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GE Mark VIeS, System Manual

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7.3.3.6

Wiring and Configuration for 24 V STCI Retrofits

The 24 channels of the STCI cannot be fully mapped to the 16 channels of the SUAA due to fewer channels in the YUAA.
The following table assumes that the first 16 channels of the STCI are mapped, where channels 17 to 24 would be wired to a
second SUAA’s channels 1 to 8. The STCI is internally wired for internal wetted contacts using external supplies, while the
SUAA allows for internal fed switches using internal supplies. Therefore, terminals 49 to 52 are not reconnected on the
SUAA.

STCI Screw

STCI Name

Channel

SUAA Screw

SUAA Name

Use

1

Input 1 (Positive)

1

SUAA #1 screw 1

PWR_RET for Channel 1

Positive feed to switch # 1

2

Input 1 (Signal)

1

SUAA #1 screw 3

I/O+ for Channel 1

Return path from switch #1

3

Input 2 (Positive)

2

SUAA #1 screw 2

PWR_RET for Channel 2

Positive feed to switch # 2

4

Input 2 (Signal)

2

SUAA #1 screw 4

I/O+ for Channel 2

Return path from switch #2

5

Input 3 (Positive)

3

SUAA #1 screw 7

PWR_RET for Channel 3

Positive feed to switch # 3

6

Input 3 (Signal)

3

SUAA #1 screw 9

I/O+ for Channel 3

Return path from switch #3

7

Input 4 (Positive)

4

SUAA #1 screw 8

PWR_RET for Channel 4

Positive feed to switch # 4

8

Input 4 (Signal)

4

SUAA #1 screw 10

I/O+ for Channel 4

Return path from switch #4

9

Input 5 (Positive)

5

SUAA #1 screw 13

PWR_RET for Channel 5

Positive feed to switch # 5

10

Input 5 (Signal)

5

SUAA #1 screw 15

I/O+ for Channel 5

Return path from switch #5

11

Input 6 (Positive)

6

SUAA #1 screw 14

PWR_RET for Channel 6

Positive feed to switch # 6

12

Input 6 (Signal)

6

SUAA #1 screw 16

I/O+ for Channel 6

Return path from switch #6

13

Input 7 (Positive)

7

SUAA #1 screw 19

PWR_RET for Channel 7

Positive feed to switch # 7

14

Input 7 (Signal)

7

SUAA #1 screw 21

I/O+ for Channel 7

Return path from switch #7

15

Input 8 (Positive)

8

SUAA #1 screw 20

PWR_RET for Channel 8

Positive feed to switch # 8

16

Input 8 (Signal)

8

SUAA #1 screw 22

I/O+ for Channel 8

Return path from switch #8

17

Input 9 (Positive)

9

SUAA #1 screw 25

PWR_RET for Channel 9

Positive feed to switch # 9

18

Input 9 (Signal)

9

SUAA #1 screw 27

I/O+ for Channel 9

Return path from switch #9

19

Input 10 (Positive)

10

SUAA #1 screw 26 PWR_RET for Channel 10

Positive feed to switch # 10

20

Input 10 (Signal)

10

SUAA #1 screw 28

I/O+ for Channel 10

Return path from switch #10

21

Input 11 (Positive)

11

SUAA #1 screw 31 PWR_RET for Channel 11

Positive feed to switch # 11

22

Input 11 (Signal)

11

SUAA #1 screw 33

I/O+ for Channel 11

Return path from switch #11

23

Input 12 (Positive)

12

SUAA #1 screw 32 PWR_RET for Channel 12

Positive feed to switch # 12

24

Input 12 (Signal)

12

SUAA #1 screw 34

I/O+ for Channel 12

Return path from switch #12

25

Input 13 (Positive)

13

SUAA #1 screw 37 PWR_RET for Channel 13

Positive feed to switch # 13

26

Input 13 (Signal)

13

SUAA #1 screw 39

I/O+ for Channel 13

Return path from switch #13

27

Input 14 (Positive)

14

SUAA #1 screw 38 PWR_RET for Channel 14

Positive feed to switch # 14

28

Input 14 (Signal)

14

SUAA #1 screw 40

I/O+ for Channel 14

Return path from switch #14

29

Input 15 (Positive)

15

SUAA #1 screw 43 PWR_RET for Channel 15

Positive feed to switch # 15

30

Input 15 (Signal)

15

SUAA #1 screw 45

I/O+ for Channel 15

Return path from switch #15

31

Input 16 (Positive)

16

SUAA #1 screw 44 PWR_RET for Channel 16

Positive feed to switch # 16

32

Input 16 (Signal)

16

SUAA #1 screw 46

I/O+ for Channel 16

Return path from switch #16

33

Input 17 (Positive)

17

SUAA #2 screw 1

PWR_RET for Channel 17

Positive feed to switch # 17

34

Input 17 (Signal)

17

SUAA #2 screw 3

I/O+ for Channel 17

Return path from switch #17

35

Input 18 (Positive)

18

SUAA #2 screw 2

PWR_RET for Channel 18

Positive feed to switch # 18

36

Input 18 (Signal)

18

SUAA #2 screw 4

I/O+ for Channel 18

Return path from switch #18

37

Input 19 (Positive)

19

SUAA #2 screw 7

PWR_RET for Channel 19

Positive feed to switch # 19

38

Input 19 (Signal)

19

SUAA #2 screw 9

I/O+ for Channel 19

Return path from switch #19

39

Input 20 (Positive)

20

SUAA #2 screw 8

PWR_RET for Channel 20

Positive feed to switch # 20

40

Input 20 (Signal)

20

SUAA #2 screw 10

I/O+ for Channel 20

Return path from switch #20

41

Input 21 (Positive)

21

SUAA #2 screw 13 PWR_RET for Channel 21

Positive feed to switch # 21

42

Input 21 (Signal)

21

SUAA #2 screw 15

I/O+ for Channel 21

Return path from switch #21

43

Input 22 (Positive)

22

SUAA #2 screw 14 PWR_RET for Channel 22

Positive feed to switch # 22

184

GEH-6855_Vol_II

GEH-6855_Vol_II Mark VIeS Functional Safety Systems Volume II

Public Information

Summary of Contents for Mark VIeS

Page 1: ...GEH 6855_Vol_II Mark VIeS Functional Safety Systems for General Market Volume II System Guide for General purpose Applications July 2019 Public Information ...

Page 2: ...ring subject matter in this document The furnishing of this document does not provide any license whatsoever to any of these patents Public Information This document contains non sensitive information approved for public disclosure GE provides the following document and the information included therein as is and without warranty of any kind expressed or implied including but not limited to any imp...

Page 3: ... 100863 Mark VIeS Functional Safety Relay Contact Output Module Summary Sheet GEI 100864 Mark VIeS Functional Safety Vibration Input Module Summary Sheet GEI 100865 Mark VIeS Functional Safety Universal Analog I O Module Summary Sheet GEI 100866 Mark VIeS Functional Safety Analog I O Module Summary Sheet GEI 100867 Mark VIe and Mark VIeS Functional Safety UCSC Controller Summary Sheet GEI 100868 M...

Page 4: ...h Caution Indicates a procedure or condition that if not strictly observed could result in damage to or destruction of equipment Attention Indicates a procedure or condition that should be strictly followed to improve these applications 4 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 5: ...ical hazards If the test equipment cannot be grounded to the equipment under test the test equipment s case must be shielded to prevent contact by personnel To minimize hazard of electrical shock or burn approved grounding practices and procedures must be strictly followed Warning To prevent personal injury or equipment damage caused by equipment malfunction only adequately trained personnel shoul...

Page 6: ...115 5 1 Mark VIeS YDIA Discrete Input Pack 115 5 2 Configuration 119 5 3 YDIA Specific Alarms 120 5 4 TBCIS C Contact Input with Group Isolation 121 5 5 STCIS A Simplex Contact Input 127 6 YDOA Discrete Output Modules 131 6 1 Mark VIeS YDOA Discrete Output Pack 131 6 2 YDOA Configuration 137 6 3 YDOA Specific Alarms 138 6 4 TRLY Discrete Output Terminal Boards 142 6 5 TRLYS1B Relay Output with Coi...

Page 7: ...ck 285 9 2 PSCA Specific Alarms 291 9 3 SSCA Simplex Serial Communication Input Output 293 10 PDM Power Distribution Modules 301 10 1 Power Distribution Overview 301 10 2 PPDA Power Distribution System Feedback 306 10 3 PPDA Specific Alarms 319 10 4 JPDD DC Power Distribution 362 10 5 JPDE DC Battery Power Distribution 366 10 6 JPDG Core Power Distribution 373 10 7 JPDH High Density Power Distribu...

Page 8: ...Notes 8 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 9: ...ystem general market products however your application may not be licensed to access full system capability and I O packs as described in this document For example the Mark VIeS Functional Safety System for General Markets only utilizes the following I O packs Analog I O YAIC Universal Analog YUAA Vibration Input Monitor YVIB Relay Output YDOA Discrete Contact Input YDIA Power Distribution System ...

Page 10: ...S type TB with cover and TB plugs WROx posts Board IS400STCIS6A Cover 151X1202YE04PP01BL 52 pt TB 64G6940 226L UL Pending IS410TBCIS1C TMR 24 pt 125 V dc Contact In 4 T type TB with cover and TB blocks Board IS400TBCIS1C Cover 151X1202YE08PP16BL 24 pt TB 1 24 173C9123BB 003 24 pt TB 25 48 173C9123BB 004 UL Pending IS410TBCIS2C TMR 24 pt 24 V dc Contact In 4 T type TB with cover and TB blocks Board...

Page 11: ...y Clip 65G2101 011 IS410TRLYS1F TMR 12 pt NO Voted Contacts 7 T type TB with cover and TB blocks WPDF post Board IS400TRLYS1F Cover 151X1202YE08PP14BL 24 pt TB 1 24 173C9123BB 003 24 pt TB 25 48 173C9123BB 004 IS410TRLYS2F TMR 12 pt NC Voted Contacts 7 T type TB with cover and TB blocks WPDF post Board IS400TRLYS2F Cover 151X1202YE08PP14BL 24 pt TB 1 24 173C9123BB 003 24 pt TB 25 48 173C9123BB 004...

Page 12: ...d IS400BPPCH1A Board IS400BPDAH1A IS410JPDSG1A 28 V Control Power Distribution with diagnostics I O pack with cover Board IS400JPDSG1A Cover 151X1202YE12PP02BL IS410JPDGH1A 28 V Dual Control and 24 V or 48 V Wetting Power Distribution with diagnostics with cover Board IS400JPDGH1A Cover 151X1202YE12PP02BL 10 A fuse 64G5002 001 15 A fuse 64G5003 001 N A IS410JPDDG2A 24 or 48 V dc wetting distributi...

Page 13: ... hi side fusing to all 12 relays 3 15 A fuse 64G5005 011 IS400WPDFH1A Optional daughterboard IS400TRLYS F wetting and fusing Adds hi lo fusing and sensed power to 2 groups of 6 relays 3 15 A fuse 64G5005 005 UL Pending IS400WPDFH2A Optional daughterboard IS400TRLYS F wetting and fusing Add hi side fusing and sensed power to 2 groups of 6 relays 3 15 A fuse 64G5005 005 UL Pending Mark VIe and Mark ...

Page 14: ...ch 16 copper 1 FX Multimode Fiber LC type N A IS420ESWBH2A N A IONet Switch 16 copper 2 FX Multimode Fiber LC type N A IS420ESWBH3A N A IONet Switch 16 copper N A IS420ESWBH4A N A IONet Switch 16 copper 1 FX Singlemode Fiber LC type N A IS420ESWBH5A N A IONet Switch 16 copper 2 FX Singlemode Fiber LC type N A 259B2451BVP1 N A Option DIN rail base for ESWA and ESWB long edge of switch body parallel...

Page 15: ...3648P240W48 N A 240W Power Supply 120 240AC 125 250DC 48DC N A 342A3648P480W24 N A 480W Power Supply 120 240AC 125 250DC 24DC N A 342A3648P480W24C N A 480W Power Supply 120 240AC 125 250DC 24DC Coated N A 342A3648P480W28 N A 480W Power Supply 120 240AC 125 250DC 28DC N A 342A3648P480W28C N A 480W Power Supply 120 240AC 125 250DC 28DC Coated N A 342A3648P480W48 N A 480W Power Supply 120 240AC 125 2...

Page 16: ...Notes 16 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 17: ...ler mounts in a panel and communicates with I O modules through on board I O network IONet PROFINET High speed Serial Link HSSL and or other interfaces UCSC Controller Data Name Plate Note For additional information refer to the following documents Mark VIe and Mark VIeS Functional Safety UCSC Controller Summary Sheet GEI 100867 Mark VIeS Functional Safety Systems for General Market Volume I Syste...

Page 18: ...hronize the clock of the I O modules and controllers to within 100 microseconds External data is transferred to and from the control system database in the controller over the IONet interfaces This includes process inputs outputs to the I O modules Unlike traditional controllers where I O is on a backplane the UCSC controller does not host any application I O In a redundant set all I O networks ar...

Page 19: ...k in critical safety functions Safety controllers and distributed I O modules are specifically programmed for safety control use and this specific control hardware and software is compliant with the IEC 61508 certification The Mark VIeS Safety controller runs on QNX Neutrino a real time multi tasking operating system OS The UCSCS2A is available beginning with ControlST V07 02 and supports Simplex ...

Page 20: ...nd discrete blocks Boolean logic represented in relay ladder diagram format Supported data types include Boolean 16 bit signed integer 16 bit unsigned integer 32 bit signed integer 32 bit unsigned integer 32 bit floating point 64 bit long floating point Dimensions UCSC 168 x 150 x 55 mm 6 61 x 5 90 x 2 17 in H x D x W UCSC with mounting 204 x 152 x 55 mm 8 03 x 5 99 x 2 17 in H x D x W Weight 1 32...

Page 21: ...se using the two mounting screws Vertical mount with unobstructed air flow through fins Leave a minimal 100 mm 3 94 in air gap above and below the UCSC Parallel mount UCSC to UCSC requires a minimal 50 mm 1 97 in spacing to achieve full temperature rating The operating temperature envelope is 25 mm 0 98 in from any point on UCSC Controllers GEH 6855_Vol_II System Guide 21 Public Information ...

Page 22: ...UCSC Mounting Requirements to Achieve 70ºC Operating Temperature 22 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 23: ...UCSC Mounting Requirements to Achieve 65ºC Operating Temperature Controllers GEH 6855_Vol_II System Guide 23 Public Information ...

Page 24: ...UCSC Controller Mounting Dimensions 24 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 25: ...g 26 A squared seconds A2 sec Reverse Polarity Protection Provided Reversing the and input will not damage the UCSC nor will it power up 3 pin Power Plug Item Description Pin 1 Ground Pin 2 Negative The UCSC case is bonded to power supply negative Pin 3 Positive Wire Sizes 28 to 16 AWG Screw Torque 0 23 Nm 2 in Ib Part Number Phoenix Contact MC 1 5 3 STF 3 81 1827716 Controllers GEH 6855_Vol_II Sy...

Page 26: ...View Note For further information refer to the ToolboxST User Guide for Mark VIeS Functional Safety Systems GEH 6862 the section System Controller Platforms 26 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 27: ...e controller Internet Protocol IP address using the COM port refer to the ToolboxST User Guide for Mark VIeS Functional Safety Systems GEH 6862 the section Configure and Transfer IPAddress to UCSC Controller Controllers GEH 6855_Vol_II System Guide 27 Public Information ...

Page 28: ...econdary plant network Twisted pair 10Base T 100Base TX RJ 45 connector is used Modbus TCP Slave OPC UA and or EGD Mark VIeS UCSCS2A Ethernet Ports Ethernet Port Description IONet Ethernet Interface 3 Ports T SL3 is T network for TMR using all three ports S SL2 is S network for Dual redundancy used with R SL1 R SL1 is R network for Simplex redundancy Twisted pair 10Base TX 100Base TX RJ 45 connect...

Page 29: ...h drive with a minimum 4 GB capacity into a USB port of the computer that is running the ToolboxST application 5 From the ToolboxST Component Editor select Device Download and Controller Setup to launch the Controller Setup Wizard 6 Follow the on screen instructions to load the flash drive Refer to the ToolboxST User Guide for Mark VIeS Functional Safety Systems GEH 6862 the section Configure and ...

Page 30: ...d descriptions of the LED indicators that are located on the front panel of the UCSC controller and the UCEC module are as follows 30 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 31: ...ss For these instructions refer to the ToolboxST User Guide for Mark VIeS Functional Safety Systems GEH 6862 the section Configure and Transfer IPAddress to UCSC Controller 2 1 6 UCSC Embedded Field Agent EFA The Embedded Field Agent EFA provides connectivity to GE Predix cloud hosted applications and datastores through a local Predix machine interface that runs within a Linux virtual machine on t...

Page 32: ...rtual network transfers data through memory shared between the VMs instead of the wires of a physical network The Mark VIe control uses a network firewall to prevent all other traffic Like a physical network the virtual network must be configured with an IP address and subnet mask The VMs in the UCSCH1 controller must be on the same subnet to function properly The Mark VIe virtual network is confi...

Page 33: ...4 2010 EN55024 2010 IEC EN 61131 2 2007 sections 4 6 IEC 61000 4 18 2006 EN 61000 4 18 2007 refer to IEC61131 2 2007 Annex D for levels European Safety for Explosive Atmosphere ATEX Directive Category 3 equipment II 3 G EN 60079 0 2012 A 11 2013 EN 60079 7 2015 Type of Protection Ex ec European Waste Collection Compliance with European WEEE Directive 2012 19 EU China Restriction of Hazardous Subst...

Page 34: ...Part Number Description 121T8700P0002 UCSB to UCSC Power Cable Adapter 121T6659P0001 UCSC COM Port Adapter RJ 45 to DB9F 34 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 35: ...ese codes Failure to do so can lead to personal injury or death property damage or destruction or both To replace the UCSC with another UCSC 1 Loosen the screws holding the power connector in place 2 Disconnect the power connector from the controller 3 Disconnect all Ethernet cables note which cable is connected to which port 4 Loosen the screws holding the controller in place The mounting is a ke...

Page 36: ...T if using redundant controllers 7 Click Write then click Next 8 Complete the controller restore process using the instructions provided on the Controller Setup Wizard window or using the remaining steps in this procedure 9 Remove the USB flash device from the HMI computer 10 Remove power from the controller 11 Insert the USB flash device into either USB port of the controller 12 Press and hold in...

Page 37: ...r of transmitter and receiver blocks BLACK_TX and BLACK_RX are configured for the two Mark VIeS Safety control devices in the application The data is passed through Ethernet similar to UDH EGD and the BLACK_TX and BLACK_RX blocks run a data integrity check on each respective side of the Black Channel For more information on these blocks refer to the Mark VIeS Safety Control Block Library GEI 10069...

Page 38: ...isplay the Select Unassigned Terminal Board dialog box with the available terminal boards 6 From the dialog box select the correct Bar Code and click OK 7 Read the warning message then click Yes 8 Click OK 9 Repeat this procedure for the remaining I O modules 10 Verify using the written record that all terminal boards have been identified by the ToolboxST application 2 6 2 Initial Download to I O ...

Page 39: ...e indicates the presence of inequalities or diagnostic warnings Red indicates that the configuration in the ToolboxST system which includes base load firmware application code and I O module configuration is significantly different from the component configuration a Download will correct this Note Refer to GEH 6855_Vol_I the chapter Troubleshooting for further assistance For example if a particula...

Page 40: ... ToolboxST configuration I O pack configured in ToolboxST application but configuration not downloaded to the controller I O pack in program mode Solution Verify that the Ethernet cables and network switch are operating correctly Verify that the I O pack configuration such as Type HW Form Bar Code position matches the actual hardware Manually restart the I O pack or module If ToolboxST communicati...

Page 41: ...Code position matches the actual hardware Perform a build and download the configuration to the controller wait for pack communication status to change then scan and download to the I O pack or module Manually restart the I O pack or module 22 Description ToolboxST application detects a diagnostic status signal L3DIAG ATTN and or LINK_OK is therefore the status signal is inaccurate unknown or inde...

Page 42: ...tively Removing a WCBM module Changing from multicast to broadcast or vice versa I O communication Adding the first Shared I O module or connecting the first Controller to Controller I O variable Removing the last Modbus Slave point Disabling controller web pages Disabling Wind Compress Data Log Disabling Wind Farm Management System Solution Rebuild the controller and download Note This alarm is n...

Page 43: ...ion not downloaded to controller I O pack or module in program mode I O pack or module not able to load firmware Power failure to the I O pack or module Solution Verify that the I O pack configuration such as Type HW Form Bar Code position matches the actual hardware Build and download the configuration to the controller wait for pack communication status to change then scan and download to the I ...

Page 44: ...y 259 Description Application Runtime Error Frame overruns occurred Possible Cause Overloaded processor sequencer malfunction one or more frame overruns occurred Solution For a controller perform the following to increase the frame idle time Reduce the application or increase the EGD period Upgrade the controller to one with a faster processor Replace the controller For an I O module perform the f...

Page 45: ... I O module do the following From the ToolboxST application rebuild the system then download the application and configuration to the I O module Replace the I O module 279 Description Could not determine platform type from hardware Possible Cause During commissioning maintenance Incorrect firmware version or hardware malfunction firmware could not recognize host hardware type During normal operati...

Page 46: ...ize Possible Cause Runtime malfunction An application independent firmware process could not be started successfully Solution Reload firmware and application and restart If controller is a UCSA try formatting and reloading the flash memory If I O pack has diagnostic try to re download the base load Replace the controller or I O module 283 Description Firmware error Internal process crashed Possibl...

Page 47: ...cessive ambient temperature Hardware malfunction Fan loss Solution Check the fan if applicable the ambient temperature and for the presence of dust Replace the controller 300 Description Application Code Load Failure Possible Cause During commissioning maintenance Invalid application configuration During normal operation Firmware or hardware malfunction Solution Rebuild and download the applicatio...

Page 48: ...GD variables for Fault Tolerant EGD Possible Cause Number of relevant consumed UDH EGD variables exceeds fault tolerant EGD limitation of 1400 bytes of data Normal UDH EGD operation not affected however in the event of UDH EGD failure some consumed variables may not be transmitted to redundant controllers over the IONet if applicable Solution During commissioning maintenance Reduce the amount of r...

Page 49: ...sor Possible Cause IONet or hardware malfunction S or T processor in redundant system lost communication with R processor Missing cable from the controller to the Unit Data Highway UDH network switch Solution Go online with the R processor Verify that the processor is in the Controlling state If not communicating or in Controlling state restart the processor Check for disconnected IONet cables or ...

Page 50: ... port If the problem persists replace the network switch 328 Description Communication lost from T processor Possible Cause IONet or hardware malfunction R or S processor in redundant system lost communication with T processor Missing cable from the controller to the Unit Data Highway UDH network switch Solution Go online with the T processor Verify that the processor is in the Controlling state I...

Page 51: ...ommand senders for example Modbus masters until controller is online 330 Description Startup sequence failed Data initialization timeout S processor Possible Cause Controller is unable to complete startup data initialization IONet malfunction Controllers have different application revisions One or more controllers are powered down Controller is overloaded by external command messages Solution Chec...

Page 52: ...s until controller is online 332 Description Overtemperature Controller rebooted and throttled Possible Cause Excessive ambient temperature Hardware malfunction Fan loss Solution Check ambient temperature Check for dust buildup on the cabinet filters controller and power supply Replace the controller Check fans 334 Description Application Error Frame Skips Detected Possible Cause Hardware or IONet...

Page 53: ... deviation of more than 10 from the median value or no IONet EGD configuration is present For median values near zero the variation exceeds integer 2 or real value 0 2 Solution For the Mark VIe runtime use the ToolboxST disagreement display View Disagreements to determine which variables are in disagreement In the application avoid use of global variable ControllerID and avoid the use of sequencin...

Page 54: ...Net switch I O message corruption Communication errors occurred on more than 5 of data transmissions on IONet2 Solution Check for evidence of I O pack restart diagnostic alarms error logs Replace Ethernet cable s Replace the I O pack Move the I O pack s Ethernet cable into an empty IONet switch port If problem persists replace the IONet switch 350 Description Intermittent Communications on IONet3 ...

Page 55: ... controller goes online Solution Replace the controller 355 Description State Exchange Voter disagreement detected Possible Cause State Exchange disagreement found Application sequencing error IONet malfunction or hardware problem Solution Use the ToolboxST disagreement display View Disagreements to determine which variables are in disagreement In the application avoid use of global variable Contr...

Page 56: ...l operation then replace the controller 359 Description Internal Runtime error Sequencer client execution overrun Possible Cause Possible hardware malfunction Sequencer critical client overrun detected Alarm occurs after a sequencer critical client has been run faster than its nominal rate three times in a row after five controller put in FAILURE control state Solution Ignore alarm if it occurs du...

Page 57: ...arm if it occurs during a restart of the controller During normal operation Check for hardware or network switch malfunction Check for loose or defective network cables Replace the controller 363 Description Memory Validation failed Sequencer data structures Possible Cause Hardware memory failure Sequencer process data was modified data should not change after the controller is online Solution Rep...

Page 58: ...oad baseload firmware and application If the problem persists replace the controller 463 Description Internal runtime error Could not create the Command and Event Log CEL file Possible Cause Internal runtime error Could not create the CEL file Solution Rebuild and download baseload firmware and application to the controller If the problem persists replace the controller 464 Description Ethernet In...

Page 59: ...r network loops Monitor network activity and remove excessive traffic 467 Description Ethernet Interface disabled due to excessive traffic Possible Cause Network interface has been disabled to protect itself from excessive activity on the network Solution Check for network loops Monitor network activity and remove excessive traffic 468 Description Ethernet Interface disabled due to excessive traff...

Page 60: ...red up and healthy Check for a defective Ethernet cable from producer to network switch Replace the cable s Check for a defective network switch by placing the producer s Ethernet cable into an empty port If the problem persists replace the network switch Replace the producer processor module 471 Description UDH EGD fault detected by the T processor Possible Cause UDH EGD producer is powered down ...

Page 61: ...ble to handle Solution Cycle power on the I O pack Perform a scan and download using the ToolboxST application Replace the I O pack 488 Description EGD Error Could not configure consumed exchanges from one or more Producers Possible Cause Producer EGD Page s configured incorrectly Producer s powered down Network connectivity intermittent or severed Internal Firmware failure Solution Rectify config...

Page 62: ...on to the Producer 490 Description Software watchdog has been disabled Possible Cause A runtime malfunction has disabled the software watchdog protective function An invalid version of firmware has been downloaded Solution Reload base load firmware and application and restart If using a UCSA reformat the flash and reload the firmware I O pack or module re download the base load If this does not wo...

Page 63: ...ists replace the network switch Replace the producer processor module 494 Description CDH EGD fault detected by the S processor Possible Cause CDH EGD producer is powered down Producer is unhealthy Ethernet connection s failure Solution Ensure all EGD producers are powered up and healthy Check for a defective Ethernet cable from producer to network switch Replace the cable s Check for a defective ...

Page 64: ...iled to incorporate the user configured frame state timeouts Possible Cause Invalid user configured frame state timeout values Failed to parse the user configured frame state timeouts file Solution Timeout values configured by the user must satisfy the condition Frame Rate Output Timeout App Timeout Input Timeout 0 Rebuild the application and force an offline download of the application to the con...

Page 65: ...e baseline memory use Monitor for reoccurrence and contact your GE representative 502 Description Syspage inconsistency detected Possible Cause Memory corruption Solution Restart the controller to re initialize QNX syspage 503 Description Communications timeout with Remote System Log Server Possible Cause Remote Syslog server not in network Remote Syslog server down Incorrect Remote Syslog server ...

Page 66: ...guration missing Application configuration does not match in I O module and controller Failed Ethernet connection between I O module and controller Ethernet cable inserted into wrong connector on I O module Note When using the Shared IONet feature this alarm is generated if there is a problem with receiving inputs from any shared I O module on the R IONet Refer to Mark Controllers Shared IONet Use...

Page 67: ... persists replace the affected I O module then replace the controller 507 Description T network shared I O module inputs unhealthy Possible Cause I O module restarting or restarted I O module application configuration missing Application configuration does not match in I O module and controller Failed Ethernet connection between I O module and controller Ethernet cable inserted into wrong connecto...

Page 68: ...le Cause Controller certificate is in the Certificate Revocation List CRL Certificate Authority CA Administrator revoked the certificate Solution Transition the controller from Secure to Open state then back to Secure to generate a new certificate and private key Contact the Certificate Authority CA Administrator 510 Description Controller certificate will expire within 30 days Possible Cause Cont...

Page 69: ... Possible Cause Controller certificate will expire in one day Solution Transition the controller from Secure to Open state then back to Secure to generate a new certificate and private key Contact the Certificate Authority CA Administrator 513 Description Controller certificate has expired controller is no longer in Secure state Possible Cause Controller is not in Secure state Controller certifica...

Page 70: ... the controllers Rebuild and download the application to all controllers Reload the firmware and application to all controllers If the problem persists replace the affected switch and Ethernet cables then replace the controller 538 Description Certificate Authority CA certificate will expire within 30 days Possible Cause CA certificate will expire within 30 days Solution Contact the CA Administrat...

Page 71: ...ved successfully which indicates that the Mark VIe to CA Server connection is healthy 5 Close the Advanced Diagnostics Commands window 543 Description Total memory consumption has exceeded percent Possible Cause Memory leak Application code is too large Solution Decrease memory usage Restart the controller 544 Description Communications error with Certificate Authority Server Possible Cause Certif...

Page 72: ...ect the identified issues 546 Description This component is or has been in factory test mode Possible Cause The controller or I O pack has received the command to enter factory test mode Solution Reboot the I O pack or controller 547 Description Default user password detected Possible Cause The controller password is the default value Solution From the ToolboxST application set the password Note I...

Page 73: ...ctor on I O pack Solution Reset all diagnostic alarms Rebuild and download application to all controllers and I O packs Reload firmware and application Verify that Ethernet cable on I O pack matches the ToolboxST configuration Check for faulty Ethernet cable from pack to network switch and or from switch to controller Replace cable s if necessary Replace the I O pack Defective network switch place...

Page 74: ...mpty port If problem persists replace network switch 1000 2024 Description Inputs unhealthy on IO Module T pack IONet Message Timeout Possible Cause Pack restarting or restarted I O pack application configuration is missing Application configuration does not match in the I O pack and controller Failed Ethernet connection between I O pack and controller Ethernet cable inserted into wrong connector ...

Page 75: ... If problem persists replace network switch 1000 2024 Description Inputs unhealthy on IO Module R pack IONet Message Length not valid Possible Cause Application configuration does not match in the I O pack and controller Solution Rebuild and download application parameters to all controllers and I O packs Reload firmware and parameters to the affected I O pack Reload firmware and application to al...

Page 76: ...ller Solution Rebuild and download application parameters to all controllers and I O packs Reload firmware and parameters to the affected I O pack Reload firmware and application to all controllers If problem persists replace affected I O pack then replace controller 1000 2024 Description Inputs unhealthy on IO Module R Pack IONet Major Signature Mismatch Possible Cause Application configuration d...

Page 77: ...n the I O pack and controller Solution Rebuild and download application parameters to all controllers and I O packs Reload firmware and parameters to the affected I O pack Reload firmware and application to all controllers If problem persists replace affected I O pack then replace controller 1000 2024 Description Inputs unhealthy on IO Module IONet Major Signature Mismatch Possible Cause Applicati...

Page 78: ...troller Solution Rebuild and download application parameters to all controllers and I O packs Reload firmware and parameters to the affected I O pack Reload firmware and application to all controllers If problem persists replace affected I O pack then replace controller 1000 2024 Description Inputs unhealthy on IO Module T Pack IONet Minor Signature Mismatch Possible Cause Application configuratio...

Page 79: ... O pack and controller Solution Rebuild and download application parameters to all controllers and I O packs Reload firmware and parameters to the affected I O pack Reload firmware and application to all controllers If problem persists replace affected I O pack then replace controller 1000 2024 Description Inputs unhealthy on IO Module S Pack IONet Timestamp Mismatch Possible Cause Application con...

Page 80: ...es not match in the I O pack and controller Solution Rebuild and download application parameters to all controllers and I O packs Reload firmware and parameters to the affected I O pack Reload firmware and application to all controllers If problem persists replace affected I O pack then replace controller 1000 2024 Description Inputs unhealthy on IO Module IONet Message Timeout Possible Cause Appl...

Page 81: ...e cause of the problem Build and download parameters to the PFFA module and controller Verify Serial cable is attached correctly Verify that the Ethernet cables and network switch are operating correctly Manually restart the PFFA module 2400 Description EtherCAT scan bus error Possible Cause EtherCAT device s is unplugged or without power An Ethernet cable is disconnected or damaged Redundancy mod...

Page 82: ... device topology 2405 Description EtherCAT device disconnected Possible Cause EtherCAT device s is unplugged or without power An Ethernet cable is disconnected or damaged Solution Ensure all devices are connected and powered Verify all Ethernet LINK lights are lit 2406 Description EtherCAT device in unexpected state Possible Cause EtherCAT device s have invalid configuration or have experienced a ...

Page 83: ...crossed Possible Cause Main and Redundant Ethernet links are swapped on the controller Solution Switch the EtherCAT Network connections on the controller 2410 Description EtherCAT configuration is not supported Possible Cause The ENI file contains unsupported commands or features The ENI file contains commands that are unsupported in redundancy Solution Remove unsupported commands or disable unsup...

Page 84: ...Notes 84 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 85: ...nality the following features are provided 802 3 802 3u and 802 3x compatibility 10 100 base copper with auto negotiation Full half duplex auto negotiation 100 Mbps FX uplink port HP MDIX auto sensing LEDs for Link Presence Activity and Duplex and Speed per port each LED has two colors LED for Power Minimum 256 KB buffer with 4K media access control MAC addresses Unmanaged Ethernet Switches GEH 68...

Page 86: ...w installations mount the switch or switches onto the control system panel s using a DIN rail Connect the copper and or fiber cables in accordance with system requirements and redundancy Connect the 28 V dc power from the power distribution board to the switch Note For system requirements redundancy and other related information refer to the Mark VIe Industrial Ethernet IONet Switches Summary Shee...

Page 87: ...uired for single mode fiber 3 4 IONet Switch Specifications Item Description Mounting DIN rail mounted with separately purchased mounting clip DIN rail mounting meets vibration and shock specifications Dimensions width x depth x height ESWA 138 x 86 x 56 mm 5 45 x 3 40 x 2 20 in ESWB 188 x 86 x 56 mm 7 40 x 3 40 x 2 20 in Incoming power connection Supports two redundant Diode OR module power suppl...

Page 88: ...per port must average required per number of switch ports with no IEEE 802 3x flow control Initiation of the required packet Multicast load distributed across all ports packet count per port must average 200 per number of switch ports with IEEE 802 3x flow control negotiated on half the ports 3 5 2 Flow Control Pause The switch supports flow control between switches It uses IEEE defined pause pack...

Page 89: ...tch to incorrectly reboot and fail to re establish communication with the system If the ESWB switch experiences a brownout condition that reduces the input 28 V line below the minimum operating voltage but not completely to 0 V when the input voltage returns to above the minimum operating voltage the switch may not correctly reboot If this occurs the ESWB LEDs will either remain on solid flash in ...

Page 90: ...ackets which can either be panel or DIN rail mounts There are seven screw holes used on the existing switch to support panel mounting The following drawing displays the pattern and dimensions for these holes Holes to Support Panel Mounting 90 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 91: ...d and voltage is sensed across these resistors by the YAIC The I O pack also includes support for two 0 20 mA current loop outputs The I O pack receives or sends data through dual RJ 45 Ethernet connectors to the controller and has a three pin connector to power it on Output is through a DC 37 pin connector that connects directly with the associated terminal board connector Visual diagnostics are ...

Page 92: ...ement procedures for specific instructions Replace Mark VIeS Safety I O Pack with Same Hardware Form Replace Mark VIeS Safety I O Pack with Upgraded Hardware Form The YAIC I O pack is compatible with the TBAISIC and STAIS2A terminal boards YAIC Terminal Board Compatibility Terminal Board Description I O Pack Redundancy Simplex Dual TMR TBAIS1C TMR Analog input output terminal board Yes No Yes STAI...

Page 93: ...er These choices are also defined in the ToolboxST configuration 5 Apply power to the pack by plugging in the connector on the side of the pack It is not necessary to insert this connector with the power removed from the cable as the I O pack has inherent soft start capability that controls current inrush on power application 6 Configure the I O pack as necessary using the ToolboxST application 4 ...

Page 94: ... signals depending on the input configuration Inputs 9 10 can only be configured for 1 mA or 4 20 mA The terminal board provides a 250 Ω burden resistor when configured for current inputs yielding a 5 V signal at 20 mA These analog input signals are first passed through a passive low pass filter network with a pole at 75 15 Hz Voltage signal feedbacks from the analog output circuits and calibratio...

Page 95: ...t as sensed from the terminal board summed current in TMR mode Each analog output circuit also includes a normally open mechanical relay to enable or disable operation of the output The relay is used to remove a failed output from a TMR system allowing the remaining two YAICs to create the correct output without interference from the failed circuit When the suicide relay is de activated the output...

Page 96: ...mmon Mode Rejection AC CMR 60 dB at 60 Hz with up to 5 V common mode voltage DC CMR 80 dB with 5 to 7 peak V common mode voltage Common Mode Voltage Range 5 V 2 V CMR for the 10 V inputs Output Converter 14 bit D A converter with 0 5 accuracy Output Load 800 Ω max for 0 20 mA output Output Accuracy 0 5 of full measurement range Power Consumption 5 3 watts typical 6 2 watts worst case Compressor St...

Page 97: ...res using a RSTSYS pin on a SYS_OUTPUTS block to reset the out of limits status when the latch is enabled System limit checking can be configured as Enable Disable at point level and are only functional only when system limits are enabled at module level Parameters tab The analog input hardware includes precision reference voltages in each scan Measured values are compared against expected values ...

Page 98: ...ter Unused 0 75hz 1 5hz 3hz 6hz 12hz TMR_DiffLimit Difference limit for voted inputs in of High_Value Low_Value 0 to 200 SysLim1Enabl Enable System Limit 1 fault check Enable Disable SysLim1Latch System Limit 1 fault latch if set requires a Reset System Limits RSTSYS on SYS_OUTPUTS block to clear Latch NotLatch SysLim1Type System Limit 1 Check Type or SysLim1 System Limit 1 in engineering units 3 ...

Page 99: ...t_Value Output_Value Pre determined value for the outputs 3 4082 e 038 to 3 4028 e 038 Low_MA Output mA at low value 0 to 200 mA Low_Value Output in Engineering Units at Low_MA 3 4082 e 038 to 3 4028 e 038 High_MA Output mA at high value 0 to 200 mA High_Value Output value in Engineering Units at High_MA 3 4082 e 038 to 3 4028 e 038 TMR_Suicide Enables suicide for faulty output current TMR only En...

Page 100: ... Indication Input BOOL SysLimit1_1 System Limit 1 Input BOOL Input BOOL SysLimit1_10 System Limit 1 Input BOOL SysLimit2_1 System Limit 2 Input BOOL Input BOOL SysLimit2_10 System Limit 2 Input BOOL OutSuicide1 Status of Suicide Relay for Output 1 Input BOOL OutSuicide2 Status of Suicide Relay for Output 2 Input BOOL Out1MA Feedback Total Output Current mA Input REAL Out2MA Feedback Total Output C...

Page 101: ...nel Check the field device for failure Verify that the configuration matches terminal board jumper settings for the indicated analog input channel 44 45 Description Output individual current feedback unhealthy Possible Cause Commanded output is beyond the range of the output Field wiring problem Field device problem Open loop or too much resistance in the loop I O pack failed Terminal board failed...

Page 102: ...al reference current unhealthy Possible Cause I O pack failure Solution Confirm the correct I O pack 28 V input power Replace the I O pack 66 67 Description Output Individual current too high relative to total current Possible Cause In a TMR setup the individual current feedback is greater than the total current feedback TMR_ SuicLimit The TMR_SuicLimit is set too low Hardware failure causing one ...

Page 103: ... commanded output current and current feedback on the terminal board is greater than D A_ErrLimit Open circuit on output Terminal board output jumper JPO setting is incorrect for output 1 Command is beyond the range of the output Solution Check the field wiring and device Check the JPO jumper setting on the terminal board Verify that the value of D A_ErrLimit is set correctly Verify that the comma...

Page 104: ...rect setting of terminal board 20 200 mA jumper Hardware failure in I O pack Solution Check the terminal board jumper JPO Replace the I O pack 99 Description I O pack internal power supply status not OK Possible Cause The internal power supply that provides analog circuit control power is not operating correctly Solution Check the I O pack ground quality through mounting bolts Confirm that 28 V in...

Page 105: ... than 5 from the expected value indicating a hardware failure Solution Check the I O pack ground quality through mounting bolts Cycle power to the I O pack Replace the I O pack 128 Description Logic Signal Voting Mismatch Possible Cause N A Solution N A 224 235 Description Input Signal Voting Mismatch Local Voted Possible Cause Voter disagreement between the R S and T I O packs I O pack is not sea...

Page 106: ...e The TBAIS1C is IEC 61508 safety certified when used with the Mark VIeS YAIC J ports For simplex connect I O pack to JR1 For TMR use all three connectors With TMR I O redundancy the input signals are fanned to the three connectors for the R S and T I O packs TMR outputs combine the current of the three connected output drivers and determine the total current with a measuring shunt TBAI then prese...

Page 107: ...inal attachment point is located adjacent to each terminal block TBAI can accommodate the following analog I O types Analog input two wire transmitter Analog input three wire transmitter Analog input four wire transmitter Analog input externally powered transmitter Analog input voltage 5 V 10 V dc Analog input current 4 20 mA Analog output 0 20 mA YAIC Analog I O Modules GEH 6855_Vol_II System Gui...

Page 108: ...et Input 10 20 ma Board Jumpers 20 mA 1 mA Open Ret Analog Input Terminal Board TBAI Circuit Jumpers Input 1 JP1 A JP 1 B Input 2 JP2 A JP 2B Input 3 JP3 A JP 3 B Input 4 JP4 A JP 4B Input 5 JP 5 A JP 5B Input 6 JP6 A JP 6B Input 7 JP7 A JP 7B Input 8 JP8 A JP 8 B Input 9 JP 9 A JP 9B Input 10 JP10 A JP 10 B Output 2 No Jumper 0 20 mA Output 1 JPO 20 mA V dc Open Ret 20 or 200 mA Voltage input 4 2...

Page 109: ...A Note With noise suppression and filtering the input ac CMR is 60 dB and the dc CMR is 80 dB Each 24 V dc power output is rated to deliver 21 mA continuously and is protected against operation into a short circuit Transmitters transducers can be powered by the 24 V dc source in the control system or can be independently powered Jumper JPO selects the type of current output Diagnostics monitor eac...

Page 110: ...ohms 200 m A 20 m A JPO Signal Return Jump select on one circuit only 2 Circuit is 4 20 m A only P 28 V PCOM P 28 V Two output circuits JP B Return JP B SCOM Return Excitation Current Regulator Power Supply ID T SYSTEM POWERED N S N S N S A D D A Application Board internal to I O pack Processor Board internal to I O pack Simplex Analog Inputs and Outputs 110 GEH 6855_Vol_II GEH 6855_Vol_II Mark VI...

Page 111: ...r Power Supply A D D A Current Limit JR1 Terminal Board TBAI 250 ohm Open 1 ma 20mA JP B 24 V dc 1 mA 4 20 mA Return Current Limit Noise Suppression 250 ohms Open Vdc 20 mA JP A 2 circuits per terminal board 8 circuits per Terminal board 5k ohms JPO Signal Return Two output circuits 2 circuit is 4 20 mA only JS1 JT1 200 mA 20 mA S T S T P 28 V S P 28 V T P28 VR P28VR JP B PCOM Return Return SCOM P...

Page 112: ...eates a diagnostic alarm fault if either of the two outputs goes unhealthy Each cable connector on the terminal board has its own ID device that is interrogated by the I O pack The ID device is a read only chip coded with the terminal board serial number board type revision number and the JR JS JT connector location When this chip is read by the I O pack and a mismatch is encountered a hardware in...

Page 113: ...two wire three wire four wire or externally powered transmitters The two analog outputs are 0 20 mA High density Euro style box terminal blocks are used An on board ID chip identifies the board to the pack for system diagnostic purposes Compatibility Board Revision Mark VIeS YAIC Comments STAIS2A Yes Plug in terminals IEC 61508 safety certified with YAIC YAIC Analog I O Modules GEH 6855_Vol_II Sys...

Page 114: ...Notes 114 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 115: ...ifferent voltage levels System input to the pack is through dual RJ 45 Ethernet connectors and a three pin power input Discrete signal input is through a DC 37 pin connector that connects directly with the associated terminal board connector Visual diagnostics are provided through indicator LEDs TBCI Contact Input Terminal Board YDIA Discrete Input Contact Inputs 24 Processor board Application boa...

Page 116: ...ocedures for specific instructions Replace Mark VIeS Safety I O Pack with Same Hardware Form Replace Mark VIeS Safety I O Pack with Upgraded Hardware Form The YDIA I O pack is compatible with seven discrete contact input terminal boards including the TBCI and STCI boards YDIA Terminal Board Compatibility Terminal Board Description I O Pack Redundancy Simplex Dual TMR TBCIS2C S3C TMR Contact input ...

Page 117: ...inputs has filtering hysteresis and a yellow status LED which indicates when an input is picked up The LED will be OFF when the input is dropped out 5 1 2 2 Variable Threshold The input threshold is derived from the contact wetting voltage input terminal In most applications this voltage is scaled to provide a 50 input threshold This threshold is clamped to 13 to prevent an indeterminate state if ...

Page 118: ...d processor board hardware Continuous monitoring of the internal power supplies for correct operation A check of the electronic ID information from the terminal board acquisition board and processor board to confirm that the hardware set matches followed by a check that the application code loaded from flash memory is correct for the hardware set Monitoring for loss of contact input excitation vol...

Page 119: ...tact01 Input BOOL Contact24 Input BOOL 5 2 3 Variables Note The following variable names are displayed differently depending on redundancy of I O pack R S or T Variable Description Direction Type L3DIAG_YDIA_x I O diagnostic indication where x is R S or T Input BOOL LINK_OK_YDIA_x I O link okay indication where x is R S or T BOOL ATTN_YDIA_x I O attention indication where x is R S or T BOOL IOPack...

Page 120: ...t R S and T I O packs are equal with ToolboxST configuration Check the I O pack power and networking Check the I O pack mounting on terminal board Check to see if a contact input is toggling at the same rate as the input filter If so resolve the cause of the toggling contact input Replace the I O pack 240 Description Excitation Voltage not valid Contact Inputs not valid Possible Cause The contact ...

Page 121: ...d the dc wetting voltages are not inadvertently cross connected DC 37 pin connectors with latching fasteners Shield Bar 2 4 6 8 10 12 14 16 18 20 22 24 x x x x x x x x x x x x x 1 3 5 7 9 11 13 15 17 19 21 23 x x x x x x x x x x x x x 26 28 30 32 34 36 38 40 42 44 46 48 x x x x x x x x x x x x x 25 27 29 31 33 35 37 39 41 43 45 47 x x x x x x x x x x x x x x x JS1 JR1 JT1 JE2 JE1 12 Contact Inputs...

Page 122: ...locks on the terminal board These blocks are held down with two screws and can be unplugged from the board for maintenance Each block has 24 terminals accepting up to 12 AWG wires A shield terminal strip attached to chassis ground is located immediately to the left of each terminal block In a Simplex system connect the I O pack into the TBCI connector JR1 In a Dual system plug the I O packs into J...

Page 123: ...J port Connections Use all three for TMR Use JR1 and JS1 for dual Use JR1 for simplex TBCI Wiring and Cabling YDIA Discrete Input Modules GEH 6855_Vol_II System Guide 123 Public Information ...

Page 124: ...to the controller The reference voltage in the isolation circuits sets a transition threshold that is equal to 50 of the applied floating power supply voltage The tracking is clamped to go no less than 13 of the nominal rated supply voltage to force all contacts to indicate open when voltage dips below this level A pair of terminal points is provided for each input with one point screw providing t...

Page 125: ... Hardware Filter Noise Suppression Field Contact Current Limit Resistor Hardware Filter Noise Suppression Field Contact Current Limit Resistor Hardware Filter Noise Suppression Field Contact Current Limit Resistor Hardware Filter JS1 JT1 ID ID JT1 24 Contact Inputs per terminal Board Each Contact input ends on one point and is fanned to TB1 1 2 3 4 5 6 7 8 47 48 BCOM BCOM BCOM BCOM BCOM R YDIA S Y...

Page 126: ...ts to components on the terminal boards are as follows The excitation voltage is monitored If the excitation drops to below 40 of the nominal voltage a diagnostic alarm is set and latched by the I O pack YDIA I O pack performs periodic self test of all contact inputs In a alternative sequence each contact is forced open or closed and reads the status if any contact fails the test a fault is create...

Page 127: ...minals Blocks Safety Rated STCIS2A 24 V dc Pluggable IEC 61508 safety certified when used with YDIA I O pack STCIS4A 48 V dc 5 5 1 Installation The STCI plus a plastic insulator mounts on a sheet metal carrier that then mounts on a DIN rail Optionally the STCI plus insulator mounts on a sheet metal assembly that then bolts in a cabinet The contact inputs are wired directly to the terminal block ty...

Page 128: ...Wiring to STCI Terminal Board 128 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 129: ...draw 2 5 mA Last three circuits draw 10 4 mA Input filter Hardware filter 4 ms Fault detection in I O board Loss of contact input excitation voltage Non responding contact input in test mode Unplugged cable or loss of communication with I O board contact status is displayed as False and Unhealthy AC voltage rejection S2 12 V rms at 24 V dc excitation S4 24 V rms at 48 V dc excitation Size 15 9 cm ...

Page 130: ...Notes 130 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 131: ...1B D and F terminal boards are available Input to the pack is through dual RJ 45 Ethernet connectors and a three pin power input Output is through a DC 37 pin connector that connects directly with the associated terminal board connector Visual diagnostics are provided through indicator LEDs TRLY Relay Output Terminal Board 5 types YDOA Discrete Output Relay Outputs 6 or 12 Processor board Applicat...

Page 132: ...specific instructions Replace Mark VIeS Safety I O Pack with Same Hardware Form Replace Mark VIeS Safety I O Pack with Upgraded Hardware Form YDOA is compatible with several types of discrete relay output terminal boards YDOA Terminal Board Compatibility Terminal Board Description I O Pack Redundancy Simplex Dual TMR TRLYS1B Relay output with coil sensing Yes No Yes TRLYS1D Relay output with solen...

Page 133: ...ntroller 5 Apply power to the pack by plugging in the connector on the side of the I O pack It is not necessary to insert this connector with the power removed from the cable as the YDOA has inherent soft start capability that controls current inrush on power application 6 Use the ToolboxST application to configure the YDOA as necessary 6 1 2 1 Connectors A DC 37 pin connector on the underside of ...

Page 134: ...or line will be false 6 1 3 2 Output Enable All of the outputs are disabled during power application until a variety of internal self tests is completed An enable line reflects the status of all required conditions for operation This function provides a path independent of the command to ensure relays stay dropped out during power up and initialization 6 1 3 3 Monitor Inputs Control There are 15 i...

Page 135: ...ommand to output is approximately 6 ms SOE Reporting Each relay can be configured to report operation in the Sequence of Events SOE record Size 8 26 high x 4 19 wide x 12 1 deep cm 3 25 x 1 65 x 4 78 in Technology Surface mount Ambient Rating for Enclosure Design 40 to 70 C 40 to 158 F Note For further details refer to the Mark VIeS Functional Safety Relay Contact Output Module Summary Sheet GEI 1...

Page 136: ...relay drive and the feedback from the command output circuit Relay board specific feedback is read by the pack and processed The information varies depending on the relay board type Refer to relay terminal board documentation for feedback specifics Details of the individual diagnostics are available in the ToolboxST application The diagnostic signals can be individually latched and then reset with...

Page 137: ...uence of events Disable Enable FuseDiag Enable fuse diagnostic if available Enable Disable Output_State Select the state of the relay condition based on I O pack going offline with controller PwrDownMode HoldLastValue Output_ Value Output_Value Pre determined value for the outputs only displayed if Output_State is set to Output_Value Off On 6 2 3 Variables Name Description Direction Type L3DIAG_YD...

Page 138: ... Using the following fuse table Terminal Board Fuses check the fuse s in the appropriate terminal board for a possible blown fuse Verify the contact wetting input power to the terminal board Verify the terminal board configuration and jumper settings on TRLYH1B S1B or WROBH1A Verify that the I O pack output and fuse diagnostics are enabled properly in the ToolboxST configuration Confirm that all c...

Page 139: ... 9 Not fused Not fused N A FU9 FU21 Not fused FU9 FU9 10 Not fused Not fused N A FU10 FU22 Not fused FU10 FU10 11 Not fused Not fused N A FU11 FU23 Not fused FU11 FU11 12 Not fused Not fused N A FU12 FU24 Not fused FU12 FU12 142 Description All fuses blown or no terminal board excitation Possible Cause If fuse sensing indicates an open fuse this may be due to loss of input power to the terminal bo...

Page 140: ... the terminal board 155 166 Description NO Normally Open contact voltage disagreement with command Possible Cause Voltage is not detected across an open TRLY__C or TRLY__E output contact Solution Clear the voter disagreements Check the application to ensure that voltage should be present when relay is open Check that the voltage is within the published detection range Refer to the terminal board h...

Page 141: ...Description Peer to Peer Communication Failure Code Possible Cause PGEN peer to peer communication for the PLU function has been lost Refer to the PGEN documentation for a description of peer to peer communication Solution From the ToolboxST application select None for I O Module Trip From as the source for a trip if the PLU function is not used Build and download the parameters If a PGEN is used ...

Page 142: ...meters to the YDOA and PGEN that are used for the PLU function 6 4 TRLY Discrete Output Terminal Boards The following TRLY discrete output terminal boards work with the YDOA I O pack TRLYS1B Relay Output with Coil Sensing TRLYS1D Relay Output with Solenoid Integrity Sensing TRLYS1F 2F Relay Output with TMR Contact Voting 142 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volum...

Page 143: ...ontact used for special applications such as ignition transformers Shieldbar 2 4 6 8 10 12 14 16 18 20 22 24 x x x x x x x x x x x x x 1 3 5 7 9 11 13 15 17 19 21 23 x x x x x x x x x x x x x 26 28 30 32 34 36 38 40 42 44 46 48 x x x x x x x x x x x x x 25 27 29 31 33 35 37 39 41 43 45 47 x x x x x x x x x x x x x TB3 JF1 x JS1 JR1 JT1 Output Relays Fuses JF2 X JA1 Solenoid power Output12 isolated...

Page 144: ... outputs 1 6 to JF1 JF2 can be used to daisy chain power to other TRLYs Alternatively power can be wired directly to TB3 when JF1 JF2 are not used Connect power for the special solenoid Output 12 to connector JG1 Note These jumpers are also for isolation of the monitor circuit when used on isolated contact applications Jumpers JP1 JP6 are supplied with the board The appropriate jumper should be in...

Page 145: ...TRLYS1B Terminal Board Wiring YDOA Discrete Output Modules GEH 6855_Vol_II System Guide 145 Public Information ...

Page 146: ...d ground In 120 V ac applications the MOV rating is sufficient to withstand that voltage When the board is also supplied with 125 V dc the preferred solution is not to connect the circuits 01 through 06 to ac powered control circuits If there is insufficient spare availability remove both the fuses and the jumper for the contact in use for ac switching isolating the ac voltage on the contact circu...

Page 147: ...A ac rating The typical time to operate is 10 ms Relays 1 6 have a 250 V metal oxide varistor MOV for transient suppression between Normally Open NO and the power return terminals The relay outputs have a fail safe feature that vote to de energize the corresponding relay when a cable is unplugged or communication with the associated I O pack is lost TRLYS1B Circuits Simplex System YDOA Discrete Ou...

Page 148: ... and T through plugs JR1 JS1 and JT1 These signals are voted and the result controls the corresponding relay driver Power for the relay coils comes from all three I O packs and is diode shared TRLYS1B Circuits TMR 148 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 149: ...RLYS1B Diagnostics Diagnostic tests to components on the terminal boards are as follows The output of each relay coil current is monitored and checked against the command at the frame rate If there is no agreement for five consecutive frames then an alarm is generated The solenoid excitation voltage is monitored downstream of the fuses and an alarm is latched if it falls below 12 V dc If any one o...

Page 150: ... the NO output terminal and the SOL output terminal TRLYS1D is similar to the standard TRLYS1B board except for the following There are six relays The board is designed for 24 125 V dc applications only Relay circuits have a NO contact in the return side as well as the source side The relays cannot be configured for dry contact use Input relay coil monitoring is removed The terminal board provides...

Page 151: ... the six relay outputs directly to the TB1 terminal block on the terminal board The block is held down with two screws and has 24 terminals accepting up to 12 AWG wires A shield terminal strip attached to chassis ground is located immediately to the left of the terminal block Connect the solenoid power for outputs 1 6 to JF1 JF2 can be used to daisy chain power to other TRLYs Do not use TB3 TRLYS1...

Page 152: ...hen the contact is open and the impedance is too low or too high for 20 consecutive scans 500 ms frame rate 10 seconds The contacts must be open for at least 1 3 seconds to get a valid reading TRLYS1D Solenoid Fault Announcement For simplex operation cables carry control signals and solenoid monitoring feedback voltages between the I O pack and TRLYS1D through JA1 For TMR applications relay contro...

Page 153: ...TRLYS1D Circuits TMR YDOA Discrete Output Modules GEH 6855_Vol_II System Guide 153 Public Information ...

Page 154: ...oss of communication with I O pack relays de energize if communication with associated I O pack is lost Size 17 8 wide x 33 02 cm high 7 0 x 13 0 in 6 6 5 TRLYS1D Diagnostics Diagnostic tests to components on the terminal boards are as follows The solenoid excitation voltage is monitored downstream of the fuses and an alarm is latched if it falls below 12 V dc If any one of the outputs goes unheal...

Page 155: ...not support simplex applications and do not have power distribution To reduce confusion in troubleshooting this highly interactive board set and to reduce mean time to repair for first stage troubleshooting the TRLYS F should be treated as the lowest replaceable unit LRU and replaced as a set when the diagnostic messages indicate that either is involved If necessary when time and conditions permit...

Page 156: ...ark VIeS YDOA 6 7 2 TRLYS F Installation Connect the wires for the 12 solenoids directly to two I O terminal blocks on the terminal board Each block is held down with two screws and has 24 terminals accepting up to 12 AWG wires A shield termination strip attached to chassis ground is located immediately to the left side of each terminal block Alternatively customer power may be wired to the termin...

Page 157: ...TRLYS1F Terminal Board Wiring YDOA Discrete Output Modules GEH 6855_Vol_II System Guide 157 Public Information ...

Page 158: ...orts TMR applications The relay control signals are routed into TRLYS F from the three I O packs R S and T through plugs JR1 JS1 and JT1 These signals directly control the corresponding relay driver for each TMR section R S and T Power for each section s relay coils comes in from its own I O pack and is not shared with the other sections TRLYS F features TMR contact voting The relay contacts from ...

Page 159: ...llustrates derating the voted contact output channel quantity based on the maximum applied ambient 12 10 8 4 6 2 Voted Relay Contacts Kn 40 20 0 20 40 60 80 12 10 8 4 6 2 40 20 0 20 40 60 80 TRLY_ F Voted Relay Contacts Kn TRLY_ F Maximum number of Kn connecting to odd or even outputs Not applicable with ambient above 60ºC 140 ºF 60ºC 140 ºF ambient maximum 70ºC 158 ºF ambient maximum 12 10 8 4 6 ...

Page 160: ...hy a composite diagnostic alarm L3DIAG_xxxx occurs Each terminal board connector has its own ID device that is interrogated by the I O pack The connector ID is coded into a read only chip containing the board serial number board type revision number and the JR1 JS1 JT1 connector location When an ID chip is read by the I O pack and a mismatch is encountered a hardware incompatibility fault is creat...

Page 161: ... sensed power distribution to the first six relays and dedicated power to the last relay IS400WROFH1A puts a single fuse in series with each relay common connection Fuse voltage feedback is included IS400WROGH1A distributes power from an input connector to each relay through a single fuse Fuse voltage feedback is included Note When using WROB WROF or WROG the incoming wetting voltage can be either...

Page 162: ...ayout NC normally closed contact of a form C relay COM common point of a form C relay contact NO normally open contact of a form C relay SOL return circuit path for a solenoid that is powered by the relay board VSENSE the input to a voltage sensor that looks between VSENSE and COM RETURN return power path for devices powered by the WROG option 162 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Function...

Page 163: ...NO NO NO 20 SOL COM fused VSENSE RETURN 21 6 NC NC NC NC NC 22 COM COM COM unfused COM POWER 23 NO NO NO NO NO 24 SOL COM fused VSENSE RETURN 25 7 NC NC NC NC NC 26 COM COM COM unfused COM POWER 27 NO NO NO NO NO 28 COM fused VSENSE RETURN 29 8 NC NC NC NC NC 30 COM COM COM unfused COM POWER 31 NO NO NO NO NO 32 COM fused VSENSE RETURN 33 9 NC NC NC NC NC 34 COM COM COM unfused COM POWER 35 NO NO ...

Page 164: ...relay rating is the limiting item for each application 6 8 2 2 SRLY WROB Option board IS400WROBH1A adds capability to the SRLYS2A to yield a combination that has the same functionality as the TRLYS1B terminal board when used simplex Included are fused sensed power distribution to the first six relays and dedicated power to the last relay Electrically the SRLYS2A plus IS400WROBH1A together have the...

Page 165: ...tible with 24 V 48 V and 125 V dc applications as well as 120 Vand 240 Vac applications The following table lists the relationship between fuses jumpers relays and terminals Relay Fuse Fuse Jumper Terminals 1 FU7 FU1 JP1 1 4 2 FU8 FU2 JP2 5 8 3 FU9 FU3 JP3 9 12 4 FU10 FU4 JP4 13 16 5 FU11 FU5 JP5 17 20 6 FU12 FU6 JP6 21 24 YDOA Discrete Output Modules GEH 6855_Vol_II System Guide 165 Public Inform...

Page 166: ...its connections to JA1 are omitted for clarity Fuses FU1 through FU12 are associated with relay circuits 1 through 12 respectively Fused in Series 6 8 2 4 SRLY WROF Isolated Contact Voltage Feedback With the alternate application of this board if the fuse is removed from a circuit the isolated voltage detector remains The fourth terminal may now be wired to either the NC or NO terminal to provide ...

Page 167: ...Note These connections are application specific and can be connected in either the normally open or normally closed way Normally Closed YDOA Discrete Output Modules GEH 6855_Vol_II System Guide 167 Public Information ...

Page 168: ...e applications IS400WROGH1A has default fuse values of 3 15 A Electrically SRLYS2A plus IS400WROGH1A together have circuitry displayed in the following figure Fuses FU1 through FU12 are associated with relay circuits 1 through 12 respectively Connector JW2 and its connections to JA1 are omitted for clarity SRLYS2A WROG Circuitry 168 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Syste...

Page 169: ...back using contact pair separate from load contacts Size 15 9 cm high x 17 8 cm wide 6 25 in x 7 0 in IS400WROBH1A Option Board Powered Output Circuits 6 fused associated with relays 1 6 fed from parallel connectors JF1 and JF2 Both sides of the power source are fused for each output 1 unfused associated with relay 12 fed from connector JG1 IS400WROFH1A Option Board Fused Output Circuits 12 fused ...

Page 170: ...tic alarm is generated This alarm can be disabled in the ToolboxST application for YDOA configuration to use the feedback circuit without the fuse When WROG is used with SRLY isolated voltage feedback is used to monitor each fuse If voltage is present and the fuse is open a diagnostic alarm is generated 6 8 5 Configuration There are no jumpers associated with the SRLY terminal board Option board W...

Page 171: ...oHs components Sixteen Simplex analog channels can be configured individually as any of the following types Thermocouple RTD Voltage Input 5 Vor 10 V 4 20 mA current input 0 20 mA current output pulse accumulator or digital input Configuration of I O channels is accomplished with the ToolboxST application The boards internal to the I O pack include one BPPC processor one BCAR carrier board and fou...

Page 172: ...rom SUAA screws PWR_RTN supply is a maximum 2 V less than the incoming control power to the YUAA I O pack I O Pack Internal Current Limiter 2 5 A to limit impact to supply if a short circuit failure should occur I O Pack Hot Swap Replacement Supported 28 V dc Power Connector Phoenix contact part number MC 1 5 S STF 3 81 Rating for Ambient Temperature on Module Exterior During Operation 40 to 70 C ...

Page 173: ...s inputs or outputs Input Span 4 20 mA dc with allowance for 0 24 mA to cover NAMUR fault conditions Input Converter Resolution 16 bit analog to digital converter HART Rx and Cx Values 250 ohms in parallel with 5000 pF for HART inputs 14 kohms with 11000 pF for HARTcurrent outputs Scan Time Normal scan 5 ms 200 Hz Note that controller frame rate is 100 Hz Measurement Accuracy Better than 0 1 full ...

Page 174: ... used due to heat dissipation from analog outputs and input modes The remote cold junction value may be from either RTD channels on the same YUAA with variables passed to application code or from other devices read by the application code such as another YUAA RSS Accuracy of 53 uV on 45 mV span E J K S T RSS Accuracy of 115 uV on 95 mV span B N R Open wire detection is supported Wiring Resistance ...

Page 175: ...cuits Pulse Accumulators 16 bit accumulator Voltage range 10 to 20 V Frequency range 0 to 500 Hz YUAA Orderable Part Numbers Part Numbers Description IS430SSUAH1A Complete assembled Simplex module made up of one IS420YUAAS1A attached to one IS410SUAAS1A and includes the base mounting and hardware cover IS420YUAAS1A YUAA I O module with captive mounting screws IS410SUAAS1A Simplex terminal board on...

Page 176: ... from but adjacent to the removable terminal block This requires the use of a metal shield strip similar to existing Mark VIeS terminal block brackets Be aware that there is no isolation between the control and field side analog electronics Refer to the section SUAA Universal Analog Terminal Board for more information including a diagram and complete terminal board screw definitions a For new inst...

Page 177: ...g the modules at the standard Mark VIeS spacing of 170 mm 6 7 in will allow for a small gap between the modules but is not required for cooling purposes The module can be assembled to standard 35 mm 1 38 in DIN rail 7 5 mm 0 30 in and 15 mm 0 60 in height The module position relative to the DIN rail center line is 23 mm 0 9 in The module base is designed to lock onto the DIN rail and resist slidin...

Page 178: ...p the module onto the rail First time installation may require extra force to engage the rail locking For removal Use a large flat bladed screwdriver to pull the rail clip away from the rail Rotate the module back and slide away from the rail 178 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 179: ...following table provides a complete list of available Analog modes with links to the appropriate wiring and configuration instructions Mode Field Device Wiring Diagrams ToolboxST Configuration CurrentInput with HARToption 4 20 mA Input Internally and externally powered Analog Inputs Current Inputs VoltageInput 5 V or 10 V input internally and externally powered Voltage Inputs CurrentOutput with HA...

Page 180: ...T Same as SUAA screw 1 10 20mA 3 9 IO Same as SUAA screw 3 11 VDC 3 9 IO Same as SUAA screw 3 12 Ret 3 11 IO Same as SUAA screw 5 13 P24V 4 8 PWR_RET Same as SUAA screw 1 14 20mA 4 10 IO Same as SUAA screw 3 15 VDC 4 10 IO Same as SUAA screw 3 16 Ret 4 12 IO Same as SUAA screw 5 17 P24V 5 13 PWR_RET Same as SUAA screw 1 18 20mA 5 15 IO Same as SUAA screw 3 19 VDC 5 15 IO Same as SUAA screw 3 20 Re...

Page 181: ...nd Configuration for STAO Retrofits The following table provides a field wiring and channel comparison for retrofitting an existing STAO with a SUAA terminal board to provide current outputs STAO Screw STAO Name Channel SUAA Screw SUAA Name Use 1 AO 1 3 IO AO Signal 2 Ret 1 5 IO Return 3 AO 2 4 IO AO Signal 4 Ret 2 6 IO Return 5 AO 3 9 IO AO Signal 6 Ret 3 11 IO Return 7 AO 4 10 IO AO Signal 8 Ret...

Page 182: ...d Chassis 10 Shield Chassis 11 TC_P 4 10 IO 12 TC_N 4 12 IO 13 TC_P 5 15 IO 14 TC_N 5 17 IO 15 Shield Chassis 16 Shield Chassis 17 TC_P 6 16 IO 18 TC_N 6 18 IO 19 TC_P 7 21 IO 20 TC_N 7 23 IO 21 Shield Chassis 22 Shield Chassis 23 TC_P 8 22 IO 24 TC_N 8 24 IO 25 TC_P 9 27 IO 26 TC_N 9 29 IO 27 Shield Chassis 28 Shield Chassis 29 TC_P 10 28 IO 30 TC_N 10 30 IO 31 TC_P 11 33 IO 32 TC_N 11 35 IO 33 S...

Page 183: ...Excitation 8 SIG03 3 9 IO Signal 9 RET03 3 7 PWR_RET Return 10 EX04 4 12 IO Excitation 11 SIG04 4 10 IO Signal 12 RET04 4 8 PWR_RET Return 13 EX05 5 17 IO Excitation 14 SIG05 5 15 IO Signal 15 RET05 5 13 PWR_RET Return 16 EX06 6 18 IO Excitation 17 SIG06 6 16 IO Signal 18 RET06 6 14 PWR_RET Return 19 EX07 7 23 IO Excitation 20 SIG07 7 21 IO Signal 21 RET07 7 19 PWR_RET Return 22 EX08 8 24 IO Excit...

Page 184: ... 19 Input 10 Positive 10 SUAA 1 screw 26 PWR_RET for Channel 10 Positive feed to switch 10 20 Input 10 Signal 10 SUAA 1 screw 28 I O for Channel 10 Return path from switch 10 21 Input 11 Positive 11 SUAA 1 screw 31 PWR_RET for Channel 11 Positive feed to switch 11 22 Input 11 Signal 11 SUAA 1 screw 33 I O for Channel 11 Return path from switch 11 23 Input 12 Positive 12 SUAA 1 screw 32 PWR_RET for...

Page 185: ...20 PWR_RET for Channel 24 Positive feed to switch 24 48 Input 24 Signal 24 SUAA 2 screw 22 I O for Channel 24 Return path from switch 24 49 Excitation Positive ALL None None Leave disconnected internally supplied by YUAA 50 Excitation Positive ALL None None Leave disconnected internally supplied by YUAA 51 Excitation Negative ALL None None Leave disconnected internally supplied by YUAA 52 Excitati...

Page 186: ...s the excessive shift in voltage Voltage inputs do not use the burnout pulse test RTD inputs use the multiplexed set of current sources to pass two equal currents to IO and IO as well as across the external resistor sensor The third leg of the sensor is connected to RTN and ground using the switch block The PGA senses the voltage between IO and IO where any voltage drops on the wiring are cancelle...

Page 187: ...e mA burden resistor to ground For a simple switch input the DAC is set for 10 mA flow By sensing the burden resistor voltage the switch state is determined An option for line monitoring open short detection with two resistors allows for fault checking where the DAC is set for 5 V to allow for the current to change NAMUR style sensors use a device connected to the YUAA set for 8 2 Voutput with a 1...

Page 188: ...is not supported for externally powered devices Analog Inputs Wiring Options Caution Internally powered 2 or 3 wire devices use the analog output DAC set at 24 mA While there is no thermal derating for number of active analog outputs at ambients up to 70 C 158 F it is possible for a fault condition with shorted leads to cause all power dissipation to be within the YUAA package In this situation th...

Page 189: ...e that the output loads are more than 600 ohms for the loop current moving power dissipation and heat to outside of the YUAA package when using more than 8 channels of Current Output at ambient temperatures above 60 C 140 F It is possible to drive into shorted loads causing all power dissipation to be within the YUAA package In this situation there may be thermal alarms generated from the processo...

Page 190: ... assigned to HART with no HART transfers used on IONET for maximum available number of channels per controller 1 up to 8 channels assigned to HART within a single group of 8 channels 1 to 8 or 9 to 16 requiring a pack reboot when first assigned to allocate data transfers for a single HART group of channels Channels assigned across both HART groups requiring a second pack reboot upon the first chan...

Page 191: ...I O I O RTN RTD Sensor 3 wire I O I O RTN RTD Sensor 3 wire I O I O Shared Return to one channel Individual Returns to each channel RTD Wiring The I O pack configuration and the final ohms value is used to lookup a temperature value based on the type of RTD selected This final value is returned in signal space as either ohms or a temperature in degrees Celsius or Fahrenheit set by parameter TempUn...

Page 192: ...temperature the reported temperature reading will report colder since the TC had been at a positive terminal input voltage If the thermocouple sensor is colder than the YUAA screw temperature the temperature reading will momentarily report a warmer temperature until the pulsed current source causes detection of the open circuit and the behavior specified by the ReportOpenTC parameter is applied Bu...

Page 193: ...on is deemed unhealthy out of range The Backup Cold junction value is provided by the application by using the CJBackup variable in the Variables tab The temperature units for both BackupCJ and RemoteCJ will be assumed as equivalent to the setting of the TempUnits parameter on the Parameters tab Normal operation uses the two internal CJC sensors Due to package heating variation for varying channel...

Page 194: ... the use of two resistors in parallel and series with the switch contact external wetting voltages of up to 30 V are allowed 7 10 1 NAMUR Style Sensor Inputs The NAMUR sensor is connected between IO and IO NAMUR style implies that the sensor is designed in accordance with IEC60947 5 6 Control circuit devices and switching elements DC Interface for proximity sensors and switching amplifiers NAMUR T...

Page 195: ...alarm Between 0 4 and 1 mA the sensor is in a low current state Between 1 and 2 2 mA the sensor is declared as faulty Between 2 2 and 5 85 mA the sensor is in a high current state Above 5 85 mA the sensor is faulty with a short or IO is miss wired to ground NAMUR sensors come in both normally open and normally closed styles The default polarity is for the channel s contact state value to be set if...

Page 196: ...quiring Series Resistance For switches using a field supply of higher than 20 V external resistance is required to limit current to a safe value where the current is due to the higher voltage back feeding the internal 20 V circuity supply rail It is highly recommended to use the line monitoring open short detection scheme that uses two resistors and provides full diagnostic coverage for faults Alt...

Page 197: ... The dual resistor circuit allows for detection of open loop and short to field supply The field supply voltage is entered in the ToolboxST application as the ExtWettingVoltage parameter Using 24 Vas an example the thresholds are determined as follows Open circuit at 50 of typical open contact value or 5 06 V 21 of 24 V Contact open closed decision at average of open and closed values or 12 42 V 5...

Page 198: ...on on switch state is based on current above or below 50 the set value as measured on the burden resistor For line monitoring with detection of an open connection compared to an open switch the DAC is set in voltage output mode by firmware The user adds two resistors to limit the current in normal operation with both set at the same value based on the choice of desired current through the contact ...

Page 199: ...l devices within their application these are only shown as examples of what a 24 mA output can control The output will force either 22 Vat lower currents or apply a constant current to the external relay coil where the user should keep the current at a value matching the relay s operating current 2 Testing is recommended to set the mA level appropriately If set for 24 mA into a solid state driver ...

Page 200: ... this The user can also use additional application blockware to determine the rate of the input Refer to the example in the section Frequency Calculation Example 7 12 Configuration The ToolboxST configuration for YUAA is different than most I O packs Since each point can process different types of I O there is a Mode selection in the Configuration tab that has to be set in the ToolboxST applicatio...

Page 201: ...nput AnalogInput Input REAL REAL REAL REAL REAL REAL BOOL Universal I O Point01 Universal I O Point16 Caution To prevent damage to the SUAA when the PWR_RET terminals are serving as a ground return for the channel verify that the current to the ground is limited to 50 mA or less If the ground path is capable of higher currents then an external series resistor should be inserted in series with the ...

Page 202: ...ce being used Current Inputs continued Hart_Enable Hart_CtrVars Hart_ExStatus Hart_MfgID Hart_DevType Hart_DevID Enable Hart protocol on this channel Number of control vars to read from Hart device Set to zero if not used Number of extended status bytes to read from Hart device Set to zero if not used Hart Field Device Manufacture ID Note For HART7 field devices this is the upper byte of Expanded ...

Page 203: ...wnMode 4 0 20 100 0 Scroll all the way to the right to find this value because the field does not appear directly right of the High_Value as expected If the I O pack loses communication with the controller OutputState determines how it drives the outputs as follows PwrDownMode drive outputs to zero current HoldLastVal hold the last value received from the controller Output_Value go to the configur...

Page 204: ...loaded from the YUAA if the field device is connected Right click on device name and select Update HART IDS Hart Field Device Device Type Note For HART7 field devices this is lower byte of Expanded Device Type Hart Field Device Device ID Disable Enable 0 0 5 0 0 26 0 0 255 0 0 255 0 0 116777215 Attention The first time any channel 1 8 is enabled the I O pack will require a reboot The first time an...

Page 205: ...re units parameter TempUnits can be either Fahrenheit or Celsius and is set from the Parameters tab MINCO_PA PT100 PURE MINCO_PB PT100 USIND MINCO_PD PT100 DIN MINCO_PIA MINCO_PK PT 200 MINCO_PN MINCO_CA CU10 Ohms PT100_SAMA SAMA 100 7 12 5 Thermocouples ThermCplType ReportOpenTC Notes B E J K mV N R S T Fail_Cold Fail_Hot ThermCplType selects the type of TC device connected to the input The mV ty...

Page 206: ...ply when InputMode is set to NAMUR as line monitoring is inherent in NAMUR operation Internal ExternalWet ting NAMUR Sensor Contact input filter in milliseconds External wetting voltage Only applicable if InputMode is set to External Wetting Choices defaults normal Invert Disable Enable Disable Enable Internal External NAMUR Unfiltered 10 ms 20 ms 50 ms 100 ms 24 0 206 GEH 6855_Vol_II GEH 6855_Vol...

Page 207: ...ces defaults 3 0 This example configuration with connected variable is used in the following two example applications It is recommended that the user set a threshold midway between the expected low and high input levels YUAA Universal I O Modules GEH 6855_Vol_II System Guide 207 Public Information ...

Page 208: ...ero The 16 bit accumulator resets to zero when the I O pack reboots or the channel s mode is changed The counter increments when the input voltage transitions above the PAThreshold setting The next pulse after accumulator is at 65535 will result in the accumulator rolling over to zero and continuing to count from there on following pulses 208 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Sa...

Page 209: ...le This user block example connects to YUAA pulse accumulator inputs to provide a frequency output Rollover is handled Three configuration values are offered YUAA Universal I O Modules GEH 6855_Vol_II System Guide 209 Public Information ...

Page 210: ...210 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 211: ...tions Signal Type Description Hxx_CommCnt Integer Number of times the CommStat signal was not zero after a HART message Hxx_CommStat Bit encoded integer Most Recent Slave Reported Communication Status Error Bit 1 RX buffer overflow Bit 3 Checksum error Bit 4 Framing error Bit 5 Overrun error Bit 6 Parity error Hxx_DevCnt Integer Number of times the DevStat signal was not zero after a HART message ...

Page 212: ... Mode Byte 8 Standardize Status 0 Byte 9 Standardize Status 1 Byte 10 Analog Channel Saturated Byte 11 Standardize Status 2 Byte 12 Standardize Status 3 Byte 13 Analog Channel Fixed Bytes 14 26 Device specific Each field device supports a specific number of control parameters and extended status bits Refer to the Field Device documentation to determine the correct number and configure the ToolboxS...

Page 213: ...t voltage exceeds the HW input limits of 40 mV to 114 mV if the input is open no sensor connected burnout detection For mA outputs if commanded current exceeds the hardware limits if current output feedback from sense resistor does not match the commanded current For Digital Inputs if input voltage exceeds HW max or min limits if an open wire is detected when using line monitoring if a short is de...

Page 214: ...onnector It is online repairable with no IONet disturbance due to removal or insertion of the I O pack It also supports auto reconfiguration for I O pack replacement not terminal board replacement To replace a YUAA I O pack 1 Follow all applicable site safety procedures and the Cautions and Warnings published in the chapter Maintenance and Replacement 2 Verify that the replacement I O pack is comp...

Page 215: ...that would contain the field wiring away from the part attached to the new terminal board Then slide the segment containing the field wiring from the old board into the new terminal block Ensure that the numbers on the segment with the field wires match the numbers on the terminal block Press together firmly Ensure that all field wiring is secure 9 Install the new SUAA onto the mounting base or DI...

Page 216: ...hort circuit on input Check the field wiring and connections to indicated analog input channel CurrentInput The analog current input is beyond the specified range 4 20 mA Check the field wiring and connections to indicated analog input channel Check the field device for failure If incorrectly configured from the ToobloxST Component Editor modify the specified range Current Input The burden resisto...

Page 217: ...ange Check installation of the I O pack on the terminal board This problem is usually not an I O pack or terminal board failure if other thermocouples are working correctly Verify that the installed type of thermocouple device matches the configuration found in the ToolboxST application Replace the field device Thermocouple Cold junction input to the analog to digital converter exceeded the limits...

Page 218: ...onitoring resistors are being used Digital Input Short detected on digital input signal Check the wiring between the terminal board and the device Verify that the recommended line monitoring resistors are being used Pulse Accumulator Pulse input voltage exceeds the limits of the YUAA hardware Check field wiring Measure incoming signal and verify that it is within 11 V and 21 V Replace the field de...

Page 219: ...heck the wiring between the terminal board and the device Verify that the recommended line monitoring resistors are being used refer to the I O pack user documentation Thermocouple Input verify the wiring of the thermocouple at the inputs 163 194 Description IOPoint Thermocouple input millivolt exceeds hardware limit mV Possible Cause Thermocouple millivolt input exceeds the hardware limit An open...

Page 220: ...the RTD wiring cabling or high impedance is blocking the signal The sensor impedance is too high The RTD device has failed Solution Check the field wiring for an open circuit or high impedance Verify that the connections to the terminal board are correct Check the RTD for proper operation and sensor type Replace the I O pack 2432 2463 Description IOPoint RTD current out of range mA Possible Cause ...

Page 221: ...T address mismatch Possible Cause One of configuration parameters Hart_MfgID Hart_DevTyp or Hart_DevID does not match the field device Solution From the ToolboxST Component Editor YUAA Hardware tab right click the device and select Upload the HART ID 2560 2591 Description IOPoint HART field device modified Possible Cause The configuration of the HART field device was externally modified with eithe...

Page 222: ...mperature exceeds the lookup table range 40 to 101 67 C or 40 to 215 F Ambient temperature is too hot cold Solution If remote or backup cold junction is being used then confirm those values are within the lookup table range Check the ambient temperature If the temperatures are too high or low power off the I O pack and restart it after the ambient temperatures are within 40 to 101 67 C or 40 to 21...

Page 223: ...ensor connected sensor failure Open circuit field wiring Internal hardware failure Solution Current Input check field wiring and verify that the input source is between 11 Vand 20 V or 80 mA Voltage Input For 5 V input check field wiring and verify that the input source is between 11 Vand 20 V For 10 V input check field wiring and verify that the input source is between 11 Vand 22 V RTD Input For ...

Page 224: ...e Cold Junction temperature sensor on the terminal board failed to deliver an updated reading most likely due to hardware failure Solution Verify that the I O module is properly seated on the terminal board Replace the I O module Replace the terminal board 2821 Description Cold Junction difference detected Possible Cause The difference between the two local Cold Junction sensors on the terminal bo...

Page 225: ... 1 with screw 1 PWR_RTN screw 2 IO and screw 3 IO Although this screw and channel assignment continues for the remaining screws and channels there are certain modes where power is supplied from the IO screw or where power is supplied at the device itself in either case the first screw in the series is not used SUAA Terminal Board Screw Definitions Screw Name Channel Screw Name Channel 2 PWR_RTN 2 ...

Page 226: ...Notes 226 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 227: ...le of measuring broad band vibration over a frequency range from 10 hertz to at least 500 hertz or six times the maximum normal operating frequency whichever is greater The common measurement parameter for assessing machine vibration severity is the broad band root mean square r m s velocity measurement The vibration consists mainly of one frequency component which is the rotating frequency Typica...

Page 228: ... between the terminal blocks and the I O packs is conditioned with passive suppression circuits and electromagnetic interference protection In addition a pull up bias is applied to signals for open circuit fault detection The YVIB can monitor 13 sensors and has the flexibility to mix sensor types based on specific channel configuration and YVIB processor type The I O pack has two RJ 45 Ethernet co...

Page 229: ...nt procedure To replace a YVIB I O pack in the section YVIB I O Pack Replacement After upgrading existing YVIBS1A applications to YVIBS1B the user may need to use the configurable low pass filter to roll off responses to match existing peak to peak calculations This is because the YVIBS1B has an increased input signal bandwidth of 4500 Hz The YVIB I O pack is compatible with the Vibration TVBA ter...

Page 230: ...mic probe used Sinks a minimum of 3 mA when interfacing a velomitor Accuracy Refer to the tables Accuracy Vibration Inputs and Accuracy Position Inputs Functional Safety Vibration functions shall be low and high demand SIL 3 capable when deployed with HFT 1 1oo2 and 2oo3 architectures Refer to the Mark VIeS Control General Market Functional Safety Manual GEH 6860 for safety instructions Probe Powe...

Page 231: ...it in because the I O pack has inherent soft start capability that controls current inrush on power application 6 Use the ToolboxST application to configure the I O pack The following table provides links to some typical configurations examples based on application not necessarily any site specific configuration Application Configuration Example In Heavy Duty turbine applications Proximitors are u...

Page 232: ... the following table to determine the correct replacement procedures for the I O pack firmware YVIB I O Pack Replacement Use Cases Module Redundancy Failed Hardware Form New Hardware Form Simplex YVIBS1A YVIBS1A YVIBS1B YVIBS1B YVIBS1B TMR YVIBS1A YVIBS1A YVIBS1B all three must be replaced with S1Bs YVIBS1B YVIBS1B To replace a YVIB I O pack with the same firmware configuration use the ToolboxST a...

Page 233: ... form of the YVIB I O pack 5 From the ToolboxST Component Editor perform a YVIB firmware Upgrade 6 From the Component Editor make the changes to the YVIB configuration 7 Refer to the I O report generated prior to Upgrade and the Gap 9 12 configuration Gap 9 12 Before Upgrade example 8 GAP12_POS4 configuration is reset to defaults after the upgrade and renamed GAP12_KPH2 It will need to be manually...

Page 234: ...mpled signals and the filtering information is passed on to microprocessor memory Channels 1 through 8 and 13 use a multi pole anti aliasing filter with a band pass frequency range of 7 kHz There is a tracking filter that is used to determine the vibration content of a turbine caused by a given rotation speed This same internal application hardware also runs the high frequency section of the track...

Page 235: ...132 Vp at 1000 Hz PCB CDM Dynamic Pressure 5 0 to 15 0 V peak 5 0 to 5 0 V peak 2x 10 0 010 Vp at 10 Hz 0 132 Vp at 1000 Hz The accuracies specified are worst case numbers and assume the Vibration module sample frequency is in sync with the input waveform frequency preventing the A D sample point from moving along the waveform and reading the actual peak value The worst case accuracy is based on m...

Page 236: ...te rate is equal Frame Rate ISO for Vibration calls for RMS calculations 8 3 1 5 CDM Sensors YVIBS1B adds support for CDM sensors From the Parameters tab CDM_scan_period is a selectable scan period for CDM sensor inputs Item YVIBS1B Supported sensors Inputs 1 8 support the following Bently Nevada CDM Sensor CDM_BN_ChgAmp PCB CDM Sensor CDM_PCB_ChgAmp Maximum octave attenuation 60 dB for all filter...

Page 237: ... LM 1x Tracking Filters each support System Limits for configurable limit checking This function returns a Boolean value indicating whether the limit has been exceeded with optional latching behavior This function is intended to simplify application logic by moving common functionality into the YVIB configuration All system limits are implemented the same way regardless of which input we are descr...

Page 238: ... latch TRUE Value is an enumerated type Latch or NotLatch SysLim Type Configure whether system limits checks are greater than set point or less than set point Value is an enumerated type or 8 3 2 3 Legacy Peak Peak Algorithm The default vibration algorithm which is the only vibration algorithm implemented by the YVIBS1A is a windowed peak detection function A window size scan period is determined ...

Page 239: ... effective update rate is frame rate Signal Space Value Frame Period Scan Period s Vpp Enhanced Peak Peak Algorithm 8 3 2 5 Enhanced RMS Algorithm The Enhanced RMS algorithm only available with YVIBH1B uses the same sliding scan window logic as the Enhanced Peak Peak algorithm Data is passed through a 1 pole high pass filter with a cutoff frequency of 0 1Hz This removes sensor biasing voltage from...

Page 240: ...efault Gain Default Snsr_Offset VinMin Volts VinMax Volts PosProx 1x 9 19 1 VibLMAccel 2x 10 15 5 VibProx 1x 9 19 1 VibProx_KPH1 1x 9 19 1 VibProx_KPH2 1x 9 19 1 VibSeismic 4x 0 2 5 2 5 VibVelomitor 2x 12 17 7 Keyphasor 1x 9 19 1 CDM_BN_Chg_Amp 2x 10 15 5 CDM_PCB_Chg_Amp 2x 12 7 17 GnBiasOvride TRUE G S 10V G S 10V G S 240 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume ...

Page 241: ...Input_Range values Input_Range is a value determined by Gain through the following formula _ Input_Range is centered on Snsr_Offset which allows us to define the valid input voltage range with the following formulas Maximum Input Voltage Definition _ Minimum Input Voltage Definition V _ It is critical that the values of Gain and Snsr_Offset are chosen correctly to avoid saturating the A D Converte...

Page 242: ...lected Gain is too high Input clipping due to Gain The Snsr_Offset is selected appropriately but the Input_Range is too narrow As a result input signal amplitude exceeds Input_Range and we will read clipped values at both the high and low end Verifying that Input_Range exceeds the sensor input AC amplitude is the most important factor in determining Gain In order to use the GnBiasOvride correctly ...

Page 243: ...ing Filters are computed for Velomitor Seismic and CDM sensors for inputs 1 3 in the S1B only Wideband Filters support 10 Pole Filters in the SIB only Input passband increased from 1150 Hz to 4500 Hz with S1B only 8 3 3 Vibration Monitoring Application Examples The YVIB module supports a variety of sensor types and applications Refer to the tables Supported Sensor Inputs and Signal Space Inputs fo...

Page 244: ...ulated GnBiasOvride Gain Snsr_Offset Refer to Gain Bias Override SysLimit SysLim Enabl SysLim Latch SysLim Type Refer to System Limits feature Position Application Example PVIB YVIB 2Vpp 9 5Vdc PR9L PR9H 200ms 300RPM Proximitor voltage inputs to a YVIB application are measured at the terminal board screws Assume this sensor is connected to Channel 9 as a PosProx input Example Proximitor Specificat...

Page 245: ...ss filter with a cutoff frequency of 8 Hz This will not affect either the 5Hz 2Vpp vibration or the DC component of 9 5 V dc The DC portion of the wave will be converted to 47 5 mils and the AC portion of the wave will be converted to 5 0 mils We will remove 50 0 mils from the scaled wave so the GAP9_POS1 value will be 2 5 5 0 mils SysLim1GAP9 is false and SysLim2GAP9 is true Since SysLim2GAP9 is ...

Page 246: ...ing Gap Values are converted from Volts to EU Gap Filter Mvg Avg Filter A B A B VGAP VFILT Scale V EU VKPH Median Select RPM 100 10 hyst N Y VMED A B A EUGAP GAPn_KPH B Scale Offset EU GAPn_KPH Signal Path Keyphasor Scale_Off is the Scale Offset parameter used to remove the nominal Gap value from the measured Gap value Units are engineering units EU SysLim1GAPn SysLim2GAPn System Limit status for ...

Page 247: ...nBiasOvride Gain Snsr_Offset Refer to Gain Bias Override SysLimit SysLim Enabl SysLim Latch SysLim Type Refer to System Limits feature Keyphasor Application Example PVIB YVIB 10Vdc PR13L PR13H 20ms 3000RPM 7Vdc Keyphasor Sensor Monitoring Pedestal key Keyphasor voltage inputs to a YVIB application are measured at the terminal board screws Assume this sensor is connected to Channel 13 as a KeyPhaso...

Page 248: ...ly less than 50 0 mils At low speeds the Gap filter is bypassed and we can see the transition when the Pedestal clearly by monitoring the value of GAP13_KPH1 For this reason it is important to take operating speed into account when using GAP13_KPH1 values SysLim1GAP13 and SysLim2GAP13 are false since 30 0 50 0 and 50 0 55 0 At low speeds the Pedestal transitions will be much closer to the SysLim2G...

Page 249: ... engineering units EU Wideband vibration information is passed through a variable scan period peak detection function The length of the peak detection is determined by the Keyphasor 1 detected speed in RPM Wideband Vibration Scan Period Shaft speed RPM Scan period ms 0 60 160 60 480 2000 480 2250 250 2250 160 Attention Peak Detection function always uses KPH1 RPM even when the sensor is configured...

Page 250: ...annel 13 and VibProx KPH2 enables the 1x 2x Tracking Filter relative to KPH2 Channel 12 Scale Conversion from Volts to engineering units EU Typically units are Volts mils TMR_DiffLimt TMR Voter Disagreement Detection Diagnostic alarm threshold for GAPn_VIBn value Value is expressed as absolute difference in EU GnBiasOvride Gain Snsr_Offset See Gain Bias Override SysLimit SysLim Enabl SysLim Latch ...

Page 251: ... 20ms 3000RPM Vibration Displacement Sensor Example Proximitor Specifications Scale Factor 200mV mil Nominal Gap Setting 50 mils We will configure Channel 4 for the following behaviors Return GAP4_VIB4 and VIB4 signals as mils Set SysLim1GAP4 to LATCH True if GAP4_VIB4 55 mils Set SysLim2GAP4 to LATCH True if GAP4_VIB4 45 mils Set SysLim1VIB4 to True if VIB4 8 mils Set SysLim2VIB4 to LATCH True if...

Page 252: ...Inputs 1 8 support Velomitors Seismeic velocity and Accelerometers with integrated outputs to collect wideband velocity Inputs 1 3 also collect velocity magnitude relative to a specified rotor speed In LM turbine applications Velocity sensors are mounted on bearing housings or machine casing to provide measurements of vibration Tracking filters for Inputs 1 3 can provide the magnitude of vibration...

Page 253: ...onitoring velocity typically measure RMS Peak calculations can be used instead for legacy applications Note RMS calculations are only available with YVIBS1B systems and can only be enabled by changing the OperatingMode parameter to Enhanced LMVibnA LMVibnB LMVibnC Magnitude of 1X harmonic relative to specified rotor shaft in Engineering Units EU This function is available for Inputs 1 3 only 1X LM...

Page 254: ...d and legacy Peak to Peak algorithm is used FilterType Select Wideband Filter type for Velocity data Selections are None Lowpass Highpass Bandpass Filtrhpcutoff Filtrlpcutoff Cutoff 3dB point for high pass and low pass filters respectively Fltrhpattn Fltrlpattn Attenuation for high pass and low pass filters expressed as number of poles to use in Butterworth filters Selections are 2 pole 4 pole 6 p...

Page 255: ...omitor frequency response Set SysLim1VIB1 to True if VIB1 3 inches sec Set SysLim2VIB1 to LATCH True if VIB1 5 inches sec Utilize LM_RPM_A to return LMVib1A as Peak Velocity at shaft speed 3000RPM with a filter bandwidth of 5Hz Navigate to Parameters tab Set OperatingMode parameter to Enhanced Navigate to Gap 1 3 tab Select GAP1_VIB1 Set VIB_Type parameter to VibVelomitor Set Scale to 0 100 Units ...

Page 256: ... units for GAP1_VIB1 are always Volts and the 40 1 reduced AC wave will be 0 025 volts the GAP1_VIB1 value will be 12 0 025 Volts For Vib values the DC removal filter will eliminate the DC component of 12 V The 50Hz 1Vpp AC portion will pass through the wideband filter unaffected and be sent to a 160ms capture window which will capture 8 cycles The RMS value computed for this input ideal sine wave...

Page 257: ... defined cutoff 3dB point Depending on the value of the VIB_CalcSel for each input the filtered data will be used to provide pk pk dynamic pressure within the scan period or RMS dynamic pressure within the scan period For pk pk dynamic pressure calculations the wideband filter output is sent through a variable length pk pk detection function The length of the pk pk detection is determined by the C...

Page 258: ...gAmp CDM_PCB_ChgAmp are used for CDM applications Note CDM_PCB_ChgAmp expects a positively biased sensor and will use a pull down to N28 for open circuit detection CDM_BN_ChgAmp expects a negatively biased sensor and will use a pull up to P28 There is a TVBA jumper to select pull up or pull down voltage that must be in the correct position CDM_Probe_Gain CDM Probe gain typically expressed in pico ...

Page 259: ...er of poles to use in Butterworth filters Selections are 2 pole 4 pole 6 pole 8 pole and 10 pole TMR_DiffLimt TMR Voter Disagreement Detection Diagnostic alarm threshold for VIBn value Value is expressed as absolute difference in EU SysLimit SysLim Enabl SysLim Latch SysLim Type Refer to System Limits feature LMVibnA LMVibnB LMVibnC TMR_DiffLimt TMR Voter Disagreement Detection Diagnostic alarm th...

Page 260: ...sure algorithm for computing VIB1 signal Return VIB1 signal in PSI Apply 10 pole low pass and high pass wideband filters to pass only inputs within PCB Sensor frequency response Utilize LM_RPM_A to return LMVib1A as Peak Dynamic Pressure at 2500 Hz 150000 RPM 2500 Hz 60 RPM Hz with a filter bandwidth of 3Hz Set CDM_Scan_Period to 640 ms To configure Channel 1 1 From the Parameters tab set Operatin...

Page 261: ...nce the units for GAP1_VIB1 are always Volts and the 4000 1 reduced AC wave will be 0 0005 volts the GAP1_VIB1 value will be 12 0 0005 Volts The DC removal filter will eliminate the DC component of 12V The 500Hz 1 VPK PK and 2500Hz 1 VPK PK AC waves will pass through the wideband filter unaffected and be sent to a 160ms capture window which will capture 80 cycles scan period frequency of the lowes...

Page 262: ...is 22 0 MaxVolt_Seis Maximum Input Volts pk pos healthy Input Seismic Values 1 25 require use of GnBiasOvride 0 to 2 75 default is 1 0 MinVolt_Seis Minimum Input Volts pk neg healthy Input Seismic Values 1 25 require use of GnBiasOvride 2 75 to 0 default is 1 0 MaxVolt_Acc Maximum Input Volts pk healthy Input Accel 12 to 1 5 default is 8 5 MinVolt_Acc Minimum Input Volts pk neg healthy Input Accel...

Page 263: ...ternally to the I O Pack Analog Output REAL SysLim1GAPx where x 1 to 13 Boolean set TRUE if System Limit 1 exceeded for Gap x input Input BOOL SysLim2GAPx where x 1 to 13 Boolean set TRUE if System Limit 2 exceeded for Gap x input Input BOOL SysLim1VIBx where x 1 to 8 Boolean set TRUE if System Limit 1 exceeded for Vib x input Input BOOL SysLim2VIBx where x 1 to 8 Boolean set TRUE if System Limit ...

Page 264: ...pe Description VIB_1X1 AnalogInput REAL Magnitude of 1X harmonic relative to key phasor speed calculated from input 1 VIB_1X8 AnalogInput REAL Magnitude of 1X harmonic relative to key phasor speed calculated from input 8 Vib1xPH1 AnalogInput REAL Angle of 1X harmonic relative to key phasor calculated from input 1 Vib1xPH8 AnalogInput REAL Angle of 1X harmonic relative to key phasor calculated from...

Page 265: ...tn Filtrlpcutoff fltrlppattn SysLim1Enabl SysLim1Latch SysLim1Type SysLimit1 Slope or attenuation of high pass filter after cutoff 2 pole 4 pole 6 pole 8 pole 10 pole Low Pass 3db point cutoff in Hz 500 15 to 4300 Slope or attenuation of low pass filter after cutoff 2 pole 4 pole 6 pole 8 pole 10 pole Enable System Limit 1 Disable Enable Latch the alarm Latch NotLatch System Limit 1 Check Type Sys...

Page 266: ...ysLim1Latch SysLim1Type SysLimit1 Gain Bias Override Disable Enable Amount of bias voltage dc to remove from input signal used to max A Ds signal range used only when GnBiasOvride is enabled 10 13 5 Resolution of input signal net gain unchanged select based on expected range use only if GnBiasOvride is enabled 1x 2x 4x 8x Low pass 3dB point cutoff Hz for LM tracking filters 1 5Hz 2 0Hz 2 5Hz 3 0Hz...

Page 267: ...ain Bias Override Disable Enable Amount of bias voltage dc to remove from input signal used to max A Ds signal range used only when GnBiasOvride is enabled 10 13 5 Resolution of input signal net gain unchanged select based on expected range use only if GnBiasOvride is enabled 1x 2x 4x 8x Enable System Limit 1 Disable Enable Latch the alarm Latch NotLatch System Limit 1 Check Type System Limit 1 GA...

Page 268: ...ias Override Disable Enable Amount of bias voltage dc to remove from input signal used to max A Ds signal range used only when GnBiasOvride is enabled 10 13 5 Resolution of input signal net gain unchanged select based on expected range use only if GnBiasOvride is enabled 1x 2x 4x 8x Enable System Limit 1 Disable Enable Latch the alarm Latch NotLatch System Limit 1 Check Type System Limit 1 GAP in ...

Page 269: ...tch SysLim1Type SysLimit1 Slot Pedestal Gain Bias Override Disable Enable Amount of bias voltage dc to remove from input signal used to max A Ds signal range used only when GnBiasOvride is enabled 10 13 5 Resolution of input signal net gain unchanged select based on expected range use only if GnBiasOvride is enabled 1x 2x 4x 8x Enable System Limit 1 Disable Enable Latch the alarm Latch NotLatch Sy...

Page 270: ...terminal board acquisition board and processor board to confirm that the hardware set matches followed by a check that the application code loaded from flash memory is correct for the hardware set Each vibration input has hardware limit checking based on preset configurable high and low levels near the end of the operating range If this limit is exceeded a logic signal is set The logic signal L3DI...

Page 271: ...r the sensor channel Open connection between sensor and terminal board Solution Verify that the sensor configuration is correct Check for the proper voltage at the terminal board point on the sensor Check the electrical continuity between sensor and terminal board Replace the I O pack or terminal board 46 Description Channel D A Converter Calibration Failure Possible Cause The board failed to auto...

Page 272: ...ure Possible Cause The I O pack failed to auto calibrate when powered on Solution Replace the I O pack 51 Description I O pack processor failure Status Possible Cause The I O pack failed Solution Replace the I O pack 52 64 Description TVBA Analog Input Open Circuit Volts Possible Cause An open circuit has been detected on the terminal board based on the sensor type Solution Check the wiring betwee...

Page 273: ...ck internal reference voltage out of limits Possible Cause The I O pack failed to auto calibrate when powered on Solution Replace the I O pack 68 Description Internal daughterboard temperature limit exceeded F Possible Cause The cabinet temperature is too high The I O pack overheated If the cabinet temperature is within the specified temperature limits the I O pack internal daughterboard temperatu...

Page 274: ...escription 1x2x Phase Calibration Level Failure on Channel Possible Cause The I O pack failed to auto calibrate when powered on Solution Replace the I O pack 74 Description Current Operating Mode is incompatible with this hardware Possible Cause The selected Operating Mode is not supported by this module This is likely caused by installing a replacement module without updating ToolboxST This alarm...

Page 275: ...is not supported by this module This is likely caused by installing a replacement module without updating ToolboxST This channel will run with the closest match it can support rather than disable the filter Solution Change the Fltrhpattn and or Fltrlpattn for the indicated channel to a value supported by all the hardware forms being used Review the documentation to see which attenuation values can...

Page 276: ...ailable on TVBAH2A TVBAH2B TVBAS2A and TVBAS2B Power is obtained from customer supplied 28 V through the I O pack 8 5 1 TVBA Compatibility and Attributes The I O pack works with the TVBA terminal board to provide all sensor input checks The following terminal board revisions work with the I O pack Terminal Board Compatibility Buffered Output Circuits DIN and BNC Connectors WNPS Connectors IEC61508...

Page 277: ...n The Metrix 5485C or similar sensor s output is connected directly to the PRxxH and PRxxL inputs The seismic output is centered at 0 V dc With a sensitivity range of 100 to 200 mV in sec Tie the shield on the Mark VIeS end and leave the shield open on the sensor side Seismic 5485C Transient Suppression Transient Suppression N24xx Transient Suppression PCOM OPEN PRxxH PRxxL PCOM 3 6mA V S P A 28V ...

Page 278: ...y current sensor to the terminal blocks Channels 1 through 8 can condition both position and velocity information from the sensor and channels 9 through 13 can input only position information between the terminal screws PRxxH and PRxxL The Bently Nevada Proximitor 3300 family and Metrix Model 5533 are 24 V powered devices with the output signal proportional to the gap between the rotating shaft an...

Page 279: ...C content riding on top of the DC gap signal The shield is tied to chassis at the control end and left open on the sensor end to prevent circulating ground currents JPxA jumper is in the P A position providing a 28 V weak pull up for sensor failure detection and the JPxC jumper is in the PCOM position to provide a return for the 24 V power supply sourced from the 28 V WNPS daughter boards for the ...

Page 280: ...side for the signal output of the charge amplifier JPxB is set in the PVA position 8 5 2 7 PCB Piezotronics 682A02 Signal Conditioner The PCB 682A02 signal conditioner can be connected to the TVBA terminal board for channels 1 through 8 The PCB system is powered with 24 V instead of 24 Vas applied to the Bently Nevada systems The 682A02 signal conditioner is powered externally by a 24 V source The...

Page 281: ...ered output PR07L 21 Input 7 signal low side to I O pack and buffered output GAP8_VIB8 N24V08 22 24 V power supply output for channel 8 PR08H 23 Input 8 signal high side to I O pack and buffered output PR08L 24 Input 8 signal low side to I O pack and buffered output GAP9_POS1 N24V09 25 24 V power supply output for channel 9 PR09H 26 Input 9 signal high side to I O pack and buffered output PR09L 27...

Page 282: ...e with the Bently Nevada 3500 monitoring system The TVBA buffered source impedance is approximately 40 ohms Jumper JPxB The jumper JPxB where x 1 through 14 is used to configure the output for either seismic outputs with a 11 V dc bias voltage added to the velocity signal or positioned to output Proximitor Velomitor or accelerometer with integrated output signals 8 5 2 10 Bently Nevada Buffered DB...

Page 283: ...ements to achieve less than 10 overshoot 1500 ohms minimum 1000 pF maximum BNC Connector Load requirements to achieve less than 10 overshoot 2 Mohm minimum 1000 pF maximum Terminal Screws Wiring Sizes 22 to 12 AWG Torque 9 6 in lb 1 085 N m 8 5 4 Diagnostics The TVBA terminal board provides weak pull up and pull down circuits configured based on the jumper position to allow the YVIB to detect an o...

Page 284: ...Notes 284 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 285: ...thernet connectors and a 3 pin power input Output is through a DC 62 pin connector that connects directly with the associated terminal board connector One of the Ethernet ports can be used to support Ethernet Modbus communication on Simplex networks Visual diagnostics are provided through indicator LEDs The IS420PSCAH1B I O pack contains a functionally compatible BPPC that is supported in ControlS...

Page 286: ...has inherent soft start capability that controls current inrush on power application 6 From the ToolboxST application add the PSCA module and add and configure the required devices From the Component Editor press F1 for help 9 1 2 Operation The following features are common to the distributed I O modules BPPx Processor Processor LEDs Power Management ID Line I O Module Common Diagnostic Alarms 9 1...

Page 287: ...ts are required before a signal is declared unhealthy Diagnostic messages are used to annunciate all communication problems The input value is cleared for a given signal after four consecutive time outs occur on that signal Honeywell Pressure Transducers Serial ports 1 and 2 support the Honeywell pressure configuration It reads inputs from the Honeywell Smart Pressure Transducers type LG 1237 As a...

Page 288: ...ignificant Word MSW first Note First denotes which word is in the lower numbered register All 16 bit registers are Big Endian per standard Modbus convention Device response delay time The Modbus service is configurable at the signal level as follows Signal type Register number Read write Transfer rate 0 5 1 2 or 4 Hz Scaling Raw min max Eng min max The service supports function codes 1 7 15 and 16...

Page 289: ...s Field device TCP IP port Modbus default is 502 Modbus Station address optional TCP IP Read time out default is 1s Note On initial wait for each Slave device response to a Modbus request the PSCA will re try its receive for up to six times for an effective time out period of 6 TimeOut Total timeout before indicating No Response and proceeding to the next message After three No Responses have occu...

Page 290: ...performs the following self diagnostic tests A power up self test that includes checks of RAM flash memory Ethernet ports and most of the processor board hardware Continuous monitoring of the internal power supplies for correct operation A check of the electronic ID information from the terminal board acquisition board and processor board to confirm that the hardware set matches followed by a chec...

Page 291: ...rom the Hardware Tab Tree View The node number is usually the same as the station number but may not be the same if stations were rearranged Solution Verify that the serial or Ethernet cable is connected to the field device Verify that the device is powered on and configured for the correct station ID For serial connections verify that the baud rate and parity are set correctly For Ethernet connec...

Page 292: ...oat value requires two registers 108 113 Description Configuration Problem Port Possible Cause The configuration file downloaded from the Toolbox ST application contained an error Solution Verify that the I O and configuration compatibility codes agree between the ToolboxST configuration and the PSCA Build and download the firmware and the configuration to the PSCA If diagnostic persists reboot th...

Page 293: ...l carrier and plastic insulator mount This assembly will also bolt directly into a cabinet SSCAH2 has a right angle header accepting a range of commercially available pluggable terminal blocks with 48 terminals Note There is no shield termination strip with this design Typically the SSCA uses 18 AWG shielded twisted pair wiring The I O cable shield termination is on an external mounting bracket su...

Page 294: ...eft to right The board SCOM connections are grouped on the right side of the terminals A signal location diagram is included on the SSCA Terminal Board Screw Connections Connection Port 1 Port 2 Port 3 Port 4 Port 5 Port 6 SCOM 26 25 13 14 2 1 PT_A 28 27 15 16 4 3 PT_B 30 29 17 18 6 5 PT_C 32 31 19 20 8 7 PT_D 34 33 21 22 10 9 Ret 36 35 23 24 12 11 When using RS 422 or RS 485 a termination resisto...

Page 295: ...onnection All jumpers are clearly labeled Ground Jumpers 9 3 4 Specifications Item SSCA Specification Number of Channels 6 Termination Resistors Jumper selectable between open and resistor of 121 Ω RS 232C Return Path Ground Selectable between resistive ground of 100 Ω W 1 or 1M Ω W 1 in parallel with 0 01 uF 500 V 10 capacitor Max Drops in RS 485 Systems 8 Size 15 9 cm high x 10 2 cm wide 6 25 in...

Page 296: ...equipment then the resistive ground default position should be selected on SSCA Ret ground jumpers are identified on SSCA as JP1R through JP6R Positions are displayed as RES and CAP for resistive and capacitive return connection The jumpers are clearly labeled on the SSCA In general if the information on third party side hardware configuration hard ground or not is available during pre FAT keep Re...

Page 297: ...SSCA out TX RX I O pack SSCA out RX TX I O pack SSCA out DTR RTS CTS I O pack SSCA out CTS RTS Protocol RS 232C DTR TRS TX CTS RX SCOM RET SSCA SIDE CHANNEL 1 28 30 32 34 26 36 CHANNEL 2 27 29 31 33 25 35 CHANNEL 3 15 17 19 21 13 23 CHANNEL 4 16 18 20 22 14 24 CHANNEL 5 4 6 8 10 2 12 CHANNEL 6 3 5 7 9 1 11 PSCA Modbus Master Serial Communication Module GEH 6855_Vol_II System Guide 297 Public Infor...

Page 298: ...cation channel signals The configuration at SSCA jumper JP A JP B set to IN must match the ToolboxST configuration as displayed in the following diagram The 120 Ω resistance selection is used as an example Terminal Board Screw Connections Channel SCOM A B C D RET Channel 1 26 28 30 32 34 36 Channel 2 25 27 29 31 33 35 Channel 3 13 15 17 19 21 23 Channel 4 14 16 18 20 22 24 Channel 5 02 04 06 08 10...

Page 299: ...4 26 36 CHANNEL 2 RS 485 27 29 27 31 29 33 25 35 CHANNEL 3 RS 485 15 17 15 19 17 21 13 23 CHANNEL 4 RS 485 16 18 16 20 18 22 14 24 CHANNEL 5 RS 485 4 6 4 8 6 10 2 12 CHANNEL 6 RS 485 3 5 3 7 5 9 1 11 Channel A TX RX B TX RX C Jumpered with A D Jumpered with B Jumper JP A Jumper JP B CHANNEL 1 28 30 32 34 JP1A IN JP1B OUT CHANNEL 2 27 29 31 33 JP2A IN JP2B OUT CHANNEL 3 15 17 19 21 JP3A IN JP3B OUT...

Page 300: ...9 3 6 5 RS 485 Half duplex Point to point 9 3 6 6 RS 485 Half duplex Multidrop 300 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 301: ... to the Mark VIeS Functional Safety Control Systems Power Distribution Modules PDM Application Guide for General Market GEI 100861 and the Mark VIe Power Distribution Module Summary Sheet GEI 100870 10 1 1 Core Components The following core components have primary control power inputs of 125 V dc or 24 V dc IS410JPDE 24 48 V dc input board mounts on a sheet metal structure Power input is accepted ...

Page 302: ...ective action can be programmed Refer to the section Valid PDM Core Board Combinations 10 1 1 2 Valid PDM Core Board Combinations The PPDA can receive feedback from as many as six connected core PDM components The following rules apply when cabling components into a PPDA JPDS or JPDG is selected as the power distribution main board that hosts a PPDA I O pack A maximum of six boards can be used wit...

Page 303: ...on of control power ensuring system reliability P28 System Monitoring Incoming power is monitored as follows Incoming power is monitored by every I O pack An alarm will signal any incoming power that falls below 28 V 5 The control can continue to operate with depressed voltage in most cases Depressed voltage effects are dependent on the connected field devices Determining the voltage required for ...

Page 304: ...supplies yielding a total capability greater than 500 W must include branch circuit protection using JPDG where the protection is included or JPDS with added external branch circuit protection 10 1 3 2 125 V dc Power Protection Characteristics for using a 125 V dc battery as a power source for the PDM are as follows A nominal 125 V dc battery is used as a dc power source for the PDM The maximum vo...

Page 305: ...rth can be detected and signal the presence of a ground fault The JPDE board provides centering resistors selected by using JP1 In the event the battery has external centering resistors on the battery bus JP1 could be eliminated to avoid higher ground fault currents The JPDE board is designed application using dc input filtering Additional input filters are not needed The JPDG power distribution b...

Page 306: ...is the PPDA I O pack This I O pack is designed to accept inputs from up to six different power distribution boards condition the signals and provide a dual redundant Ethernet interface to the controllers The feedback is structured to be plug and play meaning the PPDA is able to check the power distribution boards that are wired into it using electronic IDs It uses this information along with Toolb...

Page 307: ...oard with each board type providing a different set of signal definitions On the PPDA each analog signal is sensed differentially with respect to the group Fdbk_Ground providing substantial immunity to common mode noise and differences between the I O pack ground FE and the JPDx board ground sometimes PE The ID line for each group allows the PPDA to identify the board that is driving the signals o...

Page 308: ...n V configurable 10 125D 125 V JPDD feeds OK Output to JPDD boolean values OK 11 125P 125 V Pbus feeds OK Booleans on pwr supply feeds OK 12 App1 Application driven Driven by signal space input boolean 13 24V 24 V battery volts OK Magnitude is 24 V configurable 14 24G 24 V battery floating Volts centered within V configurable 15 24D 24 V JPDD feeds OK Output to JPDD boolean values OK 16 24P 24 V P...

Page 309: ...er supplies 7 The JPDS has three Aux outputs protected by self resetting fuses This LED indicates that all three outputs JAR JAS and JAT are providing output voltage 8 This LED is driven by a signal space input to the PPDA from application code 9 The JPDE creates a high reliability 24 Vor 48 V dc bus using a battery input and other sources This LED indicates that the bus is above a specified thres...

Page 310: ...le force applied to the DC 62 pin connector between the I O pack and the terminal board The adjustment should only be required once in the service life of the product 4 Plug in one or two Ethernet cables depending on the system configuration The I O pack will operate over either port If dual connections are used the standard practice is to connect ENET1 to the network associated with the R control...

Page 311: ...ht to left the JPDS board hosts the PPDA I O pack and hookups are as follows Local feedback from JDPS is connected to signal group A An additional board would use signal group E P 1 P 2 Local Fdbk A B C D E F PPDA JPDS PPDA Basic Signal Routing Example Note The maximum length of the FRC is supported If one end of the FRC is open the PPDA may read incorrect values 10 2 5 Operation The following fea...

Page 312: ...rds can be supported Number of Channels 5 channels per feedback set total 30 channels for six feedback sets Input Converter Resolution 16 bit analog to digital converter Power Consumption 5 3 W typical 6 2 W worst case Size 8 26 cm high x 4 19 cm wide x 12 1 cm deep 3 25 in x 1 65 in x 4 78 in Technology Surface mount Ambient Rating for Enclosure Design 40 to 70ºC 40 to 158 ºF Note For further det...

Page 313: ...R Yellow Pbus R is in Regulation Pbus_R_LED Pb S Yellow Pbus S is in Regulation not used on JPDG Pbus_S_LED Pb T Yellow Pbus T is in Regulation not used on JPDG Pbus_T_LED RSrc Yellow All R Pbus Sources OK Src_R_LED SSrc Yellow All S Pbus Sources OK Src_S_LED TSrc Yellow All T Pbus Sources OK not used on JPDG Src_T_LED Aux Yellow Aux 28 outputs OK Aux_LED 125V Yellow 125 V battery volts OK Batt_12...

Page 314: ...witched branch circuit fuse status can be turned on or off JPDE The 24 V bus magnitude and centering tolerance can be configured and the diagnostic associated with switched branch circuit fuse status can be turned on or off JPDS The PPDA needs to know if P28R S and T can be present in a system If it is indicated that one is not present the low voltage diagnostics for that power bus can be turned o...

Page 315: ..._125P_LED 125 V Pbus feeds OK Input BOOL Batt_24V_LED 24 V battery volts OK Input BOOL Batt_24G_LED 24 V battery floating Input BOOL JPDD_24D_LED 24V JPDD feeds OK Input BOOL Pbus_24P_LED 24 V Pbus feeds OK Input BOOL AC_Input1_LED AC input 1 OK Input BOOL AC_Input2_LED AC input 2 OK Input BOOL AC_JPDA_LED AC JPDA feeds OK Input BOOL AC_Pbus_LED AC Pbus feeds OK Input BOOL App_1_LED Application dr...

Page 316: ...voltage Applicable only to DC_24VFdbkMag 10 to 60 Gnd_Mag_Trig_Volt Ground magnitude fault trigger voltage Applicable only to DC_24VGnd_FdbkMag 1 to 30 ACFdbkInVoltage AC feedback input voltage Applicable only to AC_Fdbk1_Volt_ 100 to 250 V ACFdbkInTol AC feedback tolerance Applicable only to AC_Fdbk1_Volt_ 0pct 5pct 10pct 20pct Variable Description Direction Type PS28vStat Main JPDG PS 28 V feedb...

Page 317: ...4 FU15 fuse status connector JFC Input BOOL FU16_FU17_Stat Main JPDG FU16 FU17 fuse status connector JFD Input BOOL FU18_FU19_Stat Main JPDG FU18 FU19 fuse Status connector JFE Input BOOL FU20_FU21_Stat Main JPDG FU20 FU21 fuse status connector JFF Input BOOL FU22_FU23_Stat Main JPDG FU22 FU23 fuse status connector JFG Input BOOL DryCntStat_3 Main JPDG P24 48 V bus dry contact 1 status Input BOOL ...

Page 318: ...E x FU31 FU32 fuse status connector JS3 Input BOOL FUA1_FUA2_Stat_x JPDE x FUA1 FUA2 fuse status connector JFA Input BOOL FUB1_FUB2_Stat_x JPDE x FUB1 FUB2 fuse status connector JFB Input BOOL FUC1_FUC2_Stat_x JPDE x FUC1 FUC2 fuse status connector JFC Input BOOL Dry_Cnt_JPS1_Stat_x JPDE x Dry Cnt 1 status connector JPS1 Input BOOL Dry_Cnt_JPS2_Stat_x JPDE x Dry Cnt 2 status connector JPS2 Input B...

Page 319: ...er supply feedback on the JPDS M Inputs tab in the ToolboxST application is within the expected tolerance 5 33 36 Description JPDS P28v S volt fdbk JS PS connector out of range Possible Cause The 28 V Power supply input is out of range It is expected to be within 5 of 28 V The 28 V S power supply has not been connected There could be a power supply problem Solution The input is not used Set PS28vE...

Page 320: ...r indicates PS problem Possible Cause The power supply contact is open The power supply is not operating normally The power supply contact feedback is not connected to the terminal board JR connector The power supply contact is not used Solution Verify the status of the power supply contact and that the power supply is operating correctly Verify the connections between the power supply and the JR ...

Page 321: ...s alarm but continue to monitor the 28 V power supply input 40 43 Description JPDS P28v T contact input JT connector indicates PS problem Possible Cause The power supply contact is open The power supply is not operating normally The power supply contact feedback is not connected to the terminal board JT connector The power supply contact is not used Solution Verify the status of the power supply c...

Page 322: ...urrent rating 1 6 A at 20 C and disabled the auxiliary output Solution Disconnect the auxiliary output connections and troubleshoot the loading of the auxiliary output beyond 1 6 A The fuse is self resetting Refer to help documentation 46 49 Description JPDS P28v T aux output fuse JAT connector not OK Possible Cause The auxiliary output JAT fuse has exceeded its current rating 1 6 A at 20 C and di...

Page 323: ...he ToolboxST application is within the expected tolerance 5 51 54 Description JPDM P28v S volt fdbk JS PS connector out of range Possible Cause The 28 V power supply input is out of range It is expected to be within 5 of 28 V The 28 V S power supply has not been connected There could be a power supply problem Solution The input is not used Set PS28vEnable to Disable Verify the power supply connect...

Page 324: ...r indicates PS problem Possible Cause The power supply contact is open The power supply is not operating normally The power supply contact feedback is not connected to the terminal board JR connector The power supply contact is not used Solution Verify the status of the power supply contact and that the power supply is operating correctly Verify the connections between the power supply and the JR ...

Page 325: ...s alarm but continue to monitor the 28 V power supply input 58 61 Description JPDM P28v T contact input JT connector indicates PS problem Possible Cause The power supply contact is open The power supply is not operating normally The power supply contact feedback is not connected to the terminal board JT connector The power supply contact is not used Solution Verify the status of the power supply c...

Page 326: ...ating 3 75 A at 20 C 83 F and disabled the auxiliary output Solution Disconnect the auxiliary output connections and troubleshoot the loading of the auxiliary output beyond 3 75 A The fuse is self resetting Refer to the help documentation 64 67 Description JPDM P28v T aux output fuse JAT connector not OK Possible Cause The auxiliary output JAT fuse has exceeded its current rating 3 75 A at 20 C 83...

Page 327: ...Possible Cause The specified fuse is blown The 28 V R power supply input is not connected Solution Replace the fuse Verify the power supply connections to the terminal board 70 73 Description JPDM fuse FU6 J1 connector is blown Possible Cause The specified fuse is blown The 28 V R power supply input is not connected Solution Replace the fuse Verify the power supply connections to the terminal boar...

Page 328: ...Cause The specified fuse is blown The 28 V S power supply input is not connected Solution Replace the fuse Verify the power supply connections to the terminal board 76 79 Description JPDM fuse FU9 J2 connector is blown Possible Cause The specified fuse is blown The 28 V S power supply input is not connected Solution Replace the fuse Verify the power supply connections to the terminal board 328 GEH...

Page 329: ...Possible Cause The specified fuse is blown The 28 V T power supply input is not connected Solution Replace the fuse Verify the power supply connections to the terminal board 82 85 Description JPDM fuse FU12 J3 connector is blown Possible Cause The specified fuse is blown The 28 V T power supply input is not connected Solution Replace the fuse Verify the power supply connections to the terminal boa...

Page 330: ...Cause The specified fuse is blown The 28 V S power supply input is not connected Solution Replace the fuse Verify the power supply connections to the terminal board 88 91 Description JPDM fuse FU3 JCT connector is blown Possible Cause The specified fuse is blown The 28 V T power supply input is not connected Solution Replace the fuse Verify the power supply connections to the terminal board 330 GE...

Page 331: ...diagnostic alarm can be disabled by setting the InputDiagEnab parameter on the associated input AC_Fdbk _Volt to Disabled 96 101 104 109 Description JPDB fuse FU is blown or SW switched OFF Possible Cause The specified switch is turned off and FuseDiag is enabled The specified fuse is blown The ac input is not connected Solution If the switch is turned off the output is not used disable the diagno...

Page 332: ...is less than DC_125v_Trig_Volt DC_125v_Trig_Volt is set too high The 125 V dc source voltage is out of range The 125 V dc input is not connected Solution Verify that DC_125v_Trig_Volt is set correctly If fed from the dc battery Input check the connections to JD1 and TB1 If fed from DACA check the connections to JZ2 and or JZ3 Verify the grounding of the dc input signals Refer to the JPDF help for ...

Page 333: ...the associated input DC_125VFdbkMag to Disabled 116 125 Description JPDF fuse FU1R or FU2R J1R connector is blown or SW1R switched OFF Possible Cause The SW1R is turned off and FuseDiag is enabled The FU1R or FU2R fuse is blown The 125V dc input is not connected Solution If the switch is turned off output is not used disable the diagnostic by setting FuseDiag to Disable If the output is used verif...

Page 334: ...FU1T or FU2T J1T connector is blown or SW1T switched OFF Possible Cause The SW1R is turned off and FuseDiag is enabled The FU1T or FU2T fuse is blown The 125 V dc input is not connected Solution If the switch is turned off output is not used disable the diagnostic by setting FuseDiag to Disable If the output is used verify that the switch is turned on Replace the fuse Verify the 125 V dc input con...

Page 335: ...arameter on the associated input DC_125VFdbkMag to Disabled 120 129 Description JPDF fuse FU73 or FU74 J7Y connector is blown or SW7Y switched OFF Possible Cause The SW7Y is turned off and FuseDiag is enabled The FU73 or FU74 fuse is blown The 125 V dc input is not connected Solution If the switch is turned off output is not used disable the diagnostic by setting FuseDiag to Disable If the output ...

Page 336: ...d If the 125 V dc input is not used this diagnostic alarm can be disabled by setting the InputDiagEnab parameter on the associated input DC_125VFdbkMag to Disabled 122 131 Description JPDF fuse FU81 or FU82 J8A connector is blown Possible Cause The FU81 or FU82 fuse is blown The 125 V dc input is not connected Solution Replace the fuse Verify the 125 V dc input connections to the terminal board If...

Page 337: ...eplace the fuse Verify the 125 V dc input connections to the terminal board If the 125 V dc input is not used this diagnostic alarm can be disabled by setting the InputDiagEnab parameter on the associated input DC_125VFdbkMag to Disabled 135 Description PPDA Invalid Combination More than 2 JPDS boards present Possible Cause PPDA allows up to two JPDS boards to be connected as part of the Power Dis...

Page 338: ...e hardware connections are corrected 138 Description PPDA Invalid Combination More than 2 JPDB boards present Possible Cause PPDA allows up to two JPDB boards to be connected as part of the Power Distribution module The PPDA has detected more than two JPDB boards connected through ribbon cables to the PDM Solution Verify that only one or two JPDB terminal boards are connected to the PDM through ri...

Page 339: ...5 Description Configured TB at Phy Position doesn t match actual H W Possible Cause The auxiliary terminal board at the specified physical position does not match the ToolboxST configuration The auxiliary terminal boards have been added in the wrong order Solution Verify that the actual hardware matches the auxiliary terminal board configuration in the ToolboxST configuration Verify that the auxil...

Page 340: ...ify that there are only JPDS or JPDM boards present but not both Verify that the ToolboxST configuration matches the hardware configuration Reboot the PPDA after the hardware connections are corrected 148 150 Description JPDE 24 48 VDC magnitude JD1 JPS1 JPS2 connector out of range Possible Cause The 24 48 V dc input is less than DC_24v_Trig_Volt DC_24v_Trig_Volt is set too high The 24 48 V dc sou...

Page 341: ... on the associated input DC_24VFdbkMag to Disabled 152 160 Description JPDE fuse FU11 FU12 JS1 connector is blown or SWS1 switched OFF Possible Cause The SWS1 is turned off and FuseDiag is enabled The FU11 or FU12 fuse is blown The 24 48 V dc input is not connected Solution If the switch is turned off output is not used disable the diagnostic by setting FuseDiag to Disable If the output is used ve...

Page 342: ... on the associated input DC_24VFdbkMag to Disabled 154 162 Description JPDE fuse FU31 FU32 JS3 connector is blown or SWS3 switched OFF Possible Cause The SWS3 is turned off and FuseDiag is enabled The FU31 or FU32 fuse is blown The 24 48 V dc input is not connected Solution If the switch is turned off output is not used disable the diagnostic by setting FuseDiag to Disable If the output is used ve...

Page 343: ...connected Solution Replace the fuse Verify 24 48 V dc input connections to the terminal board If the 24 48 V dc input is not used this diagnostic alarm can be disabled by setting the InputDiagEnab parameter on the associated input DC_24VFdbkMag to Disabled 157 165 Description JPDE fuse FUC1 FUC2 JFC connector is blown Possible Cause The FUC1 or FUC2 fuse is blown The 24 48 V dc input is not connec...

Page 344: ...power supply dry contact feedback is not connected to the terminal board JPS2 connector Solution Verify the status of the power supply contact and that the power supply is operating correctly Verify the connections between the power supply and the JR connector on the JPDE If the 24 48 V dc input is not used this diagnostic alarm can be disabled by setting the InputDiagEnab parameter on the associa...

Page 345: ...sible Cause The 125 V dc input is less than DC_125v_Trig_Volt DC_125v_Trig_Volt is set too high The 125 V dc source voltage is out of range The 125 V dc input is not connected Solution Verify that DC_125v_Trig_Volt is set correctly If fed from the dc battery input check the connections to JD1 and TB1 If fed from DACA check the connections to JZ2 Verify the grounding of dc input signals Refer to th...

Page 346: ...put DC_125VFdbkMag to Disabled 174 Description JPDC Fuse FU71 or FU72 J7A connector is blown or SW7A switched OFF Possible Cause The specified switch is turned off and FuseDiag is enabled The specified fuse is blown The 125 V dc input is not connected Solution If the switch is turned off output is not used disable the diagnostic by setting FuseDiag to Disable If the output is used verify that the ...

Page 347: ...arameter on the associated input DC_125VFdbkMag to Disabled 176 Description JPDC Fuse FU75 or FU76 J7C connector is blown or SW7C switched OFF Possible Cause The specified switch is turned off and FuseDiag is enabled The specified fuse is blown The 125 V dc input is not connected Solution If the switch is turned off output is not used disable the diagnostic by setting FuseDiag to Disable If the ou...

Page 348: ...on the associated input DC_125VFdbkMag to Disabled 178 Description JPDC Fuse FU1S or FU2S J1S connector is blown or SW1S switched OFF Possible Cause The specified switch is turned off and FuseDiag is enabled The specified fuse is blown The 125 V dc input is not connected Solution If the switch is turned off output is not used disable the diagnostic by setting FuseDiag to Disable If the output is u...

Page 349: ...bled by setting the InputDiagEnab parameter on the associated input DC_125VFdbkMag to Disabled 180 Description Input Src Mismatch on JPDC AC src detected at input instead DC Possible Cause The ac voltage has been detected at the 125 V dc input Solution Verify the 125 V dc input connections Use a DVM to verify the dc voltage on the input connections Verify that the positive and negative inputs to t...

Page 350: ...m can be disabled by setting the InputDiagEnab parameter on the associated input AC_VFdbk1_Volt to Disabled 182 Description JPDC Fuse FUAC1 JAC1 connector is blown or SWAC1 switched OFF Possible Cause The specified switch is turned off and FuseDiag is enabled The specified fuse is blown The ac input is not connected Solution If the switch is turned off output is not used disable the diagnostic by ...

Page 351: ...ription JPDC P28v R volt fdbk JR PR connector out of range Possible Cause The 28 V power supply input is out of range It should be within 5 of 28 V The 28 V power supply has not been connected There may be a power supply problem Solution The input is not used Set PS28vEnable to Disable Verify the power supply connections specified connector to the terminal board Verify that the power supply feedba...

Page 352: ...T configuration is within the expected tolerance 5 186 Description JPDC P28v T volt fdbk JT PT connector out of range Possible Cause The 28 V power supply input is out of range It should be within 5 of 28 V The 28 V power supply has not been connected There may be a power supply problem Solution The input is not used Set PS28vEnable to Disable Verify the power supply connections specified connecto...

Page 353: ...s alarm but continue to monitor the 28 V power supply input 188 Description JPDC P28v S contact input JS connector indicates PS problem Possible Cause The power supply contact is open The power supply is not operating normally The power supply contact feedback is not connected to the specified terminal board connector The power supply dry contact is not used Solution Verify the status of the power...

Page 354: ...d present Possible Cause The PPDA allows only one JPDC board to be connected as part of the Power Distribution module The PPDA has detected more than one JPDC boards connected through the ribbon cables to the PDM Solution Verify that only one JPDC terminal boards is connected to the PPDA The PPDA should be plugged into the JPDC terminal board Reboot the PPDA after the hardware connections are corr...

Page 355: ...er Distribution module The PPDA has detected more than one JPDB boards connected through ribbon cables to the PDM Solution Verify that only one JPDB terminal board is connected to the PDM through ribbon cables Reboot the PPDA after the hardware connections are corrected 194 Description PPDA Invalid Combination JPDC and JPDM boards present Together Possible Cause The PPDA does not allow JPDC and JP...

Page 356: ...y contact feedback is not connected to the specified terminal board connector The power supply dry contact is not used Solution Verify the status of the power supply contact and that the power supply is operating correctly Check the connections between the power supply and the specified connector on the JPDG If the input is not used set the PS28v Enable to Disable If the power supply is used but t...

Page 357: ...Cause The specified fuse is blown Solution Replace the fuse 203 Description JPDG fuse FU6 J3 connector is blown Possible Cause The specified fuse is blown Solution Replace the fuse 204 Description JPDG fuse FU7 J4 connector is blown Possible Cause The specified fuse is blown Solution Replace the fuse 205 Description JPDG fuse FU8 J4 connector is blown Possible Cause The specified fuse is blown Sol...

Page 358: ...arm can be disabled by setting the InputDiagEnab parameter on the associated input AC_Fdbk _Volt to Disabled 208 Description JPDG DC 24V Voltage fdbk mag JPS1 JPS2 connector out of range Possible Cause The 24 48 V dc input is less than the DC_24v_Trig_Volt The DC_24v_Trig_Volt is set too high The 24 48 V dc source voltage is out of range The 24 48 V dc input is not connected Solution Verify that t...

Page 359: ...ower supply contact is open The power supply is not operating normally The power supply dry contact feedback is not connected to the terminal board P4 connector Solution Verify the status of the power supply contact and that the power supply is operating correctly Check the connections between the power supply and the P4 connector on the JPDG If the 24 48 V dc input is not used this diagnostic ala...

Page 360: ... on the associated input DC_24VFdbkMag to Disabled 215 Description JPDG fuse FU16 FU17 JFD connector is blown Possible Cause The FU16 or FU17 fuse is blown Solution Replace the fuse If the 24 48 V dc input is not used this diagnostic alarm can be disabled by setting the InputDiagEnab parameter on the associated input DC_24VFdbkMag to Disabled 216 Description JPDG fuse FU18 FU19 JFE connector is bl...

Page 361: ...Invalid Board Combination with the JPDG Possible Cause The PPDA has detected invalid board combination connected through the ribbon cables to the JPDG board The invalid board combination connected to JPDG may be one of the following More than one JPDG board JPDS mixed with JPDG JPDM mixed with JPDG JPDC mixed with JPDG More than one JPDE board More than one JPDB board More than two JPDF boards Sol...

Page 362: ...coordinated with the rating of the system wiring and connectors JPDDG2 G3 and G4 have fuse ratings coordinated for specific applications Two different fuse sizes are provided to accommodate local fuse preferences JPDD Board Versions Terminal Board Fuses JPDDG1A Each circuit provided with 31 75 x 6 35 mm 1 25 x 0 25 in 15 A 250 V fuse JPDDG2A Empty fuse holders with black caps accepting 5 x 20 mm 0...

Page 363: ...e system ground This creates a ground path for the metal switch bodies JPDD Cabling Power input can be 24 V dc 48 V dc or 125 V dc but only one voltage level at any given time Do not mix voltages For cable destinations refer to the circuit diagram TB1 should be connected to system ground PDM Power Distribution Modules GEH 6855_Vol_II System Guide 363 Public Information ...

Page 364: ...r 125 can be applied at one time to both inputs Two 2 Pin Mate N Lok connectors are provided for 125 V dc power One connector receives input power and the other can be used to distribute 125 V dc power to another JPDD board in daisy chain fashion Two 4 pin Mate N Lok connectors are provided for 24 48 V dc power These perform functions similar to those of the 2 pin connectors above The 4 pin connec...

Page 365: ...on for output power to another JPDD 24 V dc or 125 V dc fused 125 V dc 24 or 48 V dc Fuses Refer to the table JPDD Board Versions Ambient Rating for Enclosure Design 40 to 70ºC 40 to 158 ºF Board Dimensions 23 495 cm high x 10 795 cm wide 9 25 in x 4 25 in Mounting DIN rail card carrier mounting Base mounted steel bracket 4 holes 10 4 4 Configuration There are no jumpers on JPDD Check the position...

Page 366: ...upplies and fused output monitoring The JPDE addresses these needs 10 5 2 JPDE I O Characteristics For JPDE battery applications four battery input screw terminals located adjacent to the board on a barrier terminal strip are used Nominal rating of the dc input path is 30 A and the voltage is not expected to exceed 60 V Protection of the branch circuit supplying power to this input is expected to ...

Page 367: ...ng standoffs The ground is applied to the metal switch bodies on JPDE In addition the ground is used as a local reference when creating the magnitude feedback signals appearing on P2 10 5 2 3 JPDE Physical Arrangement JPDE is designed to accept power input from the right hand side and deliver power output from the left hand side The P1 and P2 ribbon cable headers on all of the JPDx boards are desi...

Page 368: ... 5 3 3 Application Notes JPDE can be used with one or two power supplies to create a dc power system for terminal boards and other system loads When this is done float the dc power system and use the grounding resistors on JPDE to center the bus on earth This permits detection of ground faults through the PPDA bus voltage feedback Jumper JP1 is required to be in place connecting the centering resi...

Page 369: ...JPDE Photo PDM Power Distribution Modules GEH 6855_Vol_II System Guide 369 Public Information ...

Page 370: ...JPDE Mechanical Layout 370 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 371: ... 3 for 24 V return providing 24 A steady state capacity Pin 4 provides positive 10 V dc wetting to a supply status feedback switch and pin 5 provides the return JS1 JS2 and JS3 are fused and switched four pin Mate N Lok output connectors Positive power is on pins 1 and 2 and negative power is on pins 3 and 4 This matches the pin use on JPDD J28 and J28X The fuse rating for these switched connector...

Page 372: ... resistors are provided on the 24 48 V dc bus for external test equipment HW1 is connected to the positive bus and HW2 is connected to the negative bus Note Fuse and dry contacts failure diagnostics will not be generated if InputDiagEnab on the dc input is set to Disable or the dc input is below 42 V 10 5 7 Configuration When jumper JP1 is in place the JPDE provides 6 kΩ voltage centering resistor...

Page 373: ...output power supplies that provide I O pack control power The JPDG supports a floating dc wetting power bus that is centered on earth by using resistors It provides voltage feedback through the PPDA to detect system ground faults 10 6 1 Compatibility The JPDG can host a Power Distribution System Feedback PPDA I O pack It can also receive diagnostic feedback signals from up to three other distribut...

Page 374: ...dc power supply inputs JPS1 JPS2 Total bus capacity 40 A max steady state accepts 24 V dc or 48 V dc One 4 pin connector for power supply status contact input P4 10 V Impedance to ground from positive and return line JP1 jumper in place 12 kΩ 24 48 V dc wetting power outputs Seven 2 pin Mate N Lok connectors for a wetting power distribution for contact I Os board JFA JFG There is a 15 A fuse in bo...

Page 375: ...nd diagnostic purpose The ac voltage is not distributed on the JPDG One or two 24 V dc wetting power input connections or one or two 48 V dc input connections through connectors JPS1 and JPS2 The JPDG has a common 24 48 V dc wetting voltage bus Caution There is a common electrical bus Only a single voltage either 24 V dc to both inputs or 48 V dc to both inputs can be applied at one time to both i...

Page 376: ...JPDG Mechanical Board Layout 376 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 377: ... pack is connected to the right side of the JPDG All the indicator lights on PPDA I O pack are easily visible 10 6 3 3 Ground Fault Detection The JPDG board supports the use of a wetting voltage dc bus that is centered on ground potential by a high resistance This arrangement allows the detection of a ground fault when the positive bus or negative bus voltage goes to ground potential In support of...

Page 378: ...in 3 For status switch on power supply 2 pin 2 provides 10 V dc wetting and the return is on pin 4 A DC 62 connector JA1 is for connection of a PPDA I O pack The I O pack contains status feedback signals for up to three power distribution boards along with JPDG 50 pin diagnostic ribbon cable connector P2 is supplied at the bottom of the board When connected P2 receives feedback from another power ...

Page 379: ...ch Pin 2 dc return pin 1 positive Pin 1 through TR8 1 875 A self resetting fuse 15 JC4 28 V dc output 4 to network switch Pin 2 dc return pin 1 positive Pin 1 through TR9 1 875 A self resetting fuse 16 P3 28 V dc Power supply status inputs Pin 1 10 V output for supply 1 status contact Pin 2 10 V output for supply 2 status contact Pin 3 return for supply 1 status contact Pin 4 return for supply 2 s...

Page 380: ...s 12 V above ground and the negative terminal has the same magnitude below ground potential Close jumper JP1 to use onboard resistors to center the bus on earth or JP1 is open when resistors are supplied externally to the JPDG or when the JPDE is used with its JP1 jumper closed There are seven JFA through JFG fused 2 pin Mate N Lok output connectors They are fused for 15 A in both the lines Positi...

Page 381: ... FU17 7 JFE 24 48 V dc output 5 Pin 2 dc return pin 1 positive Pin 1 goes through FU18 Pin 2 goes through FU19 8 JFF 24 48 V dc output 6 Pin 2 dc return pin 1 positive Pin 1 goes through FU20 Pin 2 goes through FU21 9 JFG 24 48 V dc output 7 Pin 2 dc return pin 1 positive Pin 1 goes through FU22 Pin 2 goes through FU23 10 P4 24 48 V dc power supply status inputs Pin 1 is 10 V output for supply 1 s...

Page 382: ... low or neutral side of the input power should be grounded Neutral is not grounded on the JPDG Serial Connector Name Function Description Pin Numbers 1 JAC1 Two inputs for ac sensing Pin 1 Channel 1 phase Pin 2 Channel 1 neutral Pin 3 Channel 2 phase Pin 4 Channel 2 neutral No ac power distribution only diagnostics JPDG Electrical One line Diagram 382 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Func...

Page 383: ...ry contact status signals for two 24 48 V dc power supplies in wetting power distribution section Two testpoints with series 10 kΩ resistors are provided on the 24 48 V dc bus for external test equipment TP3 is connected to the positive bus and TP4 is connected to the negative bus Two ac supply measurement readings with accuracy specified at 4 of full scale Note Due to a large signal count present...

Page 384: ...om a 28 V dc supply Additional JPDHs can be connected in a daisy chain arrangement to provide power to more I O modules as required The circuit for each I O module connector is protected with a positive temperature coefficient fuse device JPDH Power Distribution Board 384 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 385: ...t Mate N Lok connectors as described in the following figure The 6 pin and larger 2 pin connectors have a nominal rating of 600 Vand 13 A while the smaller two pin connectors have a nominal rating of 600 Vand limited by fuse rating to 0 8 A max JPDH Connections PDM Power Distribution Modules GEH 6855_Vol_II System Guide 385 Public Information ...

Page 386: ...ent is common among the TMR and daisy chain feeds and is brought in on the remaining three pins The following figure explains how the R S and T 28 V dc power is distributed by JPDH to the I O packs and Ethernet switches JPDH Power Flow JPDH has 24 identical output circuits to provide power to the individual I O packs The R S and T feeds each provide power to eight circuits Each I O pack circuit in...

Page 387: ...Output Fuses 1 6 A at 20 C derated to 0 8 A at 70 C positive temperature coefficient fuse or equivalent on each I O pack output Ambient Rating for Enclosure Design 40 to 70ºC 40 to 158 ºF Relative Humidity 5 95 non condensing Safety Standards UL 508A Safety Standard Industrial Control Equipment CSA 22 2 No 14 Industrial Control Equipment EN 61010 1 Safety of Electrical Equipment Industrial Machine...

Page 388: ...ower distribution board receives 28 V dc power from chosen supplies and distributes it to system controllers and branch circuit I O pack power distribution boards It is designed for Class I Division 2 applications so it has no fuses or switches It can maintain three separate power buses for R S and T controls or optionally it can be jumpered to provide a single bus with redundant supplies It is al...

Page 389: ... used for a PPDA power diagnostic I O pack It contains the status feedback signals for up to six core power distribution boards P4 supplies power to the PPDA I O pack It is a power circuit formed from R S and T power using a Diode OR arrangement followed by a polysilicon self resetting fuse rated for the PPDA power requirements This ensures that the I O pack receives power if any of the three powe...

Page 390: ...ke any needed barrier terminal strip connections easier to use The P1 and P2 ribbon cable headers on all of the JPDx boards are designed so the JPDS holding the PPDA I O pack is best located at the top of the arrangement This allows ribbon cables to flow from one to the next exiting the top and entering the bottom of the next until the PPDA host is reached 10 8 3 JPDS Application Notes The interna...

Page 391: ... current so the JPDM board with fusing must be used 10 8 3 1 PPDA Configuration with JPDS If one or two of the 28 V circuits are not powered the undervoltage detection for that circuit can be disabled by changing the value of PS28vEnable from Enable to Disable This also removes the alarm driven by the power supply dry contact monitor associated with that circuit Note If the Dry Contact status feed...

Page 392: ...ected supplies and distributes it to the JPDP boards for power to the I O packs and to the control racks The normal 28 V power input to JPDS is through JR JS JT connectors JPDS Simplified Circuit Diagram 392 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 393: ... coefficient fuse for current limiting and containing a common mode choke for noise suppression Access to the internal 28 V bus at the board top and bottom using individual screw terminals on TB1 and TB2 Screw terminals for R S and T are sized to handle a maximum of 35 A continuous current These terminals can be used to jumper boards together The screw terminal for ground is sized for 75 A DC 62 c...

Page 394: ... Base mounted steel bracket 10 8 7 Diagnostics Diagnostic signals are obtained and routed into the PPDA I O pack as follows An electronic ID identifying the board type revision and serial number Three analog P28 voltage readings for R S and T bus Each power supply connector JR1 JS1 JT1 has provisions for a dry contact indicating power supply status JPDS conditions these signals and places them in ...

Page 395: ...metal ground at the board mounting screw locations The default mechanical assembly of this board to its mount includes a nylon washer between the board and the sheet metal This isolates JGND from the sheet metal and allows wiring of the board ground current into any desired grounding location Removal of the washer permits conduction of the ground currents into local sheet metal and does not requir...

Page 396: ...JGND Mounting 396 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 397: ... board ground currents must be wired into an alternate system location 10 9 4 Specifications Item JGND Description Terminals 24 terminals on Euro type terminal block Ambient Rating for Enclosure Design 40 to 70ºC 40 to 158 ºF Board Dimensions 3 175 cm high x 12 7 cm wide 1 25 in x 5 0 in Mounting Held with three screws to sheet metal bracket on side of terminal board PDM Power Distribution Modules...

Page 398: ...s feedback When the power supply is working correctly the contact is closed When a problem is detected the contact is open Power supply outputs can be paralleled Phoenix does not current share but supports redundant operation using an external FET OR redundancy module Current limit and over voltage protection of outputs The current limit is rectangular rather than being a fold back limit The curre...

Page 399: ...7 342A3648P240W28 Power Supply 240W AC 125DC 28DC 240 28 360 8 5 35 1 5 20 No CID2 8 342A3648P240W28C Power Supply 240W AC 125DC 28DC 240 28 360 8 5 35 1 5 20 Yes CID2 ATEX IECEx 9 342A3648P240W48 Power Supply 240W AC 125DC 48DC 240 48 360 5 60 1 5 20 No CID2 10 342A3648P480W24 Power Supply 480W AC 125DC 24DC 480 24 624 20 35 3 2 20 No CID2 11 342A3648P480W24C Power Supply 480W AC 125DC 24DC 480 2...

Page 400: ... 100 V ac 1 V DC 120 V dc 0 5 V 6 Output voltage is 0 2 V less than input voltage 7 Output has varistor protection against static surge voltages 32 V 8 Items 6 8 11 13 have input over voltage protection to PE by a varistor in series with a gas discharge tube GDT The GDT must be removed for a surge test that exceeds 1500 V peak or else its conduction current will indicate a test failure When the GD...

Page 401: ... Fuse Internal 6 3 A P480Wxx P400Wxx Input Slow Blow Fuse Internal 12 A P960Wxx Input Slow Blow Fuse Internal 20 A All Input Surge Protection Metal Oxide Varistor MOV Refer to the table Phoenix Power Supplies and FET OR Modules Note 8 Voltage Adjustment Externally accessible potentiometer Voltage Adjustment Potentiometer P120W24 28 P240W24 28 P240W48 P480 W24 28 P480W48 P400W40 P960W24 28 Adjustme...

Page 402: ...24 P480W28 30 mV pp P480W48 P400W40 80 mV pp P960Wxx 100 mV pp Reliability Item Specification Mean time between failure MTBF Power Supply 500 000 h according to IEC61709 SN29500 FET OR Module 1 000 000 h at 40 C 104 F Mounting Item Phoenix Specification Mounting Position Horizontally on all DIN rails according to EN 60715 Mounting Location Attention It is very important that each supply is mounted...

Page 403: ...he power supply component level Safety Standards Approvals and Marks Item Specification Electrical Safety of Industrial Equipment EN 60204 Electrical Safety of Information Technology Equipment EN 60950 1 VDE 0805 SELV SELV IEC 60950 1 SELV and EN 60204 PELV cULus UL 508 ANSI ISA 12 12 01 Class I Division 2 Groups A B C D T4 cURus UL 60950 ATEX EN 60079 0 EN 60079 15 II 3 G Ex nA IIC T4 Gc Refer to...

Page 404: ...the top edge of the DIN rail and then snap it downwards To remove the unit release the snap on catch using a screwdriver and detach the module from the bottom edge of the DIN rail Typical Mounting Position Power Supply Installation Depth Power Supply Mounting Position and Installation Depth P120Wxx Slim style 125 mm 4 92 in DIN rail state at delivery Low profile 43 mm 1 70 in DIN rail P240Wxx Slim...

Page 405: ...ions Mounting Position Minimum Distance Between Modules Vertical 5 cm 2 0 in Lateral 5 mm 0 20 in 15 mm 0 60 in between active components Power Supply Convection Warning Depending on the ambient temperature and the load of the module the power supply housing may become very hot PDM Power Distribution Modules GEH 6855_Vol_II System Guide 405 Public Information ...

Page 406: ...d Installation Depth PF20A Normal 125 mm 4 92 in DIN rail state at delivery Rotated with 270 Y axis 35 mm 1 38 in DIN rail PF40A Normal 125 mm 4 92 in DIN rail state at delivery Rotated with 270 Y axis 41 mm 1 61 in DIN rail PF80A Normal 125 mm 4 92 in DIN rail state at delivery Rotated with 270 Y axis 69 mm 2 71 in DIN rail To ensure sufficient convection adhere to the following guidelines for di...

Page 407: ...odule Convection Warning Depending on the ambient temperature and the load of the module the module housing may become very hot PDM Power Distribution Modules GEH 6855_Vol_II System Guide 407 Public Information ...

Page 408: ...e switched off outside the power supply according to EN 60950 regulations such as by the line protection on the primary side The protective conductor is connected All supply lines have sufficient fuse protection and are the correct size All output cables are the correct size for the maximum device output current or have separate fuse protection Sufficient convection is ensured Attention An interna...

Page 409: ...10 10 3 1 Block Diagrams Power Supply Block Diagram FET OR Diode Module Block Diagram PDM Power Distribution Modules GEH 6855_Vol_II System Guide 409 Public Information ...

Page 410: ... Nm 4 4 5 3 in lb Output 6 10 mm 0 4 in 1 2 1 5 Nm 10 6 13 3 in lb Signal 10 8 mm 0 31 in 0 5 0 6 Nm 4 4 5 3 in lb Diode OR Module Cable Cross Sections Cable Solid Flexible AWG Torque Stripping Length Input 0 2 16 mm 0 01 0 6 in 2 0 5 10 mm 0 02 0 4 in 2 14 6 1 2 1 5 Nm 10 6 13 3 in lb 10 mm 0 4 in Output 0 2 16 mm 0 01 0 6 in 2 0 5 10 mm 0 02 0 4 in 2 14 6 1 2 1 5 Nm 10 6 13 3 in lb 10 mm 0 4 in ...

Page 411: ...nsumers with dc to dc converters in the Primary circuit can be supplied To trip standard power circuit breakers magnetically and very quickly power supplies must supply a multitude of nominal current for a short period I IN I IN and U 0 9 x UN Refer to the section Diagnostic LEDs for more information Power Supply Output U I Characteristic Curve Item Current UN 24 V IN 5 A IBOOST 7 5 A SFB Technolo...

Page 412: ... C 158 F or in the event of a thermal overload the unit does not switch off Reduce the output power enough to ensure the protection of the device When using the 10 A power supply unit the derating curve is automatically maintained FET OR Module Output Derating Curve Position dependent Derating If the redundancy module is mounted in a position other than horizontally with input terminals facing upw...

Page 413: ...Normal FET OR Module Mounting Position Derating Rotated FET OR Module Mounting Position Derating for 90 X axis PDM Power Distribution Modules GEH 6855_Vol_II System Guide 413 Public Information ...

Page 414: ...R Module Mounting Position Derating for 180 X axis Rotated FET OR Module Mounting Position Derating for 270 X axis 414 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 415: ... up to 30 V max and currents of 1 A max or 60 V max with 0 5 A max can be switched For heavily inductive loads such as a relay a suitable protection circuit such as a damping diode is needed Floating DC OK Contact and DC OK LED Operation The 18 24 V dc active signal output is applied between the DC OK signal and the negative connection terminal blocks or between I IN and the negative connection te...

Page 416: ... The Redundancy OK 13 14 and ACB OK floating 23 24 floating signal contacts monitor FET OR module functionality as defined in the following table Additionally the Redundancy OK LED I IN LED and the bar graph can be used to evaluate redundancy module functionality on site To monitor redundancy the nominal current of the upstream power supply units can be set on the module using the rotary selection...

Page 417: ...undancy OK Signal Output Operation 10 10 3 7 Power Supply Redundant Operation Redundant power supplies are recommended for use in systems with especially high requirements for operational safety With redundant power supplies if a fault occurs in the Primary circuit of the first power supply the second device automatically takes over supplying power without interruption and vice versa For this purp...

Page 418: ...otective circuit should be installed at each individual device output such as decoupling diode dc fuse or power circuit breaker This prevents high return currents in the event of a secondary device fault For increased performance in parallel connected devices the output current can be increased to N x IN Parallel connection is used to expand existing systems and increase efficiency GE recommends t...

Page 419: ...logy is used to double the operation life of redundant power supply units The load current is automatically distributed symmetrically to evenly load both power supply units Use connection cables of the same length and cross section Surge Protection Inputs IN 1 and IN 2 are equipped with a protective circuit that is triggered in the event of static surge voltages greater than 30 V Two input voltage...

Page 420: ... Boost DC OK switching output active DC OK output floating Potentiometer 18 to 29 5 V dc DC OK LED Boost LED Universal DIN rail adapter UTA 107 30 not shown 342A3648P120Wxx Power Supply Connections Item Solid mm2 Stranded mm2 AWG Torque Nm Input 0 2 2 5 0 2 2 5 20 12 0 5 0 6 Output 0 2 2 5 0 2 2 5 20 12 0 5 0 6 Signal 0 2 2 5 0 2 2 5 20 12 0 5 0 6 420 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Func...

Page 421: ...eam for DC applications Output Caution Make sure that all output lines are dimensioned according to the maximum output current or they are separately protected The cables on the Secondary side must have sufficiently large cross sections to keep the voltage drops on the lines as low as possible Connection is established using the screw connections on the DC output as follows 24 V dc and Active DC O...

Page 422: ... 122 mm 4 80 in 130 mm 5 12 in 230 mm 9 06 in 115 mm 4 53 in 50 mm 1 97 in 5 mm 0 20 in 342A3648P120Wxx Power Supply Dimensions 422 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 423: ...tput Power Boost DC OK switching output active DC OK output floating Potentiometer 18 to 29 5 V dc DC OK LED Boost LED Universal DIN rail adapter UTA 107 30 not shown P342A3648P240Wxx Power Supply Connections Item Solid mm2 Stranded mm2 AWG Torque Nm Input 0 2 2 5 0 2 2 5 16 12 0 5 0 6 Output 0 2 2 5 0 2 2 5 16 12 0 5 0 6 Signal 0 2 2 5 0 2 2 5 16 12 0 5 0 6 PDM Power Distribution Modules GEH 6855...

Page 424: ...current or they are separately protected The cables on the Secondary side must have sufficiently large cross sections to keep the voltage drops on the lines as low as possible Connection is established using the screw connections on the DC output as follows For P240W24 and P240W28 units 24 V dc and For P240W48 units 48 V dc and Active DC OK switching output DC OK LED and Floating DC OK output 13 a...

Page 425: ...m 0 20 in 122 mm 4 80 in 130 mm 5 12 in 230 mm 9 06 in 115 mm 4 53 in 50 mm 1 97 in 5 mm 0 20 in 342A3648P240Wxx Power Supply Dimensions PDM Power Distribution Modules GEH 6855_Vol_II System Guide 425 Public Information ...

Page 426: ...upply specifications AC input Power Boost DC OK switching output active DC OK output floating Potentiometer 18 to 29 5 V dc DC OK LED Boost LED Universal DIN rail adapter UTA 107 30 not shown DC output 342A3648P480Wxx Power Supply Connections Item Solid mm2 Stranded mm2 AWG Torque Nm Input 0 2 6 0 2 4 18 10 0 5 0 6 Output 0 2 6 0 2 4 12 10 0 5 0 6 Signal 0 2 6 0 2 4 18 10 0 5 0 6 426 GEH 6855_Vol_...

Page 427: ...r they are separately protected The cables on the Secondary side must have sufficiently large cross sections to keep the voltage drops on the lines as low as possible Connection is established using the screw connections on the DC output as follows For P480W24 and P480W28 units 24 V dc and For P480W48 and P400W40 units 48 V dc and Active DC OK switching output DC OK LED and Floating DC OK output 1...

Page 428: ...4 80 in 130 mm 5 12 in 230 mm 9 06 in 115 mm 4 53 in 50 mm 1 97 in 5 mm 0 20 in 342A3648P480Wxx 342A3648P400Wxx Power Supply Dimensions 428 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 429: ...cations AC input Power Boost DC OK switching output active DC OK output floating Potentiometer 18 to 29 5 V dc DC OK LED Boost LED Universal DIN rail adapter UTA 107 30 not shown DC output 342A3648P960Wxx Power Supply Connections Item Solid mm2 Stranded mm2 AWG Torque Nm Input 0 2 6 0 2 4 18 10 0 5 0 6 Output 0 5 16 0 5 16 8 6 1 2 1 5 Signal 0 2 6 0 2 4 18 10 0 5 0 6 PDM Power Distribution Modules...

Page 430: ...C applications Output Caution Make sure that all output lines are dimensioned according to the maximum output current or they are separately protected The cables on the Secondary side must have sufficiently large cross sections to keep the voltage drops on the lines as low as possible Connection is established using the screw connections on the DC output as follows 24 V dc and Active DC OK switchi...

Page 431: ...m 0 20 in 122 mm 4 80 in 130 mm 5 12 in 230 mm 9 06 in 115 mm 4 53 in 50 mm 1 97 in 5 mm 0 20 in 342A36448P960Wxx Power Supply Dimensions PDM Power Distribution Modules GEH 6855_Vol_II System Guide 431 Public Information ...

Page 432: ...ations IN1 IN2 DC input 24 V input voltage IN 2 x 10 A DC output 0 1 V DC input Bar graph displaying current balance I1 I2 Floating relay contact 23 24 ACB OK max 30 V 100 mA short circuit proof Floating relay contact 13 14 Redundancy OK max 30 V 100 mA short circuit proof Rotary selector switch to select nominal current of power supply units I IN LED Redundancy OK LED Universal Snap on foot for D...

Page 433: ... 0 20 in 122 mm 4 80 in 130 mm 5 12 in 230 mm 9 06 in 115 mm 4 53 in 50 mm 1 97 in 5 mm 0 20 in 342A3648PF20A28C FET OR Module Dimensions PDM Power Distribution Modules GEH 6855_Vol_II System Guide 433 Public Information ...

Page 434: ...s IN1 IN2 DC input 24 V input voltage IN 2 x 20 A DC output 0 2 V DC input Bar graph displaying current balance I1 I2 Floating relay contact 23 24 ACB OK max 30 V 100 mA short circuit proof Floating relay contact 13 14 Redundancy OK max 30 V 100 mA short circuit proof Rotary selector switch to select nominal current of power supply units I IN LED Redundancy OK LED Universal Snap on foot for DIN ra...

Page 435: ... 0 20 in 122 mm 4 80 in 130 mm 5 12 in 230 mm 9 06 in 115 mm 4 53 in 50 mm 1 97 in 5 mm 0 20 in 342A3648PF40A28C FET OR Module Dimensions PDM Power Distribution Modules GEH 6855_Vol_II System Guide 435 Public Information ...

Page 436: ...s IN1 IN2 DC input 24 V input voltage IN 2 x 40 A DC output 0 2 V DC input Bar graph displaying current balance I1 I2 Floating relay contact 23 24 ACB OK max 30 V 100 mA short circuit proof Floating relay contact 13 14 Redundancy OK max 30 V 100 mA short circuit proof Rotary selector switch to select nominal current of power supply units I IN LED Redundancy OK LED Universal Snap on foot for DIN ra...

Page 437: ... 0 20 in 122 mm 4 80 in 130 mm 5 12 in 230 mm 9 06 in 115 mm 4 53 in 50 mm 1 97 in 5 mm 0 20 in 342A3648PF80A28C FET OR Module Dimensions PDM Power Distribution Modules GEH 6855_Vol_II System Guide 437 Public Information ...

Page 438: ...l The module is supplied ready for DIN rail mounting The following photograph displays the features of the Diode OR module 342A3647PD40A48 Diode OR Module Diode OR Module Schematic Note This module provides redundant power supply configurations At any given time only one of the two supplies provides 100 of the load current This module will not force load sharing between the supplies 438 GEH 6855_V...

Page 439: ...342A3647PD40A48 Diode OR Module Dimensions PDM Power Distribution Modules GEH 6855_Vol_II System Guide 439 Public Information ...

Page 440: ...Notes 440 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 441: ...acquisition board to begin operation This network redundancy function is more tolerant of faults than a classic Hot Backup where the second port is only used after a primary port failure The processor application code contains all the logic necessary to allow the I O module to operate from one or two Ethernet inputs When operated from two Ethernet inputs both network paths are active all the time ...

Page 442: ...Green ATTN Solid BIOS at power on but if it remains in this state the I O module is not functioning properly and should be replaced 2 Hz 50 Awaiting Auto Reconfiguration release 1 Hz 50 I O module in WAITor STANDBY Two 4 Hz pulses every 4 sec Application online Flash Codes for BPPB based Mark VIeS I O Packs LED Flashing Pattern Description Red ATTN LED out There are no detectable problems with the...

Page 443: ...enance Rebuild the system then download the application and the configuration to the I O pack or module During normal operation Replace the I O pack or module 3 Description CRC failure override is active Possible Cause During commissioning or maintenance A firmware programming error occurred The I O pack or module did not go online with the controller During normal operation The hardware failed So...

Page 444: ...id During normal operation The hardware failed Solution During commissioning or maintenance Rebuild the system then download the application and the configuration to the I O pack or module During normal operation Replace the I O pack or module 6 Description Special User Mode active Now Possible Cause During commissioning or maintenance The I O pack or module configuration is invalid During normal ...

Page 445: ...net switch cable Solution During commissioning or maintenance Check the Ethernet cable During normal operation Verify that the controller is not offline Replace the Ethernet switch cable 16 Description System limit checking is disabled Possible Cause System checking disabled by configuration Solution System checking was disabled by the configuration Common I O Module Functionality GEH 6855_Vol_II ...

Page 446: ...uration not downloaded to the controller I O pack or module in program mode Solution If the ToolboxST communication is working correctly any additional diagnostics should indicate the cause of the problem Perform a build and download parameters to the I O pack or module Download firmware and parameters to the I O pack or module Verify that the Ethernet cables and network switch are operating corre...

Page 447: ... the actual hardware Perform a build and download the configuration to the controller wait for communication status to change then scan and download to the I O pack or module Manually restart the I O pack or module 22 Description ToolboxST application detects a diagnostic status signal L3DIAG ATTN and or LINK_OK is therefore diagnostic status for this I O module may be inaccurate unknown or indete...

Page 448: ...ly Removing a WCBM module Changing from multicast to broadcast vice versa I O communication Adding the first shared I O module or connecting the first Controller to Controller I O variable Removing the last Modbus Slave point Disabling controller web pages Disabling Wind Compress Data Log Disabling Wind Farm Management System Solution Rebuild the controller and download Note This alarm is not repo...

Page 449: ...as Type HW Form Bar Code position matches the actual hardware Perform a build and download the configuration to the controller wait for communication status to change then scan and download to the I O pack or module Manually restart the I O pack or module Check the network cables for proper connection Verify that the switch is functioning correctly Note This alarm is not reported to the Workstatio...

Page 450: ... have the wrong revision Solution Confirm the correct installation of the ToolboxST application Verify that each I O pack or module is upgraded to the latest version by right clicking each I O module and selecting Upgrade Rebuild the application and download the firmware and application code to the affected I O pack or module 256 Description V Pwr supply voltage is low Possible Cause Input voltage...

Page 451: ... alarms Check I O pack or module power within the control cabinet begin with power supplies and working toward the affected I O pack or module 258 Description Temperature F is out of range to F Possible Cause Temperature went outside 35 C to 66 C 31 to 151 F limits for PCNO or PPRF Temperature went outside 40 C to 90 C 40 to 194 F limits for Mark VIe BPPC based I O modules Temperature went outside...

Page 452: ...ller do the following Reduce the application or increase the EGD period to reduce the processor load Upgrade the controller to one with a faster processor Replace the controller For an I O module do the following From the ToolboxST application rebuild the system then download the application and configuration to the I O module Replace the I O module 261 Description Unable to read configuration fil...

Page 453: ...r module During normal operation Replace the I O pack or module 263 Note This alarm is obsolete Description Invalid configuration file Possible Cause During commissioning or maintenance The downloaded configuration file is for a different type of I O module During normal operation There is a hardware failure Solution During commissioning or maintenance Rebuild the control system and download the a...

Page 454: ...oad error invalid I O header size Possible Cause During commissioning or maintenance Build error Controller EGD revision code is not supported Incompatible version of the I O pack or module firmware was downloaded During normal operation There is a hardware failure Solution During commissioning or maintenance Confirm the correct installation of the ToolboxST application Verify that each I O pack o...

Page 455: ...eplace the I O pack or module 267 Description Firmware Load Error Possible Cause During commissioning or maintenance Incompatible version of firmware downloaded During normal operation There is a hardware failure Solution During commissioning or maintenance Confirm the correct installation of the ToolboxST application Ensure that each I O pack or module is upgraded to the latest version From the T...

Page 456: ...and the application code to the affected I O pack or module Replace the I O pack or module 269 Note This alarm is obsolete Description EGD communication Initialization Failure Possible Cause Internal runtime error Solution Restart the I O pack or module Upgrade the I O pack or module firmware and application code If the problem persists replace the I O pack or module 270 Note This alarm is obsolet...

Page 457: ...module If problem persists replace the I O pack or module 272 Note This alarm is obsolete Description Internal EGD communication error Exchange Import failed Possible Cause Internal runtime error Solution Restart the I O pack or module Upgrade the I O pack or module firmware and application code If the problem persists replace the I O pack or module 273 Note This alarm is obsolete Description Unsu...

Page 458: ...ssible Cause Message sequence number was out of order less than required Solution Restart the I O pack or module Upgrade the I O pack or module firmware and application code If the problem persists replace the I O pack or module 276 Note This alarm is obsolete Description IONET EGD UNHEALTHY Bad Configuration Time Producer Exchange Possible Cause Message version mismatch Solution Restart the I O p...

Page 459: ... I O pack or module Upgrade the I O pack or module firmware and application code If the problem persists replace the I O pack or module 279 Description Could not determine platform type from hardware Possible Cause During commissioning or maintenance there is an incorrect firmware version or hardware malfunction firmware could not recognize host hardware type During normal operation there is a har...

Page 460: ... correct replace the I O pack or module 282 Description Firmware Load Error application independent processes failed to initialize Possible Cause Runtime malfunction An application independent firmware process could not be started successfully Solution Reload firmware and application and restart Controller If the failure persists remove the Compact Flash module and reprogram the boot loader using ...

Page 461: ...is detected on a processor startup after the processor or hardware has malfunctioned and caused a processor to reboot Therefore the diagnostic alarm timestamp may be delayed from when the actual fault occurred Solution Reload firmware and application and restart If the problem persists replace the processor module 292 Description Application Error application overrunning the frame Possible Cause A...

Page 462: ...ation 295 Description IOPACK The FPGA is not generating an I O interrupt Possible Cause There is a FPGA inside the I O pack or module that controls I O or module hardware The logic in the FPGA generates an interrupt to the processor requesting that the I O or module be serviced That interrupt is not occurring as expected Solution Rebuild system and download to the I O pack or module If the problem...

Page 463: ...ld and download the firmware and the application Verify that the idle time is adequate for the I O pack or module and that the frame rate does not exceed defined limits If the problem persists replace the I O pack or module 339 Description Outputs are not being received Possible Cause I O pack or module not receiving outputs from the controller after previously receiving outputs Controller is rest...

Page 464: ...the firmware and application code to the affected I O pack or module 342 Description Firmware or Configuration Incompatible Possible Cause I O pack or module configuration files incompatible with firmware files do not contain necessary revision Solution Confirm the correct installation of the ToolboxST application Verify that each I O pack or module is upgraded to the latest version by right click...

Page 465: ...a transmissions on IONet2 Solution Check for evidence of pack restart diagnostic alarms error logs Faulty Ethernet cable from pack to network switch and or from switch to controller Replace cable s Replace the I O pack or module Faulty network switch place the I O pack or module s Ethernet cable into an empty port If problem persists replace the network switch 350 Description Intermittent communic...

Page 466: ...Sequencer client execution underrun Possible Cause Possible hardware malfunction Sequencer critical client underrun detected Alarm occurs after a sequencer critical client has been run slower than its nominal rate three times in a row After five in a row the I O module is put into FAILURE control state Solution Ignore alarm if it occurs during a restart of the I O module Replace the I O module if ...

Page 467: ... FAILURE control state Solution Ignore this alarm if it occurs during a restart of the I O module Replace the I O module if the alarm occurs during normal operation 362 Description Internal Runtime error Sequencer frame number skip detected Possible Cause Possible hardware or IONet malfunction Frame number skips detected Frame number should monotonically increase until rollover This alarm occurs f...

Page 468: ...the I O pack or module Upgrade the I O pack or module firmware and application code Download the firmware and application code If the problem persists replace the I O pack or module 367 Description Internal communications error HSSL Comm link down Possible Cause Internal runtime error Solution Check the High Speed Serial Link HSSL cables Upgrade the I O pack or module firmware and application code...

Page 469: ...he firmware and application code to the affected I O pack or module During normal operation Replace the I O pack or module 369 Description Internal communication error Exchange Export failed Possible Cause Internal runtime error Solution Restart the I O pack or module Upgrade the I O pack or module firmware and application code If the problem persists replace the I O pack or module 370 Note This a...

Page 470: ...iguration files are incompatible with the firmware files do not contain necessary revision Solution During commissioning or maintenance Confirm the correct installation of the ToolboxST application Verify that each I O pack or module is upgraded to the latest version by right clicking each I O pack or module and selecting Upgrade Rebuild the application and download the firmware and application co...

Page 471: ...ode on the acquisition card connected to High Speed Serial Link 1 does not agree with those provided in the ToolboxST application Solution Verify that the correct acquisition card is connected to the link and that the correct barcode has been entered in the ToolboxST application 449 Description Acquisition Board barcode mismatch on HSSL link 2 Possible Cause The barcode on the acquisition card con...

Page 472: ...th Auto Reconfiguration server Possible Cause Some or all of the I O pack or module configuration files do not match those on the Auto Reconfiguration server Solution Perform a scan and download using the ToolboxST application 490 Description Software watchdog has been disabled Possible Cause A runtime malfunction has disabled the software watchdog protective function An invalid version of firmwar...

Page 473: ...es not support the new hardware Solution Upgrade the ControlST software suite to a version that supports the new hardware Download latest firmware and parameters to the I O pack or module 500 Description I O pack is connected to the wrong terminal board Possible Cause The I O pack or module is connected to a recognized terminal board that is not supported Solution Refer to one of the following sys...

Page 474: ... 1266 Description Outputs unhealthy on IONet Message Length not valid Possible Cause Application configuration does not match in I O pack or module and controller Solution Rebuild and download the application parameters to all controllers and I O packs or modules Reload the firmware and parameters to the affected I O pack or module Reload the firmware and the application to all controllers If the ...

Page 475: ...place affected I O pack or module then replace the controller 1008 1010 1264 1266 Description Outputs unhealthy on IONet Timestamp Mismatch Possible Cause Application configuration does not match in I O pack or module and controller Solution Rebuild and download the application parameters to all the controllers and I O packs or modules Reload the firmware and the parameters to the affected I O pac...

Page 476: ...Notes 476 GEH 6855_Vol_II GEH 6855_Vol_II Mark VIeS Functional Safety Systems Volume II Public Information ...

Page 477: ...e fast Ethernet switches that are pre configured specifically for the control system Any replacement switch must also be configured with the appropriate configuration for the controls application Redundant switches provide multiple communications links to the controllers and HMI systems Some basic troubleshooting techniques are useful in the diagnosis and repair of these systems as follows In the ...

Page 478: ...hock burn or death Only personnel who are adequately trained and thoroughly familiar with the equipment and the instructions should install operate or maintain this equipment Troubleshooting should be done at the system component level The failed system component least replaceable part should be removed returned to GE and replaced with a known good spare Do not attempt to repair system components ...

Page 479: ...1 Verify that the replacement I O pack is compatible with one being replaced 2 Follow all site safety procedures 3 Remove the power connector on the side of the failed I O pack 4 Unplug the Ethernet cable s from the failed I O pack and mark their positions 5 Loosen the two mounting nuts on the I O pack threaded shafts 6 Unplug the I O pack 7 Plug in the replacement I O pack Make sure the I O pack ...

Page 480: ...e with one being replaced 3 Verify that the site s ControlST software version has been upgraded to V06 01 or later 4 Remove the power connector on the side of the I O pack s 5 Unplug the Ethernet cable s from the failed I O pack s and mark their positions 6 Loosen the two mounting nuts on the I O pack threaded shafts 7 Unplug the I O pack s 8 Plug in the replacement I O pack s Make sure the I O pa...

Page 481: ...ocated in the connector on the side of the I O pack 5 Unplug the Ethernet cables and mark the positions of the removed cables 6 Loosen the two mounting nuts on the I O pack threaded shafts 7 Unplug the I O pack 8 Plug in the replacement I O pack Make sure the I O pack connector is fully seated on all sides then properly tighten mounting nuts 9 Plug the Ethernet and power cables back into the I O p...

Page 482: ...ors 12 2 1 7 Replacing Other S type Boards To replace the S type terminal board 1 Perform lockout tagout procedures and isolate the power sources 2 Check the voltage on each terminal to ensure that there is no voltage present 3 Unplug the I O cable J plugs 4 If applicable unplug JF1 JF2 and JG1 5 If applicable remove the TB3 power cables 6 If removable terminal block gently pry the segment of the ...

Page 483: ... safety glasses and any additional PPE 2 Using a flat blade screwdriver twist the fuse holder cap 1 8 turn counter clockwise 3 Remove the fuse and cap from the circuit board mounted holder 4 Remove the old fuse from the fuse holder cap 5 Inspect the new fuse to verify that the fuse being replaced has the same voltage current and interrupting current IC ratings Confirm that this rating matches the ...

Page 484: ...on letter All digits are important when ordering or replacing any device The factory may substitute newer versions based on availability and design enhancements however GE ensures backward compatibility of replacements Many IS2xx board and module part numbers are being replaced with IS4xx forms indicating their potential to be RoHS certified There is no difference in functionality although there m...

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Page 486: ...Public Information ...

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