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Krone Big Pack 1270, Original Operating Instructions, Page: 232 / 440

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Krone Big Pack 1270 Original Operating Instructions Download Page 232

19

Maintenance - Gearbox

19.6

Gearbox knotter fan

232

BiG Pack 1270

Original Operating Instructions 150000747_02_en

2

1

Y

X

1

BP000-451

„

Comply with the safety routine "Safe execution of oil level check, oil and filter element
exchange", 

refer to page 28

.

Checking oil level:

„

Thoroughly clean the area around the oil dipstick (1).

„

Turn out the oil dipstick (1), clean and turn in all the way. Use a lint-free cloth to clean the oil
dipstick.

„

Turn out the oil dipstick (1) and check the oil level.

Æ

If the oil level is indicated between the “X” and “Y” markings:

„

Turn in the oil dipstick (1).

Æ

If the oil level is indicated below the “Y” marking:

„

Top up oil via filling hole (1).

„

Check the oil level.

Change oil

ü

A suitable container is available for escaping oil.

„

Turn out the oil dipstick (1).

„

Unscrew the oil drain plug (2) and drain the oil.

„

Screw in the drain plug (2), tightening torque 

refer to page 206

.

„

Fill in new oil through the filling hole.

„

Check the oil level.

Summary of Contents for Big Pack 1270

Page 1: ...Original Operating Instructions Document no 150000747_02_en Large Square Baler BiG Pack 1270 From machine no 995400 ...

Page 2: ...hone switchboard 49 0 59 77 935 0 Telefax switchboard 49 0 59 77 935 339 Telefax spare parts warehouse do mestic 49 0 59 77 935 239 Telefax spare parts warehouse export 49 0 59 77 935 359 Internet www landmaschinen krone de www mediathek krone de Information for enquiries and orders Type Vehicle identification number Year of manufacture Contact data of your dealer ...

Page 3: ...functionality of safety devices 20 2 4 12 Personal protective equipment 20 2 4 13 Safety markings on the machine 20 2 4 14 Road safety 21 2 4 15 Parking the machine safely 22 2 4 16 Consumables 22 2 4 17 Dangers arising from environment 22 2 4 18 Sources of danger on the machine 23 2 4 19 Dangers in connection with certain activities climbing up and down 24 2 4 20 Dangers in connection with certai...

Page 4: ...ght 66 7 4 Adjusting universal shaft BYPY 68 7 5 Check the angle of the universally jointed drive shaft 72 7 6 Drive train Adjusting height 72 7 7 Adapting hydraulic system 73 7 8 Setting the bale chute 73 7 9 Mounting fire extinguisher 74 7 10 Converting the drawbar from bottom to top hitching 75 7 11 Converting the drawbar from top to bottom hitching 75 8 Start up 77 8 1 Connecting the machine t...

Page 5: ...2 Terminal Machine functions 125 12 1 Status line 125 12 2 Keys 126 12 3 Displays on the working screen 129 12 4 Displays on the information bar 131 12 5 Selecting working screens 132 12 6 Automatic call of the Road travel screen 133 12 7 Changing to automatic mode 134 12 8 Changing to manual mode 134 12 9 Switching the warning beacon on off 134 12 10 Selecting other functions 134 12 11 Switching ...

Page 6: ...4 4 Set background colour 172 13 15 4 Menu 14 9 Switching Between the Terminals 173 13 16 Menu 15 Settings 174 13 16 1 Menu 15 1 Sensor Test 174 13 16 2 Menu 15 2 Actuator test 179 13 16 3 Menu 15 3 Software info 182 13 16 4 Menu 15 4 Error list 182 13 16 4 1 Deleting errors 184 14 Driving and Transport 185 14 1 Preparing the machine for road travel 185 14 2 Testing road lighting 186 14 3 Adjustin...

Page 7: ...ck up bottom part 230 19 6 Gearbox knotter fan 231 20 Maintenance Compressor 233 20 1 Cleaning changing the filter element at compressor 233 20 2 Checking oil level and changing oil at compressor 234 21 Malfunction cause and remedy 236 21 1 Malfunctions electrics electronics 236 21 1 1 Error Messages 236 21 1 1 1 Possible error types FMI 237 21 1 2 Overview of control units 238 21 1 3 Overview of ...

Page 8: ...35 22 16 3 Setting the zero adjuster 336 22 16 4 Setting the rubber pad on the zero adjuster 337 22 16 5 Checking setting spring at zero adjuster 337 22 16 6 Setting the triggering sensitivity 338 22 16 7 Moving the sensing rake 338 22 16 8 Setting stop of the sensing rake 340 22 16 9 Checking setting absorbing unit 341 22 17 Setting the flywheel brake 342 22 18 Checking replacing rolls 342 22 19 ...

Page 9: ...ocuments To ensure that the machine is used safely and as intended observe the following further applicable documents Operating instruction s universal shaft s Operating instructions terminal For version with bale collector Operating instructions of bale collector 1 4 Target group of this document This document aims at the operator of the machine who fulfills the minimum requirements of personnel ...

Page 10: ...e type The information that refers to the figure always corresponds to the machine type of this document 1 5 5 Scope of the document In addition to standard equipment accessories kits and versions of the machine are described in this document Your machine may deviate from this document 1 5 6 Means of representation Icons in the text The following means of representation icons are used to present t...

Page 11: ...grease Warning signs Warnings of dangers are separated from the remaining text as warning signs and are identified with a danger sign and signal words The warning signs must be read and the measures must be observed in order to prevent personal injury Explanation of danger sign This is the danger sign that warns of a risk of injury Please observe all notes marked with the danger sign in order to a...

Page 12: ...cessary Check gear oil level approx 3 to 4 hours after the machine has been switched off Check oil level only when machine is in horizontal position Notes with information and recommendations Additional information and recommendations for trouble free and productive operation of the machine are separated from the remaining text and marked with Information Example INFORMATION Each safety label is p...

Page 13: ...bar non SI bar 14 5038 Torque Newtonmeter Nm 0 7376 pound foot or foot pound ft lbf 8 8507 pound inch or inch pound in lbf Temperature Degrees Celsius C Cx1 8 32 Degrees Fahrenheit F Velocity Metres per minute m min 3 2808 Feet per minute ft min Metres per second m s 3 2808 Feet per second ft s Kilometres per hour km h 0 6215 Miles per hour mph Volumes Litres L 0 2642 US gallon US gal Millilitre m...

Page 14: ...operty Unauthorised modifications to the machine may affect the properties of the machine or disrupt the proper operation For this reason unauthorised modifications shall exclude any liability of the manufacturer for consequential damage Intended use also comprises compliance with the terms of operation maintenance and repair specified by the manufacturer 2 2 Reasonably foreseeable misuse Any use ...

Page 15: ...t of the machine They are intended for the user and contain information relevant to safety Only the procedures indicated in the operating instructions are reliable If the operating instructions are not followed people may be seriously injured or killed Before using the machine for the first time read and follow all the Basic safety instructions Before working also read and observe the respective s...

Page 16: ...ren in danger Children are not in a position to assess dangers and behave unpredictably Thus children are particularly at risk Keep children away from the machine Keep children away from consumables Make sure that there are no children in the danger zone especially when starting and triggering machine movements 2 4 5 Connecting the machine When tractor and machine are not correctly connected there...

Page 17: ...work must be performed according to the chapters Maintenance and Setting Before performing any maintenance and setting work shut down and safeguard the machine refer to page 27 Danger resulting from damage to the machine Damage to the machine may impair the operational safety of the machine and cause accidents As a result people may be seriously injured or killed The following parts of the machine...

Page 18: ...is not observed people may be seriously injured or killed Do not switch on the drives and engine if the minimum safety distance has not been observed If people fail to observe the minimum safety distance switch off the drives Switch the machine off in shunting and field mode The safety distance is For machine in shunting operation and field mode In front of the machine 3 m Behind the machine 5 m L...

Page 19: ...he PTO shaft Ensure that all protective devices are mounted and brought into protective position Make sure that there is no one in the danger zone of PTO shaft and universal shaft Switch off drives in case they are not needed Danger zone between tractor and machine Persons staying between tractor and machine can be seriously hurt or killed as the tractor may roll away or the machine may move Befor...

Page 20: ...es health risks and injuries Personal protective equipment is for example Suitable protective gloves Safety boots Close fitting protective clothing Hearing protection Safety glasses Specify and provide personal protective equipment for the particular job Use only personal protective equipment which is in proper condition and offers effective protection Adjust personal protective equipment to the p...

Page 21: ...ered the driver may cause accidents Observe measures for driving on road and field refer to page 185 Danger due to machine which is not prepared properly for road travel If the machine is not prepared properly for road travel serious accidents may occur on the roads Before driving on roads prepare the machine for road travel refer to page 185 Danger when cornering with a machine hitched and due to...

Page 22: ...nly consumables which comply with the requirements of the manufacturer For requirements on consumables refer to page 60 Environmental protection and disposal Consumables such as diesel fuel brake fluid antifreeze and lubricants e g gearbox oil hydraulic oil may damage the environment and the health of people Do not release consumables into the environment Fill consumables in a liquid tight labelle...

Page 23: ...ry small steps In doing so make sure that your feet are close to one another 2 4 18 Sources of danger on the machine Noise may damage your health The noise development of the machine during operation may cause health damage such as hardness of hearing deafness or tinnitus When using the machine at high rotational speed the noise level also increases Before the machine is started up for the first t...

Page 24: ...is suspected that hydraulic hoses are damaged immediately contact a service centre refer to page 207 Hot surfaces The following components may become hot during operation and may burn people Capacitor optional Maintain a sufficient distance from hot surfaces Leave machine parts to cool down and wear protective gloves 2 4 19 Dangers in connection with certain activities climbing up and down Climbin...

Page 25: ...eaning work on the machine shutdown and safeguard it refer to page 27 Maintenance and repair work Improper maintenance and repair work endanger operational safety Thus there is a risk of accidents serious injuries or death Only perform work which is described in this operating instructions Prior to any work stop and safeguard the machine refer to page 27 All other maintenance and repair work must ...

Page 26: ...ies working on wheels and tyres Improper assembly or disassembly of wheels and tyres will endanger the operational safety As a result accidents may occur and people may be seriously injured or killed The fitting of wheels and tyres requires adequate knowledge and approved mounting tools If there is a lack of knowledge have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre serv...

Page 27: ...he machine to prevent unpredictable movements of machine parts 2 5 2 Securing raised machine and machine parts against lowering WARNING Crushing hazard due to movement of machine or machine parts If the machine or machine parts are not secured against lowering the machine or machine parts may roll fall or sag Thus people could be squeezed or killed Lower the raised machine parts Shut down and safe...

Page 28: ...ect leaking or waste oil in a container designated for the purpose and dispose of it properly refer to page 22 2 5 4 Running actuator test WARNING Run actuator test safely When actuators are energised functions are carried out directly and without a safety prompt This may cause the unintentional movement of machine parts trapping and seriously or fatally injuring persons ü Only persons familiar wi...

Page 29: ...e machine 2 6 BiG Pack 1270 Original Operating Instructions 150000747_02_en 29 When attaching safety labels the contact surface on the machine must be clean and free of dirt oil and grease to ensure optimum adhesion of the labels ...

Page 30: ...2 Safety 2 6 Safety labels on the machine 30 BiG Pack 1270 Original Operating Instructions 150000747_02_en Position and meaning of safety labels Left hand machine side and front view BPG000 002 ...

Page 31: ...eeding the permitted PTO speed machine parts may be destroyed or be hurled up uncontrollably When exceeding the maximum permitted op erating pressure hydraulic parts may be dam aged As a result people may be seriously or fatally injured Observe the permitted PTO speed Observe the permitted operating pressure 3 Ord no 939 520 1 1x Danger due to rotating auger There is a danger of becoming caught or...

Page 32: ... machine parts Before starting up move the guards into their protective position 7 Order no 942 196 1 1x Risk of crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts While parts are moving never reach into areas where there is a risk of being crushed 8 Order no 942 210 0 1x For compressor version Danger from hot surfaces There is a risk of burns when touch...

Page 33: ...m high pressure liquid The pressure accumulator is under gas and oil pressure There is a risk of injury when the pressure accumulator is not removed or re paired properly Observe the notes in the operating instructions before removing and repairing the pressure accumulator The pressure accumulator must only be removed and repaired by a specialist workshop ...

Page 34: ...2 Safety 2 6 Safety labels on the machine 34 BiG Pack 1270 Original Operating Instructions 150000747_02_en Right hand machine side and rear view BPG000 004 ...

Page 35: ...ng on the pick up switch off the PTO shaft and the engine 3 Ord no 942 002 4 5x Danger due to rotating machine parts When the machine is running there is a risk of injury due to rotating machine parts Before starting up move the guards into their protective position 4 Order no 942 196 1 1x Risk of crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts While ...

Page 36: ...tions 150000747_02_en 6 Order no 939 469 1 2x Danger due to shock or crushing Danger to life from machine parts folding down or lowering Ensure that there is nobody in the swivel range of the machine parts Keep distance to moving machine parts 2 7 Safety equipment BPG000 006 ...

Page 37: ...y when the machine is disconnected from the tractor refer to page 111 In order to prevent the machine from rolling away use the wheel chocks 4 Ladder Ladder to platform in order to carry out maintenance work at knotting mechanism 5 Flywheel brake The flywheel brake avoids an unexpected start up of the movable parts of the machine during maintenance work refer to page 92 The flywheel is held by mea...

Page 38: ...emblem KM000 567 The SMV emblem Slow Moving Vehicle 1 can be mounted on slow moving machines or vehicles The country specific specifications must be observed The SMV emblem 1 is at the rear in the centre or on left If the machine is transported on transport vehicles for example lorry or train the SMV emblem must be covered or dismounted ...

Page 39: ...hnical nature They are used to detect and remedy errors as well as to optimize machine functions There is no possibility to create motion profiles on driven routes from these data If services are used e g repair services service processes warranty cases quality assurance this technical information can be read out by employees of service network including manufacturer from the event and error data ...

Page 40: ...le ejector for the Comfort 1 0 version 3 Compressed air reservoir for com pressed air brake version Bale chute bale ejector and support jack for the Medium 1 0 version 4 Control valve block work hydraulics for the Comfort 1 0 version 17 Tandem unit self steering axle 5 Job computer 18 Twine control and tensioning device lower twine 6 Distributor central electrical system Fuses relays 19 Packer dri...

Page 41: ...ure measurement for moisture measurement version 25 Intermediate bearing 13 Bale chute optionally also with Weigh ing device version 26 Drawbar eye 14 Mechanical locking of bale chute 27 Support for quick couplings and plugs 15 12 volt socket 28 Tool box 29 Document storage tube Right hand machine side BP000 018 1 Moisture measurement for moisture measurement version 6 Drawbar 2 Central lubricatio...

Page 42: ...e to 50 bar in case of dry crops e g straw and to 25 bar in case of silage refer to page 137 Do not pick up the swath until the set target bale channel flap pressure is reached in the terminal in order to produce a firm big bale Press two big bales in manual mode to fill the bale channel completely In order to always achieve the same solidity of bales automatically with materials of different prop...

Page 43: ...he knotting mechanism is triggered and the big bale is tied after the set bale length has been reached 8 The next big bale conveys the big bale further to the bale chute From the bale chute the big bale is laid down on the field 9 The last big bale is conveyed to the bale chute via bale ejector 4 5 For MultiBale version BPG000 008 For the MultiBale version the big bales are held together by 4 twin...

Page 44: ...he twines a c d f in order to dissovle the entire bale into small bales BP000 033 a Length of the big bale b Length of the small bale c Layer thickness of the small bale number of layers The bale length and the number of small bales from 2 to 9 must only be set at the beginning of a big bale to get ideal small bales The layer thicknesses of the small bales must be a multiple of the length of the s...

Page 45: ...cm 2 inch do not select The determined layer thickness must be maintained during the entire baling process 4 6 Drives 4 6 1 Main drive BPG000 009 The maximum drive speed must not exceed 1000 min 1 The universally jointed drive shaft 1 transmits the drive output of the tractor further to the intermediate bearing 2 The intermediate bearing transmits the force further to the intermediate universal sh...

Page 46: ...rbox drives the pick up gearbox 1 via ratchet clutch The pick up gearbox 1 drives the pick up 4 7 Overload protections on the machine The following components are protected by overload protections against damages Main drive NOTICE Damage to the machine due to load peaks If the cam clutch does not respond when it is triggered the machine could be damaged When the cam clutch responds shut down and s...

Page 47: ...ks The cam clutch 2 protects the machine against load peaks Packer drive NOTICE Damage to the machine due to load peaks If the cam clutch does not respond when it is triggered the machine could be damaged ü An error message is shown in the terminal When the cam clutch responds stop the tractor and reduce the rotational speed until the machine has cleared itself ð The cam clutch automatically resum...

Page 48: ... stop the tractor and reduce the rotational speed until the machine has cleared itself ð The cam clutch automatically resumes its work BPG000 014 There is a cam clutch 1 on the lower pick up gearbox on the lower end of the universally jointed drive shaft for star ratchet version The cam clutch 1 protects the pick up drive against load peaks Needle yoke BPG000 015 The connecting rod 1 of the needle...

Page 49: ...sted to the ground conditions via the spring 3 refer to page 196 NOTICE Damages to the guide wheels and increased wear at the pivot point of the pick up if the lowering of the pick up is not limited If the lowering of the pick up is not limited by means of the depth limiters 4 the guide wheels may be damaged or there will be an increased wear at the pivot point of the pick up when passing deep fur...

Page 50: ...re 2 Valve to loosen the baling flaps 4 Stop cock to loosen the baling flaps The baling force in the bale channel is controlled by an electronic hydraulic system The baling force is set directly via the terminal from the tractor In manual mode refer to page 137 In automatic mode refer to page 138 The baling pressure can be read directly from the display of the terminal There is another pressure ga...

Page 51: ... box make certain that the labeling on the twine roll can be read Watch the side that is marked with Above BPG000 020 The large square baler is equipped with twine boxes on both machine sides Each twine box is capable of holding 16 twine rolls Of these the twine rolls identified with an R are spare rolls The 3 upper twines come from the 6 twine rolls 1 in the front The 3 lower twines come from the...

Page 52: ... the movement of the twine motion indicators 1 reflectors The twine motion indicators 1 are located on the top of the machine While the bale is being formed the twine motion indicators 1 should move back and forth in a pulsing cycle In normal operation the twine motion indicators 1 raise and lower simultaneously In the event of a malfunction the defective twine motion indicator 1 of the twine path...

Page 53: ...x functions BP000 071 EQ000 072 Knotter gearbox in idle position The knotter gearbox is in idle position if the trigger roller 1 is located in the recess of the cam disc 2 of the knotter gearbox Tying process For double knotter version The tying process consists of one rotation of the cam disc 2 The system automatically triggers the knotting mechanism after the set bale length has been reached In ...

Page 54: ... BPG000 021 Bale chute The bale chute serves as an extension of the bale channel when it is unfolded The next big bale transports the big bale from the bale channel to the bale chute From the bale chute the big bale is laid down on the field Bale ejector The last big bale is transported to the bale chute via bale ejector How to operate the bale ejector depends on if the machine is equipped with th...

Page 55: ...eans that all lubrication points included in the central lubrication system are lubricated one after the other A progressive central lubrication system can be monitored easily by a pressure limiting valve because the lubrication points are lubricated one after the other If a lubrication point does not take any grease from the progressive distributor the progressive distributor is blocked and a pre...

Page 56: ...wed from the control block The hydraulic system is adjusted to the hydraulic system of the tractor constant flow system or Load Sensing system via the system screw 1 on the control block of the machine refer to page 73 The control block is at front on left under the side hood next to the electronics box 4 21 Description of bale brake functions For Weighing device version BP000 092 The first two ro...

Page 57: ... guided coast down S 2 350 mm Tandem axle rigid S 2 250 mm Tandem axle heavy version guided coast down S 2 370 mm Single axle S 2 200 mm Maximum permissible speed Tandem axle compressed air brake 50 km h 60 km h Tandem axle hydraulic brake 25 km h Single axle compressed air brake 40 km h Single axle hydraulic brake 40 km h 1 The maximum speed depends on the legal requirements in the country of use...

Page 58: ... tractor Bale channel bale size Height 700 mm Width 1 200 mm Bale length steplessly adjustable 1 000 2 700 mm 39 106 inch Twine tying unit Twine box on both sides For every 16 twine rolls Tying twine synthetic twine 100 130 m kg Knotter monitoring twine empty display lower twine upper twine For Comfort 1 0 version Electrical monitoring with acoustic signal Twine motion indication for upper twine O...

Page 59: ...I Parking brake Actuation by crank handle Minimum requirement for the tractor Power requirement 85 kW 116 HP PTO speed 1 000 min Max operating pressure of hydraulic system 200 bar Electrical connections Power supply for road lighting 12 V 7 pin socket Power supply of the machine 12 V 3 pin socket Compatible with ISOBUS yes Required hydraulic connections Double acting hydraulic connection 1x Single...

Page 60: ...ooils due to the ageing of the oils NOTICE Mixing types of oil If types of oil are mixed the machine could be damaged Never mix different types of oil Before changing the type of oil consult customer service Never use engine oil Bio degradable lubricants on request 5 1 1 Oils Machine component Filling quantity Specification Initial filling ex works Main gearbox 16 7 L SAE 90 GL4 ExxonMobil Mobilge...

Page 61: ...ng quantity Specification Central lubrication system 5 0 L Lubricating grease according to DIN 51818 NLGI class 2 lithium soap with EP additives Manual lubrication points As required 1 1 Lubricate the manual lubrication point until grease escapes at the bearing position After lubricating remove the grease escaping from the bearing position ...

Page 62: ...ontrol block P Pressure line nominal width 15 T Return nominal width 18 LS Load Sensing message line nominal width 12 For more detailed information see operating instructions of the tractor man ufacturer Single acting control unit Pressure Lift pick up Float position Lower pick up Double acting control unit Lift support jack Lower support jack For Comfort 1 0 version Icon Designation Connection fo...

Page 63: ...lease self steering axle Connection for starter aid P Single acting control unit T Return 6 2 Control block Bale chute bale ejector For Comfort 1 0 version 1 2 1 2 3 4 BP000 075 The control block Bale chute bale ejector is on the left hand machine side behind the yoke The levers 3 4 are released or locked the via stop cocks 1 2 The bale chute is lowered or raised by means of the lever 3 refer to p...

Page 64: ...jured or killed The safety routines must be read and observed to avoid accidents refer to page 27 7 1 Checklist for initial operation ü For Hydraulic support jack version The hydraulic support jack is assembled refer to page 65 ü The height of the drawbar has been adjusted refer to page 66 ü The height of the drive train has been adjusted refer to page 72 ü The hydraulic system has been adjusted r...

Page 65: ...beam 3 Lower the drawbar by means of the hoist Lay the hydraulic hoses 1 to the outside In order to remove the support jack 4 screw out the 4 screws 6 remove the support jack and put it down to the side Insert the hydraulic support jack 8 at the same position Attach the hydraulic support jack 8 to the hoist 7 and lift it Mount the screws 6 with the detent edged washers and nuts Tighten the screws ...

Page 66: ... on connection fitting 1 The hydraulic line marked with S2 on the control block is screwed on connection fitting 2 Connect hydraulic hoses on the tractor side Check function Retracting extending support jack refer to page 110 If the connections Retracting extending support jack are interchanged change hydraulic hoses 4 6 at hydraulic support jack If the connections Retracting extending support jac...

Page 67: ...n key and take it with you Connect the hydraulic hoses on the machine to a double acting control unit on the tractor Using the double acting control unit raise lower the support jack until the dimension X 650 680 mm is measured between the pivot point 1 and the ground Determining the setting dimension ΔY for the drawbar eye BEI000 237 To be able to determine the dimensions Y1 and Y2 carefully reve...

Page 68: ...sing suitable means Remove the screws 4 Move the front parts of the drawbar 3 in the hole pattern until the height of the front parts of the drawbar are at the height of the tractor tow coupling Insert the screws 2 7 4 Adjusting universal shaft BYPY It must be possible to push together the both universal shaft halves in the narrowest position cornering with maximum steering angle and simultaneousl...

Page 69: ...ound curves Shut down and safeguard the machine refer to page 27 Attach the universal shaft halves on tractor and machine side Determining overlap X Determine the dimension X Transfer the determined dimension X 2cm to the guard tubes and section tubes of the universal shaft halves NOTICE The transmitted dimension X 2cm must not pass the grease leak boreholes 4 of the inner section tube because the...

Page 70: ...6 out of the separated section tube 4 and remove the end piece 7 Attach the end piece 7 onto the shortened lubrication line 3 Drill a borehole Ø 4 mm at a distance of X2 5 cm into the inner section tube 1 at the top and the bottom Make sure that the boreholes are on the same side as the borehole of the grease nipple Insert the lubrication line 3 screw in the grease nipple 2 and drive in the roll p...

Page 71: ...iversal shaft halves into one another until the stop is reached and set a marking 2 at the end of the outer guard tube Connect the universal shaft on tractor and machine side move the machine to the narrowest position straight ahead driving Determine the dimension X2 Calculating the displacement path V overlap V X1 X2 The displacement path overlap must be at least V 220 mm Check the shortened univ...

Page 72: ...actor is adapted ü The universal shaft is mounted Determine the bending angle of the universally jointed drive shaft α in the area of the intermediate bearing ð If the bending angle is α 170 190 degrees power transmission of the universally jointed drive shaft is ideally set ð If the bending angle is not α 170 190 degrees power transmission of the universally jointed drive shaft is not ideally set...

Page 73: ...e control units on the tractor into float position Depressurise the hydraulic system on the tractor and the machine Shut down and safeguard the machine refer to page 27 Operation of the machine on tractors with constant flow system For tractors with open hydraulic system Unscrew the system screw 1 as far as it will go Operation of the machine on tractors with Load Sensing system For tractors with ...

Page 74: ...ly on the bale chute so that it can be weighed For this reason the inclination of the bale chute with the Weighing device version is to be set less strong than the version without a weighing device If the inclination of the bale chute is changed the weighing device must be readjusted refer to page 157 7 9 Mounting fire extinguisher 1 BPG000 034 ü The machine is shut down and safeguarded refer to p...

Page 75: ... be closed by an auxiliary tool e g screwdriver 7 10 Converting the drawbar from bottom to top hitching The drawbar is mounted as standard as bottom hitch I In order to convert the bottom hitching I to top hitching II both front parts of the drawbar 3 are turned by 180 degrees BP000 083 I Bottom hitching II Top hitching ü The machine is shut down and secured refer to page 27 ü The front parts of t...

Page 76: ... supported during the adjustment process using suitable means To disassemble the drawbar eye 1 undo the screw connection 2 The dismantle the drawbar front parts 3 undo the screw connection 5 Turn the drawbar front parts 3 by 180 head them between the drawbar 4 and mount them with the screw connection 5 Assemble the drawbar eye 1 with the screw connection 2 Adjust the drawbar height refer to page 6...

Page 77: ... damage to the machine due to connection lines which have been incorrectly connected interchanged or improperly installed If the connection lines of the machine have been incorrectly connected to the tractor or have been improperly installed they may pull off or be damaged This may result in serious accidents If connection lines are interchanged functions may inadvertently be actuated which may al...

Page 78: ...cal support jack version Lower the drawbar by means of the support jack until the ball drawbar eye rests on the ball head hitch Secure the hitching device according to the operating instructions of the tractor manufacturer For the hydraulic support jack version Connect the hydraulic hoses for the support jack refer to page 81 The drawbar has to be lowered via support jack until the ball drawbar ey...

Page 79: ...e journal of the intermediate bearing On tractor side Slide the wide angle coupling onto the tractor PTO shaft and secure it Secure the universal shaft guards 2 against turning by means of the retaining chains 3 INFORMATION For more details or in case of different universal shafts refer to the operating instructions for the universal shaft comprised in the delivery NOTICE Damage to the machine due...

Page 80: ... quick couplings For Comfort 1 0 version Tractor with Load Sensing system ü The system screw of the hydraulic system is fully screwed in refer to page 73 Connect the hydraulic hose to the Load Sensing connection of the tractor Connect the hydraulic hose to the connection for the depressurised return Connect the hydraulic hose to the connection for the Load Sensing control unit of the tractor INFOR...

Page 81: ...hydraulic hoses P T can be connected to a double acting control unit Hydraulic connection pick up Connect the hydraulic hose with a single acting control unit of the tractor Hydraulic connection parking jack Connect the hydraulic hoses of the machine with a double acting control unit of the tractor For Comfort 1 0 version Hydraulic connection control block Connect the hydraulic hoses of the machin...

Page 82: ...The corresponding hydraulic hose is connected to the brake valve on the tractor The brake is activated by actuating the brake pedal 1 BP000 098 ü The machine is shut down and safeguarded refer to page 27 Connect the hydraulic hose 1 of the hydraulic brake to the connection for the hydraulic brake on the tractor 8 5 Mounting the safety chain French export WARNING Risk of injury if safety chain is t...

Page 83: ...with a weaker chain link at one point predetermined breaking point If the machine detaches unintentionally the safety valve triggers the emergency brake and the safety chain tears off at the weaker chain link The chain link is destroyed in this process and must be replaced 2 1 2 4 3 BP000 100 BP000 099 ü The machine is shut down and safeguarded refer to page 27 ü The hydraulic hose 1 of hydraulic ...

Page 84: ... yellow coupling head Then connect the supply line 2 red coupling head Disconnecting Observe the correct order when disconnecting the compressed air lines Firstly disconnect the supply line 2 red coupling head Then disconnect the brake line 1 yellow coupling head 8 7 Connecting the road lighting NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damage...

Page 85: ...cable 2 to the 7 pin socket 3 of the tractor Lay the lighting cable 2 so that it does not touch the tractor wheels 8 8 Connecting the KRONE ISOBUS terminal CCI 1200 NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit Make sure that the plugs and sockets are clean and dry INFORMATION To mount the terminal in the tractor cabin o...

Page 86: ... by quoting the order number 20 086 886 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS socket 6 of the tractor Connect the 11 pin plug 9 of the cable 8 to the 11 pin socket 10 of the machine Tractors without ISOBUS system 2 3 10 B290 4 5 7 8 9 6 1 EQ001 181 ü The machine is shut down and safeguarded refer to page 27 ü The accessories kit B290 KRONE tractor retrofitting is mounted Conn...

Page 87: ...ies and moisture in the plug connection The machine may be damaged by a short circuit Make sure that the plugs and sockets are clean and dry INFORMATION To mount the terminal in the tractor cabin observe the provided operating instructions of terminal EQ001 146 ü The machine is shut down and safeguarded refer to page 27 Connection tractor to machine Connect the 9 pole plug 5 of the cable 2 to the ...

Page 88: ...stick operating instructions for attachment of the joystick in the tractor cabin KRONE ISOBUS terminal on tractors with integrated ISOBUS system EQ001 150 ü The machine is shut down and safeguarded refer to page 27 Connect the 9 pin plug 2 of the cable 1 to the 9 pin socket 3 of the joystick Connect the 9 pin plug 4 of the joystick to the 9 pin socket 5 In cab ...

Page 89: ...using a incorrectly dimensioned safety chain the safety chain may tear if the machine loosens unintentionally This may result in serious accidents Always use safety chain with a minimum tensile strength of 178 kN 40 000 lbf INFORMATION The attachment of the safety chain is not obligatory in all countries The countryspecific regulations for using the safety chain during transportation of the machin...

Page 90: ...Operating Instructions 150000747_02_en 1 2 BP000 105 ü The machine is shut down and safeguarded refer to page 27 Mount the safety chain 1 with the shackle 2 on the machine BP000 106 Install the safety chain 1 on an eligible position for example I oder II on the tractor ...

Page 91: ...p is set refer to page 194 ü The correct bale length is set refer to page 139 ü The target baling flap pressure is set refer to page 138 ü The knotter shaft is unlocked refer to page 94 ü The flywheel brake is released refer to page 92 ü For self steering axle version and Medium 1 0 version The stop cock for the self steering axle is open refer to page 189 Lower the bale chute into working positio...

Page 92: ...brake If the flywheel brake is not released before switching on the PTO shaft the machine can be damaged Release the flywheel brake before switching on the PTO shaft BPG000 031 Position I Flywheel brake is released flywheel unbraked Position II Flywheel brake applied flywheel braked ü The machine is shut down and safeguarded refer to page 27 Applying the flywheel brake In order to apply the flywhe...

Page 93: ...uarded refer to page 27 Opening Loosen the locking 1 by means of a screwdriver and open the side hood 2 Closing Press down the side hood 2 until the lock 1 engages Ensure that the side hood 2 is locked by pulling it Æ If the side hood 2 cannot be opened it is locked Æ If the side hood 2 can be opened press it down again until the locking 1 closes 9 4 Lift Lower twine box 1 2 3 4 5 6 7 BP000 457 ...

Page 94: ...ocking lever 2 upwards in order to lock the twine box 4 Close the side hood 1 and secure it refer to page 93 9 5 Securing releasing knotter shaft I 2 1 I II II 2 BP000 107 ü The machine is shut down and safeguarded refer to page 27 Securing In order to secure the knotter shaft move the brake lever 2 from position I to position II and lay it down on the journal 1 Releasing In order to release the k...

Page 95: ... of twine roll 2a via the upper blue eye through the twine brake out of the twine box Connect the beginning of the twine of twine roll 2b with the end of the twine of twine roll 2a by a reef knot Guide the beginning of the twine of twine roll 2c through the blue eye above and connect it by a reef knot with the end of the twine of twine roll 2b Tie the start of the twine from twine roll 2d in a ree...

Page 96: ...P000 108 Make sure that the lower twines never cross over each other Guide the 3 lower twines 1 2 3 coming from the twine box 6 further to the twine guide 7 Guide the 3 lower twines 1 2 3 from above through the eyes of the twine guide 7 and guide them further to the twine guide in the frame 8 Guide the three lower twines 1 2 3 from the outside through the eyes of the twine guide in the frame 8 and...

Page 97: ...l the lower twine 1 up and guide it over the roll 11 of the knotter needle 12 Pull the lower twine 1 down to the frame 13 and knot it on the frame 13 Repeat this procedure for the lower twines 2 and 3 9 8 Connecting twine rolls with each other double knotter The procedure of connecting the twine rolls with each other is identical for the left and right machine side Therefore the procedure describe...

Page 98: ...m twine roll 1a Shorten the ends of all reef knots tox 15 20 mm Connecting twine roll 2a with twine roll 2b Guide the start of the twine from twine roll 2a via the upper eye through the twine brake out of the twine box Tie the start of the twine from twine roll 2b in a reef knot to the end of the twine from twine roll 2a Shorten the ends of all reef knots tox 15 20 mm Connecting twine roll 3a with...

Page 99: ... 2b 3c and 2c with each other Guide the beginning of the twine of twine roll 2a via the upper blue eye through the twine brake out of the twine box Guide the beginning of the twine of the twine roll 2b through the blue eye above and connect it by a reef knot with the end of the twine of twine roll 2a Tie the start of the twine from twine roll 2c in a reef knot to the end of the twine from twine ro...

Page 100: ...m the outside through the eyes of the twine guide 8 and then further to the lower twine brakes Then guide the lower twine from the lower twine guide to the knotter needles BPG000 030 Release the twine brake 9 Thread the lower twine coming from the twine guide 8 through the lower eye 10 and attach it on the brake rolls Rotate brake rolls manually In this process the lower twine is guided through th...

Page 101: ...per twines 1 2 3 coming from the twine box 5 further to the upper twine guide 7 Guide the 3 upper twines 1 2 3 through the eyes of the upper twine guide 7 and then further to the twine brakes at the knotters Guiding the upper twine from the upper twine guide to the upper needles 1 2 3 1 2 3 1 2 3 7 8 9 BPG000 029 Release the twine brake 9 Guide the 3 upper twines 1 2 3 coming from the upper twine ...

Page 102: ... it on the crossbeam of the upper baling flap In order to tension the tensioning arm 11 pull back the upper twine in front of the twine guide eye 8 If the bale channel is filled Read the actual bale length on the terminal If the difference between actual bale length and target bale length is 50 cm Let the loose twine end of the upper twine hang down approx 50 cm in the bale channel The tensioning ...

Page 103: ... refer to page 27 Locking Move stop cock 1 into position I Releasing Move the stop cock 1 into position II 9 11 2 Moving pick up into transport working position Working position In order to lower the pick up into working position move the single acting control unit into the float position Transport position In order to lift the pick up into transport position actuate the single acting control unit...

Page 104: ...actor engine is running If functions are performed directly at the machine while the tractor engine is running people standing in the danger zone can be crushed or killed Only operate the machine while the tractor engine is running if ü The person operating the machine knows which functions are executed as a consequence of various operations ü The person operating the machine is standing outside t...

Page 105: ...machine Close the stop cock 3 Actuate the control unit Unlock the mechanical locking 1 of the bale chute Open stop cock 2 Lowering into working position With the safety sleeve 4 tightened move the lever 5 downwards to position II and hold it until the bale chute is lowered Lifting into transport position With the safety sleeve 4 tightened move the lever 5 upwards to position I and hold it until th...

Page 106: ...al locking 1 of the bale chute WARNING Increased risk of injury While the bale chute is being lowered ensure that there is nobody in the danger zone particularly behind the machine Keep pressed until the bale chute is lowered Via the external momentary switches 1 1 BP000 135 Actuate the control unit Unlock the mechanical locking 1 of the bale chute Lowering into working position Keep the momentary...

Page 107: ... is standing outside the radius of action of the moving parts of the machine ü There is no one in the danger zone Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop Secure tractor against rolling away Apply the parking brake refer to page 111 and the flywheel brake refer to page 92 of the machine By means of the bale ejector the last big bale is forwarded t...

Page 108: ...ion I and hold it until the bale ejector has moved completely to the very front Move the bale ejector backwards forwards until the bale channel is empty Close the stop cocks 2 and 3 For Comfort 1 0 version Via terminal BP000 137 ü The bale chute is lowered refer to page 105 Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop Secure tractor against rolling aw...

Page 109: ...e parking brake refer to page 111 and the flywheel brake refer to page 92 of the machine Without Load Sensing version Actuate the control unit The momentary switch 1 has several functions If baling flaps have not been released In order to release the baling flaps press the momentary switch 1 once If baling flaps are released In order to execute 10 bale ejections press the momentary switch 1 Moving...

Page 110: ...position Turn the crank handle 1 for several times clockwise until the support jack 2 is relieved Pull out the bolt 3 move the support jack 2 in position I and secure it with the bolt 3 Raise the support jack completely Moving support jack into support position Turn the crank handle 1 for several times anti clockwise Pull out the bolt 3 lower the support jack 2 and secure it with the bolt 3 Turn t...

Page 111: ...the double acting control unit until the support jack is retracted Operating hydraulic support jack for Medium 1 0 version 1 2 BP000 144 ü The stop cock 1 is closed Actuate the control unit Moving support jack into support position Actuate the lever 2 until the support jack stands firmly on the ground and the drawbar eye is unburdened Moving support jack into transport position Actuate the lever 2...

Page 112: ... 112 9 17 Fitting wheel chocks 1 1 BPG000 065 ü The machine is shut down and safeguarded refer to page 27 Place the wheel chocks 1 tightly up against the wheel in front of and behind it to prevent the machine from rolling away For the Self steering axle version Place the wheel chocks 1 tightly in front of and behind the same wheel of the front axle to prevent the machine from rolling away INFORMAT...

Page 113: ...19 Finishing the tying process manually BP000 071 EQ000 072 Knotter gearbox in idle position The knotter gearbox is in idle position if the trigger roller 1 is in the recess of the cam track 2 of the knotter gearbox The tying process consists of a rotation of the cam track 2 ü The machine is shut down and safeguarded refer to page 27 ü The machine is disconnected from the tractor ü The tying proce...

Page 114: ...firmation prompts Thus there is an increased risk of injury ü Only persons who are familiar with the machine are permitted to perform an emergency manual operation ü The executing person must know which machine parts are actuated by controlling the valves Ensure that there is nobody in the danger zone The valves must only be controlled from a safe position outside the area that is affected by mach...

Page 115: ...e plunger surface 4 Emergency manual operation K8 Blade cassette annular surface 5 Setting screw K17 Starter aid K1 Extend main valve K20 Steering axle K2 Retract main valve K27 VariCut plunger surface K3 Bale chute piston surface K28 VariCut annular surface K4 Bale chute annular surface The appropriate valves must be activated to carry out a function e g lifting lowering bale chute The functional...

Page 116: ...d object press in the magnetic plunger of the valve K1 and hold it until the setting screw 5 on the valve K3 K4 is completely unscrewed Lowering Screw in the setting screw 5 on the valve K3 K4 Start tractor engine and pressurise the control unit Using a pointed object press in the magnetic plunger of the valve K2 and hold it until the bale chute is lowered Unscrew the setting screw 5 on the valve ...

Page 117: ...x 100 110 bar 1450 1595 PSI After finishing work Shut down and safeguard the machine refer to page 27 Unscrew the knurled head screw 3 entirely Connect the plug connection 2 on the solenoid valve and lock it Close side hood refer to page 93 Releasing baling flaps for Comfort 1 0 version 1 3 2 BP000 439 The seat valve Releasing baling flaps 2 is located on the right next to the hydraulic control bl...

Page 118: ...r 1 if the machine is operated without bale chute The plug connection is to be found near the 12 volt socket rear left under the machine INFORMATION The terminating resistor 2 can be ordered by stating order number 20 086 023 1 2 3 BP000 407 ü The bale chute has been dismounted ü The machine is shut down and safeguarded refer to page 27 Establish the plug connection 2 with the terminating resistor...

Page 119: ... and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tractor or have been attached e g to the tractor cabin The relevant information can be found in the technical documents of the operation device or on the units themselves KRONE machines which have ISOBUS equipment are coordinated with this system 1 2 EQG00...

Page 120: ...1 ð If the machine is not connected the display shows the main menu after switching on ð If the machine is connected the display shows the road travel screen after switching on Æ The terminal is ready to operate If machine is not connected Main menu If machine is connected Road travel screen 14 31 EQG000 056 The display appears in landscape mode after starting the terminal Refer to the CCI termina...

Page 121: ...cations apps can be selected from the App menu and displayed in the Informa tion view The apps can be dragged and dropped into the Main view INFORMATION For more details on how the terminal functions follow the terminal operating instructions 10 4 Design of the KRONE machine application 1 2 3 4 EQG000 059 The KRONE machine application is divided into the following areas Status line 1 The status li...

Page 122: ...res shown in blue in the main window can be selected using the touch function There are the following main window views Road travel screen refer to page 133 Working screen s refer to page 132 Menu level refer to page 145 Information bar 4 The information bar shows information about the working screen refer to page 131 and can be configured individually refer to page 170 ...

Page 123: ...ng instructions INFORMATION KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST AEF DLG VDMA test The operation of this machine at least requires implementation level 3 of ISOBUS system The ISOBUS system is an internationally standardised communications system for agricultural machines and systems The designation of the associated series of standards is ISO 11783 The agricultural ISO...

Page 124: ...rminal Only the functions which differ from the KRONE ISOBUS terminal are described below 11 2 1 Scroll wheel The scroll wheel is used to set the following values on the KRONE ISOBUS terminal Target bale channel flap pressure target bale channel flap force Bale length Number of MultiBales In the case of ISOBUS terminals these values are set via a specified selection key see operating instructions ...

Page 125: ...cannot be remedied consult a KRONE service partner 12 1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels On terminals with a resolution of less than 480x480 pixels only 7 fields are displayed in the status line Thus not all icons for the status line are shown On terminal with a resolution of more than equal to 480x480 pixels 8 fields are shown in the status li...

Page 126: ... packer is being optimally utilised If the icon does not have a black background during the baling process check the packer feed sensor Packer is collecting The packer collects crops and fills only the feed channel Low packer utilisation Increase the driving speed until the icon is displayed continuously Silage additives unit switched off Silage additives unit switched on Baling flaps opened The i...

Page 127: ... the Maintenance keys available Close baling flaps refer to page 136 Open baling flaps refer to page 136 Reset current bale length to zero Hold down the key for 2 s refer to page 137 Automatic bale ejector When the baling flaps are open Implements 10 bale ejections When the baling flaps are closed Opens the bale channel flaps and imple ments 10 bale ejections refer to page 137 Trigger knotter refe...

Page 128: ...ode The machine switches from automatic mode to manual mode refer to page 134 Lower bale chute refer to page 136 Icon Designation Explanation Operating the starter aid Depending on the machine configuration the following icons are shown in the display If none of the icons are activated within around 5 seconds the icon is shown again refer to page 135 Switching on starter aid ü The PTO speed is les...

Page 129: ...100 Current baling flap pres sure In automatic mode In bar or PSI depending on selected system of units Current number of layers of the last compressed bale Current layer thickness In cm or inch depending on the set system of units Direction display The arrows left right indicate to the driver the side he she should correct towards and by how much when driving over the swath to ensure that the bal...

Page 130: ...e Baling force as In automatic mode Display for the baling force on the right and left in the bale channel The black value under the bar display and the bar indicate the current baling force The blue value under the bar display and the red mark indicate the set target baling force The display may fluctuate considerably The control only functions when the packer is supplying crops to the piston The...

Page 131: ...deposited 2 4 MultiBale For the MultiBale version The black value indicates the current number of small bales The blue value indicates the set target number of small bales The blue value is touch sensitive A horn sounds after each knotting process 12 4 Displays on the information bar 651 8 19 0 19 0 kg 0 0 EQ001 049 INFORMATION The information bar on the working screen can be individually configur...

Page 132: ...he weighed bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current total weight of all bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 19 Total length of all pressed bales In m or ft depending on selected system of units The adjacent number indicates the selec ted customer counter cust...

Page 133: ...channel flap pressure of 50 bar 20 4 cm 38 94 240 cm 2 4 651 8 19 0 19 0 kg 0 0 AUTO 20 4 cm 108 bar 94 240 cm 2 4 651 8 19 0 19 0 kg 0 0 EQG000 029 12 6 Automatic call of the Road travel screen EQG000 026 The terminal changes automatically to the road travel screen after approximately 60 s provided that the following prerequisites have been met ü The bale chute has been raised ü None of the hydra...

Page 134: ...12 8 Changing to manual mode Press AUTO Æ The display shows the icon manual mode 12 9 Switching the warning beacon on off Switching ON Press Æ The display switches from to Switching off Press Æ The display switches from to 12 10 Selecting other functions Selecting second page Press Æ The display switches from to Select first page To select the previous functions for the machine press Æ The display...

Page 135: ...tches from to Switching off Press Æ The display switches from to 12 12 Releasing locking self steering axle Releasing Press ð The icon flashes until the self steering axle is released Æ The display switches from to Lock Press ð The icon flashes until the self steering axle is locked Æ The display switches from to 12 13 Operating the starter aid Pressing the icon shows the icon Activate starting ai...

Page 136: ...tches off the starter aid The display switches from to 12 13 2 Switching off starter aid To switch off the starting aid press Æ The display switches from to Æ The starting aid is switched off 12 14 Opening closing bale channel flaps Open Press Æ The display switches from to Close Press Æ The display switches from to 12 15 Lower the bale chute ü The locking on the baling flaps is opened refer to pa...

Page 137: ...r menu Press Æ The Detail counter menu is displayed refer to page 165 12 18 Selecting a menu Level To bring up the menu level from the working screen press Æ The display indicates the menu level 12 19 Reset bale length to zero Press for approx 2 s 12 20 Trigger knotter Press 12 21 Setting the target bale channel flap pressure manual mode NOTICE If an excessively high target baling flap pressure is...

Page 138: ... Value 1 and the bar display actual bale channel flap pressure Value 2 and the red mark on the bar display set target bale channel flap pressure Setting the target bale channel flap pressure ü Manual mode has been selected refer to page 134 Change value refer to page 147 12 22 Setting target baling force automatic mode In Automatic mode the pressure is automatically set based on the measured plung...

Page 139: ... actual bale length Value 2 and the red mark on the bar display set target bale length Setting target bale length Setting range 1 000 2 700 mm 39 106 inch Change value refer to page 147 12 24 Setting the target number of MultiBales INFORMATION To prevent a mixture of entire bales and MultiBales set the target number 2 of MultiBales always at the start of an entire bale 20 4 cm 38 94 240 cm 2 4 20 ...

Page 140: ...the display shows corresponding menus when switching on the terminal The following functions are available in the Auxiliary AUX menu auxiliary Function Raise blade cassette Lower blade cassette Increase baling pressure baling force Reduce baling pressure baling force AUTO Switching to manual automatic mode Start stop starting aid Lock release self steering axle INFORMATION For further information ...

Page 141: ...Terminal Machine functions 12 Operating machine via joystick 12 25 BiG Pack 1270 Original Operating Instructions 150000747_02_en 141 Recommended configuration of a WTK joystick AUTO EQ001 149 ...

Page 142: ...1 1 Correction value bale length refer to page 149 1 2 Knotter signal refer to page 149 1 3 Knotter monitoring refer to page 150 1 4 Blowing interval knotter cleaning refer to page 151 1 5 Blowing time refer to page 152 1 9 Calibrating MultiBale refer to page 153 2 Sensitivity direction display refer to page 155 3 Central lubrication refer to page 155 4 Weighing device refer to page 156 5 Moisture...

Page 143: ...UTO Self steering axle 13 Counter refer to page 163 13 1 Customer counter refer to page 164 13 2 Total counter refer to page 167 14 ISOBUS refer to page 169 14 2 Diagnostics driving speed direction of travel refer to page 170 14 3 Configuring main window refer to page 170 14 4 Setting background colour refer to page 172 14 9 Switching between the terminals refer to page 173 15 Settings refer to pa...

Page 144: ... in order to select something Arrow pointing down Move down in order to select something Arrow pointing to the right Move to the right in order to select some thing Arrow pointing to the left Move to the left in order to select some thing Disk Save the setting ESC Leave menu without saving By pressing the key longer the previously viewed working screen is called up DEF Reset to factory setting Sen...

Page 145: ... the menu level from the working screen press Æ The display indicates the menu level Depending on how the machine is equipped the menu level 4 is divided into the following menus Icon Designation Menu 1 Knotter refer to page 148 Menu 2 Sensitivity direction display refer to page 155 Menu 3 Central lubrication refer to page 155 Menu 4 Weighing device refer to page 156 Menu 5 Moisture measurement re...

Page 146: ...al By means of adjacent keys To select a menu press the keys next to or until the desired menu is selected ð The selected menu is highlighted in colour To call up the menu press the key next to Æ The menu opens INFORMATION When equipped with touch sensitive terminal the icons can directly be pressed By means of the scroll wheel Select the desired menu by means of scroll wheel ð The selected menu i...

Page 147: ...essing or By tipping the blue value on the display If a numeric value is tipped an input mask opens For further information on entering values in the input mask refer to the enclosed operating instructions of the terminal Examples By means of the scroll wheel Choose the desired value by using the scroll wheel ð The value is highlighted in colour Press the scroll wheel ð An input mask opens Turn th...

Page 148: ...l sounds the set mode is saved and the icon is briefly displayed in the upper line To leave the menu press 13 7 Menu 1 Knotter AUTO EQG000 050 ü For The menu level is active refer to page 145 To open the menu press Æ The display shows the Knotter menu The Knotter menu is divided into the following sub menus depending on the machine configuration Menu Sub menu Designation 1 Knotter refer to page 14...

Page 149: ... may deviate from the set setpoint value The correction value can be used to correct this deviation 110 90 100 1 1 1 EQG001 004 ü Menu 1 Knotter has been selected refer to page 148 To open the menu press Æ The display shows the Correction value for bale length menu Recurring icons refer to page 144 Display area Item Designation Explanation 1 Correction value for bale length Adjustable value range ...

Page 150: ...can be selected Icon Designation Explanation Mode 1 2 Knotter signal activated After a knot is tied an acoustic signal sounds Mode 2 2 Knotter signal deactivated After a knot is tied an acoustic signal does not sound Changing mode Call up and save mode refer to page 148 13 7 3 Menu 1 3 Knotter monitoring For Comfort 1 0 version This menu can be used to set whether the upper twines of the knotters ...

Page 151: ...44 Display area One of two modes can be selected Icon Designation Explanation Mode 1 2 Knotter monitoring activ ated The upper twines are individually mon itored Mode 2 2 Knotter monitoring deactiv ated The upper twines are not monitored Changing mode Call up and save mode refer to page 148 13 7 4 Menu 1 4 Blowing Interval Knotter Cleaning This menu can be used to set after how many bales the knot...

Page 152: ...ge 144 Display area Item Designation Explanation 1 Number of bales Adjustable value range 0 5 3 bales If 0 5 is set the knotters are blown off halfway along the bale and at the end of the bale Change value refer to page 147 13 7 5 Menu 1 5 Blowing time This menu can be used to set how long the knotters are blown 1 5 8s 0 5s 3s 1 EQG001 008 ü Menu 1 Knotter has been selected refer to page 148 To op...

Page 153: ... 147 13 7 6 Menu 1 9 Calibrate MultiBale In this menu the sensor for locking the MultiBale can be calibrated Following repair work a calibration may be required due to high operational demands or settling of the components if the centre bar is higher or lower than the outer bars 4 9V 0 9V 1 1V 1 9 EQ001 005 EQ001 082 ü Menu 1 Knotter has been selected refer to page 148 To open the menu press Æ The...

Page 154: ... the journal 2 In order to save the value press Æ The icon is briefly displayed in the upper line Æ The centre bar assumes the value of the left bar Move lock to Entire bale position 1 2 4 9V 1 1V 1 1V 1 9 EQ001 082 BP000 390 Press and hold down until the centre bar and the right bar are the same height Visually check that the lock 1 locks properly ð The locking 1 has locked properly when the lock...

Page 155: ...higher the sensitivity of the direction display is set the stronger the motion indication appears in the form of arrows on the working screen AUTO 2 EQ001 003 EQ001 064 ü For The menu level is active refer to page 145 To open the menu press Æ The display shows the Sensitivity of direction display menu Adjusting the sensitivity Change value refer to page 147 13 9 Menu 3 Central lubrication For the ...

Page 156: ...ighing device For Weighing device version In this menu a correction value can be set for the weighing device if the calculated weight 2 deviates from the weight of external calibrated scales AUTO 100 0 531 kg 4 1 2 EQG001 000 ü For The menu level is active refer to page 145 To open the menu press Æ The display shows the Weighing device menu Recurring icons refer to page 144 Display area Icon Desig...

Page 157: ...e Press or until the value 2 corresponds to the weight of the test weight In order to save the value press Æ The icon is briefly displayed and the value is saved INFORMATION If the limit range is not adequate to adjust the weighing device contact KRONE customer service Zeroising the weighing device If there is no bale weight on the bale scale when the bale chute is lowered but a value 2 is display...

Page 158: ...easurement menu is divided into the following sub menus depending on the machine configuration Menu Sub menu Designation 5 Moisture measurement refer to page 158 5 1 Error message for moisture measurement refer to page 158 5 2 Correction value for moisture measurement refer to page 159 13 11 1 Menu 5 1 Error message for moisture measurement In this menu the value is set from which the error messag...

Page 159: ...curring icons refer to page 144 Setting value for display Change value refer to page 147 Deactivating error message 36 In order to deactivate the error message press Æ The display switches from to Activating error message 36 In order to activate the error message press Æ The display switches from to 13 11 2 Menu 5 2 Correction value for moisture measurement In this menu a correction value can be s...

Page 160: ...age 144 Display range Pos Designation Explanation 1 Correction value Adjustable value range 10 to 10 2 Value Measured moisture Determining the moisture Use an external system to determine the moisture Æ If the measured value matches the value 2 on the display everything is correct Æ If the measured value does not match the value 2 on the display correct the value on the display Setting the correct...

Page 161: ...g Explanation OFF Mode 1 3 Silage additive system switched off ON Mode 2 3 Silage additive system switched on Continuous operation AUTO Mode 3 3 Silage additive system automatic mode The silage additive system is switched on as soon as the pick up is in the float posi tion Changing mode Call up and save mode refer to page 148 13 13 Menu 8 Self steering axle In this menu it can be set whether and f...

Page 162: ...e 144 You can select between two modes Icon Designation Explanation AUTO OFF Self steering axle OFF Automatic blocking release of the self steering axle as a product of the set speed is deactivated AUTO ON Self steering axle ON Automatic blocking release of the self steering axle as a product of the set speed is activated refer to page 163 Changing mode Call up and save mode refer to page 148 13 1...

Page 163: ...it depending on selected system of units Setting the speed for blocking releasing the self steering axle ü The mode AUTO ON is selected Press or until the speed is set In order to save the value press Æ An acoustic signal sounds and the value is saved 13 14 Menu 13 Counters AUTO EQG000 054 ü For The menu level is active refer to page 145 To open the menu press Æ The display shows the Counter menu ...

Page 164: ...tomer counter is highlighted in grey The selected customer counter is the one between the lines The selected customer counter must not be activated The name next to the customer counter is touch sensitive An input mask opens Tap the icon to open the detail counter refer to page 165 Recurring icons refer to page 144 Icon Designation Explanation Display detail counter Displays counter information fo...

Page 165: ... highlighted in grey 13 14 1 1 Detail counter 13 1 1 NAME 01 2 NAME 02 3 NAME 03 4 NAME 04 5 NAME 05 13 1 1 50 1 5 20 100 0 30 50 225 t 5 t NAME 01 EQG000 055 Select detail counter ü The menu 13 1 Customer counter is opened To select the detail counter press Selecting the customer counter ü The detail counter has been selected To return to the customer counter press Icon Designation Increase numbe...

Page 166: ...al length counter Total length of all bales for this customer In m or ft depending on selected system of units Knot counter For the MultiBale version Including the MultiBale knot Total weight counter For Weighing device version Total weight of all bales Average weight counter For Weighing device version Average weight of the weighed bales Resetting customer counter The customer counter to be reset...

Page 167: ... total weight counter For Weighing device version The average weight counter Changing the cut bales counter Press To increase the number of bales press To reduce the number of bales press Æ At the same time the following counters are changed the season counter the day counter the Total length counter the knot counter For Weighing device version The total weight counter For Weighing device version ...

Page 168: ...erating hours counter Only counts when the PTO shaft is run ning Bale counter Cannot be deleted 1 Season counter 1 Can be deleted 2 Season counter 2 Can be deleted Knot counter For the MultiBale version Including the MultiBale knot Total weight counter For Weighing device version Total weight of all bales Bale length counter For Weighing device version Icon Designation Explanation Total weight cou...

Page 169: ... The menu level has been selected refer to page 145 To open the menu press Æ The display shows the ISOBUS menu Depending on how the machine is equipped the ISOBUS menu is divided into the following sub menus Menu Sub menu Designation 14 ISOBUS refer to page 169 14 2 Diagnostics driving speed direction of travel refer to page 170 14 3 Configuring main window refer to page 170 14 4 Setting backgroun...

Page 170: ... tractor The direction of travel of the tractor is evaluated for locking the steering axle If the evaluation of the ISOBUS data from the tractor has been activated The direction of travel of the tractor is not evaluated for locking the steering axle If the evaluation of the ISOBUS data from the tractor has not been activated 13 15 2 Menu 14 3 Configuring main window In this window the display elem...

Page 171: ...ss or ð The display shows the new display element To save the new display element press Æ The new display element is saved for the information bar of the main window Selectable display elements Depending on the machine configuration the following display elements can be positioned in the information bar of the main window refer to page 131 Icon Designation Explanation Current PTO speed In min 1 h1...

Page 172: ... all pressed bales In m or ft depending on selected system of units The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current number of uncut bales The adjacent number indicates the selec ted customer counter customer counter 19 in the example 19 Current number of cut bales For the cutting unit version The adjacent number indicates the selec ted cus...

Page 173: ...enu is only available if several ISOBUS terminals are connected When the user switches terminals for the first time the configuration of the machine is loaded into the next terminal The loading process can take a few minutes The configuration is stored in the memory of the next terminal Up to the next call the machine is no longer available in the previous terminal When restarting the system makes...

Page 174: ...t refer to page 174 15 2 Actuator test refer to page 179 15 3 Software information refer to page 182 15 4 Error list refer to page 182 13 16 1 Menu 15 1 Sensor Test WARNING Danger of injury in the danger zone of the machine If the PTO shaft runs during the sensor test machine parts may start to move unintentionally Thus there is a risk of serious injuries or death Turn off PTO shaft In the sensor ...

Page 175: ...re shown in the upper part of the bar display The current setting value actual value is displayed under the bar display The distance from the sensor to the metal must be adjusted so that in the attenuated state the bar is in the upper marking Then check whether the bar is in unattenuated state in the lower marked area Possible sensors depending on the machine configuration There is an overview of ...

Page 176: ...ne monitoring B9 B 9 Needle connecting rod left B10 B10 Knotter monitoring B11 B11 Bale chute B12 B12 Bale ejection B13 B13 Needle connecting rod right B14 B14 Bale ejector B15 B15 Star wheel B17 B17 Baling flap pressure B18 B18 L Force sensor left B19 B19 R Force sensor right B20 B20 Pick up speed B21 B21 Position MultiBale B22 B22 Bale on table B23 B23 Pick up position B30 B30 Rotational speed P...

Page 177: ... twine monitoring 4 B45 B45 5 Upper twine monitoring 5 B46 B46 6 Upper twine monitoring 6 B55 B55 CH2 Force sensor front Consisting of B51 Force sensor front left B52 Force sensor front right B56 B56 CH1 Force sensor rear Consisting of B53 Force sensor rear left B54 Force sensor rear right Possible status displays of the sensors Icon Designation 1 Sensor attenuated metal in front of the sensor 2 S...

Page 178: ...pressed the bar must be in the lower marked area of the bar display When the pushbutton is not pressed the bar must be in the upper marked area of the bar display 15 1 state 5 3 3V 2 5V 1 3V 0 6V 3 1V S5 S6 S3 EQ000 042 Possible pushbuttons depending on the machine configuration Electrical component identification No Moment ary switch Designation S3 S3 Move in bale ejector S4 S4 Move out bale ejec...

Page 179: ...est menu the actuator must be controlled manually for a short time in order to determine possible errors in the actuator system 15 2 state 2 OFF K01 K02 EQ001 080 EQ000 046 Observe the safety routine Run actuator test refer to page 28 ü Menu 15 Settings is called refer to page 174 To open the menu press Æ The display shows the Actuator test menu Possible actuators depending on how the machine is e...

Page 180: ...Pressure limiting valve baling flaps K14 K14 Triggering MultiBale 1 entire bale K15 K15 Triggering MultiBale 2 MultiBale K17 K17 Starter aid K20 K20 Steering axle K29 K29 Cleaning 1 K30 K30 Cleaning 2 K31 K31 Central lubrication system K70 K70 M1 Motor knotter triggering H1 H1 Working lights H2 H2 Working lights K100 K100 Warning beacon XA1 XA10 Silage Additives Unit ...

Page 181: ... 019 Errors are only displayed if the actuator is turned on and a test for the actuator in question is available The LED on the plug can also be checked directly on the actuator Press to switch the actuator on Press to switch the actuator off Diagnostics for analogue actuators 15 2 state 1 ON PWM 300 I 0mA K02 K11 K31 EQG000 020 A current in mA can be set with the PWM value in parts per thousand W...

Page 182: ...o 15 3 SW D2515020084300000 0D0 EQG000 016 ü Menu 15 Settings is called refer to page 174 To open the menu press Æ The display shows the Software info menu Display area Icon Designation SW Total software version of the machine 13 16 4 Menu 15 4 Error list All active and non active errors are shown in this menu The errors are shown with a number indicating how often the error occurred and the time ...

Page 183: ...n Designation Explanation CAN1 KMC 520192 19 x 1 1475 min Active error Cannot be deleted CAN1 KMC 520192 19 x 1 1475 min Non active error Can be deleted 1 Error number Meaning cause and remedy of error message refer to page 239 2 Number How often the error has occurred 3 Operating hours counter time The time on the operating hours counter when the error last occurred Delete individual errors The s...

Page 184: ...Deleting errors 15 4 CAN1 KMC 520192 19 x 1 1475 min ALL EQ001 209 Delete individual errors Only non active errors highlighted grey can be deleted To select the error to be deleted press or To delete the error press Delete all errors Only non active errors highlighted grey can be deleted To delete all errors press ALL ...

Page 185: ...ks Machine components could be moved unintentionally when stop cocks are open This may result in serious accidents In order to avoid that functions are triggered by mistake the stop cock s must be closed during transport road travel 14 1 Preparing the machine for road travel ü The machine is completely and correctly hitched to the tractor refer to page 77 ü The machine is shut down and safeguarded...

Page 186: ...ean 14 3 Adjusting self steering axle INFORMATION Observe the user instructions provided by the tractor manufacturer for parallel operation of the tractor control units The locking cylinder of the self steering axle must be connected before or at the same time as the other hydraulic supply elements of the machine INFORMATION On the self steering axle the rear wheels are turned in by friction betwe...

Page 187: ... releasing self steering axle for Medium 1 0 version Locking Pressurise the single acting control unit and drive the tractor a short distance straight forward until the steered wheels are straight Move the single acting control unit into neutral position and lock it Æ The locking cylinder prevents the wheels from turning in Æ The current status of the self steering axle is displayed in the status ...

Page 188: ...ol unit Releasing Press ð The icon flashes until the self steering axle is released Æ The display switches from to 14 4 Releasing the compressed air brake for manoeuvring the machine WARNING There is a increased risk of injury when manoeuvring the machine without the compressed air brake system connected A machine without a connected compressed air brake system loses its braking characteristics Pe...

Page 189: ...now be manoeuvred Æ If the compressed air brake is not released discharge the residual pressure in the pressure vessel 3 Releasing the residual pressure ü A suitable container is available for escaping condensation water In order to release the residual pressure actuate the drain valve 4 until the pressure vessel 3 is depressurised Æ As soon as the hoses are again connected to a compressed air bra...

Page 190: ... version Lower the support jack until the ball head drawbar eye no longer rests on the ball head coupling of the tractor refer to page 110 Switch off the tractor engine remove the ignition key and take it with you For drawbar eye version Lower the support jack until the drawbar eye is positioned loosely in the hitching device of the tractor refer to page 110 Loosen the safety chains on the univers...

Page 191: ... result in serious accidents Carry out the following measures to secure moving machine parts Securing side hood BP000 187 Right and left machine side Open side hood 1 refer to page 93 Guide a cable tie 2 through the openings of the flap locking device 3 Close the side hood 1 refer to page 93 Place the cable tie 2 around the lock 4 and tighten it Securing the guide wheels BP000 188 Right and left m...

Page 192: ...itable lashing material Lashing points on the machine 1 2 3 4 BPG000 078 1 Drawbar lashing point at front left 3 Cross member lashing point rear right 2 Cross member lashing point rear left 4 Drawbar lashing point front right 14 7 2 Lifting the machine WARNING Risk of injury from suspended load There is a risk to individuals from falling loads and parts which are swinging in an uncontrolled manner...

Page 193: ...he support jack is in the transport position refer to page 110 ü For hydraulic support jack version and Medium 1 0 version The support jack is in transport position refer to page 111 ü The bale chute is lifted into transport position and secured refer to page 104 ü For self steering axle version and Medium 1 0 version The self steering axle is locked refer to page 187 ü For self steering axle vers...

Page 194: ...working height of the pick up BPG000 035 ü The pick up is raised into transport position refer to page 103 Shut down and safeguard the machine refer to page 27 WARNING Risk of injury due to unintentional movement of the pick up If the pick up is not secured by the stop cock the pick up may move unintentionally Thus persons could be seriously injured In order to secure the pick up against unintenti...

Page 195: ...on position I Secure the depth limiter 1 with the disc and the linch pin 2 Check if the depth limiter 1 is in the same position on both sides of the pick up Crop collection without using guide wheels ü The machine is shut down and safeguarded refer to page 27 Slightly raise the pick up via control unit Switch off the tractor engine remove the ignition key and take it with you Open the guard 3 Remo...

Page 196: ... dimension X via nut 2 In order to increase the bearing pressure reduce dimension X via nut 2 Set the dimension X for both springs 1 identically on the right and left machine side Close the guard sheet of the pick up 15 3 Setting the crop press roller unit WARNING Risk of injury if the machine is used without a crop press roller unit The crop press roller unit is used for accident protection If th...

Page 197: ...ch the chain 3 to the holder 4 in a shorter position Æ The crop press roller unit has been raised higher If there is sparser crop attach the chain 3 to the holder 4 in a longer position Æ The crop press roller unit has been raised higher Check if the chains 3 are attached to the holders 4 with the same length on both machine sides Setting the bearing pressure of the crop press roller 2 1 3 BPG000 ...

Page 198: ...types of twine may have different friction properties Therefore the drawing tension of the twine strand must be checked when changing the type of twine Pre setting Dimension X 30 35 mm In order to increase or reduce the drawing tension the dimension X must be increased or reduced via wing nut 2 For double knotter version The twine brakes 1 can be found in the twine boxes The twine brakes 1 hold ta...

Page 199: ...spring force until the upper twines 3 are guided through the eyes of the tension arms 2 almost without moving to the side The twine tension is set via dimension X Factory setting dimension X 65 mm Checking the twine tension Tie the upper twine 3 onto a spring balance Pull the upper twine 3 and read the tensile force shown on the spring balance Æ If the tensile force is 100 120 N just before the up...

Page 200: ... with a running length of 100 130 m kg If knotter errors occur when using twine with a different running length the twine brake must be set In order to set the twine brake contact KRONE Customer Service Factory setting dimension X 70 mm Increasing tensioning force The dimension X must be reduced via wing nut 2 Reducing tensioning force The dimension X must be increased via wing nut 5 15 8 Setting ...

Page 201: ...ents refer to page 27 16 1 Maintenance table 16 1 1 Maintenance Before the beginning of the season Checking oil level Main gearbox refer to page 227 Packer gearbox refer to page 228 Transfer gearbox refer to page 229 Gearbox pick up top part refer to page 229 Gearbox pick up bottom part refer to page 230 Gearbox of knotter fan refer to page 231 Compressor refer to page 234 Components Tighten screw...

Page 202: ...e Once after 50 hours Changing oil Main gearbox refer to page 227 Packer gearbox refer to page 228 Transfer gearbox refer to page 229 Gearbox pick up top part refer to page 229 Gearbox pick up bottom part refer to page 230 Gearbox of knotter fan refer to page 231 Compressor refer to page 234 16 1 4 Maintenance Every 10 hours but at least once a day Checking oil level Main gearbox refer to page 227...

Page 203: ...200 hours Changing oil Main gearbox refer to page 227 Packer gearbox refer to page 228 Transfer gearbox refer to page 229 Gearbox pick up top part refer to page 229 Gearbox pick up bottom part refer to page 230 Gearbox of knotter fan refer to page 231 Compressor refer to page 234 Components Have the slack adjuster of the brake system checked by KRONE service partners Check fire extinguisher refer ...

Page 204: ...to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket DV000 001 X Thread size 1 Strength class on screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M8 25 36 43 M10 29 49 72 84 M12 42 85 125 145 M14 135 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1 050 1 220 M27 1 100 1 55...

Page 205: ...2 9 Tightening torque Nm M12 x 1 5 88 130 152 M14 x 1 5 145 213 249 M16 x 1 5 222 327 382 M18 x 1 5 368 525 614 M20 x 1 5 465 662 775 M24 x 2 787 1 121 1 312 M27 x 2 1 148 1 635 1 914 M30 x 1 5 800 2 100 2 650 Metric thread screws with countersunk head and hexagon socket INFORMATION The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket DV00...

Page 206: ... aluminium or steel housings The term locking screw includes the drain plug the inspection screw as well as the ventilation and breather filters The table only applies to locking screws with external hexagon together with copper seal ring and for bleed valves made of brass with shaped seal ring Thread Locking screw and viewing glass with copper ring Ventilation breather filter made of steel Bleed ...

Page 207: ...e them replaced by an authorised specialist if necessary 16 4 Cleaning the machine WARNING Eye damage caused by flying dirt particles When cleaning the machine with compressed air or with high pressure cleaner the dirt particles are slung away at high speed The dirt particles may hit the eyes and hurt them Keep persons away from working range When performing cleaning work with compressed air or wi...

Page 208: ...ion of the spring 1 Close the guard sheet of the pick up Shorten too long chains by removing a chain link Tine rotor and auger conveyor BP000 249 The drive chain of the tine and the auger conveyor 4 is located on the right side of the machine The spring 1 is preset to a dimension of X 60 mm ü The machine is shut down and safeguarded refer to page 27 Open the guard sheet on the right machine side L...

Page 209: ...link 16 6 Checking maintaining tyres ü The machine is shut down and safeguarded refer to page 27 Inspect the tyres visually Visually inspect tyres for cuts or breaks Æ If there are cuts or breaks in the tyres have the tyres repaired or replaced by a KRONE service partner Maintenance intervals for visual inspection of the tyres refer to page 201 Checking adapting the tyre pressure Check the tyre pr...

Page 210: ...2 mm 10 units 460 Nm 505 Nm 16 7 Checking the fire extinguisher 1 BPG000 034 ü The machine is shut down and safeguarded refer to page 27 Ensure that the fire extinguisher 1 is mounted on the machine Ensure that access to and view of the fire extinguisher 1 are not obstructed Ensure that the fire extinguisher 1 is filled by weighing the fire extinguisher 1 Ensure that the seal on the extinguishing ...

Page 211: ...sion which damages the compressed air reservoir Check and clean drain valve according to maintenance table refer to page 201 Immediately replace a defective drain valve DVG000 014 Compressed air reservoir for compressed air brake version Compressed air reservoirs for knotter cleaning Shut down and safeguard the machine refer to page 27 WARNING Risk of eye injury due to spurting condensation water ...

Page 212: ...ps 1 are firmly attached If the compressed air tank cannot be turned by hand the tensioning straps 1 have been correctly set If the compressed air tank can be turned by hand the tensioning straps 1 must be retensioned To tension the tensioning straps 1 tighten the nuts 2 16 10 Maintaining the air filter of the pneumatic cylinder BP000 264 The air filter 1 for the pneumatic cylinder is located in t...

Page 213: ...st be read and observed to avoid accidents refer to page 27 NOTICE Environmental damage caused by consumables If consumables are not stored and disposed of properly they may escape into the environment As a result the environment will be damaged even by small quantities Store the consumables in suitable containers according to the statutory provisions Dispose of used consumables according to statu...

Page 214: ... Lubricant quantity Lubrication interval 1 26 g 50 hours 2 100 g 3 32 g 4 6 g 17 2 Lubrication chart machine The information on maintenance intervals is based on average load of the machine In case of an increased load and under extreme working conditions the time periods must be reduced The types of lubrication are marked by means of icons in the lubrication chart refer to table Type of lubricati...

Page 215: ...Maintenance Lubrication 17 Lubrication chart machine 17 2 BiG Pack 1270 Original Operating Instructions 150000747_02_en 215 ...

Page 216: ...17 Maintenance Lubrication 17 2 Lubrication chart machine 216 BiG Pack 1270 Original Operating Instructions 150000747_02_en 1 2 BPG000 080 ...

Page 217: ...Maintenance Lubrication 17 Lubrication chart machine 17 2 BiG Pack 1270 Original Operating Instructions 150000747_02_en 217 Every 10 operating hours 1 2 ...

Page 218: ...17 Maintenance Lubrication 17 2 Lubrication chart machine 218 BiG Pack 1270 Original Operating Instructions 150000747_02_en 1 2 3 4 5 BPG000 081 ...

Page 219: ...Maintenance Lubrication 17 Lubrication chart machine 17 2 BiG Pack 1270 Original Operating Instructions 150000747_02_en 219 Every 50 operating hours 1 2 3 4 5 ...

Page 220: ...17 Maintenance Lubrication 17 2 Lubrication chart machine 220 BiG Pack 1270 Original Operating Instructions 150000747_02_en 1 2 3 4 5 6 7 8 6 9 10 BPG000 082 ...

Page 221: ...Maintenance Lubrication 17 Lubrication chart machine 17 2 BiG Pack 1270 Original Operating Instructions 150000747_02_en 221 Every 200 operating hours 1 2 3 4 5 6 7 8 9 ...

Page 222: ...17 Maintenance Lubrication 17 2 Lubrication chart machine 222 BiG Pack 1270 Original Operating Instructions 150000747_02_en Every 200 operating hours 10 ...

Page 223: ...eat load and the effect of UV rays People can be seriously injured or killed by damaged hydraulic hoses The date of manufacture appears on the hydraulic hoses This way the age can be ascertained quickly Replacement of the hydraulic hoses is recommended after a lifetime of six years Use original spare parts when replacing hoses NOTICE Damage to the machine due to soiling of the hydraulic system If ...

Page 224: ...60 18 2 Hydraulic oil tank BPG000 056 ü The hydraulic cylinders of the bale channel flaps are completely retracted Comply with the safety routine Safe execution of oil level check oil and filter element exchange refer to page 28 Check oil level Thoroughly clean the area around the oil dipstick 1 Pull out the oil dipstick 1 clean and push in all the way Use a lint free cloth to clean the oil dipsti...

Page 225: ...arting a working function in cold condition the contamination indicator 6 can hop out Wait until the operating temperature is reached before pressing in the contamination indicator 6 again If the contamination indicator 6 jumps out again the filter element must be changed The high pressure filter 7 forms part of the on board hydraulic system and is located in front of the twine box on the left han...

Page 226: ...essure filter 8 of the working hydraulics Vent the control block refer to page 344 18 4 Checking hydraulic hoses Hydraulic hoses are subject to natural aging This limits their service life The recommended service life is 6 years including a maximum storage time of 2 years The date of manufacture is printed on the hydraulic hoses When checking hydraulic hoses the state specific conditions e g BGVU ...

Page 227: ... killed The safety routines must be read and observed to avoid accidents refer to page 27 19 1 Main gearbox INFORMATION The oil level must be checked and changed with the machine in horizontal position Use the lower edges of the cross members as a reference edge BPG000 053 Comply with the safety routine Safe execution of oil level check oil and filter element exchange refer to page 28 Checking oil...

Page 228: ...with the safety routine Safe execution of oil level check oil and filter element exchange refer to page 28 Check oil level Unscrew the locking screw of the inspection hole 1 ð If the oil reaches up to the inspection hole 1 Screw the locking screw into the inspection hole 1 tightening torque refer to page 206 ð If the oil does not reach up to the inspection hole 1 Refill with fresh oil up to the in...

Page 229: ...locking screw from the filling hole 3 Refill with fresh oil up to the inspection hole 1 via the filling hole 3 Screw on the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 tightening torque refer to page 206 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the locking screw of the filling hol...

Page 230: ...e 1 via the filling hole 3 Screw on the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 tightening torque refer to page 206 Changing oil ü A suitable container is available for escaping oil Unscrew the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Unscrew the drain plug 2 and drain the oil Mount the drain plug 2 tightening tor...

Page 231: ...esh oil up to the inspection hole 1 via the filling hole 3 Screw on the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 tightening torque refer to page 206 Changing oil ü A suitable container is available for escaping oil Screw out the locking screw of the inspection hole 1 and the locking screw of the filling hole 3 Aspirate the oil Top up new oil via filling ho...

Page 232: ...n all the way Use a lint free cloth to clean the oil dipstick Turn out the oil dipstick 1 and check the oil level Æ If the oil level is indicated between the X and Y markings Turn in the oil dipstick 1 Æ If the oil level is indicated below the Y marking Top up oil via filling hole 1 Check the oil level Change oil ü A suitable container is available for escaping oil Turn out the oil dipstick 1 Unsc...

Page 233: ...otter is supplied via a compressor 2 mounted between the drawbar beams The compressor 2 is driven via a V belt pulley 4 mounted on the flywheel and the V belt 1 The tension on the V belt 1 can be changed by moving the compressor 2 in the oblong holes 3 For version compressed air brake If balers are fitted with a compressed air brake the compressed air connection on the tractor is used to fill the ...

Page 234: ...and blow it out from the inside to the outside with an air jet ð Replace the filter cartridge 4 in case it is excessively soiled or damaged Disassemble and tap out the cover 5 Install the filter cartridge 4 Attach the cover 5 to the air filter 1 and secure it with retaining brackets 3 Check visually that the cover 4 is sealed tightly with the air filter 1 20 2 Checking oil level and changing oil a...

Page 235: ...ctions 150000747_02_en 235 Changing the oil ü A suitable container is available for escaping oil Pull out the oil dipstick 1 Unscrew the drain plug 2 and drain the oil Screw in the drain plug 2 and tighten it firmly Fill in new oil through the filling hole of the oil dipstick 1 Check the oil level with the oil dipstick 1 ...

Page 236: ...oid accidents refer to page 27 21 1 Malfunctions electrics electronics 21 1 1 Error Messages WARNING Personal injuries and or machine damage caused by non compliance of error messages If error messages are ignored and the malfunction is not remedied people may be injured and or the machine may be damaged seriously Remedy the malfunction when the error message is displayed refer to page 240 If the ...

Page 237: ... FMI Failure Mode Identification with an appropriate code FMI Meaning 0 The upper limit value was greatly exceeded 1 The lower limit value was far below the required one 2 The data is not permitted 3 There is an overvoltage or a short circuit to supply voltage 4 There is an undervoltage or a short circuit to ground 5 A cable is broken or amperage is too low 6 There is a short circuit to ground or ...

Page 238: ...s 31 The condition has been fulfilled 21 1 2 Overview of control units A10 A14 A20 A30 A40 A10 A14 A20 A30 A40 BPG000 074 Electrical component identification ECI ECI Designation ECI Designation A10 KRONE Machine Controller KMC A30 Force measurement amplifier weigh ing device FMA2 A14 Moisture sensor RMS A40 Distributor central electrical system A20 Force measurement amplifier for bal ing force con...

Page 239: ...v des Designation Dev des Designation A40 F1 KMC UB1 A14 F10 KMC UB5 A40 F2 KMC UB2 A14 F11 KMC UB4 A40 F3 KMC UB3 A14 F12 KMC UB6 A40 F4 ECU twine boxes UB1 A14 F13 Reserve A40 F5 ECU twine boxes UB2 A14 F14 Reserve A40 F6 Knotter motor A14 F15 UE KMC RMS FMA1 A40 F7 Reserve A14 F16 KMB1 twine boxes ISOBUS exten sion A40 F8 Reserve A14 F17 HMI_PWR A40 F9 Power supply 21 1 4 Remedying sensor actua...

Page 240: ...eliminate the cause of the error 21 1 5 Error list General aspects on error causes The sequence of the possible causes listed was selected so that the easiest tests with regard to accessibility handling are listed first which makes troubleshooting easier Following the stated references you will get to the individual test steps of the possible error causes When all test steps have been processed an...

Page 241: ...0198 EEPROM EEPROM of KRONE Machine Controller KMC Possible cause Remedy FMI 12 There is an internal error The control unit KMC is de fective Replace the control unit KMC Note the error number with the FMI and contact the KRONE service partner 521100 High Voltage group UB1 of the KRONE Machine Controller KMC Possible cause Remedy FMI 3 An overvoltage or a short circuit to the supply voltage has oc...

Page 242: ...s too weak The cabling is faulty Check the cabling for damage refer to page 239 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 365 Check the sensor and cabling for damage refer to page 239 The control unit KMC is de fective Replace the control unit...

Page 243: ...d has occurred The cabling is faulty Check the cabling for damage refer to page 239 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 365 Check the sensor and cabling for damage refer to page 239 The control unit KMC is de fective Replace the control ...

Page 244: ...y voltage has occurred The cabling is faulty Check the cabling for damage refer to page 239 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 365 Check the sensor and cabling for damage refer to page 239 The control unit KMC is de fective Replace the ...

Page 245: ...ty is too low The cabling is faulty Check the cabling for damage refer to page 239 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 365 Check the sensor and cabling for damage refer to page 239 The control unit KMC is de fective Replace the control u...

Page 246: ...s too weak The cabling is faulty Check the cabling for damage refer to page 239 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 365 Check the sensor and cabling for damage refer to page 239 The control unit KMC is de fective Replace the control unit...

Page 247: ...d has occurred The cabling is faulty Check the cabling for damage refer to page 239 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 365 Check the sensor and cabling for damage refer to page 239 The control unit KMC is de fective Replace the control ...

Page 248: ...y voltage has occurred The cabling is faulty Check the cabling for damage refer to page 239 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 365 Check the sensor and cabling for damage refer to page 239 The control unit KMC is de fective Replace the ...

Page 249: ...umber with the FMI and contact the KRONE service partner 521105 Low Voltage group UB6 of the KRONE Machine Controller KMC Possible cause Remedy FMI 6 There is a short circuit to ground or current intensity is too low The cabling is faulty Check the cabling for damage refer to page 239 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the ...

Page 250: ...ction UE Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred The cabling is faulty Check the cabling for damage refer to page 239 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 365 Check the sensor and cabling for ...

Page 251: ... 0 The upper limit value was greatly exceeded The universal shaft is rotating more quickly than permitted Reduce the universal shaft speed 522008 Needle connecting rod Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved The left shear bolt is torn Replace the shear bolt Check the needles Check the swivel range of the needles Check the twine guide 522009...

Page 252: ... momentary switch is sticking Eliminate the cause of the momentary switch sticking Replace the momentary switch 522014 S2 Momentary switch Lower blade cassette Possible cause Remedy FMI 2 The data is not permitted The momentary switch is sticking Eliminate the cause of the momentary switch sticking Replace the momentary switch 522015 MAX Baling flap pressure Possible cause Remedy FMI 0 The upper l...

Page 253: ...019 S5 Momentary switch Raise bale chute Possible cause Remedy FMI 2 The data is not permitted The momentary switch is sticking Eliminate the cause of the momentary switch sticking Replace the momentary switch 522020 S6 Momentary switch Lower bale chute Possible cause Remedy FMI 2 The data is not permitted The momentary switch is sticking Eliminate the cause of the momentary switch sticking Replac...

Page 254: ... Reduce the target baling flap pressure In automatic mode If the alarm occurs frequently reduce the target baling force 522024 Lower twine Possible cause Remedy FMI 7 The mechanism does not respond or an expected event does not occur The lower twine is torn Check the twine and the twine tensioner 522025 1Upper twine 1 Possible cause Remedy FMI 1 The lower limit value was far below the required one...

Page 255: ... knotter triggering Have the sensor adjusted 522029 5 Upper twine 5 Possible cause Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached when trying to tie a knot Check the knotter and the knotter triggering Have the sensor adjusted 522030 6Upper twine 6 Possible cause Remedy FMI 1 The lower limit value was far below the...

Page 256: ...knotter triggering Have the sensor adjusted 522036 4 Upper twine 4 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine the max imum twine length has been exceeded when trying to tie a knot Check the knotter and the knotter triggering Have the sensor adjusted 522037 5 Upper twine 5 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the up...

Page 257: ...imum twine length has not been reached during packer feed Have the sensor adjusted 522042 2Upper twine 2 Possible cause Remedy FMI 1 The lower limit value was far below the required one On the upper twine the min imum twine length has not been reached during packer feed Have the sensor adjusted 522043 3 Upper twine 3 Possible cause Remedy FMI 1 The lower limit value was far below the required one ...

Page 258: ...ne 1 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine the min imum twine length has benn exceeded during packer feed Have the sensor adjusted 522050 2Upper twine 2 Possible cause Remedy FMI 0 The upper limit value was greatly exceeded On the upper twine the min imum twine length has benn exceeded during packer feed Have the sensor adjusted 522051 3 Upper tw...

Page 259: ...dy FMI 1 The lower limit was significantly undershot The knotter shaft has not ro tated within one plunger stroke Have the B10 sensor Knotter monitoring set 522058 M1 Knotter motor Possible cause Remedy FMI 1 The lower limit value was far below the required one The knotting process has not been finished withing two plunger strokes Check the electrical system of the knotter motor Check the mechanic...

Page 260: ...aulic connection Check the sensor and replace it if necessary 522062 Pick up Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved The pick up is blocked Check the mechanics Remove the crop blockage 522063 Pick up Possible cause Remedy FMI 1 The lower limit value was far below the required one The pick up rotational speed is below the minimum rota tional ...

Page 261: ...r sensor B6 Ro tational speed of packer is are incorrectly set or defect ive Have the sensor sensors adjusted 522071 S3 Momentary switch Move in bale ejector Possible cause Remedy FMI 7 The mechanics do not respond or the expected result was not achieved The momentary switch is sticking Eliminate the cause of the momentary switch sticking Replace the momentary switch 522072 S4 Momentary switch Mov...

Page 262: ...ing and correct it if necessary 522080 S7 Momentary switch Blade cassette active Possible cause Remedy FMI 2 The data is not permitted The momentary switch is sticking Eliminate the cause of the momentary switch sticking Replace the momentary switch 522085 Plunger at rear Possible cause Remedy FMI 13 The values of the calibration are outside the value range The sensor is defective Have the sensor ...

Page 263: ...g Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 239 The wiring of the sensor is de fective 522102 B 6 Sensor B6 Rotational speed of packer Possible cause Remedy FMI 4 An undervoltage or a short circuit to gro...

Page 264: ...he sensor is de fective 522106 B10 Sensor B10 Knotter monitoring Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 239 The wiring of the sensor is de fective 522107 B 4 Sensor B4 Plunger at rear measuring Possibl...

Page 265: ... to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 239 The wiring of the sensor is de fective 522112 B19 R Sensor B19 Force sensor right Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the current inte...

Page 266: ...r is de fective 522116 B14 Sensor B14 Bale ejector Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 239 The wiring of the sensor is de fective 522117 B15 Sensor B15 Star wheel Possible cause Remedy FMI 2 The dat...

Page 267: ...he sensor is de fective 522121 S4 Sensor S4 Move out bale ejector Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 239 The wiring of the sensor is de fective 522122 S3 Sensor S3 Move in bale ejector Possible cau...

Page 268: ...cuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 239 The wiring of the sensor is de fective 522127 B42 2 Sensor B42 Upper twine monitoring 2 Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the cu...

Page 269: ... of the sensor is de fective 522131 B46 6 Sensor B46 Upper twine monitoring 6 Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 239 The wiring of the sensor is de fective 522132 B 3 Sensor B3 Central lubrication ...

Page 270: ...to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 239 The wiring of the sensor is de fective 522147 B38 a Sensor B38 Weighing device acceleration sensor Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or ...

Page 271: ...sensor is de fective 522157 B 9 Sensor B9 Needle connecting rod left Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 239 The wiring of the sensor is de fective 522160 B33 Sensor B33 Blade cassette inactive Poss...

Page 272: ...ble break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 239 The wiring of the sensor is de fective 522240 B24 Sensor B24 Blade cassette active Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor show...

Page 273: ...Possible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 239 The wiring of the actuator is faulty 522301 K17 Actuator K17 Starter aid Possible cause Remedy FMI 5 A cable break has occurred or the current i...

Page 274: ...is faulty 522305 K01 Actuator K01 Extend main valve Possible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 239 The wiring of the actuator is faulty 522306 K07 Actuator K07 Blade cassette plunger surface ...

Page 275: ...ensity is too weak FMI 6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 239 The wiring of the actuator is faulty 522310 K11 Actuator K11 Pressure limiting valve baling flaps Possible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circ...

Page 276: ...ng of the actuator is faulty 522314 K21 Actuator K21 Twine boxes 1 Possible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 239 The wiring of the actuator is faulty 522315 K22 Actuator K22 Twine boxes 2 Po...

Page 277: ...oo weak FMI 6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 239 The wiring of the actuator is faulty 522319 K05 Actuator K05 Bale ejector plunger surface Possible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circuit to ground or cu...

Page 278: ...or is faulty 522327 H1 Actuator H1 Working lights twine tensioner Possible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 239 The wiring of the actuator is faulty 522328 H1 Actuator H1 Working lights twin...

Page 279: ...the current intensity is too weak FMI 6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 239 The wiring of the actuator is faulty 522332 FMA2 Force measurement amplifier 2 channel 1 FMA 2 Weighing device Possible cause Remedy FMI 0 The upper limit value was greatly exceeded FMI 1 The lower limi...

Page 280: ...sible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circuit to ground or current intensity is too low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 239 The wiring of the actuator is faulty 522339 K15 Actuator K15 Triggering MultiBale 2 MultiBale Possible cause Remedy FMI 5 A cable break has occurre...

Page 281: ...ulfilled The wiring is faulty Check wiring The control unit is defective Note the error number with the FMI and contact the KRONE service partner 522537 RMC Control unit moisture measurement RMS Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred The wiring to KMC is faulty Check wiring for damage One or several sensors actu ators connected to the control unit are...

Page 282: ...g for damage refer to page 239 522542 KMB1 Control unit KRONE Motor Bridge 1 KMB Possible cause Remedy FMI 31 The condition has been fulfilled The wiring is faulty Check wiring The control unit is defective Note the error number with the FMI and contact the KRONE service partner 522543 KMB1 Control unit KRONE Motor Bridge KMB Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground...

Page 283: ...tact the KRONE service partner 522563 FMA1 Force measurement amplifier FMA for controlling the force of pressure Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred The wiring to KMC is faulty Check wiring for damage One or several sensors actu ators connected to the control unit are defective An overview of the position of the sensors actuators and control units ...

Page 284: ...s and control units is provided in the circuit diagram refer to page 365 Check the sensor and cabling for damage refer to page 239 21 2 Faults when picking up crops Malfunction Plunger tying unit stops Possible cause Remedy The cam clutch in the flywheel is engaging again at a low speed Stop the tractor immediately Reduce the baling force Check the rotational speed of the universally jointed drive...

Page 285: ...s The tractor and the machine must be shut off if the cutting rotor does not release itself refer to page 27 remove crop blockage refer to page 114 Reduce driving speed Malfunction The needle yoke does not move Possible cause Remedy The shear bolt of the connect ing rod is broken Check whether the shear bolt is broken refer to page 48 Replace the shear bolt if necessary M10x60 12 9 DIN ISO EN 4014...

Page 286: ...rectly Remove wound up twine Check the knotter shaft brake Adjust it if necessary refer to page 198 The twine pusher is not set correctly Remove wound up twine Check twine pusher Adjust it if necessary refer to page 315 Malfunction One end of the knot is longer than the other one or the longer end is tied into the knot BP000 288 Possible cause Remedy The twine blade is blunt or jagged Sharpen or r...

Page 287: ...e knotter needle Possible cause Remedy The twine blade is blunt Sharpen or replace blunt or jagged twine blade Not enough tension on twine retainer Adjust the twine retainer refer to page 320 The bale density is too high Reduce the baling pressure refer to page 137 Worn twine driver or twine re tainer Replace worn twine driver or twine retainer Malfunction The knot is only in the twine strand whic...

Page 288: ...efer to page 319 Too much distance between the scraper comb on the blade lever and the back of the bill hook Align the blade lever with light hammer taps Rough surface of billhook Replace the billhook The setting of the twine pusher is not correct Set the twine pusher refer to page 315 refer to page 316 Scraper distance of blade lever too short INFO The blade lever can be deformed by a blunt twine...

Page 289: ... bale Possible cause Remedy The twine has not been inser ted in the twine retainer be cause the distance between the knotter needle and twine driver is too great Check change position of knotter needle refer to page 301 The twine driver and twine re tainer do not form an opening for receiving the twine Correct the position of the twine driver refer to page 320 Replace the worn driver pinion Fault ...

Page 290: ...n bill hook or bent billhooks or bill hook tongue Replace the billhook 2 2 Not enough twine tension on the lower twine strand Hold tight the twine brake at the lower twine strand Tighten the spring 6 by turning the wing nut 5 once or twice Remove any dirt deposits in all twine guide eyes 1 the twine brake 7 and on the swing angle 3 Replace broken springs 6 twine tension springs 4 or worn twine gui...

Page 291: ...the screwdriver 4 below the billhook tongue 3 and turn it This way determine the existing tension Loosen the nut 2 on the leaf spring 1 by about 60 Place the screwdriver 4 below the billhook tongue 3 and determine the newly set tension by turning the screwdriver 2 5 Not enough twine tension on the upper twine strand Hold tight the upper twine brake 1 Tighten the spring 4 by turning the wing nut 3 ...

Page 292: ...inging the knotter up a slight resistance has to be noticeable when the blade lever passes over the bill hook 2 7 The blade lever has axial play Tighten the nut 1 of the blade lever bolt 2 otherwise replace the blade lever 3 or the bearing sleeve of the blade lever bolt 2 8 The scraper comb of the blade lever does not run cent rally over the billhook Align the blade lever see 2 6 Replace the blade...

Page 293: ... flywheel until the upper needle 1 lifts Use a mounting lever 2 to align the upper needle 1 to the left by about 1 2 mm 4 2 The twine driver starts work ing too late Adjust the twine driver refer to page 324 Ensure that the knotter needle makes contact to the knotter in the topmost position upper dead point refer to page 305 Malfunction 5 The first knot closing knot has not been tied The upper twi...

Page 294: ...e twine pusher in direction to the upper needle refer to page 313 refer to page 314 6 2 The spring of the upper ten sioning arm is broken or dis connected Replace the spring 1 or fasten it in place again 6 3 The upper tensioning arm does not work properly Check the upper tensioning arm 2 for free space from top to bottom and align or place the central lubrication line 3 elsewhere if necessary 6 4 ...

Page 295: ...er to page 290 Malfunction 7 The second knot starting knot just exists in the lower twine strand No knot has been tied in the lower twine strand Possible cause Remedy 7 1 The lower twine tension springs do not work properly Ensure free room for the lower twine tension springs 2 Hold tight the lower twine brake 1 Tighten the spring 4 by turning the wing nut 3 once or twice 7 2 There is not enough k...

Page 296: ...ncrease the twine tension on the upper twine strand see 2 5 refer to page 290 8 2 The lower twine tension spring is broken or released Replace or tighten the lower twine tension spring see 2 2 refer to page 290 8 3 The twine tension on the lower twine strand is insuffi cient Tighten the twine brake on the lower twine strand see 2 2 refer to page 290 8 4 The twine driver starts work ing too late Ch...

Page 297: ...ring is set too tight or Twine strands are cut through in the twine retainer Loosen the twine retainer refer to page 324 Remove accumulations of dirt or chaff under the twine retainer springs 9 5 The billhook is not turning Replace the pin 2 of the knotter hook drive wheel 1 Malfunction 10 Knot ends too short Thus the knot opens in most cases the second knot Possible cause Remedy 10 1 The tension ...

Page 298: ...Remedy 12 1 Strong wear of the twine guide eyes Replace the twine guide eyes 1 Replace the shear bolt on the needle connecting rod refer to page 48 21 5 Faults at the hydraulic system Fault for the Comfort 1 0 version The tractor has trouble starting or fails to start with a connected hydraulic hose Possible cause Remedy Air in the hydraulic system of the machine Have a KRONE service partner vent ...

Page 299: ... com bination with the control block the tractor can no longer build up the required hydraulic pressure Have the relief hole on the tractor sealed by an authorised technician 21 6 Malfunctions in the central lubrication system NOTICE Damage to the machine due to soiling of the central lubrication system Even foreign body particles of the smallest size may block the central lubrication system Thus ...

Page 300: ... leaks check the outlet screw connection on the main distributor Æ Tighten the threaded input connection Loosen all outlet screw connections on the main distributor ð The main distributor blocks and must be replaced if no lubricant leaks out of it ð The supply line from where the lubricant leaks leads to the subdistributor which must be checked next Tighten all outlet screw connections 3 Subdistri...

Page 301: ...serve the qualification of technicians refer to page 16 WARNING Risk of injury due to non observance of relevant safety instructions If the relevant safety instructions are not observed persons may be seriously injured or killed To avoid accidents the relevant safety instructions must be read and observed refer to page 15 WARNING Risk of injury due to non observance of safety instructions If the r...

Page 302: ...wheel brake refer to page 92 Move plunger laterally in that position using a mounting lever to check whether the needle slots of the plunger laterally touch the knotter needles 1 ð If the knotter needles 1 do not touch the needle slots the knotter needles 1 are correctly set If the knotter needles 1 touch the needle slots Loosen the screws 2 Align the knotter needles 1 to the needle slots of the p...

Page 303: ...ine driver 3 In order to block the knotter needles 5 in this position apply the flywheel brake refer to page 92 Check dimension X between the lower edge of the needle roll 1 and the upper edge of the twine disc cleaner 3 Æ If the dimension is X 1 3 mm the setting is correct Æ If the dimension is X 1 3 mm Loosen screws 4 and set the knotter needle 5 Tighten screws 4 Repeat this process for all knot...

Page 304: ...he knotter needles 5 in this position apply the flywheel brake refer to page 92 Check dimension X between the lower edge of the needle roll 1 and the upper edge of the twine disc cleaner 3 Æ If the dimension is X 1 3 mm the setting is correct Æ If the dimension is X 1 3 mm Loosen screws 4 and set the knotter needle 5 Tighten screws 4 Repeat this process for all knotter needles 5 After setting the ...

Page 305: ...chine at standstill refer to page 112 Turn the flywheel manually in working direction refer to page 54 until the knotter needles 4 have reached their highest position upper dead point see position I Apply flywheel brakerefer to page 92 Check the dimension X between the upper edge of the twine disc 2 to the centre of the lower roll 2 in the needle point Æ If the dimension is X 105 115 mm the settin...

Page 306: ...fer to page 112 Turn the flywheel manually in working direction refer to page 54 until the knotter needles 4 have reached their highest position upper dead point see position I Apply flywheel brakerefer to page 92 Check dimension X between the upper edge of the twine disc cleaner 2 to the centre of the needle roll 1 Æ If the dimension is Y 120 130 mm the setting is correct Æ If the dimension is no...

Page 307: ...305 ü The knotter gearbox is in the idle position refer to page 53 Perform a visual check to ensure that the tube 2 is not in the centre of the trough 3 Æ If the tube 2 is not in the centre of the trough 3 the rear needle yoke has been set correctly Æ Move the needle brake 4 if the tube 2 is not in the centre of the trough 3 Check the dimension X Æ If the dimension is X 11 18 mm the stop 5 has bee...

Page 308: ...en the roll 3 touches the lower third of the tube 5 during the infeed of the rear needle yokes 4 Visually inspect whether the roll 3 touches the lower third of the tube 5 during the infeed of the rear needle yokes 4 Æ If the roll 3 touches the lower third of the tube 5 during the infeed of the rear needle yokes 4 the setting is correct Æ If the roll 3 does not touch the lower third of the tube 5 d...

Page 309: ...right hand and left hand machine side until the dimension is X 1 6 mm 22 3 Checking setting the needle brake BPG000 037 ü The machine is disconnected from the tractor ü The height of the knotter needles at the knotter is checked and set refer to page 303 ü The upper dead point of the knotter needles is checked and set refer to page 305 ü The needle yoke is in idle position refer to page 113 Checki...

Page 310: ... X 35 mm the setting is correct Æ If the dimension is not X 35 mm the procedure must be repeated 22 4 Checking setting position of knotter needles to plunger BP000 180 Checking Release the spring tension of the needle brake completely Trigger the tying process manually with machine at standstill refer to page 112 Turn the flywheel manually in working direction until the needle points 1 have reache...

Page 311: ...echeck the position of the knotter needles to the plunger Set the spring tension of the needle brake refer to page 309 22 5 Simulating a big bale BP000 171 ü The machine is shut down and safeguarded refer to page 27 For single knotter version ü The lower twine is threaded refer to page 96 Make a catch hook 1 In order to simulate a tied big bale pull the twine 2 with the catch hook out of the bale ...

Page 312: ...eedle 4 raises refer to page 113 Turn the flywheel manually in the working direction until the knotter needle 5 nearly touches the upper twine 3 ð At this point in time the upper twine 3 must be centred in front of the knotter needle 5 If the upper twine is not centred in front of the knotter needle Align the upper needle by using a mounting lever until the upper twine is centred in front of the k...

Page 313: ...s just in front of the twine driver 2 refer to page 113 Apply flywheel brakerefer to page 92 Pull the linch pin and swivel up the knotter By turning the twine pusher swivel the twine bar 3 to the middle of the knotter needle 1 and check dimension X Æ If the dimension is X 2 4 mm the setting is correct Æ If the dimension is not X 2 4 mm the twine pusher must be set Repeat this process for all twine...

Page 314: ...ension is not X 3 10 mm the twine pusher 1 must be readjusted Setting the twine pusher Loosen counter nut 2 and screw 3 of the joint bearing Turn the joint head 4 until the dimension is X 3 10 mm Tighten counter nut 2 and screw 3 Repeat this procedure for all twine pushers Check the twine pushers for ease of movement Release twine pusher shaft refer to page 317 Swivel the twine bar by hand Æ If th...

Page 315: ...nd time As soon as the twine pusher 1 grabs the twine apply the flywheel brake refer to page 92 in order to block the knotter needles in this position Check the dimension X between the tip of the twine pusher and the twine Æ If the dimension is X 5 10 mm the setting is correct Æ If the dimension is not X 5 10 mm the twine pusher must be readjusted refer to page 313 Check the overreach on all twine...

Page 316: ... 5 mm the setting is correct Æ If the dimension is not X 2 5 mm the twine pusher 1 must be readjusted Repeat this process for all twine pushers 1 Setting the twine pusher Loosen the screws 3 Move the twine pusher 1 until the dimension is X 2 5 mm Tighten the screws 3 Swing the knotter down and secure with the linch pin Repeat this process for all twine pushers 1 Release flywheel brake refer to pag...

Page 317: ...0 5 mm Tighten counter nut 2 and nut 5 Repeat this procedure for all twine pushers Check the twine pushers for ease of movement Release twine pusher shaftrefer to page 317 Swivel the twine pusher by hand Æ If the twine pusher can be swivelled easily the setting is correct Æ If the twine bar can only be swivelled with difficulty there may be several causes for this 1 If the control linkage is bent ...

Page 318: ...of serious injuries or death In order to facilitate maintenance adjustment and repair work on the knotter always secure the knotter shaft with the safety lever to prevent unintentional triggering of tying process The knotter has been set and controlled by the manufacturer It should work properly without requiring any further settings If there are problems with the tying process during initial oper...

Page 319: ...k BP000 196 ü The machine is shut down and safeguarded refer to page 27 ü The knotter shaft is secured refer to page 94 The billhook tongue 1 of the knotter hook 4 is tensioned by the closer 3 If the clamping effect on the knotter tongue 1 is excessive the knot will be left hanging in the knotter tongue The twine tears off If there is not enough clamping effect either no knot or a loose knot will ...

Page 320: ...ntangled in the billhook or may not be snagged by the billhook tongue Setting ü The indentation of the twine driver 2 is located at the position shown Loosen the nut 3 until the nut 3 is flush with the thread end of the auger Loosen the auger by means of a slight knock against the nut 3 Rotate the auger until the dimension is X 0 2 mm Tighten the nut 3 Checking In order to check the correct settin...

Page 321: ...notter hook 3 In the blade lever dead centre position the distance between the scraper comb of the blade lever and the billhook tip should be X 15 18 mm The blade lever has reached the dead centre position when the blade lever roll has reached the highest point on the cam 4 in the knotter disc 5 The areas of the blade lever that guide the twine the marked area I must be smoothed and rounded to pre...

Page 322: ...gering of the tying unit If the tying process is not locked to facilitate maintenance adjustment and repair work on the knotter the tying process may be triggered unintentionally Thus there is a risk of serious injuries or death In order to facilitate maintenance adjustment and repair work on the knotter always secure the knotter shaft with the safety lever to prevent unintentional triggering of t...

Page 323: ...nction tying process move the safety lever 2 from position I to position II and set it down on the journal 1 Initiating function tying process In order to initiate the tying process move the safety lever 2 from position II to position I 22 13 2 Setting the billhook BPG000 038 ü The machine is shut down and safeguarded refer to page 27 ü The knotter shaft is secured refer to page 94 The billhook to...

Page 324: ...tter needle If the indentation on the twine driver 2 is positioned too far back anti clockwise the twine may become entangled in the billhook or may not be snagged by the billhook tongue Setting ü The indentation of the twine driver 2 is located at the position shown Loosen the nut 3 until the nut 3 is flush with the thread end of the auger Loosen the auger by means of a slight knock against the n...

Page 325: ...h the back of the knotter hook 3 In the blade lever dead centre position the distance between the scraper comb of the blade lever and the billhook tip should be X 15 18 mm The blade lever has reached the dead centre position when the blade lever roll has reached the highest point on the cam 4 in the knotter disc 5 The areas of the blade lever that guide the twine the marked area I must be smoothed...

Page 326: ...f grooves the blade lever must be exchanged BP000 204 Carry out a visual inspection to ensure that twine ends are not unequally cut or frayed ð If twine ends are unequally cut or frayed regrind the twine blades ð If twine blades are broken or show too much wear exchange twine blades Repeat this process for all blade levers and twine blades 22 14 Setting the plunger BP000 210 The four cam rollers 1...

Page 327: ...in working direction until the blades 2 are positioned above the counterblade 3 refer to page 113 Apply flywheel brakerefer to page 92 Check the dimension X between blade 2 and counterblade 3 Æ If the dimension is X 2 4 mm the setting is correct Æ If the dimension is not X 2 4mm the plunger must be raised or lowered via the eccentric rolls Setting the eccentric roll BPG000 043 Loosen the counter n...

Page 328: ... from the running rails of the plunger ü The machine is shut down and safeguarded refer to page 27 Check dimension X ð If the dimension is X 1 2 mm the setting is correct ð If the dimension is not X 1 2 mm the cleaning rails 1 must be adjusted Setting Loosen the screws 3 Adjust the cleaning rails 1 to dimension X 1 2 mm Tighten the screws 3 Repeat this procedure for all cleaning rails 22 14 3 Late...

Page 329: ...e plunger must be aligned Aligning the plunger Turn the flywheel in working direction refer to page 113 and move the plunger 1 to the frontmost position Apply the flywheel brake refer to page 92 Lift the twine boxes refer to page 93 BP000 218 Remove the plate 3 Loosen the slide discs 4 If dimension X 1 2 mm Put shims 5 between the plunger 1 and the slide discs 4 Tighten the slide discs 4 If dimens...

Page 330: ...ston rod 2 Chain coupling 9 Plunger 3 Packer gearbox 10 Packer 4 Packer coupling 11 Packer strip 5 Inspection window 12 Feeder strip 6 Main gearbox 13 Flywheel 7 Crank arm I Extended position rear dead point The packer 10 is correctly set to the plunger 9 if the piston rod 8 is in extended position I At the same time the large roll on the packer strip 11 which runs in front of the feeder strip 12 ...

Page 331: ... gearbox relative to main gearbox 6 Crank arm 7 of main gearbox 6 Check if the packer coupling is engaged refer to page 331 Check if the Variable Filling System VFS is in zero position refer to page 335 Move packer strip 11 into position refer to page 332 Move plunger into position refer to page 333 22 15 1 Checking packer coupling Only for open packer version BP000 222 ü The machine is shut down ...

Page 332: ...er to page 27 Release flywheel brake refer to page 92 Turn the flywheel manually in working direction until the large roll of the packer strip 3 running in front of the feeder strip 2 appears in the inspection window 1 Keep turning the flywheel until the dimension is X 30 60 mm between the large roll of the packer strip 3 and underneath the inspection window Secure the packer in this position with...

Page 333: ... position I rear dead point Apply flywheel brakerefer to page 92 Put the roller chain 7 on the chain coupling and secure it Mount the protection 6 on the chain coupling Remove the mounting lever Checking the setting Release flywheel brake refer to page 92 Turn the flywheel 13 into working direction refer to page 113 until the piston rod is in its extended position I rear dead point The packer 10 i...

Page 334: ... 4 Roll zero adjuster 12 Packer tray 5 Cam disc 13 Setting screw anvil 6 Tripping ratchet 14 Anvil 7 Grooved ball bearing anvil 15 Brake plate 8 Spring triggering sensitivity 22 16 1 Preset the threaded rod stop of sensing rake NOTICE Damage to the machine due to moving the threaded rod In order to avoid damage to the machine never move the threaded rod 9 into position VI For MultiBale version NOT...

Page 335: ...ble Filling System VFS is required if the bale channel does not fill up sufficiently to its full height that means the filling of the big bale must be improved to the top the overload coupling of the packer engages too frequently Observe the following sequence when setting the Variable Filling System VFS Put the Variable Filling System VFS in zero position refer to page 335 Checking setting trigge...

Page 336: ...the setting screw 13 until the dimension is Y 5 8 mm between the centre of the grooved ball bearing and the tripping ratchet tip 6 Make sure that the grooved ball bearing rets on the tripping ratchet Æ If dimension Y cannot be set check and set if required the absorbing unit refer to page 341 Set the threaded rod 9 until the sensing rake 11 has a dimension of X 5 10 mm to the edge of the packer tr...

Page 337: ...during the whole process 22 16 4 Setting the rubber pad on the zero adjuster BP000 236 ü The machine is shut down and safeguarded refer to page 27 ü The Variable Filling System VFS is in zero position refer to page 335 Place or remove washers under the rubber buffers 16 until the dimension is X 0 2 mm 22 16 5 Checking setting spring at zero adjuster BP000 237 The spring 2 is set in the factory to ...

Page 338: ...nd hence reduction of the throughput The spring tension should be reduced if the packer overload coupling engages too frequently Poorly filled out bale corners are generally the result of unfavourable swath shapes or driving to one side Increasing reducing the spring tension Loosen the screw connection 13 In order to reduce the spring tension reduce dimension X In order to increase the spring tens...

Page 339: ... triggering sensitivity has been extended to the maximum install the sensing rake 11 in the next higher position If the overload protection still responds too frequently after the triggering sensitivity has been reduced to the maximum install the sensing rake 11 in the next lower position Moving the sensing rake Loosen the hexagon head screw 17 Move the sensing rake 11 into the desired position Ti...

Page 340: ...itiate the Variable Filling System Release flywheel brake refer to page 92 Turn the flywheel manually in working direction until the grooved ball bearing 7 is on the highest position area I of the cam disc 5 Æ In this position the tines 18 of the sensing rake 11 must be outside II of the packer tray 12 Check if the tines 18 are outside I of the packer tray 12 Æ If the tines are not outside the pac...

Page 341: ...sing rake Then the brake yoke of the absorbing unit must be set refer to page 341 22 16 9 Checking setting absorbing unit BP000 242 The purpose of the absorbing mechanism is to prevent the sensing rake from triggering the VFS clutch unintentionally by recoiling back against it The length of the braking path in the two stop positions is set with the brake yoke 1 Stop positions are Stop position II ...

Page 342: ...be identical Æ If dimension Y and dimension Z do not have the same value the brake yoke must be set Setting the brake yoke Loosen the screw connection 20 Move the brake yoke Tighten the screw connection 20 Pre tension the spring 21 of the brake to a dimension of X 55 mm spring length only Recheck the absorbing unit again and repeat the procedure until the dimension Y and dimension Z are identical ...

Page 343: ...hecked by disburden the roll 1 In order to disburden the roll 1 it 1 must be visible in the opening 5 of the packer frame Lift the roll 1 with a mounting lever A roll must be replaced under the following circumstances The roll is broken or bent The roll runs roughly If the roll wobbles 2 outer ring to axle If the roll has an axial play 3 of 1 mm If the shell surface 4 of the roll shows wear Nomina...

Page 344: ... agent e g Loctite medium strength Tighten it hand tight Release flywheel brake refer to page 92 Turn the flywheel manually in working direction until the replaced roll can be tightened through the opening 1 with a hexagon wrench Apply flywheel brakerefer to page 92 Tighten the roll Nominal diameter in mm Thread Tightening torque in Nm Roll II in fig 47 M20 x 1 5 120 Roll I in fig 72 M24 x 1 5 220...

Page 345: ... after venting Trial run for tractors with Load Sensing system and machine with starter aid refer to page 347 Trial run for tractors with Load Sensing system and machine without starter aid refer to page 347 Trial run for tractors with constant flow system and machine with starter aid refer to page 348 Trial run for test bench and machine with starter aid refer to page 348 Vent the working hydraul...

Page 346: ...ntainer and dispose of properly Without starter aid version Actuate a function e g bale ejector several times until the oil flows out without bubbles For the starter aid version Activate the starter aid via the terminal repeatedly until the escaping hydraulic oil runs out bubble free When the escaping hydraulic oil runs out bubble free tighten the hexagon socket head screw 2 22 19 2 Venting contro...

Page 347: ...d ü The hydraulic hoses are connected refer to page 80 Start the tractor Perform a visual check to ensure that the flywheel is rotating Æ If the tractor can be started without the flywheel turning the control block has been deaerated properly Æ If the tractor cannot be started or if the flywheel turns vent the control block again Move the control unit several times from the pressure position into ...

Page 348: ...s been correctly vented Æ If the flywheel is turning vent the control block again 22 19 6 Test run for test rig and machine with starter aid On machines with starter aid version the control block can also be vented on a test rig instead of on a tractor ü The system screw 1 is unscrewed up to the stop ü The flywheel brake is released ü The hydraulic hoses are connected Move the control unit several...

Page 349: ...d the edge of the signal sheet 3 Æ If the dimension is X 5 mm the setting is correct Æ If the dimension is not X 5 mm the sensor must be set Setting Loosen the nuts 5 on both sides of the sensor 4 Push the sensor 4 upwards until dimension is X 5 mm between the upper edge of the sensor 4 and the edge of the signal sheet 3 Tighten the nuts 5 tightening torque 10 Nm During the sensor test check that ...

Page 350: ...k dimension X between the signal sheet 3 and the sensor 4 Æ If the dimension is X 2 3 mm the setting is correct Æ If the dimension is not X 2 3 mm the sensor must be set Setting Loosen the nuts 5 on both sides of the sensor 4 Turn the nuts 5 until dimension X 2 3 mm is reached Tighten the nuts 5 tightening torque 10 Nm During the sensor test check that the sensor 4 is attenuated refer to page 174 ...

Page 351: ...auses steel parts to start rusting NOTICE Damage to the machine due to water damages with high pressure cleaner If the water jet from a high pressure cleaner is aimed directly at bearings and electrical electronic components these parts can be damaged Do not aim the water jet from high pressure cleaner at bearings and electrics electronic components Lubricate the machine according to the lubricati...

Page 352: ...bricated with oil Touch up damaged paint and preserve uncoated areas thoroughly with rust protection agent Check that all moveable components move freely If required dismount clean grease and remount If parts need to be replaced use only KRONE original spare parts INFORMATION Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead...

Page 353: ...g the machine into service again initiate the knotting process manually and run through the large square baler manually In doing so check the functionality of the knotters and the needles Clean the knotter from preservatives vegetable oils Remove the grease from the drive disc and clean it Oil the chains Check the functionality of the knotter shaft brake on the right of the knotter shaft Lubricate...

Page 354: ... and safeguarded refer to page 27 Checking replacing brake pads Check the brake pads 5 for uniform wear at 4 points on the circumference Æ When the wear limit dimension Y 50 mm is reached the brake pads must be replaced Venting the friction clutch Loosen the nuts 1 until the dics springs 4 are relieved Release flywheel brake refer to page 92 Turn the universal shaft manually Tighten the nuts 1 cro...

Page 355: ...s and lubricants gearbox oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gearbox oil oil from hydraulic system must be brought to a disposal point for waste oil Synthetic materials Al...

Page 356: ...o page 80 If the electrical system fails completely the valves on the control block can be actuated manually refer to page 114 There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 365 Icon ECI Designation K01 Extend main valve K02 Retract main valve K17 Starter aid B34 Blade cassette pushed together B32 Blade cassette active B33 Blade...

Page 357: ...aulic diagram working hydraulics Comfort 1 0 26 1 BiG Pack 1270 Original Operating Instructions 150000747_02_en 357 Icon ECI Designation Hydraulic support jack B23 Pick up position Reversing unit 2 150101911_00 1 4 358 ...

Page 358: ...4 B4 A3 A2 A5 B5 M1 K04 K02 K01 170 bar K17 P T LS M2 ML5 A B3 I III II T P LS B32 B33 B14 B11 U α B35 B34 B36 100 bar B23 Nur VC only VC Nur VC only VC B2 Nur XC only XC 26 l min Nur Reversiereinheit Only reverse unit 1 1 2 3 150101911_00 1 4 ...

Page 359: ...cs Medium 1 0 Listing of the sensors actuators for the following hydraulic diagram There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 365 Icon ECI Designation Pick up B35 Position blade cassette Hydraulic support jack B14 Bale ejector B11 Bale chute B36 State of steering Starter aid 2 150101911_00 2 4 360 ...

Page 360: ...II T P LS I III IV T P S1 S2 M1 M2 V1 V2 P1 B1 A1 B2 B1 T1 T T4 P 180 bar B36 100 bar B11 B35 150101911_00 2 4 ...

Page 361: ...pment 5 Cutting unit gearbox 3 Bale channel Listing of the sensors actuators for the following hydraulic diagram There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 365 Icon ECI Designation B17 Baling flap pressure K09 Release baling flaps K11 Pressure limiting valve baling flaps For the Multi blade cutting system VariCut version Ico...

Page 362: ...B17 K9 K11 K12 1 2 3 K13 1 3 2 4 B B1 A A1 1 2 5 3 4 150101911_00 3 4 ...

Page 363: ...em Medium 1 0 Legend for the following hydraulic diagram 1 Bale channel 2 Main gearbox Listing of the sensors actuators for the following hydraulic diagram There is an overview of the position of the sensors actuators and control units in the circuit diagram refer to page 365 Dev des Designation B17 Baling flap pressure K11 Pressure limiting valve baling flaps 2 150101911_00 4 4 364 ...

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Page 428: ...Automatic bale ejection 137 Automatic call of the Road travel screen 133 Straßenfahrtbild 133 Auxiliary configuration of a joystick 140 Auxiliary functions AUX 140 B Background colour 172 Background colour acoustic signals 124 Bale brake Functional description 56 Bale length correction value Terminal 149 Baling process 42 91 Basic safety instructions 15 Before starting baling process 91 Before the...

Page 429: ...ive to knotter needle needle yoke 313 Checking setting the twine pusher relative to the channel slot 314 316 Checking setting the upper needle 312 Checking setting twine tension on lower twine 200 Checking setting twine tension on upper twine 199 Checking setting Variable Filling System VFS 334 Checking tensioning drive chains of the pick up 207 Checking venting friction clutch at flywheel 353 Che...

Page 430: ...rts 19 Danger zone PTO shaft 19 Danger zone universal shaft 19 Danger zone when drive is switched on 19 Danger zones 18 Dangers arising from environment 22 Dangers for road travel 21 Dangers in connection with certain activities climbing up and down 24 Dangers in connection with certain activities Working on the machine 25 Dangers in connection with certain activities working on wheels and tyres 2...

Page 431: ...114 Ensuring functionality of safety devices 20 Environmental protection and disposal 22 Error list 240 Error list Terminal 182 Error message moisture measurement Terminal 158 Error Messages 236 F Faults at the hydraulic system 298 Faults when picking up crops 284 Figures 10 Finishing the tying process manually 113 Fitting wheel chocks 112 For MultiBale version 43 Foreign ISOBUS terminal 123 Funct...

Page 432: ...notter cleaning blower interval Terminal 151 Knotter control Terminal 150 Knotter gearbox in idle position 53 113 Knotter signal Terminal 149 KRONE ISOBUS terminal CCI 1200 119 L Labelling 42 Lashing points on the machine 192 Lashing the machine 192 Lateral setting of plunger 328 Lift Lower twine box 93 Lifting the machine 192 193 Lifting lowering bale chute 104 Limiting the lowering of the pick u...

Page 433: ...enu 1 3 Knotter monitoring 150 Menu 13 1 Customer counter 164 Menu 13 2 Total counter 167 Menu 14 ISOBUS 169 Menu 1 4 Blowing Interval Knotter Cleaning 151 Menu 14 2 Driving speed direction of travel diagnostics 170 Menu 14 3 Configuring main window 170 Menu 14 4 Set background colour 172 Menu 14 9 Switching Between the Terminals 173 Menu 1 5 Blowing time 152 Menu 15 Settings 174 Menu 15 1 Sensor ...

Page 434: ...ne 190 Parking the machine safely 22 Passengers 17 Performing a visual inspection 207 226 Personal protective equipment 20 Personnel qualification of the operating personnel 15 Personnel qualification of the technicians 16 Pick up 102 Position and meaning of safety labels 30 Positioning the packer strip 332 Positioning the plunger 333 Possible error types FMI 237 Preparation for baling process 91 ...

Page 435: ...er 322 Setting the flywheel brake 342 Setting the height of the crop press roller unit 196 Setting the height of the knotter needles on the knotter 303 Setting the holding force of the twine retainer 320 324 Setting the knotter fan 200 Setting the knotter needles 301 Setting the knotter shaft brake 198 Setting the lateral guidance of the knotter needles 301 Setting the plunger 326 Setting the rubb...

Page 436: ...tem 161 Software info 182 Switching between the terminals 173 Total counter 167 Weighing device 156 Terminal Machine functions 125 Terminal Menus 142 Test run for test rig and machine with starter aid 348 Test run for tractor with constant flow system and machine with starter aid 348 Test run for tractor with Load Sensing system and machine with starter aid 347 Test run for tractor with Load Sensi...

Page 437: ...G Pack 1270 Original Operating Instructions 150000747_02_en 437 W Warning signs 11 Warnings of property damage environmental damage 12 Waste disposal 355 Weighing device Terminal 156 Working direction flywheel 113 ...

Page 438: ...438 BiG Pack 1270 Original Operating Instructions 150000747_02_en This page has been left blank deliberately ...

Page 439: ...le responsibility that the Machine Large Square Baler Type BiG Pack 1270 to which this declaration refers is in compliance with the following relevant provisions EU Directive 2014 30 EU EMC The harmonised standard EN ISO 14982 2009 has been applied in accordance with the directive EC Directive 2006 42 EC Machinery The undersigned Managing Director is authorised to compile the technical documents D...

Page 440: ...Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle 49 0 59 77 935 0 6 49 0 59 77 935 339 ü www landmaschinen krone de V 5 ...

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