Yellow on 1 Bus termination Off On X11 RS232 operator panel RDwin Service Interface X12 RS485 X14 Digital inputs Digital outputs Analog input Reference voltage Analog output X16 Relay output X15 M...

Page 130: ...dgement Bus termination RS485 X12 RS485 AN510001EN01 FH9 X13 SS6 X14 Digital inputs Digital outputs Analog input Reference voltage Analog output X16 Relay output X15 Motortemperature sensor X17 Digita...

Page 131: ...ut function can be selected using P0473 4 Dig input 3 Dig output 3 Optional input output function can be selected using P0475 5 Dig input 4 Function can be selected using P0878 6 Dig input 5 Digital i...

Page 132: ...inputs without electrical isolation Input current at 24 V 8 6 mA H signal 13 V 33 V L signal 3 V 5 V or open terminal In the factory setting the following applies digital input 6 Function ON digital...

Page 133: ...the PE on each device Note When delivered RD 500 devices have a direct connection between the reference ground and the PE via the X14 7 cable connection to the housing RD51 RS51 RD52 or via jumper X1...

Page 134: ...11 9 V If the inverted tracks are also connected the following applies high A A 0 1 V low A A 0 1 V 0 V 0 V 0 V Signal Track B Signal Track R Measured between B Measured between R Fig 4 15 Incremental...

Page 135: ...encoder parameterization Connection schematic incremental encoder evaluation HTL signal level 2 A 4 B 6 N 1 P24V 3 A 5 B 7 N 8 Ground Converter X17 Incremental encoder AP510001EN00 FH9 Fig 4 17 Incre...

Page 136: ...MON ENTER PROG X11 Service Interface Extension cable Sub D 9 pole AP520008EN01 FH9 RDwin Fig 4 18 Possibilities of connecting to the service interface Connecting the User Panel The user panel can eith...

Page 137: ...cted using P0499 Parameter No Name Description explanation of selectable options Factory setting min max values Pass word 0499 RS232 baud rate X11 Parameter value 0 1200 Baud 1 2400 Baud 2 4800 Baud 3...

Page 138: ...tocol for a universal serial interface defines an access technique according to the master slave principle for communication via a serial bus See function description DOK RD500 RD51 xxVRS FKxx EN P Te...

Page 139: ...e When using this interface it should be ensured that the same interface configuration is set for each bus node SS1 slave address in this case each bus node station has its own address Bus Termination...

Page 140: ...5 USS 4 0 words USS 4 6 words 0 5 2 0501 SS1 baud rate X12 Parameter value 0 no protocol 1 1200 Baud 2 4800 Baud 3 9600 Baud 4 19 200 Baud 5 38 400 Baud 6 76 800 Baud 9600 baud 0 6 2 0502 SS1 parity...

Page 141: ...Rated output SN kVA 4 9 8 2 12 20 23 3 7 6 6 8 2 16 20 Peak power for t 60 s kVA 6 4 11 15 26 30 4 9 8 2 11 21 26 Ambient conditions noise suppression level interference immunity Environmental class...

Page 142: ...Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C power reduction at 2 5 per K Cooling air requirement m s 0 03 0 03 0 03 0 05 0 05 Power loss kW 0 16...

Page 143: ...0 5 s A 68 90 108 132 160 216 260 320 Rated output SN kVA 28 37 44 54 66 89 107 132 Peak power for t 60 s kVA 36 49 58 71 86 115 139 171 Ambient conditions noise suppression level interference immuni...

Page 144: ...0 5 s A 56 68 90 110 132 160 216 260 Rated output SN kVA 23 28 37 45 54 66 89 107 Peak power for t 60 s kVA 30 36 49 59 71 86 115 139 Ambient conditions noise suppression level interference immunity...

Page 145: ...60 s kVA 26 30 34 44 58 68 68 68 Ambient conditions noise suppression level interference immunity Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C pow...

Page 146: ...60 s kVA 203 257 299 171 203 257 Ambient conditions noise suppression level interference immunity Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C pow...

Page 147: ...Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C power reduction at 2 5 per K Cooling air requirement m s 0 4 0 4 0 6 Power loss kW 3 0 3 7 4 6 Radio i...

Page 148: ...ient conditions noise suppression level interference immunity Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C power reduction at 2 5 per K Cooling air...

Page 149: ...ent conditions noise suppression level interference immunity Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C power reduction at 2 5 per K Cooling air...

Page 150: ...ent conditions noise suppression level interference immunity Environmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C power reduction at 2 5 per K Cooling air...

Page 151: ...ronmental class 3K3 according to DIN IEC 721 3 3 ambient temperature 0 40 C operation to 50 C power reduction at 2 5 per K Cooling air requirement m s 0 4 Power loss kW 3 5 Radio int sup level noise i...

Page 152: ...input 8 from control computer Hilfsstromversorgung Output 24 V An output Ref Analog output Reference To the nest bus node Output 24 V Ref GND X17 Dig inputs or encoder X11 Service interface RS232 X12...

Page 153: ...power supply and Starting lock out only for special applications Inverter control Starting lock out item EW Ground fault transducer GL Rectifier K1 Main contactor K2 Pre charging contactor SE Current...

Page 154: ...er with starting lock out V1 J V1 24 V Stand by Power supply additional function X1 M 3 J only at additional function L1 or F1 Device variant X81 only for additional function C1 or D1 L L PE FF4A 660V...

Page 155: ...V1 WS Inverter control WR Inverter T1 Control transformer X1 C D DC link connection L L PE Starting lock out X5 2U1 2V1 3 1 V1 24 V Power supply additional function Device variant X80 Inverter with S...

Page 156: ...X5 2U1 2V1 7 13 ext fuses BS510011EN00 FH9 PE heat exchanger PE E1 X2 1 P1 V1 X2 2 M 3 J J 1 N X2C D 2 AC 230 V EW Ground fault transducer SE Current sensing SNT Switched mode power supply not equippe...

Page 157: ...danger functioning of the device The airflow of the fans may not be impeded The minimum free spaces specified for the supply air and exhaust air for each size class must not be restricted by auxiliary...

Page 158: ...llation altitude in m above sea level DGZU0008EN00 FH9 Fig 5 7 Derating depending on setup elevation 5 14 Mounting Inverter Size Classes A to E The RD 500 units sizes A to E are modular and are design...

Page 159: ...ngerof electrical shock Donot touch electrical connec tions for 5 minutes after switching power off Readand follow Safety Instructions for Electrical Drives manual DOK GENERL DRIVE SVS before operatin...

Page 160: ...01 146 High Voltage Dangerof electrical shock Donot touch electrical connec tions for 5 minutes after switching power off Readand follow Safety Instructions for Electrical Drives manual DOK GENERL DRI...

Page 161: ...DRIVE SVS before operating DANGER High Voltage Dangerof electrical shock Donot touch electrical connec tions for 5 minutes after switching power off Readand follow Safety Instructions for Electrical...

Page 162: ...F520001EN02 FH9 Heat dissipation panel P 100mm 100mm cooling air Hot discharged air Minimum clearence for cooling Minimum clearence for cooling Minimum clearence for cooling cooling air 100mm 100mm pl...

Page 163: ...3 9 15 18 530 MB520015EN01 FH9 410 270 ALARM ON READY ESC ST ART ST OP MON ENT ER PROG 440 380 405 500 560 E ALARM ON READY HighVoltage Danger of electrical shock Donottouch electric alconnectionsfor...

Page 164: ...lates 180 for M6 410 D 270 E MB520016EN00 FH9 Hot discharged air Fig 5 14 Dimension sheet for cooling type L size classes C D E Minimum Cooling Spacing for Cooling Type L An assembled inverter with fo...

Page 165: ...345 410 D 270 for M6 360 390 32 5 465 530 E MB520017EN01 FH9 drilling templates and cut outs Chooes this clearance in priority better assembly Fig 5 16 Dimension sheet for cooling type D size classes...

Page 166: ...quirement of the units must be calculated refer to Technical data section 5 6 5 7 and the cabinet ventilation appropriately dimensioned The fastening screws are shown in the drilling templates of the...

Page 167: ...chnical data section 5 6 5 7 and the cabinet ventilation appropriately dimensioned The fastening screws are shown in the drilling template of the dimension drawing Two hoisting support points are prov...

Page 168: ...ct the inverter fans must be mounted at a suitable location in the cabinet 84 105 95 control transformer connection for line 380 V 400 V connection for line 415 V connection for line 440 V 460 V conne...

Page 169: ...ze class G with cooling type R Dimension Drawing Size Classes G with Cooling Type R Size class Dimension in mm G MB520020EN00 FH9 850 ALARM ON READY ESC ST ART ST OP MON ENT ER PROG 480 385 Cooling ai...

Page 170: ...air The plane hole at the cable bushing for fan and resistor cable get drilled if required The srewed gland must be waterproof Fig 5 22 Dimension sheet for cabinet roof mounting size class G Mounting...

Page 171: ...ve units WARNING Burns due to hot components with temperatures above 30 C Wear protective gloves Replace devices only when the liquid circulation system has cooled WARNING Damage to materials due to c...

Page 172: ...vide the coolant circulation by using a suitable heat exchanger e g plate heat exchanger WARNING Damage to materials due pump function failure When simultaneous occurring the following conditions Oper...

Page 173: ...and couplings The converter should be powered up for a few minutes so that the pump circulates the coolant and vents the cooling system Small air bubbles in the coolant circulation which can occur whe...

Page 174: ...5 34 Inverter Technical Data RD 500 RD51 DOK RD500 RD51 IB04 EN P...

Page 175: ...reason cables and wires should not be routed freely in the cabinet but as closely as possible to the cabinet itself and the mounting panels This is also true for reserve cables Incremental encoders m...

Page 176: ...ers may be required to shield the components 6 2 Warnings and Notes DANGER Death by electrocution possible due to live parts with more than 50 V RD 500 devices are operated at high voltage levels All...

Page 177: ...perated earth leakage circuit breaker may not be used as a protective measure 6 3 Cable Cross Sections The cable cross sections refer to the rated inverter current The associated protective conductor...

Page 178: ...rting lock out X131 X81 only for additional function CF DF AN510003EN02 FH9 High Voltage Dangerof electrical shock Donot touch electrical connec tions for 5 minutes after switching power off Readand f...

Page 179: ...on Identification single connection Identification signification U1 V1 W1 C C DC link connection IC L D D DC link connection IC L F Tab 6 2 Identification single connection Cross section PE min 10 mm...

Page 180: ...nnection D Installation must be inherently short circuit proof Tab 6 5 Identification single connection RD51 2 xx RD51 3 xx Cable cross section which can be connected 1 mm AWG 003 0 5 2 5 20 14 005 0...

Page 181: ...in connection 3 Plug on device Tab 6 9 Execution Identification single connection Identification signification U2 Motor connection U V2 Motor connection V W2 Motor connection W Tab 6 10 Identification...

Page 182: ...ingle connection Identification signification 1 2 During operation terminals 1 2 must be closed when they are opened the start of the connected motor is inhibited 3 4 Starting lock out floating acknow...

Page 183: ...cution Identification single connection Identification signification 1 P24 V 24 V DC 15 20 ripple max 5 VDE0411 500 power consumption 40 W startup current 5 A 2 ground Tab 6 16 Identification single c...

Page 184: ...ginal Refu filter Tab 6 19 Identification single connection RD51 2 xx RD51 3 xx Cable cross section which can be connected mm AWG 003 0 2 4 24 12 005 0 2 4 24 12 007 0 2 4 24 12 015 0 2 4 24 12 018 0...

Page 185: ...of the housing Note The additional function 24 V Stand by power supply terminal X83 is only mounted if it was actually ordered C D AN510007EN02 FH9 C1 D1 X1 DC link connection Control and Signal cable...

Page 186: ...poweroff Read andfollow Safety Instructions forElectrical Drives manual DOK GENE RL DRIVE SVS before operating DANGE R ESC ST ART ST OP MON ENT ER PROG drive 500 REFU ALARM ON READY ESC ST ART ST OP...

Page 187: ...erminal on mounting rail Tab 6 23 Execution Identification single connection Identification signification C DC link connection IC L D DC link connection IC L Tab 6 24 Identification single connection...

Page 188: ...igh current bushing terminal 2 Screw connection Tab 6 26 Execution Identification single connection Identification signification C1 SNT supply Bridge to connection C D1 SNT supply Bridge to connection...

Page 189: ...250 110 250 1 Safety values are provided for the DC 560 V input voltage and for the rated output X1 of the device If the input voltage differs the safety value must be changed Tab 6 29 Series fuse Fus...

Page 190: ...ion Identification single connection Identification signification U2 Motor connection U V2 Motor connection V W2 Motor connection w Tab 6 32 Identification single connection Cross section PE min 10 mm...

Page 191: ...ent bushing terminal 2 Screw connection Tab 6 34 Execution Identification single connection Identification signification C3 DC link L D3 DC link L Tab 6 35 Identification single connection RD51 1 xx R...

Page 192: ...n 090 High current bushing terminal 3 Screw connection 110 High current bushing terminal 3 Screw connection Tab 6 37 Execution Identification single connection Identification signification U6 V6 W6 Op...

Page 193: ...xecution Identification single connection Identification signification 1 2 During operation terminals 1 2 must be closed when they are opened the start of the connected motor is inhibited 3 4 Starting...

Page 194: ...xecution Identification single connection Identification signification 1 P24 V 24 V DC 15 20 ripple max 5 VDE0411 500 power consumption 40 W startup current 5 A 2 ground Tab 6 44 Identification single...

Page 195: ...nction CF DF Identification single connection Identification signification connection RZC01 x only for internal use Abb 6 4 Identification single connection Note Depending on the national regulations...

Page 196: ...ger Inverter X80 Starting lock out X5 auxiliary voltage X2 DC link control voltage X2 Motor connection terminal for additional function L1 F1 W1 T1 Control transformer PE Protective conductor connecti...

Page 197: ...2 0 Nm RD51 1 xx Cable cross section which can be connected mm 132 M12 160 M12 200 M12 Tab 6 8 Connection cross section 50 Nm X1 DC link connection SFT RD51 3 xx Type number Execution 160 Stud connect...

Page 198: ...3 xx Cable cross section which can be connected mm AWG 132 10 35 8 2 160 10 35 8 2 200 10 35 8 2 Tab 6 14 Connection cross section 4 0 5 0 Nm X2 fan connection RD51 1 xx RD51 3 xx Type number Executi...

Page 199: ...X2 Motor connection RD51 1 xx RD51 3 xx Type number Execution 132 High current terminal 3 Terminal on mounting rail 160 High current terminal 3 Terminal on mounting rail 200 High current terminal 3 Te...

Page 200: ...0 2 2 5 24 12 160 0 2 2 5 24 12 200 0 2 2 5 24 12 1 As a result of the terminal size Tab 6 25 Connection cross section 0 5 0 6 Nm X5 control voltage SFT Operation RD51 3 xx Type Pole number Execution...

Page 201: ...0 75 35 18 2 1 As a result of the terminal size Abb 6 31 Connection cross section 3 2 3 7 Nm X2 F1 Filter current feedback additional function RD51 1 xx RD51 3 xx Type number Execution 132 High curren...

Page 202: ...15 20 Nm X80 starting lock out RD51 1 xx RD51 3 xx Type Pole number Execution 132 Plug in connection 4 Plug on device 160 Plug in connection 4 Plug on device 200 Plug in connection 4 Plug on device T...

Page 203: ...n 0 22 0 25 Nm Control Transformer T1 A control voltage of AC 230 V is required in inverters of size class G for the contactor fan and pump This voltage is obtained from the line supply voltage applie...

Page 204: ...allation of Inverter RD 500 RD51 DOK RD500 RD51 IB04 EN P MB520023EN00 FH9 105 control transformer Connection line eligible 460V 0V 300V 440V 415V 400V 380V 230V 0V 96 Dimension in mm 120 Fig 6 44 Con...

Page 205: ...tion X11 Service Interface X12 RS485 Interface X14 Standard terminal X15 Temperature sensor Commands Setpoints actual values Ser Communication via USS protocoll Operating panel RDwin static dynamic X1...

Page 206: ...ble operation X11 Service Interface X12 RS485 Interface X14 Standard terminal X15 Temperature sensor Commands Setpoints actual values Ser Communication viaUSS protocoll Operating panel RDwin static dy...

Page 207: ...enable operation X11 Service Interface X12 RS485 Interface X14 Standard terminal X15 Temperature sensor Commands Setpoints actual values Ser Communication viaUSS protocoll Operating panel RDwin static...

Page 208: ...4 Electrical Installation of Inverter RD 500 RD51 DOK RD500 RD51 IB04 EN P 6 7 Control terminals see Chapter 4 7 6 8 Service Interface RS232 see Chapter 4 9 6 9 Standard Interface RS482 see Chapter 4...

Page 209: ...c and control board In addition the optional interface cards Sercos Profibus DP Interbus S CAN bus and CAN open are available for setting parameters ESC START STOP MON ENTER PROG FA520001DE00 FH9 Fig...

Page 210: ...panel in Operation Normal and test operation local remote The two operating modes are intended for setting up or for service purposes test mode and for normal operation normal mode The On Off command...

Page 211: ...ue display has a flashing frame Fig 7 5 Key combinations Load Standard Values When the drive converter or inverter is supplied the parameters are set to standard values The Load factory setting functi...

Page 212: ...hen data conflicts can occur Data conflict e g P0182 with P0183 The V Hz characteristics are not correct The frequencies must have a minimum 1 Hz clearance between them Initially accept the value of t...

Page 213: ...d after the drive has been optimized This means that when the AC drive converter is replaced it can be quickly recommissioned Password level 3 must be used to transfer download data into the drive ESC...

Page 214: ...ter number The cursor position is moved using the or key The appropriate number is set using the U MONITOR plots copy status locate D parameter COPY STATUS no failure MONITOR copy status locate D para...

Page 215: ...ter sources in which the selected D parameter is connected is displayed using Search for D parameters The list can be scrolled using the Enter key If the selected D parameter is not linked with a Para...

Page 216: ...min Line 1 fault message Line 2 fault cause Line 3 fault time operating hours FA520004EN00 FH9 Fig 7 12 Fault display LED Display LED display Meaning No LED lit Operating condition power on inhibitor...

Page 217: ...parameterization In addition to the basic functions logic gates comparators a technology controller several multi function blocks etc are provided The description of the free parameterization is prov...

Page 218: ...rog Esc The Monitor can be selected from every menu item by pressing the key Mon accept value s no change Prog value is initally accepted DEVICE CONTROL P 0870 on off in NORMAL panel static DEVICE CON...

Page 219: ...P0540 Slip compensation P0562 Oscillation damping P0563 Qu quad V f characterist CONTROLL SETTING P0547 Current control Kp P0548 Current control Tn P0532 Fixv current limit MORE FUNCTIONS P0282 Round...

Page 220: ...m Parameter level 2 especially Parameter level 3 may be the cause of defects on the connected motor example Overloading by wrong current limit Selection wrong motor type Selection wrong motor temperat...

Page 221: ...tion against centrifugal force The maximum output frequency is limited as a function of the pulse frequency to the value of P0027 When changing the motor rating plate data P0178 is set to the rated mo...

Page 222: ...ime is valid for a setpoint change normalized for 100 XX The index in which a value can be saved is selected in parameters P0875 P0876 P0877 P0878 P0879 or P0880 function Setpoint memory bits 20 23 0...

Page 223: ...namic 7 OP dyn OFF always 8 T dynamic dynamic corr to a pushbutton funct 9 OP dynamic 10 OP static 11 T stat bus SI6 12 T stat SI2 Sercos 13 T stat SI4 Sercos 0 13 0871 On off in TEST OP Operator pane...

Page 224: ...hange is set using the step width 0 01 10 00 Hz 0265 XX Fix value main s p Supplementary parameter for fixed setpoint 5 00 1 Parameter P0390 is the reference value for the frequency setpoints and actu...

Page 225: ...I 4mA Supplementary parameter for analog input 4 20 mA Warning 2 Response for I 4 mA 0 no reaction 1 warning 2 fault XX 00 for STANDARD mode XX 01 for TEST 0 2 2 0179 XX V f character Fmax 100 00 2 X...

Page 226: ...TEST and STANDARD modes simultaneously disables the changeover from the operator panel 22 I setp mem bit0 weighting 2 0 Changes over the f set f min fmax memory and the ramp function generator 23 I se...

Page 227: ...otor rotating 2 on fact fmin i x xx 81 O direction of rotation clockwise 82 O current limiting 83 O not mot alarm temp alarm Motor temperature 84 O not motovertemp fault Motor temperature 85 O RFG up...

Page 228: ...efree in active NAMUR functions 1 1 Selects the response for safety trip 0 alarm 1 fault 0 1 0289 Fast stop ramp down time Supplementary parameter for I fast stop 5 000 sec 1 Ramp down time for fast s...

Page 229: ...n the tolerance bandwidth 1 0 sec 2 Time for the timer 0 0 65000 0 sec 0392 Threshold standstill Supplementary parameter for standstill signal 2 00 sec 1 Current threshold value for standstill 0 10 10...

Page 230: ...1 Defines how a signal is transferred 0 direct 1 absolute value 2 inverted 3 absolute value inverted 0 3 0413 Output block norm Supplementary parameter for analog output 100 00 1 Normalization of the...

Page 231: ...Continuous output current of the drive 0 00 190 00 0574 00 Curr limit timeout 0 1 Selects Current limit 0 continuous 1 1 second 2 2 seconds 3 4 seconds 4 6 seconds 5 8 seconds 6 10 seconds 7 20 second...

Page 232: ...amp function generator 2 after on After the on command the drive starts with the last direction of rotation and searches for the motor which is coasting down from f max towards 0 Hz If the motor is no...

Page 233: ...d prot No response 2 The overload protection function is implemented corresponding to the SIEMENS 3UB1 overload relay setting Class 10 The following options can be selected for the response of the IxT...

Page 234: ...threshold of the overload protection P0566 can be set between 0 5 A and the peak current P0025 The overload function was implemented corresponding to the Siemens 3UB1 overload relay Class 10 setting T...

Page 235: ...he V Hz characteristics in the Graphic display sub menu 0 V 3000 V 0541 00 I x R boost 0 00 1 I x R compensation factors The I x R compensation is disabled by entering 0 00 The I x R compensation can...

Page 236: ...u subsequently change the rating plate data again this will cause recalculation of the characteristic data and your optimized data will be overwritten Default calculation of the characteristic data fr...

Page 237: ...b c d b a d a b a d a b nom sd S nom slip nom a slip a nom sd S U V P f f P f f V V V V P f f f f P f f V V V V P f f f f P I R f f V V P f f P P I P R U K K K K K K K K 0188 0184 0187 3 0183 0186 3...

Page 238: ...ot more than 1 10 of the ramp time 0 000 800 00 s 0283 00 Rounding ramp down 0 000 s 1 Diagram ramp up ramp down ramp with rounding off 0 000 800 00 s 0249 RFG up down mode Ramp up and ramp down with...

Page 239: ...hmetic negative setpoints changes the RFG DOWN times are effective Abb 8 9 Ramp up and ramp down with direction of rotation reversal DG510008EN00 FH9 Setpoint RFG output t 0 50 50 direction of rotatio...

Page 240: ...applications 0 4 0732 Copy from keypad Caution Only those parameters are copied which are enabled as a result of the selected password No The data set saved in the operator panel is copied into the d...

Page 241: ...splay for line 2 As for parameter 0037 00 0 9 0037 02 Display lines 1 2 3 Status 0 Selects the operating display for line 3 As for parameter 0037 00 0 9 0734 Display contrast 11 0 Sets the contrast fo...

Page 242: ...2 words 4 USS 0 6 words 5 USS 4 0 words 0 5 0501 SI1 baud rate X12 9600 baud 2 0 1200 baud 1 2400 baud 2 4800 baud 3 9600 baud 4 19200 baud 5 38400 baud 6 76800 baud 0 6 0502 SI1 parity X12 Even 2 0 N...

Page 243: ...baud rate X13 6 2 4 125 kbaud 5 250 kbaud 6 500 kbaud 7 1 Mbaud 4 7 1271 XX SI6 Tx ID No X13 176 2 SI6 Tx identifier X13 1 2047 1272 XX SI6 Rx ID No X13 160 2 SI6 Rx identifier X13 1 2047 1273 XX SI6...

Page 244: ...ial number e g 3 0007 Converter number e g 1 0 0008 EEPROM prog cycles 0 Displays the EEPROM programming cycles 1 100000 0898 Data record number 0 000 2 Any numerical value e g for archiving purposes...

Page 245: ...e Section 4 1 Assembly of Drives According to EMC Before the electrical system is commissioned for the first time a professional electrician must check whether the device s electrical and mechanical s...

Page 246: ...filter Guided parameterization Drive control setpoints Changeover to terminal strip operation Caution Either steady state static or dynamic must be set in the Test and Normal operating modes different...

Page 247: ...t value The motor current starts to increase again if the voltage boost is too high We also recommend that when the drive is accelerating and in steady state operation the current limiting does not in...

Page 248: ...9 4 Commissioning RD 500 RD51 DOK RD500 RD51 IB04 EN P...

Page 249: ...edgment In order to ensure that the relay really does switch disablement of the end stage gating is signaled via this additional acknowledge contact X80 3 X80 4 sizes G H X80 4 X80 5 This contact is p...

Page 250: ...on the machine For drive converters which have additional inverter modules connected to the DC link power terminal X1 C and X1 D Sequence and Procedure when Using the Starting lock out Withdraw the op...

Page 251: ...ltage is connected to the inverter Continued operation of field buses with the power supply disconnected WARNING Damage due to overload of the component To prevent ground loops we recommend that the 2...

Page 252: ...classes A to E the additional function is a stand by power supply of the control electronics as the drive is out After drive ON DC link supplies the control electronics Size classes G and H the 24 V p...

Page 253: ...n is switched off The corresponding fault message is shown in the display The fault is displayed by the red alarm LED on the front of the device Fault messages are stored in the fault memory so that t...

Page 254: ...X 21 Internal WS comm communication X 22 NTC power section X 24 SS1 time monitor X X 25 SS2 function X X 26 SS2 time monitor X X 27 Analog input I 4 mA X X 28 Motor excess temperature X X 30 SR output...

Page 255: ...cope measurement 7 Device excess temperature Warning fault The measured cooler temperature of the power section or of the mains rectifier is too high The fault causes a shutdown if the temperature has...

Page 256: ...s fault is initiated when the overcurrent threshold is exceeded Causes outside the drive converter Defective motor invalid load defective motor cable Setpoint step which is too fast Disconnect the mot...

Page 257: ...lar application When parameterization is exited the values are transferred into the Eeprom Cause in the drive converter This fault can also occur if the power fails during operation In this case the p...

Page 258: ...a bus error Only for Interbus S option The response type can be set in parameter P0518 and the monitoring time when a bus error occurs in P0519 Index 0 process data index 1 PKW range 26 SS2 time monit...

Page 259: ...r has not been connected The connected brake resistor is too low for the energy which is fed back into the DC link when braking Check the brake resistor Causes in the parameterization The down ramp wa...

Page 260: ...s set to less than 8 kHz thus the sinusoidal filter can oscillate and conduct high currents Check the motor data in the Quick Setup Set the pulse frequency in Quick Setup P0026 to 8 kHz or greater Cau...

Page 261: ...hat the PPO type protocol type baud rate parity stop bit and slave address are correct If a bus error occurs in the form of an alarm or fault then the alarm or the fault or both messages can be suppre...

Page 262: ...tor cable enable the inverter If a fault no longer occurs then it is highly probable that the problem lies on the motor side Replace the motor Check the encoder signal using the display or RDwin under...

Page 263: ...e bitte zuerst Kontakt mit unserem f r Sie n chstgelegenen Ansprechpartner auf Die Angaben in der vorliegenden Dokumentation k nnen seit Drucklegung berholt sein At www boschrexroth com you may find a...

Page 264: ...from 7 am 6 pm Tel 49 0 9352 40 42 22 Vertriebsgebiet S d Germany South Bosch Rexroth AG Landshuter Allee 8 10 80637 M nchen Tel 49 0 89 127 14 0 Fax 49 0 89 127 14 490 Vertriebsgebiet West Germany We...

Page 265: ...p A Via Paolo Veronesi 250 10148 Torino Tel 39 011 224 88 11 Fax 39 011 224 88 30 Italy Italien Bosch Rexroth S p A Via Mascia 1 80053 Castellamare di Stabia NA Tel 39 081 8 71 57 00 Fax 39 081 8 71...

Page 266: ...no 250 sector 3 73429 Bucuresti Tel Fax 40 0 21 255 35 07 40 0 21 255 77 13 Fax 40 0 21 725 61 21 eastel rdsnet ro Romania Rum nien Bosch Rexroth Sp zo o Str Drobety nr 4 10 app 14 70258 Bucuresti Sec...

Page 267: ...Compound Narol Naka Makwana Road Andheri East Mumbai 400 059 Tel 91 22 28 56 32 90 91 22 28 56 33 18 Fax 91 22 28 56 32 93 singh op boschrexroth co in India Indien Bosch Rexroth India Ltd S 10 Green...

Page 268: ...moro boschrexroth ca Canada West Kanada West Bosch Rexroth Canada Corporation 5345 Goring St Burnaby British Columbia Canada V7J 1R1 Tel 1 604 205 5777 Fax 1 604 205 6944 Hotline 1 604 205 5777 david...

Page 269: ...ry steps 9 1 Procedure during first commissioning 9 1 Commissioning 9 1 Connecting a PC 4 48 Connecting cable for PC 4 48 Connection diagram converter size classes A E 4 39 Connection diagram converte...

Page 270: ...Power section 12 4 Power supply 12 4 Precharge 12 4 SR output level 12 7 SS1 time monitor 12 5 SS2 fucktion 12 6 SS2 time monitor 12 6 SS4 function 12 9 SS4 time monitor 12 9 SS6 time monitor 12 10 S...

Page 271: ...7 1 Optional device functions 11 1 P Parameter value assignment 8 1 Parameterization Additional functions 8 22 Controller setting 8 15 Diagnostics drive data 8 28 Drive control 8 7 Drive setting 8 24...

Page 272: ...uency fp 4 kHz 8 kHz 5 1 5 8 Technical data for line reactor RND01 1 3 22 Technical data for RZE01 2 EMC filter with integrated line reactor 3 16 Technical data for RZE02 1 EMC filter without commutat...

Page 273: ...U Use See Proper use and see Improper use USS protocol 4 50 Utilization 3 30 5 17 W Warning and Fault Messages Cause and Remedy Comments 12 3 Warning display 7 7 Warnings 12 1 Working on the coolant...

Page 274: ...14 6 Index RD 500 RD51 DOK RD500 RD51 IB04 EN P...

Page 275: ......

Page 276: ...d Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com Printed in Germany...

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