Omron ZW-C1*T User Manual Download Page 11

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ZW User's Manual

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Table of Contents

Editor's Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Copyrights and Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Search from Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.Basic configuration

1-1 ZW-series Displacement Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Types of Sensor Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1-2 Basic Operation Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.Installation and Connections

2-1 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Connection Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2-2 Part Names and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Sensor Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Calibration ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Sensor Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2-3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Installation of Sensor Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Installation of Sensor Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Connecting Calibration ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Connecting Fiber Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Calibrating Sensor Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

20-pole terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

52-pole extension connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

2-5 Installing the Sysmac Studio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3.Basic Operation

3-1 Launching a project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Connecting to the sensor with PC tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Entering project information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

3-2 Explanation of Screen Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Summary of Contents for ZW-C1*T

Page 1: ...Displacement Sensor ZW series Confocal Fiber Type Displacement Sensor User s Manual Z322 E1 05 ZW C1 T ...

Page 2: ...required for using the ZW When using the ZW be sure to observe the following The ZW must be operated by personnel knowledgeable in electrical engineering To ensure correct use please read this manual thoroughly to deepen your understanding of the product Please keep this manual in a safe place so that it can be referred to whenever necessary ...

Page 3: ...se Read Basic configuration Installation and Connections Basic Operation Settings for Function Convenient Functions Communications with External Devices Offline Settings Confocal Fiber Type Displacement Sensor ZW Troubleshooting Sensor controller operations APPENDICES ...

Page 4: ...MS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFET...

Page 5: ...ther reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representat...

Page 6: ...power supply unit provided with a remedy for example safety ultralow voltage circuit to prevent a high voltage from being generated Route so that power supply wires are as short as possible Use a power supply dedicated for this product without sharing it with other products Tighten fixing screws securely at a torque specified in this manual Before performing any of the following activities be sure...

Page 7: ...ety circuits involving human lives Do not attempt to disassemble repair modify apply pressure to deform or burn up the body Dispose of this product as industrial waste Use exclusive devices including a sensor head Calibration ROM fiber cable or RS 232C cable to connect or ignition burst false operation or breakdown may be caused Do not cut fiber cable Glass at the cut section may cause injury Also...

Page 8: ...s applied circuit parts may be burnt or rupture Use the Extension Fiber Cable ZW XF R for extending the fiber cable between the Sensor extension fiber cable five total lengths 2 5 10 20 or 30 m are available Handling fiber cables Use them in compliance with the following This may result in damage to the fiber cable Fiber cable bend radiuses must be at least 20 mm Do not let bending cause stress at...

Page 9: ...th a thin film on the surface etc 6 Effect caused by peripheral lights Do not install the Sensor Head in a place where strong light hits the laser emitter receiver section of the Sensor Head Also if an object has a shiny surface the light from the lighting will be reflected and a malfunction may occur In such a case prevent reflection by for example covering the light to stop reflection Basic prec...

Page 10: ...hotocopying duplication or copying of all or part of this manual without permission is prohibited Please understand that the specifications and other contents of this manual are subject to change for improvement without notice Every effort has been made to ensure the accuracy of the contents of this manual but if you should notice any mistake questionable section or the like in this manual please ...

Page 11: ...ity 21 2 2 Part Names and Functions 22 Sensor Head 22 Calibration ROM 22 Sensor Controller 23 2 3 Installation 26 Installation of Sensor Head 26 Installation of Sensor Controller 31 Connecting Calibration ROM 33 Connecting Fiber Cable 34 Calibrating Sensor Head 38 2 4 Wiring 40 20 pole terminal block 40 52 pole extension connector 43 Electrical Specifications 46 2 5 Installing the Sysmac Studio 48...

Page 12: ...re 71 Setting the Noise Cut Level 72 Setting Smoothing Size 73 Setting Start Direction of Count Measurement Surfaces 74 Setting Exposure Time Control Mode 75 Setting the Measurement Area 76 4 2 Setting Measurement Items 79 What is a Measurement Item 79 Measuring the Height 79 Measuring the Thickness 81 Performing Calculations 82 4 3 Setting the Output Conditions 83 Setting Scaling 83 Setting Filte...

Page 13: ... signal with PC tool 131 6 Communications with External Devices 6 1 Parallel I O connection 134 I O Signal Functions 134 Settings for Analog Output 138 Settings for Judgment Output 143 Settings for Binary Output 146 Settings for Processing When Measurement Is Not Possible 150 Settings for Bank Control 153 Settings for Internal Logging 154 Timing Chart 155 6 2 No protocol Connection 169 Outline of ...

Page 14: ...nt Measurement Surfaces 229 Setting Exposure Time Control Mode 230 9 7 Setting Measurement Items 231 Measuring the Height 231 Measuring the Thickness 232 Calculating 233 9 8 Setting the Output Conditions 236 Setting the Filter 236 Setting Scaling 240 Setting Hold 244 Setting the Zero Reset 248 9 9 Setting the Banks 252 Switching Banks 252 Changing the Bank Mode 253 Copying the Bank Settings 254 Sa...

Page 15: ...277 Setting Communications Specifications RS 232C Communications 278 Setting Serial Data Output 279 Set the delimiter 280 10 APPENDICES 10 1 Specifications and External Dimensions 282 Sensor Head 282 Sensor controller 294 PC tools Sysmac Studio 298 Accessories 299 EMC Directive Conformity 303 10 2 Firmware update 304 Use PC tools Sysmac Studio to update 304 Performing the Update on Warp Engine ZW ...

Page 16: ...uring the Thickness p 81 p 232 Calculating p 82 p 233 Setting the Filter p 89 p 236 Setting the Scaling p 83 p 240 Setting the Hold p 94 p 244 Setting the Zero Reset p 101 p 248 Changing the Bank Mode p 106 p 253 Copying the Bank System Settings p 107 p 254 Bank Settings only Saving the Bank System Settings p 108 p 255 Clearing the Bank Settings p 109 p 256 Checking Information p 110 p 260 Setting...

Page 17: ...1 Basic configuration Basic configuration 1 1 ZW series Displacement Sensors 16 1 2 Basic Operation Flow 17 ...

Page 18: ... C1 AT ZW CE1 T I O Specifications EtherCAT and EtherNet IP not mounted Binary output device mounted EtherCAT and EtherNet IP mounted Binary output device not mounted PC tool Sysmac Studio Measurement Sensor Edition Smart MonitorZW version 1 10 or later Sysmac Studio Standard Edition Sysmac Studio Measurement Sensor Edition Smart MonitorZW version 1 10 or later Sensor head Sensor Controller PC too...

Page 19: ...set Set the Zero Reset Saving the setting data 1 Save the set data Setting measurement items Select task s from TASK1 to TASK4 and set measurement items including height thickness and calculation Setting Measurement Items Setting the Output Conditions Installation and Connections Section 2 Installation and Connections Section 4 Settings for Functions Section 4 Settings for Functions 4 3 Setting th...

Page 20: ...tly Setting I O analog judgment Using Ethernet RS 232C Communications Setting the Banks Setting the System Environment 3 6 Setting Threshold Value 6 1 Parallel I O connection 6 2 No protocol Connection 3 4 Bank Switching 3 5 Perform the Zero Reset Section 3 Basic Operation Section 6 Communications with External Devices 4 4 Setting the Banks 4 5 Setting the System 4 2 Setting Measurement Items 4 1 ...

Page 21: ...2 Installation and Connections Installation and Connections 2 1 System Configuration 20 2 2 Part Names and Functions 22 2 3 Installation 26 2 4 Wiring 40 2 5 Installing the Sysmac Studio 48 ...

Page 22: ...ng advanced settings and checking up measured values easily using exclusive personal computer software It is also possible to use SmartMonitorZW instead of Sysmac Studio Accessory for the Sensor Controller ZW C10AT C15AT Measurement data can be easily loaded into a PLC or personal computer through Ethernet connections The Sensor Controller can be remotely controlled from a personal computer includ...

Page 23: ...n SYSMAC ME2 L 1 or 3 licences This is the setup application It is part of the Sysmac Studio Package and it runs on Windows This license provides the functions that are required to set up ZW Vision Sen sors from the Sysmac Studio This model number is for the license only You must also purchase the DVD for the Sysmac Studio Standard Edition Ver 1 05 or higher General purpose Ethernet cable Prepare ...

Page 24: ...ROM is not connected an error is displayed No Names Functions 1 Projector receiver Projects and receives light 2 Serial number Serial number Only a calibration ROM with the same serial number is available 3 Fiber interface Interfaces the Sensor Head and optical fiber unremovable 4 Fiber Cable Sends or receives light signals to from the Sensor Controller 5 Fiber Connector Couples the Sensor Control...

Page 25: ...Functions ZW User s Manual 2 Installation and Connections 23 Sensor Controller 1 2 3 4 5 6 9 10 11 13 15 17 20 16 12 14 18 21 22 23 8 7 Front view Rear view 19 Bottom view 24 Display Control panel Connectors terminals ...

Page 26: ...r is ready for measurement It goes off when measurement is not possible e g when the received light amount is excessive or insufficient when the measuring range is exceeded when the calibration ROM is not connected or when measurement is not being performed in FUN mode 7 Main display red The main display shows measured values and or function names 8 Sub display green The sub display shows addition...

Page 27: ... Omron 18 52 pole expansion connector The 52 pole expansion connector is used to utilize extended functions such as binary I Os including output for measured value GATE signal or binary output task number out puts or binary output object task selection input signals or bank I O including bank num ber output or bank select input A parallel cable for 52 pole extension connector ZW XCP2 with 2 m cabl...

Page 28: ... Basic precautions for installation Do not install the Sensor Head in a place where strong light hits the laser emitter receiver section of the Sensor Head Also if an object has a shiny surface the light from the lighting will be reflected and a malfunction may occur In such a case prevent reflection by for example covering the light to stop reflection 1 Place the Sensor Head with an appropriate d...

Page 29: ...nter distance 20 mm Measurement center distance 7 mm NEAR side 1 mm Measuring center 0 mm FAR side 1 mm Measuring range Measurement center distance 30 mm NEAR side 3 mm Measuring center 0 mm Measuring center 0 mm FAR side 3 mm Measuring range Measuring range ZW S20 ZW S30 ZW S40 Measurement center distance 40 mm NEAR side 6 mm Measuring center 0 mm FAR side 6 mm Measuring range NEAR side 0 3 mm FA...

Page 30: ...ement center distance 20 mm Measuring center 0 mm Measuring center 0 mm Measuring range Measuring range Measuring range NEAR side 0 3 mm FAR side 0 3 mm ZW SR07 ZW SR20 NEAR side 1 mm FAR side 1 mm ZW SR40 Measurement center distance 40 mm NEAR side 6 mm Measuring center 0 mm FAR side 6 mm ...

Page 31: ...ence When using two or more Sensor Heads next to each other mutual interference will not occur if other beam spots are outside the areas in the following diagrams Straight type 6 7 mm ZW S07 0 6 mm 1 6 mm 19 mm ZW S20 2 mm 3 0 mm 27 mm ZW S30 6 mm 4 8 mm ZW S40 34 mm 12 mm 6 0 mm ...

Page 32: ...Installation 30 ZW User s Manual Right angle type ZW SR07 ZW SR20 ZW SR40 6 7 mm 0 6 mm 1 6 mm 19 mm 2 mm 3 0 mm 34 mm 12 mm 6 0 mm ...

Page 33: ... the Sensor Controller clear by 30 mm or more on its top and by 10 mm or more from either side To secure the Sensor Head and cables connected safely keep the front of the Sensor Controller clear by 65 mm or more If more than one Sensor Controller must be placed in parallel place them 10 mm or more apart each other keep them clear by 30 mm or more on their top and 30 mm or more under them Do everyt...

Page 34: ...ontroller make sure that it is securely fixed Removal procedure 1 Hook the upper edge of the Sensor Controller s back slot onto the upper edge of the DIN track 2 Push the Sensor Controller down onto the DIN track until the DIN track attachment hook is locked Push in until you hear a click sound 1 Pull DIN track attachment hook downwards using a slotted screwdriver or an equivalent 2 Lift up the Se...

Page 35: ...n error is displayed Only a calibration ROM and Sensor Head with a same serial number are compatible When connecting a calibration ROM with a Sensor Head make sure that they have a same serial number or measurement cannot be performed correctly 1 Drill four installation holes on the base For the location installation holes see the external dimensions 10 1 Specifications and External Dimensions p 2...

Page 36: ...ate the convex section on the fiber cable with the groove on the fiber connector and turn the threaded section clockwise while pushing in see figure 1 In the No good status in figure 2 and figure 3 optic signals cannot be transmitted and correct measurement is not possible Always check that the system is in the Good status Protective cap Fiber connector Fiber cable Protective cap Important Figure ...

Page 37: ...vailable cleaner exclusive for fiber or dry and soft cloth Do not use a cloth moistened with alcohol or the dirt may be reattached We recommend the following product as the fiber cleaner Use the optional ZW XCL when cleaning the groove of the fiber connector Fiber connector cleaner p 300 The fiber cable and fiber connectors should not be left with their protective caps removed not even for a short...

Page 38: ...m ZW XF30R 30 m Model ZW XFC Extension fiber cable ZW XF R 2 m 5 m 10 m 20 m 30 m Connection adapter ZW XFC Mate the convex section on the fiber cable with the groove on the connection adapter and turn the threaded section clockwise while pushing in Sensor Head fiber cable In the No good status in figure below optic signals cannot be transmitted and correct measurement is not possible Always check...

Page 39: ... touched or soiled wipe the dirt away using a commercially available cleaner exclusive for fiber or dry and soft cloth Do not use a cloth moistened with alcohol or the dirt may be reattached We recommend the following product as the fiber cleaner Use the optional ZW XCL when cleaning the groove of the fiber connector Fiber connector cleaner p 300 The fiber cable and fiber connectors should not be ...

Page 40: ...ime The Sensor Head should be calibrated without any object within the measuring range or with the tip of the Sensor Head shielded from light with an object with diffuse reflection Correct calibration is not possible with a transparent object semi transparent object or mirror Explorer pane Device Group Sensor Name System System Data double click Edit pane Sensor Settings icon 1 Set the operation m...

Page 41: ...If this happens chack the environment and try again If an error continues even after calibrating the Sensor Head in an appropriate environment the fiber connector on the Sensor Head or Sensor Controller may be stained Clean the fiber cable or fiber connector referring to p 35 Calibrating Sensor Head can also be set by the operating keys on the Sensor Controller Calibrating Sensor Head p 262 Import...

Page 42: ...o not turn off the power during initial processing immediately after the Sensor Controller power is turned on as the memory inside the Sensor Controller is being accessed This may corrupt the data Cut the unnecessary signal lines so that they do not touch other signal lines The length of Cables should be less than 30 m Signal name No Signal name OUT1 V 1 11 NC OUT1 A 2 12 NC OUT1 0V 3 13 NC COM_OU...

Page 43: ...old function is used the state in effect before the hold function was set will be restored TIMING input This is a signal input from an external device that is used to time the hold function with the continuous measurement function enabled This is a signal input from an external device that is used to time the measurement with the trigger measurement function enabled LED OFF input This LED OFF sign...

Page 44: ...driver while pushing the wire fully into the terminal hole and remove the screwdriv er After the connection has been established pull the wire gently to make sure that the connection has been made securely 3 Reinstall the 20 pole terminal block to the Sensor Controller 1 Connects 24 VDC power supply to terminals 9 and 10 on the 20 pole terminal block The following product is recommended for the 24...

Page 45: ...NK_OUT2 Red Orange BINARY18 A3 B3 BANK_OUT1 Orange Yellow BINARY17 A4 B4 NC Yellow Green BINARY16 A5 B5 BINARY_OUT2 Green Blue BINARY15 A6 B6 BINARY_OUT1 Blue Purple BINARY14 A7 B7 NC Purple Gray BINARY13 A8 B8 NC Gray White BINARY12 A9 B9 NC White Black BINARY11 A10 B10 NC Black Brown BINARY10 A11 B11 NC Brown Red COM_OUT4 A12 B12 COM_OUT2 Red Orange COM_OUT4 A13 B13 COM_OUT2 Orange Yellow BINARY...

Page 46: ...ults can be output together BINARY_OUT output This outputs the task number currently output as binary It expresses the task number in combinations of BINARY_OUT1 and 2 GATE output This is the timing signal for taking in binary data with external devices When the GATE signal is ON take in the binary data Bank Number BANK_OUT1 BANK_OUT2 BANK_OUT3 BANK1 OFF OFF OFF BANK2 ON OFF OFF BANK3 OFF ON OFF B...

Page 47: ...ions of BANK_SEL1 2 and 3 However if the bank mode is set to JUDGEMENT the bank cannot be switched at the external signal input because the number of banks increases to 32 LOGGING input This is used to start and end internal logging Class Name Description Task Number BINARY_SEL1 BINARY_SEL2 TASK1 OFF OFF TASK2 ON OFF TASK3 OFF ON TASK4 ON ON Bank Number BANK_SEL1 BANK_SEL2 BANK_SEL3 BANK1 OFF OFF ...

Page 48: ... are ignored The input signal is applied when the same level is maintained for 100 s or longer Always use non contact relays SSR PLC transistor output for input signals If contact relays are used contact bounding may turn ON a TIMING input again during measuring Item Specifications Model ZW C10T C10AT ZW C15T C15AT Input type NPN PNP Input voltage DC24 V 10 21 6 to 26 4 V DC24 V 10 21 6 to 26 4 V ...

Page 49: ...minal block 50 mA max 52 pole extension connector 30 mA max 20 pole terminal block 50 mA max 52 pole extension connector 30 mA max ON residual voltage 1 2 V max 1 2 V max ON leakage current 0 1 mA max 0 1 mA max Internal circuit diagram 1 Terminal name 20 pole terminal block 52 pole extension connector COM_OUT1 COM_OUT2 COM_OUT3 COM_OUT4 Outputterminal name HIGH1 BANK_OUT1 GATE BINARY10 PASS1 BANK...

Page 50: ... Installing the Sysmac Studio The PC Tool used to set up ZW series Displacement Sensors is installed from the Sysmac Studio Installer Refer to the Sysmac Studio Version 1 Operation Manual Cat No W504 for the system requirements and installation procedure ...

Page 51: ...Launching a project 50 3 2 Explanation of Screen Sections 52 3 3 Switching operation modes 57 3 4 Bank switching 58 3 5 Perform the Zero Reset 61 3 6 Setting Threshold Value 64 3 7 Saving a project 66 3 8 Operating with Sensor Controller 67 ...

Page 52: ...ectly specify the IP address of the sensor to connect Check the Specify a sensor box Then directly enter the IP address and click OK For the default value of the IP address refer to p 170 When not connected with the sensor offline When setting a project offline without connecting to the actual sensor check Enter the type to select Then select the sensor model and software version to use and click ...

Page 53: ...ane Device Group right click Add Entering project information Comments about the project can be entered Explorer pane Device Group Sensor Name double click Edit pane General Settings icon 1 Enter comments for the project in the Comment field 4 After the sensor is connected the following window appears The Main pane appears on the Edit pane The sensor starts up in RUN mode ...

Page 54: ...isplayed 2 Toolbar Tool functions that can be used with this tool is displayed with icons 3 Explorer pane Displays the data hierarchy of the sensor with a hierarchy tree Double clicking each data displays Main pane Bank data edit pane and System data edit pane on the Edit pane 4 Edit pane Edits and displays data selected in the Explorer pane It mainly consists of Menu icon Line bright monitor sett...

Page 55: ...roject Rename Changes the device group name Sensor model Edit Displays the main pane as the Edit pane Delete Deletes a sensor from the project Copy Copies a sensor Online Switches the connection status with the sensor to online Offline Switches the connection status with the sensor to offline RUN Switches the sensor to RUN mode Setup Switches the sensor to Setup mode Save settings Save the sensor ...

Page 56: ...selected with menu icons a pop up window is called out 3 Guidance The description of the focused setting item is displayed 4 Measurement value monitor The selected measurement results or output values are displayed 5 LED light The status of each LED light is displayed when online 6 I O input The status of I O signals can be switched when online 7 Line bright monitor The line bright is displayed 1 ...

Page 57: ...ata edit pane Sensing Switching the operation mode 1 area 2 area and setting exposure time and measurement areas can be performed Task 1 Allows you to perform setting to calculate the feature amounts of height thickness and calculation using scaling filter and hold processes Settings can be made individually for the task 1 to 4 I O Allow you to make settings for judgment output and analog output S...

Page 58: ...tart sampling Starts the sampling Stop sampling Stops the sampling Show grid Displays gridlines Show configuration Displays the logging condition setting window Show data table Displays the data window to be logged Show Analog Chart Displays the analog chart window Show Digital Chart Displays the digital chart window Import Imports the exported measurement results and display them on each chart Ex...

Page 59: ... RUN mode when the power is turned on Explorer pane Device Group Sensor Name double click Edit pane Online icon Item Setting item Mode Description Online Operation mode RUN Switches to RUN operation mode Normal operation mode Setup Switches to Setup mode Mode for setting the measurement conditions 1 Select the operation mode with Operation mode Switching operation modes can also be set by the oper...

Page 60: ...n specify the desired measurement items such as peak bottom and average for each task Height TASK1 Surface fluctuation TASK2 Measurement processing flow in TASK1 For the output the following four types are supported Analog output Select one TASK that you want to output Judgment output Select one TASK that you want to output Binary output Select one TASK that you want to output Serial output Ethern...

Page 61: ...dividual banks Setting the analog output destination p 138 Sensing Filter Threshold value BANK The sensing settings for measurement are held as one bank Output I O Sensing Filter Threshold value Output I O BANK8 BANK3 BANK2 BANK1 BANK8 BANK3 BANK1 BANK2 BANK1 TASK1 TASK4 Sensing Filter Threshold value Output I O I O Sensing Filter Threshold value Output Sensing Filter Threshold value Output I O Me...

Page 62: ...ommand p 185 SmartMonitor ZW Operation Manual 1 Click the bank group on the Explorer pane to open 2 Select the bank data to switch and double click or right click it to select the Edit menu The bank in the Bank data edit pane that is active on the Edit pane becomes the current bank Switching Banks can also be set by the operating keys on the Sensor Controller Switching Banks p 252 Important Note ...

Page 63: ... output as a positive or negative deviation tolerance from the set reference value 0 Example 1 Use the height of the sensing object as a reference value and the deviation is the measured value Example 2 Use the measured value according to the height of the sensing object set 10 as an offset value 2 HIGH threshold value 2 LOW threshold value Sensor head 0 reference value Sensing object 10 12 HIGH t...

Page 64: ...ence value to the hold value for a hold measurement or any value other than zero Setting the Zero Reset p 101 p 248 Executing Zero Reset 1 Place the reference sensing object in position 2 Press the key The ZERO indicator illuminates and the current measured value is registered as 0 Sensor head Zero reset executed Zero reset executed Zero reset executed Direction of movement This step is measured ...

Page 65: ...A when focus is not set Setting Monitor Focus p 140 The Zero Reset function can also be executed by supplying a ZERO signal to the 20 pole terminal block 20 pole terminal block p 40 ZERO input p 134 Canceling Zero Reset The Zero Reset function can also be executed by supplying a ZERO signal to the 20 pole terminal block 20 pole terminal block p 40 ZERO input p 134 1 Press and hold the key for two ...

Page 66: ...n the judgment result is PASS PASS indicator lights up When the judgment result is LOW LOW indicator lights up Item Setting item Setting value Description Judgment LOW threshold 999 999999 to 0 default value to 999 999999 mm Set the lower limit LOW threshold value HIGH threshold 999 999999 to 0 default value to 999 999999 mm Set the upper limit HIGH threshold value HIGH ON OFF ON OFF ON OFF LOW PA...

Page 67: ...ound a threshold value and judgments are unstable to prevent chattering Setting Operation at Judgment Output p 144 Threshold values can also be adjusted by directly entering values in the RUN mode This helps you to make fine adjustments without shutting down the system Changing Threshold Values p 227 1 Enter the LOW threshold and HIGH thresh old Threshold Value Settings can also be set by the oper...

Page 68: ...le Save to select Exporting a project A project data smc can be exported The exported data can be used by importing with the other personal computer s PC tool Importing a project The exported data from other personal computers can be imported as project data Configuration data Description Project information Information on the sensor registered in this project Entire sensor information Entire sens...

Page 69: ... 3 Basic Operation 3 8 Operating with Sensor Controller Other than using PC tools ZW Series can also be operated using the operation keys on the Sensor Controller For details on how to operate with operation keys see 9 Sensor controller operations p 213 ...

Page 70: ...Operating with Sensor Controller 68 ZW User s Manual MEMO ...

Page 71: ...4 Settings for Function Settings for Function 4 1 Setting Sensing 70 4 2 Setting Measurement Items 79 4 3 Setting the Output Conditions 83 4 4 Setting the Banks 106 4 5 Setting the System 110 ...

Page 72: ...and the reflection characteristics of the target to measure are different The sensing setting suitable for each the measurement surface can be used 1 Select the area mode at Operating mode Area mode When the 2 area mode is selected Measurement area 2 is added to the setting items for sensing setting In the 2 area mode the exposure time control mode and measurement area must each be set for Measure...

Page 73: ...escription Operation mode Material Normal default value A measurement can be performed at specific linearity regardless of the type of target to measure Usually select this setting Mirror Select this mode when specular reflection regular reflection occurs on the surface Glass wafer lustrous metal etc Rough Select this mode when diffuse reflection occurs on the surface 1 Select the material of the ...

Page 74: ...orer pane Bank Bank Data Name double click Edit pane Sensing setting icon Sensing settings window Operating mode Item Setting item Setting value Description Operation mode Noise cut level 0 to 4 095 Gradation Default value 100 Set the number of gradations when noise is cut from the line bright 1 Set Noise cut level Noise Noise can be cut ...

Page 75: ...e Bank Bank Data Name double click Edit pane Sensing setting icon Sensing settings window Operating mode Usually use the initial value because the resolution may worsen when the setting a small value Item Setting item Setting value Description Operation mode Smoothing size 1 3 5 7 9 pixels Default value 5 Set the pixel size to be used as the unit when smoothing the line bright 1 Set Smoothing size...

Page 76: ...n Operation mode Start direction of count measurement surfaces NEAR default value Measurement surfaces are counted from NEAR side FAR Measurement surfaces are counted from FAR side The setting of start direction of count measurement surfaces can also be set by the operating keys on the Sensor Controller Setting Start Direction of Count Measurement Surfaces p 229 Example NEAR 1 surface 2 surface 3 ...

Page 77: ...efault value Automatically sets the exposure time within the range that does not exceed the specified upper limit Usually select this setting Manual Select this mode when you want to specify the exposure time and set the exposure time fixed value Exposure time maximum 1 to 1 000 default value to 5 000 s Set the upper limit value of the exposure time when Automatic has been selected for the control...

Page 78: ...e setting values for the measurement area satisfy the following relationship Start End To set the measurement area using any value by the above method at Measurement area 2 set Area follow at Area follow settings to OFF Item Setting item Setting value Description Measurement area Upper line Measuring range of Sensor Head mm Set the measurement start position for the selected measurement area When ...

Page 79: ...ack the Start setting value for measurement area 1 Lower line Adjust the measurement area of measurement area 2 to track the End setting value of measurement area 1 Upper line and lower line Adjust the measurement area of measurement area 2 to track the Start and End setting value of measurement area 1 Base Edge1 Edge2 Edge3 Edge4 peak default value Edge1 Select the measurement surface of measurem...

Page 80: ...ing 78 ZW User s Manual 1 Set Area follow 2 Set Reference surface and Following surface 3 Click Area Teach The range applied to measure the measurement surface Follow is automatically set as the measurement area 2 ...

Page 81: ...ut result of each task Count the measurement surface closest to the Sensor Head first Measuring the Height Sensor head Edge 1st Edge 2nd Edge 3rd Edge 4th The setting for common height measurements as shown in the following diagram is registered for TASK1 in advance In such a case this setting is not required Set this item when measuring the height of an object below a transparent object as shown ...

Page 82: ...ent area Area 1 default value Area 2 The area targeted for measurement can be switched Measurement surface Edge1 Edge2 Edge3 Edge4 peak default value The measurement surface targeted for measurement can be switched The peak is the surface of all measurement surfaces having the highest received light amount 1 Select the measurement area targeted for measurement from Measurement area 2 Select the me...

Page 83: ... be switched The peak is the surface of all measurement surfaces having the highest received light amount Measurement surface 2 Edge1 Edge2 Edge3 Edge4 peak default value The measurement surface rear surface targeted for measurement can be switched The peak is the surface of all measurement surfaces having the highest received light amount 1 Select the measurement area targeted for measurement fro...

Page 84: ... to be calculated can be switched Parameter Y OFF default value TASK1 to TASK4 The task to be calculated can be switched Parameter K 999 999999 to 999 999999 default value 0 Set the offset value Parameter m 0 0 to 10 0 Default value 0 Set the coefficient value Parameter n 0 0 to 10 0 Default value 0 Set the coefficient value 1 Select the task to be calculated from Parameter X and Parameter Y 2 Sel...

Page 85: ...scaling that automatically sets the correction value of a placed sensing object transparent object The Zero reset p 61 settings return to the default settings when scaling is set If scaling is set perform a zero reset as necessary Performing Manual Scaling Set the scaling by entering the correction value Item Setting item Setting value Description Scaling Manual scaling Scaling OFF default value O...

Page 86: ...value to Span and Offset Fixed scaling can also be executed by the operating keys on the Sensor Controller Performing Manual Scaling p 240 Item Setting item Setting value Description Actual scaling one point Set value 999 999999 to 999 999999 mm Correct the measured value and set the value to display Scaling direction Inverse change The FAR side becomes a plus value Forward change The NEAR side be...

Page 87: ...t value 4 Click STOP to fix the Current value set Set value and click Next The Scaling popup menu display changes to Direction settings 5 Set the change direction and click Next The Scaling popup menu display changes to Confirm the scaling parameters and the span and offset values are displayed 6 Click OK 1 point scaling can also be executed by the operating keys on the Sensor Controller Performin...

Page 88: ... mm 0 01 0 12 mm as the measuring range is 12 mm 6 mm Explorer pane Bank Bank Data Name double click Edit pane Task Settings icon Task Settings window Scaling Item Setting item Setting value Description Actual scaling two points Set value 1st point 999 999999 to 999 999999 mm Correct the measured value of the 1st point and set the value to display Set value 2nd point 999 999999 to 999 999999 mm Co...

Page 89: ...point The Scaling popup menu display changes to Direction settings When the change direction is set and Next is clicked the Scaling popup menu display changes to Confirm the scaling parameters and the span and offset values are displayed 6 Click OK 2 point scaling can also be executed by the operating keys on the Sensor Controller Performing 2 point Scaling p 242 The current measured value is disp...

Page 90: ...o setting The Scaling popup menu appears 3 Select Thickness scaling and click Next The Scaling popup menu display changes to Thickness settings 4 Click STOP to fix the Current value set Set value and click Next The Scaling popup menu display changes to Confirm the scaling parameters and the span and offset values are displayed 5 Click OK Thickness scaling can also be executed by the operating keys...

Page 91: ...lter is not set 0 Median filter MEDIAN Average filter AVE Differ filter DIFFER Frequency filter FREQ Waveform when filter is not set Lowpass filter LOPASS Highpass filter HIPASS Bandpass filter BDPASS Displacement Smooth Spike like changes are removed Displacement Changes are smoothed out Changes are extracted to eliminate displacement value Sudden changes are removed Gradual changes are removed A...

Page 92: ...alue Description Medial filter Filter mode OFF default value Median filter is not used LOW Outputs the intermediate value of the last three measurements Middle Outputs the intermediate value of the latest nine measurements HIGH Outputs the intermediate value of the last 15 measurements 1 Select how many of the latest intermediate values to output from Medial filter Filter mode The median filter ca...

Page 93: ...s started the measurement result is not updated and output until the measured values have been sampled for the preset average count Item Setting item Setting value Description Average number of times Average 1 2 4 8 16 32 64 128 256 default value 512 1024 2048 4096 times Switches the average count 1 Select how many times the latest measured values are to be averaged before output from Average numb...

Page 94: ...ng value Description Frequency filter Frequency filter OFF default value Frequency filter is not used Lowpass filter Ignores frequency components larger than the specified cut off frequency Only gradual changes are captured Highpass filter Detects frequency components smaller than the specified cut off frequency Sudden changes are captured Bandpass filter Detects the frequency components between t...

Page 95: ...con Task Settings window Filter Item Setting item Setting value Description Differentiation filter Filter mode OFF default value ON Set the differentiation filter ON OFF Differentiation cycle 1 default value to 5000 ms Set the internal time for the measurement value to be compared with the current value 1 Select differentiation filter ON OFF from Differentiation filter Filter mode 2 Set the number...

Page 96: ...state is held until the next sampling ends Peak to Peak Holds the difference between the maximum value and the minimum value of the sampling period Mainly select this when detecting vibration for example Output changes after sampling and this state is held until the next sampling ends Auto Peak Holds the maximum value of the measurement result The output changes every time the maximum value is upd...

Page 97: ...he measured value the moment that control enters the sampling period Output changes at the start of sampling and this state is held until the next sampling is started Through default value The hold function is not used The measured value is always output 1 Select the hold mode from Hold mode Setting items for required parameters are displayed depending on the selected hold mode Setting Triggers p ...

Page 98: ...n if an abnormal measured value is obtained set KEEP as the non measurement setting Setting operation when measurement is not possible p 150 When the hold value is reset the clamp level is output until the next hold value is applied The mode is switched between the FUN mode and RUN mode FUN mode RUN mode Sampling Sampling Hold value Measurement value Clamp level When RESET is executed 20 pole term...

Page 99: ...nchronized End timing is after the sampling period has elapsed Selfdown trigger The period in which the measured value falls below the preset self trigger level is taken to be the sampling period Hold measurement can be performed without a synchronous input When a delay time is set the timing that the measured value exceeds the self trigger level and the sampling period end are not synchronized En...

Page 100: ...el Hysteresis is applied simultaneously with start of measurement to prevent chattering of the TIMING input 1 Set the hold mode Setting the Hold Mode p 94 2 Select the trigger method from Trigger settings Trigger method 3 Enter Trigger level and Trigger hysteresis when Selfup trigger or Selfdown trigger are selected at Trigger method The trigger can also be set by the operating keys on the Sensor ...

Page 101: ... pane Sensor Settings icon Item Setting item Setting value Description Sensor settings Timing Reset key input OFF default value ON Enables TIMING and RESET key inputs from the Sensor Controller 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Select ON OFF from Key input mode Timing and Reset The timing reset key input can also be set by the operating keys on the Senso...

Page 102: ... input ON up to start of sampling Sampling time 1 to 5 000 ms default value 100ms Set to period during which sampling is to be performed 1 Set the hold mode and trigger Setting the Hold Mode p 94 Setting Triggers p 97 2 Select ON OFF from Trigger delay Trigger delay mode 3 Enter Delay time and Sampling time Set so that the delay time sampling time is shorter than the TIMING input interval When the...

Page 103: ...enable disable of the zero reset function The status is set for each task Explorer pane Bank Bank Data Name double click Edit pane Task Settings icon Task Settings window Zero reset 1 Select ON OFF from Status The status can also be set by the operating keys on the Sensor Controller Setting the Status p 248 Important Note ...

Page 104: ...tings icon Task Settings window Zero reset Item Setting item Setting value Description Zero reset Offset 999 999999 to 999 999999 mm default value 0 Set the offset value 1 Set Status to ON Setting the Status p 101 Offset can be set only when Status is set to ON 2 Enter an offset value at Zero reset Offset The offset can also be set by the operating keys on the Sensor Controller Setting the Offset ...

Page 105: ...ue Sets the measured value hold value when a zero reset is executed to zero This is enabled when hold measurement is performed 1 Set Status to ON Setting the Status p 101 The zero reset type can be set only when Status is set to ON 2 Select the zero reset type from Type The zero reset type can also be set by the operating keys on the Sensor Controller Setting the Zero Reset Mode p 250 Measurement ...

Page 106: ...ontroller each time that a zero reset is performed The EEPROM can be written a maximum of 1 000 000 times Pay attention to the maximum number of writing allowed when this is set to ON Even if zero reset memory is disabled the zero reset level will be held also when the setting is saved In this instance the zero reset will also be continued after a restart Item Setting item Setting value Descriptio...

Page 107: ...stem double click Edit pane Sensor Settings icon 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Select ON OFF from Zero Reset Memory mode The zero reset mode can also be set by the operating keys on the Sensor Controller Setting the Zero Reset Memory p 251 Note ...

Page 108: ...ue Sensing setting measurement setting and I O setting that are set in the FUN adjustment mode are regarded as bank data The number of banks is up to eight Judgement value Only the threshold value under the measurement setting is regarded as bank data The number of banks increases up to 32 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Select the bank mode from Bank ...

Page 109: ...operation modes p 57 2 Copy the bank data or system data Select the copy source bank data or system data from the explorer pane and select Copy from the right click menu 3 Paste the bank data or system data Select the copy destination bank data or system data from the explorer pane and select Paste from the right click menu The bank settings can also be copied by the operating keys on the Sensor C...

Page 110: ...a 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 Explorer pane ZW model name double click Edit pane Online icon Online setting window Save data 2 Select Save data Sensor internal memory Bank system settings are saved to Sensor internal memory Settings can also be saved by selecting and right clicking a ZW model from the explorer pane and selecting Save settings from th...

Page 111: ...its settings 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Select the bank data Select the bank data from the explorer pane and select Initialize from the right click menu The bank settings can also be cleared by the operating keys on the Sensor Controller Initializing Settings p 263 Note ...

Page 112: ...lays the model information of the Sensor Controller Software Version Displays the version information of the software of the Sensor Controller Sensor head model Displays the model information of the Sensor Head Sensor serial No Displays the serial No of the Sensor Head MAC address Displays the MAC address that is set 1 The Edit pane main pane is displayed in the Edit pane You can check the above i...

Page 113: ...r moving between menu hierarchies are possible even when the key lock function is ON by the operating keys on the Sensor Controller Explorer pane System double click Edit pane Sensor Settings icon Item Displayed item Setting value Description Sensor settings Key lock OFF default value Cancels the key lock function ON Turns the key lock function ON 1 Set the operating mode to the FUN mode 3 3 Switc...

Page 114: ...fault values are decided by the Sensor Head measuring range HYSTERESIS TRIGGER HYSTERESIS HIGH THRESHOLD LOW THRESHOLD are all set to the factory default value 0 Explorer pane ZW model name double click Edit pane Tool icon 1 Click Sensor setup Initialize sensor Initialization is executed Item Setting item Setting value Description Sensor settings The number of decimal places 0 to 5 Digit default v...

Page 115: ...ngs can also be initialized by selecting and right clicking a ZW model option from the explorer pane and selecting Initialize sensor from the right click menu Settings can also be initialized by the operating keys on the Sensor Controller Initializing Settings p 263 Note ...

Page 116: ...Setting the System 114 ZW User s Manual MEMO ...

Page 117: ...Saving measured values in a file 121 5 3 Displaying saved measured values 124 5 4 Performing internal logging 125 5 5 Storing the light reception wave form in a file 127 5 6 Recovering calibration ROM data 129 5 7 Printing the contents of settings 130 5 8 Controll input signal with PC tool 131 ...

Page 118: ...itor 1 Click Trend Monitor Start monitor The Trend Monitor window starts up 2 Add the data to monitor the trend for Add the data to monitor the trend for to the list Click the add target data icon Click the logging target data display icon to add to the list of data to be logged A new target data line is added To delete target data from the list select the line with the data to be deleted then cli...

Page 119: ... the graph display stops too Item Setting item Description Target data TASK1 TASK1 measurement results TASK2 TASK2 measurement results TASK3 TASK3 measurement results TASK4 TASK4 measurement results TIMING TIMING input signal parallel I O ZERO ZERO input signal parallel I O BUSY BUSY output signal parallel I O ENABLE ENABLE output signal parallel I O HIGH HIGH output signal parallel I O PASS PASS ...

Page 120: ...y parallel I O TIMING ZERO BUSY ENABLE HIGH PASS LOW as the trigger condition Data slope Sets the change in the measured values for TASK1 4 as the start condition Sets the trigger level When the measured value rises above this value or falls below it the end trigger is issued Data window In Sets the change in the measured values for TASK1 4 as the start condition When the measured value is in the ...

Page 121: ... condition is considered to have been met When the measurement results are less than or equal to the judgment value the trigger condition is considered to have been met Judgment 999 999999 to 999 999999 mm This is the judgment value for the measurement results Item Setting item Range Description Trigger condition Judgment value 1 999 999999 to 999 999999 mm When the measurement results are greater...

Page 122: ...n is met input a negative value for the delay time Sampling start position B To end sampling after the time when the trigger end condition is met input a positive value for the delay time 1 Input the delay time Item Setting item Range Description Trigger condition Delay time 999 999999 to 999 999999 mm The sampling starts or ends at the time shifted by the set time from when the trigger condition ...

Page 123: ...e End icon Each time the trigger start condition is met a new file is prepared and saved Save in This is the folder to save the files in File prefix This is the prefix for the name of the file saved Samples per file 100 to 10000000 This is the number of samples saved in one file If more samples than this set number are taken a new file is prepared Max sampling time 0 0 0 to 24 59 59 This indicates...

Page 124: ...ope DataWindowIn DataWindowOut DataSize Indicates the trigger end condition IO I O result DataSlope Data slope DataWindowIn Data window in DataWindowOut Data window out DataSize Number of data points TriggerEndObject TASK1 TASK2 TASK3 TASK4 TIMING ZERO BUSY ENABLE HIGH PASS LOW Indicates the target data for the trigger end condition TriggerEndConditions EqualTo NotEqualTo AndMore MoreThan LessThan...

Page 125: ...nnection p 134 LoggingMode Single SamplePeriod 0 0 1 0 0 TriggerStart True TriggerStartType DataSlope TriggerStartObject TASK1 TriggerStartConditions EqualTo TriggerStartValue1 1 1 TriggerStartValue2 TriggerStartDelay 0 TriggerEnd True TriggerEndType DataWindowIn TriggerEndObject TASK2 TriggerEndConditions TriggerEndValue1 0 5 TriggerEndValue2 0 5 TriggerEndDelay 0 ExternalFileStorage FALSE MaxSam...

Page 126: ...asured values were exported and display those sampling results as a graph Explorer pane ZW model name double click Edit pane Online icon Online setting window Trend Monitor 1 Select Trend Monitor The Trend Monitor window starts up 2 Click the import icon 3 Select the file to import The file is imported and a graph displayed ...

Page 127: ...iption Data logging conditions Preservation intervals 1 to 99999 Set the data storage interval If 1 is set all measured data is stored and 2 is set one measurement value is stored every two measurement Logging data count 1 to 12800 Set the number of data points to store for each TASK TASK1 OFF ON Set whether to store the measurement results for TASK 1 TASK2 OFF ON Set whether to store the measurem...

Page 128: ...ta to a file A CSV format file in the following format is output LoggingMode Internal SamplePeriod 1 Index Task1 Task2 Task3 Task4 0 1 21314 1 21314 1 21314 1 21314 1 1 22098 1 22098 1 22098 1 22098 2 0 12334 0 12334 0 12334 0 12334 3 0 1211 0 1211 0 1211 0 1211 4 1 23456 1 23456 1 23456 1 23456 5 1 22222 1 22222 1 22222 1 22222 ...

Page 129: ... Area 1 Area2 Measurement Area 2 StartPosition 0 to 255 Indicates the start position for the measurement area EndPosition 0 to 255 Indicates the end position for the measurement area 1 Select the line bright storage icon Input the name of the file to export to A CSV format file in the following format is output RegionNo Area1 StartPosition Display area start point EndPosition Display area end poin...

Page 130: ...d point Display area end point Position Value Value 0 Amount of light received 0 Amount of light received 0 1 Amount of light received 1 Amount of light received 1 2 Amount of light received 2 Amount of light received 2 3 Amount of light received 3 Amount of light received 3 254 Amount of light received 254 Amount of light received 254 255 Amount of light received 255 Amount of light received 255 ...

Page 131: ... sensor Explorer pane Device Group Sensor Name double click Edit pane Tool icon The calibration ROM data is different for each sensor serial number Select the backup file that matches the sensor serial number Measurement will not be correct unless they match 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Click the ROM recovery in Sensor setup Select the calibration R...

Page 132: ...nformation The sensor information is printed Bank Group The bank group data Banks 1 through 8 is printed Bank The specified bank data is printed System The system data is printed Bank number 1 to 8 If bank data is selected as target data specify the bank number to print the data for 1 Select Print The Print window is displayed on the Edit pane 2 Select the data to print From Target data select the...

Page 133: ...k Edit pane I O input 1 Select ON from I O input 2 If the button is clicked the Sensor Controller is controlled as corresponding input signal is turned ON While the button is clicked corresponding input signal is status ON If the button is clicked again the input signal is turned OFF Button Effect LED OFF The measurement LED is turned OFF TIMING The TIMING input is turned ON RESET The RESET input ...

Page 134: ...Controll input signal with PC tool 132 ZW User s Manual MEMO ...

Page 135: ...6 Communications with External Devices Communications with External Devices 6 1 Parallel I O connection 134 6 2 No protocol Connection 169 ...

Page 136: ...e can be selected by user At alarm Approx 21 mA Name Description HIGH output Judgment result HIGH HIGH threshold value measured value is output PASS Output Judgment result PASS LOW threshold value measured value HIGH threshold value is output LOW output Judgment result LOW LOW threshold value measured value is output Name Description ALARM output This turns ON when there is a system error Name Des...

Page 137: ... Name Description TIMING input This timing input is for signal input from external devices Use it for hold function timing Name Description LED OFF input Turn off the measurement LED While LED OFF is being input the analog output binary output and judgment output conform to the non measurement setting Name Description LED OFF input BINARY output This outputs the measurement result or judgment valu...

Page 138: ...K4 ON ON OFF BANK5 OFF OFF ON BANK6 ON OFF ON BANK7 OFF ON ON BANK8 ON ON ON Name Description BINARY_OUT output This outputs the task number currently output as binary It expresses the task number in combinations of BINARY_OUT1 and 2 Task Number BINARY_OUT1 BINARY_OUT2 TASK1 OFF OFF TASK2 ON OFF TASK3 OFF ON TASK4 ON ON Name Description BINARY_SEL input This selects which task s data is output as ...

Page 139: ...nations of BANK_SEL1 2 and 3 However if the bank mode is set to JUDGEMENT the bank cannot be switched at the external signal input because the number of banks increases to 32 Bank Number BANK_SEL1 BANK_SEL2 BANK_SEL3 BANK1 OFF OFF OFF BANK2 ON OFF OFF BANK3 OFF ON OFF BANK4 ON ON OFF BANK5 OFF OFF ON BANK6 ON OFF ON BANK7 OFF ON ON BANK8 ON ON ON Name Description LOGGING input This is used to star...

Page 140: ...utput destination is set for all banks The output destination cannot be set separately for individual banks Explorer pane Device Group Sensor Name System System Data double click Edit pane Sensor settings icon Item Setting item Setting value Description Sensor settings Analog output Voltage output default value Voltage output Current output Current output 1 Set the operating mode to the FUN mode 3...

Page 141: ... O Setting Screen Analog output Item Setting item Setting value Description Analog output Output object None TASK1 TASK2 TASK3 TASK4 Select the task to output as analog 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Select the task from Output object You can select from the above setting values Analog output can also be assigned with key operations on the Sensor Cont...

Page 142: ...value Sets monitor focus ON OFF Point1 Distance value 999 999999 to 3 000000 default value to 999 999999 mm Sets the reference measured value for output Current output value 4 default value to 20 mA When the analog output destination is set to current sets the current to be output when the distance value is measured Voltage output value 10 default value to 10 V When the analog output destination i...

Page 143: ...ter 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Select ON OFF from Monitor Focus 3 Enter the Distance and Output value at Point1 4 Likewise enter the Distance and Output value at Point2 Item Setting item Setting value Description Analog out put adjust ment Analog output adjustment ON OFF default value Set analog output correction ON OFF Point1 Reference value curr...

Page 144: ...Analog output adjustment 3 Click Setting The Analog Output Adjust popup menu appears 4 Enter the Distance and Output value at Point1 and click Output 5 Likewise enter the Distance and Output value at Point2 and click Output 6 Click Setting Analog output values can also be adjusted with key operations on the Sensor Controller Adjusting the analog output value p 267 Note ...

Page 145: ...utput from the following output terminals of the 20 pole terminal block HIGH1 PASS1 LOW1 Explorer pane Bank Bank Data Name double click Edit pane I O Settings icon I O Setting Screen Judgment Item Setting item Setting value Description Judgment Output object TASK1 TASK2 TASK3 TASK4 Select the task for which to output the judgment result 1 Set the operating mode to the FUN mode 3 3 Switching operat...

Page 146: ...f Delay Delays the falling edge of the PASS output by the value set at Timer Duration after the judgment result has been applied On Delay Delays the rising edge of the PASS output by the value set at Timer Duration after the judgment result has been applied ON OFF ON OFF ON OFF HIGH threshold value Measured value LOW threshold value HIGH output PASS output LOW output Hysteresis hysteresis width Ac...

Page 147: ...uration when the timer mode is other than OFF 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Set Hysteresis Width 3 Select the judgment output timing to match operation of the external device from Timer settings Timer mode 4 Sets Timer time The operations for judgment output can also be set with key operations on the Sensor Controller Setting Operation at Judgment Ou...

Page 148: ...item Setting value Description Binary output Output object Off Default value No binary output Measurement value 1 Sets whether or not there is output for each task The measured value for the task selected here is output as binary for each measurement cycle Measurement value 2 The measured value for the task selected with the BINARY_SEL input See p 136 is output Judgment value Outputs the judgment ...

Page 149: ...s 12345 output range 10 48576 mm 10 48575 mm 6 digits 123456 output range 1 048576 mm 1 048575 mm If the measurement result is outside the output range the output range upper or lower limit is output For example if the number of digits after the decimal point is 6 and the measurement result is 2 00000 mm the binary output value is 1048575 If there is a measurement abnormality the output range uppe...

Page 150: ...O Settings icon I O Setting Screen Binary output 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Select the decimal point digit from Decimal point digit Decimal point digit can also be assigned with key operations on the Sensor Controller Decimal Point Digit Setting p 269 Item Setting item Setting value Description Binary output Output cycle 1 Default value to 100 The...

Page 151: ... from Output cycle Output cycle can also be assigned with key operations on the Sensor Controller Output cycle setting p 270 Item Setting item Setting value Description Binary output Output time of GATE signal 0 1 Default value to 100 0 ms The GATE signal is output for the set time 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Select the output time from Output time...

Page 152: ...rer pane Bank Bank Data Name double click Edit pane I O Settings icon I O Setting Screen Non Measurement Setting Item Setting item Setting value Description Non Measure ment setting Non Measurement setting Keep The measured value before the non measurement state was entered is held and output Clamp With analog output the preset clamp value abnormal value is output All judgment outputs become OFF 1...

Page 153: ...nt is not possible can also be set with key operations on the Sensor Controller Setting operation when measurement is not possible p 273 Item Setting item Setting value Description Analog output Clamp output When the analog output destination is set to current MIN approx 3 4mA 4 to 20mA 1mA increments MAX default value approx 21mA When the analog output destination is set to voltage MIN approx 10 ...

Page 154: ...t Clamp values can also be set with key operations on the Sensor Controller Setting the Clamp Value p 274 Item Setting item Setting value Description Binary output Clamp output MIN Default value MAX Select the binary output at clamp output MIN 1048576 MAX 1048575 1 Set the operating mode to the FUN mode 3 3 Switching operation modes p 57 2 Select the output value at Clamp output Clamp values can a...

Page 155: ...al input because the number of banks increases to 32 Outputting the currently selected bank number The currently selected bank number is output The output bank number depends on the combination of the bank number output signals BANK_OUT1 to 3 Bank selection input 1 BANK_SEL1 Bank selection input 2 BANK_SEL2 Bank selection input 3 BANK_SEL3 Selected bank OFF OFF OFF BANK1 ON OFF OFF BANK2 OFF ON OF...

Page 156: ...ting item Setting value Description Internal logging LOGGING save count 0 to 12800 default value Sets the maximum data count to be internally logged LOGGING save intervals 0 to 1 default value to 1000 Sets the intervals to be internally logged If 1 is set all measured data is stored and 2 is set one measured data is stored every two measurement If 0 is set only the applied measured data is stored ...

Page 157: ... are output the analog output is updated 5 After the judgment results and binary data are output the GATE output is turned ON 6 The GATE signal output time after the GATE output is turned ON the GATE output is turned OFF Item Min Max T0 Measuring cycle 0 5 ms Depends on the set conditions 0 5 to 10 0 ms T1 Exposure time 1 s Max exposure time 1 to 5000 s T2 Response time of output T0 2 T0 2 T3 Resp...

Page 158: ... ON During the GATE signal output minimum time if the GATE signal output is turned ON the measured value is reset 9 The judgment results and binary data are reset 10 After the judgment results and binary data are reset the analog output is reset 11 After the judgment results and binary data are reset the GATE output is turned ON 12 The GATE signal output time after the GATE output is turned ON the...

Page 159: ... it is stopped The output value is as follows Hold the clamp value If the previous hold value is not the clamp value the GATE signal is output To start and continue sampling even if a sampling value is an abnormal value or an undetermined value set KEEP as the non measurement setting After the start of measurement if measurement results are not obtained the number of times required to take the ave...

Page 160: ...nput is turned OFF 11 The BUSY output is turned ON When the setting for non measurement is CLAMP if the sampling value is an abnormal value or an undetermined value sampling is not executed If sampling has been started it is stopped The output value is as follows Hold the clamp value If the previous hold value is not the clamp value the GATE signal is output The BUSY signal is turned OFF To start ...

Page 161: ... input minimum time if the RESET input is turned ON the measured value is reset 7 The judgment results and binary data are reset 8 After the judgment result and binary data output the analog output is reset 9 After the judgment result and binary data output the GATE output is turned ON 10 The GATE signal output time after the GATE output is turned ON the GATE output is turned OFF 11 The RESET inpu...

Page 162: ...lue sampling is not executed The output value is as follows Hold the clamp value If the previous hold value is not the clamp value the GATE signal is output The BUSY signal is not turned ON After the start of measurement if measurement results are not obtained the number of times required to take the average the measurement result is not applied Important ...

Page 163: ...nk switching operation is started 3 After bank switching ends the BUSY output is turned OFF and the BANK_ OUT output is switched 4 Measurement is restarted and the ENABLE output is turned ON Item Min Max T7 Input response time 200 ms T8 Bank switching time 100 ms T9 Measurement start response time 3 T0 Depends on the set conditions 1 2 T7 BANK_SEL input BANK_SEL1 2 3 T8 3 4 T9 ON OFF ON OFF Measur...

Page 164: ... input is turned OFF the LEDs are turned ON 6 After the LEDs are lit up measurement is restarted and the ENABLE output is turned ON Item Min Max T9 Measurement start response time 3 T0 Depends on the set conditions T10 LED OFF input minimum time 100 s T11 Time of receiving LED OFF input 100 s T12 ENABLE response time after LEDs are turned OFF 2 T0 1 2 T11 T12 3 4 T11 5 6 T9 T10 ON OFF ON OFF LED O...

Page 165: ...RO input is turned OFF the zero reset is executed and the judgment results reflected in the measurement results are output 4 The ZERO input is turned ON 5 After at least the cancel time of ZERO input has passed the zero reset is cancelled Item Min Max T7 Input response time 2 ms T0 3 ms T0 2 T13 ZERO input time 50 ms 0 8s T14 ZERO input cancel time 1 s 1 2 4 3 T14 T13 T7 5 ON OFF Judgment output H...

Page 166: ...put clamped 2 The response time of analog output after the BUSY output is turned ON the analog output is output clamped 3 After the mode is switched from FUN mode to RUN mode the BUSY output is turned OFF 4 Measurement is restarted and the ENABLE signal is turned ON then the measurement results are output Item Min Max T3 Response time of analog output 0 1 ms T9 Measurement start response time 3 T0...

Page 167: ...E output is turned ON 3 The GATE signal output time after the GATE output is turned ON the GATE output is turned OFF 4 After the binary output update cycle the TASK2 3 and 4 judgment results are updated Item Min Max T0 Measurement cycle 0 5 ms Depends on the set conditions T4 GATE signal rise time 0 2 ms T5 GATE signal output time Setting value 0 1 to 100 0 ms Setting value 0 1 to 100 0 ms T15 Bin...

Page 168: ...rned OFF 4 After the binary output update cycle the TASK2 results are output judgment output and binary output 5 After the binary output update cycle the TASK3 results are output judgment output and binary output 6 After the binary output update cycle the TASK4 results are output judgment output and binary output 7 After binary output update cycle 2 the TASK1 results are output judgment output and...

Page 169: ...INARY_SEL input 7 The results for the selected tasks are output judgment output and binary output 8 After the judgment result and binary data output the GATE output is turned ON 9 GATE signal output time after the GATE output is turned ON the GATE output is turned OFF 10 When the results for the selected tasks are updated the judgment output and binary output are also updated Item Min Max T0 Measu...

Page 170: ...ned ON the internal logging is started 3 The LOGGING input is turned OFF 4 After the LOGGING input is turned OFF the internal logging is ended Item Min Max T15 LOGGING input minimum time 3ms T0 T16 Input response time 2ms T0 3ms T0 2 T16 LOGGING input Operation status T16 Logging stopped state Logging in progress Logging stopped state T15 ON OFF 1 2 3 4 ...

Page 171: ...lacement value and bank switch and various other controls are performed In actual terms an ASCII character command e g MS for acquiring the measured value is issued from the external device e g PLC The displacement sensor returns responses such as OK NG or a value Serial data output method after application of measured value When hold is set immediately after the measured value has been applied th...

Page 172: ...m System data Double click Edit Pane Ethernet communication settings icon Ethernet settings The following items can be set Item Description Setting range IP address Set the IP address of the Displacement Sensor a b c d a 1 to 223 b 0 to 255 c 0 to 255 d to 254 Default 192 168 250 50 Subnet mask Set the subnet mask 0 0 0 0 to 255 255 255 255 Default 255 255 255 0 Default Gateway Sets the default ga...

Page 173: ...you can not reconnect Item Description Setting range Communication type Select the communications method OFF TCP server TCP client UDP Default TCP server Port No In Sets the ZW port number when the UDP or TCP server is selected 0 to 65 535 Default 9601 The following port number is reserved and cannot be used 9600 IP address Set the IP address of the external device at the connection destination wh...

Page 174: ...ocol Connection 172 ZW User s Manual The initial setting for No protocol Communications can also be set by the operating keys on the Sensor Controller Initial Settings for No protocol Communications p 277 Note ...

Page 175: ...d 9600bps 19200bps 38400bps default value 57600bps 115200bps Data length Sets the data length 8 bits default value 7 bits Parity Sets the parity bit error detection sign None default value odd even Stop bit Sets the stop bit 1bit default 2bit Delimiter Sets the delimiter data delimiter CR default LF CR LF CS RS Sets the flow control OFF default value ON With the ZW series communication cannot be e...

Page 176: ...When hold peak bottom peak to peak average sampling is set the measured value data is output when a measured value is applied for even one of the four tasks For the trigger method both timing input from the outside and self triggering are supported Setting the data output destination Serial data can be output from Ethernet or RS 232C This section describes the procedure for the setting Explorer pa...

Page 177: ...tput data is buffered faster than it is output the outputting can not keep up and an overflow occurs in the ZW If this happens OUT OVR appears on the main segment You can recover from the error display by pressing the ESC ZERORST key Up to 128 records of output can be buffered Data output destination can also be set by the operating keys on the Sensor Controller Setting Serial Data Output p 279 No...

Page 178: ...ault value 5 digits Digits of decimal Select the number of digits in the fractional part 0 to 6 digits default value 6 digits Zero suprression Select whether or not to suppress leading zeros ON OFF default value ON Field separator Select the type of field separator OFF comma tab space CR LF CR LF semicolon default value OFF Record separator Select the type of record separator OFF comma tab space C...

Page 179: ...ue TASK4 measured value CR The output format number of digits and the data separator etc can be changed if necessary If the measurement result is an abnormal value the maximum value that can be expressed with the number of integer and fractional digits is output If the measurement result can not be expressed because of the number of digits the maximum value or minimum value that can be expressed i...

Page 180: ... Bank number Delimiter OK Delimiter Replace the current bank number by the specified bank number p 185 ZR ZR Task number Delimiter OK Delimiter Execute a zero reset for the specified task If the task number is omitted the zero reset is executed for the task of which the result is currently displayed If 4 is set for the task number this is executed for all tasks p 186 ZC ZC Task number Delimiter OK...

Page 181: ... and system settings to EEPROM p 193 YG YG Data number Numerical value data Delimiter Acquires the system data p 194 YS YS Data number Setting value OK Delimiter Sets the system data p 195 IG IG IP address Delimiter Acquires the Ethernet IP address p 196 IS IS IP address OK Delimiter Sets the Ethernet IP address p 196 KG KG delimiter Subnet mask Delimiter Acquires the subnet mask p 197 KS KS subne...

Page 182: ...alue is right aligned and 11 characters delimiter The unit of the measured values is nm Spaces will fill any missing portion from the left If the task number is omitted the measured value displayed is acquired Normal measurement Task number 4 Example TASK1 3 071992mm TASK2 2 998122mm TASK3 2 345678mm and TASK4 2 471249mm When measurement is not possible When a command was not successfully processe...

Page 183: ... TASK2 TASK3 judgment result PASS TASK4 judgment result LOW When a command was not successfully processed Parameter explanation Parameter Description Task number Specifies the number of the task of which the measurement result is to be output 0 TASK1 1 TASK2 2 TASK3 3 TASK4 4 TASK1 to 4 Parameter Description Task number Specifies the number of the task of which the judgment result is to be output ...

Page 184: ...rmat Normal processing When a command was not successfully processed Parameter explanation For unit numbers and data numbers refer to 10 3 Processing Item Data List p 308 Parameter Description Unit number Specifies the unit number 0 to 255 to be acquired Data number Specifies the data number 0 to 255 to be acquired D G CR Unit number Data number Space Space CR Data N letter E R CR Important ...

Page 185: ...and was not successfully processed Parameter explanation For unit numbers and data numbers refer to 10 3 Processing Item Data List p 308 Parameter Description Unit number Specifies the unit number 0 to 255 to be acquired Data number Specifies the data number 0 to 255 to be acquired Setting value This is the setting value of the specified data D S CR Unit number Data number Space Space Setting valu...

Page 186: ... the current bank number Command format Response format Normal processing When a command was not successfully processed Parameter explanation Parameter Description Bank number Displays the current bank number 0 BANK1 1 BANK2 2 BANK3 3 BANK4 4 BANK5 5 BANK6 6 BANK7 7 BANK8 B G CR CR Bank number E R CR ...

Page 187: ...current bank number by the specified bank number Command format Response format Normal processing When a command was not successfully processed Parameter explanation Parameter Description Bank number Specifies the bank number to switch to 0 BANK1 1 BANK2 2 BANK3 3 BANK4 4 BANK5 5 BANK6 6 BANK7 7 BANK8 CR S B Bank number Space O K CR E R CR ...

Page 188: ...zero reset is executed for the task of which the result is currently displayed If 4 is set for the task number the zero reset is executed for all tasks When a command was not successfully processed Parameter explanation Parameter Description Task number Specifies the number of the task for which the zero reset is to be executed 0 TASK1 1 TASK2 2 TASK3 3 TASK4 4 TASK1 to 4 CR R Z Task number Space ...

Page 189: ...r is omitted the zero reset is canceled for the task of which the result is currently displayed If 4 is set for the task number the zero reset is canceled for all tasks When a command was not successfully processed Parameter explanation Parameter Description Task number Specifies the number of the task for which the zero reset is to be cancelled 0 TASK1 1 TASK2 2 TASK3 3 TASK4 4 TASK1 to 4 CR C Z ...

Page 190: ...sponse format Normal processing When a command was not successfully processed RESET input command RT command Executes RESET input Command format Response format Normal processing When a command was not successfully processed T M CR OFF 0 ON 1 Space Space 0 O K CR E R CR R T CR OFF 0 ON 1 Space Space 0 O K CR E R CR ...

Page 191: ...mand format Response format Normal processing When a command was not successfully processed Version information acquisition command VR command Acquire the system version information Command format Response format Normal processing When a command was not successfully processed L D 0 CR Space Space ON 0 OFF 1 O K CR E R CR V R CR Z W C 1 0 1 0 0 0 CR E R CR ...

Page 192: ...e format Normal processing When a command was not successfully processed Internal logging start command LS command Start the internal logging of the data Command format Response format Normal processing When a command was not successfully processed CR A C 0 Space O K CR E R CR L S CR Save intervals Save count Space Space O K CR E R CR ...

Page 193: ...uisition is executed for the task of which the result is currently displayed If the first data number is omitted internal logging data acquisition is executed from first data number 0 If the output data count is omitted all internal logging data acquisition is executed Parameter Description Save intervals Sets the intervals 0 to 1000 to be internally logged If 1 is set all measured data is stored ...

Page 194: ...lanation Internal logging data clear command LC command Clear the internal logging data Command format Response format Normal processing Parameter Description Task number Sets the task number under which to obtain internal log data 0 TASK1 1 TASK2 2 TASK3 3 TASK4 First data number Sets the first logging data number 0 to 12800 that is acquired from beggining Beginning data number is 0 Output data c...

Page 195: ...on acquisition command LI command Acquire the internal logging information Command format Response format Normal processing When a command was not successfully processed Parameter explanation Data save command DV command Save all bank data and system settings to EEPROM Command format Response format Normal processing Parameter Description Operation status Displays the internal logging process stat...

Page 196: ...he system data Command format Response format Normal processing When a command was not successfully processed Parameter explanation Parameter Description Data number Specifies the data number 0 to 255 to be acquired For data numbers refer to 10 4 System data list O K CR E R CR CR G Y Space Data number CR Data N letter Space E R CR Note ...

Page 197: ... Response format Normal processing When a command was not successfully processed Parameter explanation Parameter Description Data number Specifies the data number to be acquired Setting value This is the setting value of the specified data For data numbers refer to 10 4 System data list Y S CR Data number Setting value Space Space O K CR E R CR Note ...

Page 198: ...ocessing Example When the IP address of the ZW is 192 168 250 50 When a command was not successfully processed IP address setting IS command Sets the IP address Command format Response format Normal processing When a command was not successfully processed I G CR 1 9 2 1 6 8 2 5 0 5 0 CR E R CR 1 I S 9 2 1 6 8 2 5 0 5 0 CR Space O K CR E R CR ...

Page 199: ...sing Example When the ZW subnet mask is 255 255 255 0 When a command was not successfully processed Subnet mask setting KS command Sets the subnet mask Command format Example When setting subnet mask 255 255 255 0 for the ZW Response format Normal processing When a command was not successfully processed K G CR 2 5 5 2 5 5 2 5 5 0 CR E R CR 2 K S 5 5 2 5 5 2 5 5 0 CR Space O K CR E R CR ...

Page 200: ...ample When the ZW default gateway is 0 0 0 0 When a command was not successfully processed Default gateway setting GS command Sets the default gateway Command format Example When setting the default gateway 0 0 0 0 for the ZW Response format Normal processing When a command was not successfully processed G G CR 0 0 0 0 CR E R CR 0 G S 0 0 0 CR Space O K CR E R CR ...

Page 201: ...OUT IP address of the ZW is 192 168 250 100 When a command was not successfully processed Parameter explanation Parameter Description Socket number Specifies the socket number of which the serial data is to be output 1 Socket 1 fixed at 192 168 250 100 2 Socket 2 3 Socket 3 fixed at 192 168 250 100 4 Socket 4 fixed at 192 168 250 100 Sockets 3 and 4 are not used for serial data output CR G O Space...

Page 202: ...eter Description Socket number Specifies the socket number of which the serial data is to be output 1 Socket 1 fixed at 192 168 250 100 2 Socket 2 3 Socket 3 fixed at 192 168 250 100 4 Socket 4 fixed at 192 168 250 100 1 Sockets 3 and 4 are not used for serial data output 2 Sockets 1 3 and 4 are fixed and cannot be set by this command Note however that OK is returned as the response 1 O S 9 2 1 6 ...

Page 203: ...of the ZW is 00 00 0A 75 00 00 Normal processing When a command was not successfully processed Head serial information acquisition HS command Acquires the head serial information Command format Response format Normal processing Example When the head serial information is 1234567 When a command was not successfully processed M I CR 0 0 0 0 0 A 7 5 0 0 0 0 CR E R CR CR S 0 H Space 5 6 7 CR 2 3 4 1 E...

Page 204: ...rotocol Connection 202 ZW User s Manual Restart RS command Restarts the Sensor Controller Command format Response format Normal processing When a command was not successfully processed R S CR O K CR E R CR ...

Page 205: ...7 Offline Settings Offline Settings 7 1 Performing Settings Offline 204 7 2 Starting a Project in Offline Mode 205 7 3 Changing between Online and Offline 206 ...

Page 206: ...rameters set online and conditions set offline can be transferred to the sensor as desired The following functions are disabled during offline setting Item Reference Pages Main screen Online Internal logging p 125 Trend monitor p 116 Tool Sensor setup p 112 p 129 p 304 Bank data edit pane Monitor Measurement value monitor p 54 Line bright monitor LED light I O input Task Filer Scaling automatic se...

Page 207: ...ttings 7 2 Starting a Project in Offline Mode To start a project in Offline Mode select Enter the type on the Select Sensor Dialog Box after you create a project then select the sensor type and version You cannot change the sensor type and version after you select them ...

Page 208: ...lorer pane Right click the Sensor model Offline Disconnect or Online Connect Explorer pane Device group Sensor model Double click Edit pane Online Icon Sensor connection Connect or Disconnect 1 To go offline click Disconnect To go online click Connect 2 When you click Connect the Connect to Sensor Dialog Box is displayed 3 When you click Connect you must synchronize the data between the Sensor and...

Page 209: ...8 Troubleshooting Troubleshooting 8 1 Error Messages 208 8 2 Troubleshooting 210 ...

Page 210: ...ely If an error code other than the one listed above is displayed the displacement sensor may be broken Please contact an OMRON branch or sales office Error Code Name Description Cause Remedy 03D0 Hex Ethernet communication parameter error An invalid IP address is set Invalid IP address setting Change to the correct IP address 03D3 Hex Ethernet link not detected The Ethernet link cannot be detecte...

Page 211: ... and started up Error Code Name Description Cause Remedy 02 Linearity correction data error The linearity correction data is corrupted Calibration ROM damage Check to make sure that the Calibration ROM is correctly inserted If correctly inserted the Calibration ROM or displacement sensor may be broken Please contact an OMRON branch or sales office 1 03 Linearity correction data read error Reading ...

Page 212: ...he error based on the error code displayed on the sub display and take an appropriate action p 209 Measurement error Abnormal distances are displayed in areas clearly outside the measuring range Such phenomena are characteristic of the sensor Check the target to measure and the measuring distance Lowering the exposure time set ting value may improve the situa tion p 75 p 230 The measured values fl...

Page 213: ... surface or the lens surface of the Sensor Head is dirty Clean the surface p 34 The connection between the Sensor Head and the Sensor Controller or the connection with the extension fiber cable is not normal Check the fiber cable connections p 34 Intense ambient light is present Shield the ambient light Increase the background removal level Smart Monitor ZW Operation Manual Mutual interference is ...

Page 214: ...ommunication error RS 232C communication cannot be established Cable wirings are wrong Cables are not connected correctly Check the wiring to ensure proper connection Communication settings are wrong Set the same communication setting for both the Sensor Controller and the external devices p 173 Ethernet communication cannot be established The Ethernet cable is not connected correctly Use a cross ...

Page 215: ... 4 Switching operation modes 222 9 5 Functions and Operations during Measurement 224 9 6 Setting Sensing 228 9 7 Setting Measurement Items 231 9 8 Setting the Output Conditions 236 9 9 Setting the Banks 252 9 10 Setting Threshold Value 257 9 11 Setting the System 260 9 12 Connecting Parallel I O 264 276 9 13 Connecting by No protocol Communications 277 ...

Page 216: ... EDGE1 Edge 2nd EDGE2 Edge 3rd EDGE3 Edge 4th EDGE4 Light Peak PEAK p 232 Surface 2 END Edge 1st EDGE1 Edge 2nd EDGE2 Edge 3rd EDGE3 Edge 4th EDGE4 Light Peak PEAK Calculation CALC Parameter K PARAM K 999 999999 to 999 999999 mm default value 0 p 233 Parameter m PARAM M 10 0 to 10 0 default value 0 Parameter n PARAM N 10 0 to 10 0 default value 0 Parameter X PARAM X None OFF TASK1 TASK1 TASK2 TASK...

Page 217: ...999999 mm default value 0 Trigger Hysteresis HYS 0 to 999 999999 mm default value 0 05 of measuring range Delay DELAY Off OFF On ON p 247 Delay time DLY TIM 1 to 5000 ms default value 1 ms Sampling time SMP TIM 1 to 5000 ms default value 100 ms Zero reset ZERO Type TYPE Real value REAL Hold value HOLD p 250 Offset OFFSET 999 999999 to 999 999999 mm default value 0 p 249 Status STATUS Off OFF On ON...

Page 218: ...p 265 Monitor focus FOCUS Focus FOCUS Off OFF On ON p 265 Focus current voltage 1 CUR1 VOLT1 Current 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20mA default value 4mA Current 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10V default value 10V Measurement value 1 MEAS1 999 999999 to 999 999999 mm default value 0 5 Focus current voltage 2 CUR2 VOLT2 Current 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20mA d...

Page 219: ...CII ASCII Binary BINARY Number of integer digits INT NUM 1 2 3 4 5 Fractional digits DEC NUM 0 1 2 3 4 5 6 Leading zeros suppressed ZEROSP Off On Field separator FIELD None NO Comma COMMA Tab TAB Space SPACE CR CR LF LF CR LF CRLF Semicolon SEMICO Record separator RECORD None NO Comma COMMA Tab TAB Space SPACE CR CR LF LF CR LF CRLF Semicolon SEMICO LOGGING PAR LOG Save intervals INTRVL 0 to1000 p...

Page 220: ...IP3 0 to 255 default value 250 IP address 4 IP4 1 to 254 default value 50 Subnet mask1 SUBNET SUB1 0 to 255 default value 255 Subnet mask2 SUB2 0 to 255 default value 255 Subnet mask3 SUB3 0 to 255 default value 255 Subnet mask4 SUB4 0 to 255 default value 0 Subnet mask4 SUB4 0 to 255 default value 0 Protocol selection PROTCL Off OFF TCP Server TCP SV TCP Client TCP CL UDP UDP Output IP address 1 ...

Page 221: ...INFO Software version VER Displays the version p 260 MAC Address MAC ADR Displays the current MAC address Error history ERR LOG Clears displays the error history Error history display LOG DSP No 01 to No 64 default value No 01 Error clear LOG CLR OK OK Cancel CAN Sensor head information H INFO Model MODEL Displays the model p 260 Serial No SER NO Displays the serial No Setting DISPLAY Option Setti...

Page 222: ...is displayed on the main display and OK CAN is displayed on the sub display Press the ZERO SET key to switch the mode When the mode is switched from FUN mode to RUN mode SAVE is displayed on the main display and OK CAN is displayed on the sub display Press the ZERO SET key to save the settings and switch the operating mode Press the ZERORST ESC key to switch the operating mode without saving the s...

Page 223: ...isplaying INIT for a few seconds RUN mode The task measurement result appears The task to display can be toggled Changing Display Details p 226 Press the key to cycle through the sequence of the HIGH and LOW threshold values analog output voltage current judgment result resolution the max and min values for 1 min measured value exposure time distance Sensor Head to the object to measure effective ...

Page 224: ...tion modes 3 3 Switching operation modes p 57 Use key to switch between the operation modes The RUN indicator identifies the current operation mode To switch between the RUN and FUN modes press and hold the button for two seconds RUN mode Turned on FUN mode Turned off ...

Page 225: ...nking to the rightmost digit 3 Press the keys to select a digit to enter a number 4 Press the key to apply the entered value Positioning decimal point To position a decimal point follow the steps below 1 If a decimal point has been defined it flashes on the sub display 2 Press the keys to position the decimal point Position the decimal point at the rightmost digit to erase it Press the key on the ...

Page 226: ...Details Displayed on the Main Display The measured values always appear on the main display The measured values are initialized as follows Reference value 0 Measurement center distance display NEAR close range side display FAR far range side However in the following cases the measurement values are not displayed When the amount of light received is inadequate DARK is displayed when the sensor is s...

Page 227: ...ASS L LOW E ERROR Resolution Displays the fluctuation width peak to peak of the measured value over a fixed amount of time Exposure time Displays the current exposure time The time is displayed in the range 1 to 5000 s Distance Displays the distance from the Sensor Head to a target to measure Effective bank Displays the current bank number Displayed task Displays the currently selected task number...

Page 228: ...ng procedure Setting DISPLAY Option DISPLAY Task for displayed target DISP TASK1 TASK2 TASK3 TASK4 Decimal point digit DEC NUM 0 0DIG 1 1DIG 2 2DIG 3 3DIG 4 4DIG 5 5DIG Steps Key operation Display Description 1 Press the key in the RUN mode to display the setting menu 2 Press the keys to select DISP and press the key 3 Select the task to be the displayed target The current setting value is display...

Page 229: ...value by entering 1 000 directly Operating procedure Steps Key operation Display Description 1 Press the key in the RUN mode to display the setting menu 2 Press the key to select H JUDGE then press the key 3 Set 1 000 as the HIGH threshold value The current measured value is displayed on the main display and the current set threshold value is displayed on the sub display At this time the THRESHOLD...

Page 230: ...ation Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the keys to select SENS and press the key 3 Press the keys to select OBJECT and press the key 4 Select the material NORMAL Normal MIRROR Mirror DIFF Diffusion surface The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example sel...

Page 231: ...surement surface to NEAR Operating procedure Steps Key operation Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the keys to select SUR DUR and press the key 3 Select the material NEAR NEAR direction FAR FAR direction The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select...

Page 232: ...keys to select EXPOSE and press the key 4 Select the exposure time control mode AUTO Automatic MANUAL Fixed The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select AUTO and press the key 5 Set the exposure time maximum or exposure time fixed In this example UPPER is displayed on the main display and the current set...

Page 233: ...ld the key for two seconds to enter the FUN mode 2 Press the key to select MEAS then press the key 3 Press the key to select TASK1 then press the key 4 Press the keys to select ITEM and press the key 5 Press the keys to select HEIGHT and press the key 6 Select the measurement surface EDGE1 to EDGE4 1st surface to 4th surface PEAK Peak SUR is displayed on the main display and the current setting va...

Page 234: ...s a transparent object such as glass on which specular reflection occurs set the material of the measurement object to MIRROR to obtain more accurate measurement result 3 Set the surface to SUR 1ST 3 1 Press the key to select MEAS then press the key 3 2 Press the key to select TASK1 then press the key 3 3 Press the keys to select ITEM and press the key 3 4 Press the keys to select THICK and press ...

Page 235: ...ETER m 1 PARAMETER n 1 PARAMETERX TASK1 PARAMETERY TASK2 Operating procedure 4 1 Press the key to return to the previous menu 4 2 Select SUR2 Press the keys to select END and press the key 4 3 Select the measurement surface The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select EDGE2 and press the key 5 Scaling se...

Page 236: ...to enter the editing mode and the sub display blinks To edit numerical values use the keys Input 0 then press the key 9 The decimal point is displayed Press the key to move the decimal point Determine the decimal point and then press the key 10 Press the key to return to the previous menu 11 Select PARAMm for the parameter type Press the keys to select PARAM M and press the key 12 Set the paramete...

Page 237: ... parameter type Press the keys to select PARAM X and press the key 18 Set the parameter to TASK1 The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select TASK1 and press the key 19 Press the key to return to the previous menu 20 Select PARAMY for the parameter type Press the keys to select PARAM Y and press the key 21 Set the param...

Page 238: ...he key for two seconds to enter the FUN mode 2 Press the key to select MEAS then press the key 3 Press the keys to select TASK1 and press the key 4 Press the keys to select FILTER and press the key 5 Select MEDIAN as the filter type Press the keys to select MEDIAN and press the key 6 Select the filter mode from the following OFF LOW MID HIGH The current setting value is displayed on the sub displa...

Page 239: ...ng Operating procedure Steps Key operation Display Description 1 to 4 For moving to FILTER see steps 1 to 4 on p 236 5 Select AVE as the filter type Press the keys to select AVE and press the key 6 Select the average count The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select 128 and press the key 7 Press the key...

Page 240: ...nd press the key 6 Select the frequency filter type LO PASS LOWPASS FILTER HIPASS HIGHPASS FILTER BD PASS BANDPASS FILTER Select LOPASS as the frequency filter type The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select LO PASS and press the key 7 Set the cut off frequency CUTOFF is displayed on the main display a...

Page 241: ...ER as the filter type Press the keys to select DIFFER and press the key 6 Enable the differentiation filter The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select ON then press the key 7 Set the number of differential cycles CYCLE is displayed on the main display and the current setting value is displayed on the sub display Press...

Page 242: ...ys to select OUTPUT and press the key 5 Press the keys to select SCALE and press the key 6 Select MANUAL as the scaling type The current setting value is displayed on the sub display Press the keys to enter the editing mode and the sub display blinks Select MANUAL and press the key 7 Set the manual scaling type SPAN Span OFFSET Offset In this example press the keys select SPAN and press the key 8 ...

Page 243: ...the key 8 Press the key when the main display shows POINT1 9 The current measured value is displayed on the main display and the current setting value is displayed on the sub display To edit numerical values use the keys Enter the setting value and then press the key 10 Set the increment decrement direction DIRECT is displayed on the main display and the incremental decremental directions FWD the ...

Page 244: ...d value of point 1 The current measured value is displayed on the main display and the current setting value is displayed on the sub display To edit numerical values use the keys Enter the setting value and then press the key 10 Press the key when the main display shows POINT2 11 Set the measured value of point 2 To edit numerical values use the keys Enter the setting value and then press the key ...

Page 245: ...yed on the sub display Press key to enter editing mode and the sub display blinks Select THICK and press the key 7 The current measured value is displayed on the main display and the current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys Enter the setting value and then press the key 8 OK CAN is dis...

Page 246: ... 3 Press the key to select TASK1 then press the key 4 Press the keys to select OUTPUT and press the key 5 Press the keys to select HOLD and press the key 6 Press the keys to select TYPE and press the key 7 Set the hold mode PEAK Peak BOTTOM Bottom P P PEAK TO PEAK AUTOPK AUTO PEAK AUTOBT AUTO BOTTOM AUTOPP AUTO PEAK TO PEAK AVE AVERAGE SAMPLE Sampling OFF Through The current setting value is displ...

Page 247: ...ion Display Description 1 to 5 For moving to HOLD see steps 1 to 5 in p 244 6 Press the keys to select TRIG and press the key 7 Set the trigger method TIMING External SELF U SELF UP SELF D SELF DOWN TYPE is displayed on the main display and the current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select TIMING and press th...

Page 248: ...on Steps Key operation Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select KEY IN and press the key 4 Enable the key input The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select ON and press the key 5 Press the key for tw...

Page 249: ...8 Select the delay time Press the keys to select DLY TIM and press the key 9 Set the delay time The current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys In this example input 10 then press the key 10 Press the key to return to the previous menu 11 Select the sampling time Press the keys to select ...

Page 250: ...conds to enter the FUN mode 2 Press the key to select MEAS then press the key 3 Press the key to select TASK1 then press the key 4 Press the keys to select OUTPUT and press the key 5 Press the keys to select ZERO and press the key 6 Press the keys to select STATUS and press the key 7 Set zero reset ON OFF The current setting value is displayed on the sub display Press key to enter editing mode and...

Page 251: ... moving to ZERO see steps 1 to 5 in p 248 6 Press the keys to select OFFSET and press the key 7 Change the offset value The current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys In this example input 10 then press the key 8 The decimal point is displayed Press the key to move the decimal point Dete...

Page 252: ...ps Key operation Display Description 1 to 5 For moving to ZERO see steps 1 to 5 in p 248 6 Press the keys to select TYPE and press the key 7 Select the zero reset mode REAL Real HOLD Hold Select REAL as the zero reset type The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select REAL and press the key 8 Press the ke...

Page 253: ... procedure Steps Key operation Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select ZER MEM and press the key 4 Select zero reset memory ON OFF The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select ON and ...

Page 254: ...escription 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the key to select BANK then press the key 3 Press the key to select BK CHG then press the key 4 Select BANK2 for the bank number The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select BANK2 and press the key 5 Press and hold the key for two seconds ...

Page 255: ...n Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the key to select BANK then press the key 3 Press the keys to select BK MODE and press the key 4 Select the bank data NORMAL NORMAL JUDGE JUDGEMENT The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select NORMAL and press th...

Page 256: ...ess the key 3 Press the keys to select BK COPY and press the key 4 Select BANK1 as the bank setting to be copied FROM is displayed on the main display and the current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select BANK1 and press the key 5 Select BANK4 as the target to copy the bank setting TO is displayed on the main display and the...

Page 257: ...will be deleted if you turn the power OFF without saving the data Here is an explanation of the procedure for saving the bank system settings Operating procedure Steps Key operation Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select SAVE and press the key 4 OK CAN is displayed on the sub ...

Page 258: ...ings and settings displayed in RUN mode Operating procedure Steps Key operation Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the key to select BANK then press the key 3 Press the keys to select BK CLR and press the key 4 OK CAN is displayed on the sub display Press the key to clear the settings or the key to cancel 5 Press the key for two seconds to en...

Page 259: ...procedure for setting the current measured value as a HIGH threshold value Method Operating key Description TEACHING Perform the measurement and set the result as the threshold value This is a convenient way when the upper or lower limit sample is available Direct Set the threshold value by entering the numerical values directly This is a convenient way when you know the dimensions of a quality pr...

Page 260: ...t HIGH THRESHHOLD as the threshold value type Press the key to select H JUDGE then press the key 7 The current measured value is displayed on the main display and the current set threshold value is displayed on the sub display At this time the THRESHOLD H indicator lights up Press the key to display the current measured value on the lower line in the main display 8 Press the key to start a teachin...

Page 261: ...p 258 5 Press the key to select DIRECT then press the key 6 Select HIGH THRESHHOLD as the threshold value type Press the key to select H JUDGE then press the key 7 Set 40 000 as the HIGH threshold value The current measured value is displayed on the main display and the current set threshold value is displayed on the sub display At this time the THRESHOLD H indicator lights up Press key to enter t...

Page 262: ...asurement cycle ms C INFO CONTROLLER INFORMATION H INFO SENSOR HEAD INFORMATION In this example press the keys select H INFO and press the key 4 When the Controller information and Sensor Head information have been changed select the additional information to display VER Controller version information MAC ADR Controller MAC address MODEL Sensor Head model information SER NO Sensor Head serial No I...

Page 263: ...ng the key lock ON Operating procedure Steps Key operation Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select LOCK and press the key 4 Select key lock ON OFF The current setting value is displayed on the sub display Press the keys to enter the editing mode and the sub display blinks In th...

Page 264: ...an appropriate environment the fiber connector on the Sensor Head or Sensor Controller may be stained Clean the fiber cable or fiber connector referring to p 35 Steps Key operation Display Description 1 Press and hold the key for two seconds to enter the FUN mode For details on the functions of the Mode switching key see p 220 2 Press the keys to select SYSTEM and press the key 3 Press the keys to...

Page 265: ... operation Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the keys to select SYSTEM and press the key 3 Press the keys to select INIT and press the key 4 OK CAN is displayed on the sub display Press the key to restore the default values or key to cancel 5 Press the key for two seconds to enter the RUN mode ...

Page 266: ...splay Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the keys to select I O and press the key 3 Press the keys to select ANALOG and press the key 4 Press the keys to select V OR C and press the key 5 Select the output destination VOLT Voltage CUR Current The current setting value is displayed on the sub display Press key to enter editing mode and the sub display...

Page 267: ...put for measured value of 6mm Point2 Operating procedure Steps Key operation Display Description 1 to 3 For moving to ANALOG see steps 1 to 3 in p 264 2 Press the keys to select OUTPUT and press the key 3 Select the task to output TASK1 to TASK4 OFF The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select TASK1 and ...

Page 268: ...e decimal point is displayed Press the key to move the decimal point Determine the decimal point and then press the key 9 Set the distance value of the 2nd point The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select 20mA and press the key 10 Set the output value of the 2nd point The current setting value is displ...

Page 269: ...alue for the point1 is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select 4mA and press the key 7 Set the adjustment value of the point1 Press the keys to input the adjustment value and press the key Next check the ammeter value and press the key To re adjust press the key 8 Set the reference value of the point2 The current set value for ...

Page 270: ... I O and press the key 3 Press the keys to select BINARY and press the key 4 Press the keys to select OUTPUT and press the key 5 Select the binary output contents The current set value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select MEAS1 and press the key 6 Press the keys to select TASK1 and press the key 7 Enable TASK1 binary outp...

Page 271: ...t to 3 Operating procedure Steps Key operation Display Description 1 to 3 For moving to BINARY see steps 1 to 3 in p 264 4 Press the keys to select DEC NUM and press the key 5 Select the number of digits after the decimal point The current set value is displayed on the sub display Press key to enter editing mode and the sub display blinks In this example select 3DIG and press the key 6 Press and h...

Page 272: ...to 3 For moving to BINARY see steps 1 to 3 in p 264 4 Press the keys to select CYCLE and press the key 5 Set the output cycle The current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys In this example input 2 then press the key 6 Press and hold the key for two seconds to enter the RUN mode The measu...

Page 273: ...example input 100 then press the key 6 Press and hold the key for two seconds to enter the RUN mode Steps Key operation Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the keys to select I O and press the key 3 Press the keys to select JUDGE and press the key 4 Press the keys to select OUTPUT and press the key 5 Select the task for which to output the jud...

Page 274: ...e In this example press the keys select TIMER and press the key 5 Select the timer mode OFF Not set OFF DLY Off Delay ONDLY On Delay 1SHOT One Shot Select 1SHOT as the judgment output type The current setting value is displayed on the sub display Press the keys to enter the editing mode and the sub display blinks Select 1SHOT and press the key 6 Set the timer duration The current setting value is ...

Page 275: ...g for when measurement is not possible to CLAMP Operating procedure Steps Key operation Display Description 1 Press and hold the key for two seconds to enter the FUN mode 2 Press the keys to select I O and press the key 3 Press the keys to select HLD RST and press the key 4 Select the operation when measurement is not possible KEEP KEEP CLAMP CLAMP The current setting value is displayed on the sub...

Page 276: ...tage output 10V Operating procedure Steps Key operation Display Description 1 to 4 For moving to HLD RST CLAMP see steps 1 to 4 in p 273 2 Press the keys to select ANALOG and press the key 6 Set the clamp value The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select 10V and press the key 7 Press the key for two seconds to enter th...

Page 277: ...eys to select PAR LOG and press the key 4 Select the save intervals Press the keys to select INTRVL and press the key 5 Set the save intervals The current setting value is displayed on the sub display Press key to enter the editing mode and the sub display blinks To edit numerical values use the keys In this example input 1 then press the key 6 Press the key to return to the previous menu 7 Select...

Page 278: ...Connecting Parallel I O 276 ZW User s Manual 9 Press the key for two seconds to enter the RUN mode Steps Key operation Display Description ...

Page 279: ... the key 4 Press the keys to select ETN and press the key 5 Select the setting item IPADDR IP address SUBNET Subnet mask PROTCL Protocol OUTIP Output IP address PORT IN Port number PORT OT Output destination port number In this example press the keys select PROTCL and press the key 6 Selects the protocol The current setting value is displayed on the sub display Press key to enter editing mode and ...

Page 280: ... Select the setting item BAUD RT baud rate DATA data length PARITY parity STOP stop bit CS RS CS RS control In this example press the keys select DATA and press the key 6 Selects the data length The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select the data length and press the key 7 Press the key to return to the previous menu ...

Page 281: ...ORMAT Output data type INT NUM Digits of integer DEC NUM Digits of decimal ZEROSP Zero suprression FIELD Field separator RECORD Record separator In this example press the keys select OUTPUT and press the key 5 Automatically Following the Range of Measurement Area2 The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select the data le...

Page 282: ...y operation Display Description 1 to 3 For moving to COM see steps 1 to 3 in p 277 4 Press the keys to select DELIMI and press the key 5 Select the delimiter The current setting value is displayed on the sub display Press key to enter editing mode and the sub display blinks Select the delimiter and press the key 6 Press and hold the key for two seconds to enter the RUN mode ...

Page 283: ...APPENDICES 10 APPENDICES 10 1 Specifications and External Dimensions 282 10 2 Firmware update 304 10 3 Processing Item Data List 308 10 4 System data list 313 ...

Page 284: ...m 7 0 m 1 1 m 1 6 m 9 3 m Spot diameter 3 Near 20 m dia 45 m dia 70 m dia 90 m dia 20 m dia 45 m dia 90 m dia Center 18 m dia 40 m dia 60 m dia 80 m dia 18 m dia 40 m dia 80 m dia Far 20 m dia 45 m dia 70 m dia 90 m dia 20 m dia 45 m dia 90 m dia Measuring cycle 500 s to 10 ms Operating ambient illumination Illumination on object surface of 10000 lx or less incandescent light Ambient temperature r...

Page 285: ... Measurement end NEAR φ10 42 50 Standard surface Standard surface Standard surface Note 1 Type L M ZW S07 7 0 3 ZW S30 30 3 X 12 ZW S20 20 1 11 8 11 7 ZW S40 40 6 11 7 Unit mm Note 1 Type L M ZW SR07 7 0 3 ZW SR40 ZW SR20 20 1 40 6 12 32 5 24 23 6 24 24 24 12 40 64 8 5 50 23 6 12 24 4 M3 Standard surface 23 6 24 12 24 64 4 0 1 16 0 1 16 0 1 43 0 1 43 16 Mounting hole dimensions 16 4 42 Standard su...

Page 286: ...r with the Sensor Head with the same serial number Spot diameter Spot diameters of ZW SR07 ZW SR20 and ZW SR40 are the same as spot diameters of ZW S07 ZW S20 and ZW S40 respectively ZW S07 14 3 3 6 6 9 27 4 7 7 1 5 3 5 3 5 16 5 1 8 2 6 19 33 φ 2 5 m o u n t i n g h o l e Unit mm 0 3 mm Near φ20 µm Far φ20 µm Center φ18 µm 0 3 mm 7 mm Measuring center distance Spot diameter Measuring range ...

Page 287: ...ual 285 APPENDICES 10 ZW S20 ZW S30 1 mm Near φ45 µm Far φ45 µm Center φ40 µm 1 mm 20 mm Measuring center distance Spot diameter Measuring range 3 mm Near φ70 µm Far φ70 µm Center φ60 µm 3 mm 30 mm Measuring center distance Spot diameter Measuring range ...

Page 288: ...ear side from the sensor head as and the far side as ZW S07 6 mm Near φ90 µm Far φ90 µm Center φ80 µm 6 mm 40 mm Measuring center distance Spot diameter Measuring range Material setting Normal Material setting Mirror surface Material setting Diffusion surface Error μm Error μm Error μm 5 4 3 2 1 0 1 2 3 4 5 Distance mm 0 3 0 2 0 1 0 0 1 0 2 0 3 5 4 3 2 1 0 1 2 3 4 5 Distance mm 0 3 0 2 0 1 0 0 1 0...

Page 289: ...8 12 16 20 3 2 5 2 1 5 1 0 5 0 5 0 1 1 5 2 2 5 3 Mirror SUS BA Glass White ceramic Mirror SUS BA Glass White ceramic Error μm Distance mm Error μm Distance mm Error μm Distance mm Material setting Normal Material setting Mirror surface 30 25 20 15 10 5 0 5 10 15 20 25 30 6 5 4 3 2 1 0 1 2 3 4 5 6 Material setting Diffusion surface Mirror SUS BA Glass White ceramic 6 5 4 3 2 1 0 1 2 3 4 5 6 30 25 2...

Page 290: ...mic Mirror SUS BA Glass White ceramic 1 0 8 0 6 0 4 0 2 0 0 2 0 4 0 6 0 8 1 Error μm Distance mm Error μm Distance mm Error μm Distance mm Material setting Normal Material setting Mirror surface 6 5 4 3 2 1 0 1 2 3 4 5 6 30 25 20 15 10 5 0 5 10 15 20 25 30 Material setting Diffusion surface 6 5 4 3 2 1 0 1 2 3 4 5 6 Mirror SUS BA Glass White ceramic 30 25 20 15 10 5 0 5 10 15 20 25 30 Mirror SUS B...

Page 291: ...pe angle Slope angle Slope angle Model nameplate α direction β direction Mirror β direction White ceramic α direction White ceramic β direction Mirror α direction Error μm 5 4 3 2 1 0 1 2 3 4 5 Distance mm Error μm Distance mm Error μm Distance mm Error μm Distance mm 0 3 0 15 0 0 15 0 3 5 4 3 2 1 0 1 2 3 4 5 0 3 0 15 0 0 15 0 3 5 4 3 2 1 0 1 2 3 4 5 0 3 0 15 0 0 15 0 3 5 4 3 2 1 0 1 2 3 4 5 0 3 0...

Page 292: ...0 0 Slope angle 8 8 0 Slope angle 50 50 0 Slope angle Error μm Distance mm Error μm Distance mm Error μm Distance mm Error μm Distance mm 20 15 10 5 0 5 10 15 20 0 1 1 2 3 2 3 20 15 10 5 0 5 10 15 20 0 1 1 2 3 2 3 20 15 10 5 0 5 10 15 20 0 1 1 2 3 2 3 20 15 10 5 0 5 10 15 20 0 1 1 2 3 2 3 Mirror α direction White ceramic α direction White ceramic β direction Mirror β direction 6 6 0 Slope angle 6 ...

Page 293: ... α direction White ceramic β direction 30 20 10 0 10 6 4 2 0 2 4 6 20 30 30 20 10 0 10 6 4 2 0 2 4 6 20 30 30 20 10 0 10 6 4 2 0 2 4 6 20 30 30 20 10 0 10 6 4 2 0 2 4 6 20 30 50 50 0 Slope angle 5 5 Slope angle 0 5 5 Slope angle 0 50 50 0 Slope angle Error μm Distance mm Error μm Distance mm Error μm Distance mm Error μm Distance mm ...

Page 294: ...ic α direction White ceramic β direction Mirror α direction 5 4 3 2 1 0 1 2 3 4 5 0 3 0 15 0 0 15 0 3 5 4 3 2 1 0 1 2 3 4 5 0 3 0 15 0 0 15 0 3 5 4 3 2 1 0 1 2 3 4 5 0 3 0 15 0 0 15 0 3 5 4 3 2 1 0 1 2 3 4 5 0 3 0 15 0 0 15 0 3 8 8 0 Slope angle 50 50 0 Slope angle 50 50 0 Slope angle 8 8 0 Slope angle Error μm Distance mm Error μm Distance mm Error μm Distance mm Error μm Distance mm ...

Page 295: ... 8 10 10 8 6 4 2 0 2 4 6 8 10 10 8 6 4 2 0 2 4 6 8 10 10 8 6 4 2 0 2 4 6 8 10 8 8 0 Slope angle 50 50 0 Slope angle 8 8 0 Slope angle 50 50 0 Slope angle Mirror α direction Mirror β direction White ceramic α direction White ceramic β direction 30 20 10 0 10 6 4 2 0 2 4 6 20 30 30 20 10 0 10 6 4 2 0 2 4 6 20 30 30 20 10 0 10 6 4 2 0 2 4 6 20 30 30 20 10 0 10 6 4 2 0 2 4 6 20 30 50 50 0 Slope angle ...

Page 296: ... V or less Leakage voltage when turning OFF 0 1 mA or less BUSY output BUSY 1 ALARM output ALARM ENABLE output ENABLE 1 Analog voltage output OUT1V 10 to 10 V Output impedance 100 Analog current output OUT1A 4 to 20 mA Max load resistance 300 LED OFF input LED OFF 1 DC input system Input voltage 24 VDC 10 21 6 to 26 4 VDC Input current 7 mA Type 24 VDC ON voltage ON current 19 V 3 mA or less ON vo...

Page 297: ... Number of configurable banks Max 8 banks Task process Multi task up to 4 tasks per bank System Save Initialization Display measurement information Communication settings Sensor Head calibration Key lock TIMING key input Rating Power supply voltage 21 6 to 26 4 VDC including ripple Current consumption 500 mA max Insulation resistance Across all lead wires and Sensor Controller case 20 M by 250 V m...

Page 298: ...ccording to measureme nt result Judgment result Output according to the mode Measureme nt result Judgment result Enabled Enabled Enabled Measurement error KEEP Previous value CLAMP Output at clamp level Output OFF Output of the measured value clamp level Judgment output Output OFF Disabled Measured value not applied LED OFF FUN Display according to menu Disabled System error SYS ERR blinks Voltage...

Page 299: ...C15AT 72 124 6 40 70 14 5 43 Installation holes 4 M4 depth 6 0 MAX 127 5 34 9 40 8 DIN track attachment hook 43 0 1 70 0 1 14 9 4 φ4 5 128 Unit mm Mounting hole dimensions ROM mounting screw hole M2 depth 2 0 MAX Frame ground terminal mounting screw hole M4 depth 7 0 MAX Frame ground terminal mounting screw M4 L6 ...

Page 300: ...ting system OS 1 Japanese or English Windows XP Service Pack3 or later Vista 32bit version 7 32bit version 64bit version 8 32bit version 64bit version CPU Windows PC mounted with Celeron 540 1 8 GHz or faster chip Core i5 M520 2 4 GHz or equivalent or faster product is recommended Main memory 2 GB or more Hard disk At least 1 6 GB of free space 2 Display XGA 1024 768 16 000 000 colors WXGA 1280 80...

Page 301: ...H No condensation Vibration resistance destructive 10 to 55 Hz half amplitude 0 35 mm 50 mins in each of X Y Z directions Shock resistance destructive 150 m s2 6 direction 3 times each up down left right forward backward Fiber length 2 m 5 m 10 m 20 m 30 m Material Cable sheath PVC Connector Bronze Fiber cable minimum bending radius 20 mm Weight Approx 30 g Approx 40 g Approx 60 g Approx 110 g App...

Page 302: ...leaner must not be used to clean the tips of fiber cables For cleaning of the tips of fiber cables refer to Connecting Fiber Cable p 34 Item Specifications Applicable item Grooves on the fiber connector of the Sensor Controller ZW C1 T Grooves on the connection adapter ZW XFC supplied with the extension fiber cable ZW XF R Packed quantity 10 pcs set Number of times cleanable Once External size Len...

Page 303: ...0 35 mm 50 mins in each of X Y Z directions Shock resistance destructive 150 m s2 6 direction 3 times each up down left right forward backward Material Cable sheath PVC Cable minimum bending radius 35 mm Weight Approx 150 g Accessories Instruction Manual 100 2000 150 41 20 5 4 32 2 26 13 15 33 6 2 2 25 4 17 pin square connector 9 pin square connector plug type Vinyl insulated round cord φ5 8 12 co...

Page 304: ...Sensor Con troller ZW C series Ambient temperature Operation 0 to 50 C Storage 15 to 60 C No freezing and condensation Ambient humidity Operation storage 35 or 85 RH No condensation Dielectric strength 1000 VAC 50 60 Hz 1 min Insulation resistance 20 M by 250 VDC megger Vibration resistance destructive 10 to 55 Hz half amplitude 0 35 mm 50 mins in each of X Y Z directions Shock resistance destruct...

Page 305: ...tions and External Dimensions ZW User s Manual 303 APPENDICES 10 EMC Directive Conformity CE Marking Applicable directive Safety category Low voltage directive EMC directive Conformed Not applicable Conformed B ...

Page 306: ...ne Tools icon 1 Click Sensor setup Update and select the update file The update file extension is BIN When the file is selected the FirmwareWriteInWindow popup is displayed The current firmware version is displayed at Sensor setup Be sure to check the version before updating the firmware 2 Click Start the update A message to confirm to start the update appears When you click Start the update if th...

Page 307: ...is used If you are using a different personal computer refer to p 170 and change the IP address and the subnet mask of the Sensor Controller 3 Check the content of the message and click OK The firmware update is started A progress bar is displayed during update processing Wait for the Firmware Write Completed popup to be displayed The update takes several minutes to complete Errors may occur on th...

Page 308: ...urrently connected Sensor Controller are displayed 3 Click Read Update File and select the file to write to The model name and version of the Sensor Controller held in the file are displayed 4 Click Start Update A message to confirm to start the update appears When you click Start Update if the Different format message is displayed this means that the format information for the connected Sensor Co...

Page 309: ...rrors may occur on the Sensor Controller during updating but just wait for the update to complete If the update progress bar stops midway or the update does not end even after ten minutes there is the possibility that the update has failed In this case contact an OMRON branch or sales office about the firmware version before the update and the one in the write file 6 When the update is successfull...

Page 310: ...ea teaching 1 Execute No Yes 1 Note 1 Exposure time control When 2 area mode is OFF 0 Exposure time control mode 0 0 Auto 1 Fixed Yes Yes 2 Surface subject to exposure time control 4 0 SUR 1ST 1 SUR 2ND 2 SUR 3RD 3 SUR 4TH 4 LIGHT PEAK Yes Yes 6 Exposure time fixed value 1000 1 to 5000 s Yes Yes 14 Exposure time upper limit 1000 1 to 5000 s Yes Yes 36 Exposure time 1000 1 to 5000 s Yes No 37 Recei...

Page 311: ...9 to 999999999 Yes Yes 6 Calculation parameter m 0 100 to 100 1 div 0 1 Yes Yes 7 Calculation parameter n 0 100 to 100 1 div 0 1 Yes Yes 13 Measurement area 0 0 Area 1 1 Area 2 Yes Yes 41 Scaling 2 Scaling mode 0 0 OFF 1 Height auto 2 Manual 3 Thickness auto Yes Yes 3 Span value 10000 20000 to 20000 1 div 0 1 Yes Yes 4 Offset value 0 999999999 to 999999999 nm Yes Yes 42 MEDIAN 2 Median filter mode...

Page 312: ...999 mm Yes Yes 6 Trigger delay time 1 1 to 5000 ms Yes Yes 7 Sampling time 100 1 to 5000 ms Yes Yes 8 Trigger delay mode 0 0 OFF 1 ON Yes Yes 47 Zero reset 5 Offset when a zero reset is executed Offset 0 999999999 to 999999999 nm Yes Yes 7 ZERO RESET MODE 0 0 Real 1 Hold Yes Yes 64 Zero reset execution enabled disabled Status 1 0 OFF 1 ON Yes Yes 49 Judgment output 2 LOW threshold value 25 of meas...

Page 313: ...s Yes 4 Monitor focus output position 2 measuring range 2 999999999 to 999999999 nm Yes Yes 5 Monitor focus current lower limit 4 4 to 20 mA Yes Yes 6 Monitor focus current upper limit value 20 4 to 20 mA Yes Yes 7 Monitor focus voltage lower limit value 10 10 to 10 V Yes Yes 8 Monitor focus voltage upper limit value 10 10 to 10 V Yes Yes 21 Output object task 1 0 None 1 TASK 1 2 TASK 2 3 TASK 3 4...

Page 314: ... for data output 0 0 Off 1 On Yes Yes 22 TASK2 specified for data output 0 0 Off 1 On Yes Yes 23 TASK3 specified for data output 0 0 Off 1 On Yes Yes 24 TASK4 specified for data output 0 0 Off 1 On Yes Yes 29 Decimal point digit 5 0 0 digit 1 1 digit 2 2 digit 3 3 digits 4 4 digits 5 5 digits 6 6 digits Yes Yes 30 GATE period 1 1 to 1000 1div 0 1 Yes Yes Unit number Processing Item Data number Par...

Page 315: ...rt number 9601 0 to 65535 Yes Yes 301 Communications delimiter 0 0 CR 1 LF 2 CR LF Yes Yes 400 Serial data output destination 0 0 OFF 1 Ethernet 2 RS 232C Yes Yes 401 Serial data output data format 0 0 ASCII 1 BINARY Yes Yes 402 Serial data output number of integer digits 5 1 to 5 Yes Yes 403 Serial data output number of digits past decimal point 6 0 to 6 Yes Yes 405 Serial data output field delim...

Page 316: ...nt 12800 0 to 128000 Yes Yes 750 LOGGING save intervals 1 0 to 1000 Yes Yes 900 Number of digits displayed past decimal point 1 0 to 5 0 to 5 digits Yes Yes 901 Key lock 0 0 OFF 1 ON Yes Yes 902 Timing reset key input control 0 0 OFF 1 ON Yes Yes 1000 Zero reset memory 0 0 OFF 1 ON Yes Yes Data number Parameter default value Setting range output range Acquisition Yes No Setting Yes No ...

Page 317: ...ocessing unit data acquisition command 182 Processing unit data setting command 183 RESET input command 188 Restart 202 Sensor head calibration command 190 Subnet mask acquisition 197 Subnet mask setting 197 System data acquisition 194 System data setting 195 TIMING input command 188 Version information acquisition command 189 White LED OFF input command 189 Zero reset cancel command 187 Zero rese...

Page 318: ...1 Specifications 294 Sensor Head Angle Characteristic 289 Calibrate 38 External Dimensions 283 Installation 26 Interference 29 Linearity characteristic 286 Measuring range 27 Names of parts 22 Precautions for installation 26 Specifications 282 Spot diameter 284 Setting Exposure Time Control Mode 72 73 74 75 Setting Measurement Items 79 Calculation 82 Height 79 Thickness 81 Setting the System 110 S...

Page 319: ...Index ZW User s Manual 317 Index 11 ...

Page 320: ...ack covers of this manual Revision code Date Revision Contents 01 February 2012 Original production 02 July 2013 Change specifications 03 January 2014 Minor corrections for compatibility with Windows 8 04 August 2014 Addition of Sensor Head minor corrections 05 August 2015 Additions corresponding to change of EN standard Cat No Z322 E1 05 Revision code ...

Page 321: ......

Page 322: ...U S A Tel 1 847 843 7900 Fax 1 847 843 7787 Contact www ia omron com Kyoto JAPAN OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 Regional Headquarters OMRON ...

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