Honda NC700 2012, Service Manual

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GENERAL INFORMATION
CLUTCH/GEARSHIFT LINKAGE SPECIFICATIONS (NC700X/XA/S/SA)
Unit: mm (in)
DUAL CLUTCH TRANSMISSION SPECIFICATIONS (NC700XD/SD)
Unit: mm (in)
ALTERNATOR/STARTER CLUTCH SPECIFICATIONS
Unit: mm (in)
CRANKCASE/TRANSMISSION/BALANCER SPECIFICATIONS
NC700X/XA/S/SA
Unit: mm (in)
ITEM STANDARD SERVICE LIMIT
Clutch lever freeplay 10 – 20 (3/8 – 13/16) –
Clutch Spring free length 43.2 (1.70) 41.7 (1.64)
Disc thickness 2.62 – 2.78 (0.103 – 0.109) 2.3 (0.09)
Plate warpage – 0.30 (0.012)
Clutch outer guide I.D. 21.991 – 22.016 (0.8658 – 0.8668) 22.03 (0.867)
O.D. 31.959 – 31.975 (1.2582 – 1.2589) 31.92 (1.257)
Mainshaft O.D. at clutch outer guide 21.967 – 21.980 (0.8648 – 0.8654) 21.95 (0.864)
Clutch outer guide-to-mainshaft clearance 0.011 – 0.049 (0.0004 – 0.0019) 0.08 (0.003)
Primary driven gear I.D. 32.000 – 32.025 (1.2598 – 1.2608) 32.09 (1.263)
Primary driven gear-to-clutch outer guide clearance 0.025 – 0.066 (0.0010 – 0.0026) 0.10 (0.004)
ITEM STANDARD SERVICE LIMIT
Clutch clearance 0.9 – 1.1 (0.035 – 0.043) 2.0 (0.08)
EOT sensor resistance (20°C/68°F) 2.5 – 2.8 k
Ω
–
ITEM STANDARD SERVICE LIMIT
Starter driven gear boss O.D. 57.749 – 57.768 (2.2736 – 2.2743) 57.73 (2.273)
Starter clutch outer I.D. 74.412 – 74.442 (2.9296 – 2.9308) 74.46 (2.931)
ITEM STANDARD SERVICE LIMIT
Transmission Gear I.D. M5, M6, C1 28.000 – 28.021 (1.1024 – 1.1032) 28.04 (1.104)
C2, C3, C4 31.000 – 31.025 (1.2205 – 1.2215) 31.04 (1.222)
Gear bushing
O.D. M5, M6 27.959 – 27.980 (1.1007 – 1.1016) 27.94 (1.100)
C2 30.955 – 30.980 (1.2187 – 1.2197) 30.93 (1.218)
C3, C4 30.950 – 30.975 (1.2185 – 1.2195) 30.93 (1.218)
Gear-to-bushing
clearance M5, M6 0.020 – 0.062 (0.0008 – 0.0024) 0.08 (0.003)
C2 0.020 – 0.070 (0.0008 – 0.0028) 0.10 (0.004)
C3, C4 0.025 – 0.075 (0.0010 – 0.0030) 0.11 (0.004)
Gear bushing I.D. M5 25.000 – 25.021 (0.9843 – 0.9851) 25.04 (0.986)
C2 27.985 – 28.006 (1.1018 – 1.1026) 28.02 (1.103)
Mainshaft O.D. At M5 bushing 24.972 – 24.993 (0.9831 – 0.9840) 24.95 (0.982)
Countershaft O.D. At C2 bushing 27.967 – 27.980 (1.1011 – 1.1016) 27.95 (1.100)
Bushing-to-shaft
clearance M5 0.007 – 0.049 (0.0003 – 0.0020) 0.09 (0.004)
C2 0.005 – 0.039 (0.0002 – 0.0015) 0.06 (0.002)
Shift fork,
fork shaft Fork I.D. 12.000 – 12.018 (0.4724 – 0.4731) 12.03 (0.474)
Claw thickness 5.93 – 6.00 (0.233 – 0.236) 5.9 (0.23)
Shift fork shaft O.D. 11.957 – 11.968 (0.4707 – 0.4712) 11.95 (0.470)